CHINA: EMERGING AS A WORLD FORCE IN TEXTILES

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CIA-RDP83B00227R000100220005-0
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June 1, 1982
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Approved For Release 2007/03/07: CIA-RDP83B00227R000100220005-0 Directorate of Secret Intelligence China: Emerging as a World Force in Textiles Secret EA 82-10067 June 1982 Copy 2 9 0 Approved For Release 2007/03/07: CIA-RDP83B00227R000100220005-0 Approved For Release 2007/03/07: CIA-RDP83B00227R000100220005-0 Approved For Release 2007/03/07: CIA-RDP83B00227R000100220005-0 Directorate of Secret China: Emerging as a World Force in Textiles An Intelligence Assessment Information available as of 15 May 1982 has been used in the preparation of this report. This assessment was prepared by Office of East Asian Analysis. Comments and queries are welcome and may be directed to the Chief- China Division, OEA Secret EA 82-10067 June 1982 Approved For Release 2007/03/07: CIA-RDP83B00227R000100220005-0 China: Emerging as a World Force in Textiles 0 Key Judgments China has the potential during this decade to become the world's leading exporter of textiles and apparel. By 1985 the Chinese textile industry will have the capacity to double its export volume while providing 50 percent more cloth for domestic consumption. Asian exporters and Western importing countries alike prefer that China remain a supplier of raw materials to complement, rather than compete with, their apparel manufacturers. Beijing nonetheless intends aggressively to expand apparel exports because of their high value. Hard currency earnings from apparel and other textile exports are slated to be a major source of financing for China's economic modernization in the 1980s. Low-cost labor makes Chinese textile products highly competitive on world markets. Moderating world demand in the 1980s will intensify competition between China and Asia's three big textile exporters-Hong Kong, Taiwan, and South Korea. With developed nations tightening restrictions on textile imports, increases in China's foreign sales will almost certainly cut into the exports of the other major suppliers, heightening regional competitive rivalries. We believe China will feel compelled to join the international textile trade governing body, the Multifiber Arrangement, by mid-decade to protect more easily and perhaps expand its share of world textile trade. Beijing also will try to soften international resistance by giving the developed countries a vested interest in China's growing textile industry, primarily through marketing agreements, equipment purchases, and tech- nical assistance. Joint ventures and other forms of cooperation will combine foreign skills in production and marketing with Chinese labor. Such cooperative efforts may be the primary means by which the PRC expands its exports during the 1980s. To achieve its potential for increasing exports, however, China will have to continue importing raw materials. We estimate that production of domestic fibers will lag behind requirements, forcing Beijing to purchase large quantities of cotton and wool in foreign markets. Capacity to print, dye, and treat fabrics will be sufficient to process export goods but not all domestically consumed textiles. iii Secret EA 82-10067 June 1982 Approved For Release 2007/03/07: CIA-RDP83B00227R000100220005-0 Textiles for the Chinese consumer will improve markedly by the mid- 1980s, both in quantity and quality. Still, the average Chinese will continue to be poorly dressed by international standards. Clothing will remain a major household budget item, and per capita consumption will remain far short of the world average. Rural consumption, moreover, will improve only slightly in the years ahead. The gap between fashion-conscious city dwellers and peasants will widen and further aggravate urban-rural tensions. Beijing will pressure Washington for reduced limitations on imports of Chinese textiles and apparel by threatening to stop its purchases of US fibers. Nevertheless, the United States will continue to be the primary supplier of cotton to China. US sales of synthetic fibers will drop sharply as China expands its own capacity. American apparel manufacturers can expect stiff competition from Chinese goods but may be able to profit from cooperative ventures to produce and market Chinese textiles and apparel. Secret iv Approved For Release 2007/03/07: CIA-RDP83B00227R000100220005-0 Approved For Release 2007/03/07: CIA-RDP83B00227R000100220005-0 Key Judgments iii Importing Materials To Support Exports 4 Prospects for the 1980s 5 Gains in Domestic Consumption 6 Trade Outlook: Bullish on Exports 7 Implications for the United States 8 B. The Chemical Fiber Industry C. Wool, Silk, and Other Fibers 1. PRC: Prices of Selected Apparel Items, 1981 2. PRC: Growth in Textile Exports, 1976-80 3. China's Major Textile Markets, 1980 4. PRC: Selected Textile Imports, 1980 5. PRC: Recent and Projected Production of the Four Main Fibers, 5 1981 and 1985 6. PRC: Cloth Production, 1980 and 1985 Approved For Release 2007/03/07: CIA-RDP83B00227R000100220005-0 China: Emerging as a World Force in Textiles Textiles: A Key to Modernization China's textile industry is vital to the success of Beijing's modernization plans. Textile exports are the single largest source of the hard currency earnings with which China hopes to finance economic develo - ment during the 1980s Rapid growth in recent years illustrates the priority that Beijing has placed on the industry. The value of . textile output jumped from a little more than 12 percent of total industrial production in 1977 to almost 17 percent last year (see figure 1). The textile sector is second only to machinery among China's 10 largest categories of industry. The Ministry of Textile Industry directly controls about 5,000 plants and 3 million workers. Additional textile mills are run by provinces, towns, communes, and even families. In all, the textile industry may employ as much as 10 percent of China's nonagricul- tural work force. Although among the lowest paid in state-owned enterprises, the average textile worker produces about 40 percent more in product value than the average industrial worker. The textile sector also is more energy-efficient, producing nearly three times as much per kilowatt-hour as China's industrial aver- age The emergence of China's textile industry as a major growth sector can be attributed to large investments in new capacity in the 1970s. Since 1977 state investment in textile and related industries has ex- ceeded 1.3 billion yuan annually, about 6 percent of budgeted investment funds. In addition, Beijing pur- chased several large fiber mills from Japan and West Germany at a cost of $3 billion. More recently, proposed projects have been less costly and usually involve upgrading existing facilities. In early 1982, the textile ministry purchased a used woolen mill and dyeworks from West Germany Figure 1 Gross Value of Textile Output as a Share of Gross Value of Industrial Output 10 100 86a 16 74a 14'" 59a 12 46a 53a 8 6 4 2 In another move to modernize and boost production, Beijing has opened the Chinese textile industry to direct foreign investment, mostly on a cooperative basis. At present, at least 300 textile projects operate as joint ventures, and 190 others process customers' raw materials for export. More such operations will open as southeastern provinces develop their trade zones. Indeed, factories in trade zones could be the major source of future growth in Chinese exports of apparel. Consumption Patterns Even though the textile industry has grown dramati- cally in recent years, per capita consumption in China is still only one-half the world average. Cotton cloth is rationed, and allocations vary according to location and climate-ranging from less than 5 meters per Approved For Release 2007/03/07: CIA-RDP83B00227R000100220005-0 Figure 2. Rural apparel con- trasts sharply with cityfash- ions.l---l person in warm southern areas to 8 meters in colder northern climates. Total 1980 consumption of all fabrics was only 10 meters per person-barely enough for a jacket, shirt, ants, underwear, and pajamas. Despite the overall shortage of textile products, do- mestic consumption has risen substantially since 1978 when wage increases provided more disposable income to workers and peasants. Textile products accounted for 25 percent of total retail sales in 1980 and led sales increases in 1981. In urban areas, where expen- sive and stylish clothing is gaining popularity, con- sumption is nearly double the rural level and the gap seems to be widening (see figure 2). A recent survey suggests that the average city family spends nearly two months' wages each year just for clothing. With national annual per capita income less than 300 yuan, the purchase of a wool overcoat becomes a major undertaking (see table 1). About 70 percent of urban families own a foot-powered sewing machine to make their own clothing. Ordinary cotton cloth costs less than 3 yuan per meter, but cotton prices are heavily subsidized. Wool costs 10 to 40 yuan and is usually hard to find. Polyester, which costs about 2 yuan to manufacture, sells for 3 to 11 yuan per meter and is widely available. Beijing re- cently cut the cost of polyester fabrics about 10 percent to make them more affordable and to clear excess stocks. Personal consumption by no means absorbs the entire textile supply. Social consumption (hospital linens, banners, Army uniforms), industrial uses (sacks, tire cord, conveyor belts), and export commitments place additional demands on the textile industry. Twenty years ago, personal consumption accounted for 70 percent of PRC textile production, but in 1981 it had dropped below 55 percent. Social and industrial uses now absorb more than one-third of production, and exports account for about 10 percent. Export Patterns China's drive to develop its textile industry has yield- ed dramatic increases in exports in recent years. Sales have risen about 26 percent annually since the mid- 1970s-from $1.6 billion in 1975 to $5.1 billion in 1980 (see table 2).' Textile fibers and products cur- rently account for more than one-fourth of total PRC exports and generate an equal amount of hard curren- cy earnings. ' In 1975 dollars, the value of ex orts in 1980 is $3.6 billion an 18-percent annual increase. 25 25 25 25X1 Approved For Release 2007/03/07: CIA-RDP83B00227R000100220005-0 PRC: Prices of Selected Apparel Items, 1981 7 to 10 30 90 to 160 2 The United States has become a major customer for Chinese textiles, increasing purchases nearly 60 per- cent annually since 1975, to $440 million in 1980 (see table 3). China now provides 10 percent of US textile imports, and is exceeded only by Hon Kong, Taiwan and South Korea. Silk is the only fiber imported by the United States in significant quantities. Most US purchases of Chinese textiles consist of fabrics and finished goods, particu- larly apparel, which accounts for nearly one-half the total. Last year manmade fabrics and garments led an overall 73-percent increase in US imports of Chinese textile goods. The rapid increase in supplies of PRC- origin products has alarmed American textile and apparel manufacturers. The US textile industry em- ploys about 13 percent of total manufacturing work- ers and is highly sensitive to rising imports from low- cost competitors. Some imported Chinese textiles cost only one-third of what it costs American firms to produce them, prompting US manufacturers to de- mand protection. The European Community, long a leading consumer of Chinese textiles, also has become increasingly negative toward imports from China. The EC's textile and apparel industries account for about 10 percent of their industrial work force. Since 1973 these indus- tries have been on a downturn, and, with the continu- ing economic slump, are now seeking protection. France and the United Kingdom in particular are PRC: Growth in Textile Exports, 1976-80 Vaue (Million US $ f.o.b.) Average Annual Rate of Growth (percent) 1975 1980 Total 1,632 5,113 26 Raw silk and yarn 150 282 13 Silk fabrics 113 268 19 Cotton fabrics 439 894 15 Synthetic fabrics 59 264 35 Linens 163 494 25 Men's, boy's outerwear 59 344 42 Women's, girl's outerwear 41 318 51 Knit outerwear 46 273 43 Men's, boy's underwear 40 187 36 Knit underwear 59 149 20 Fur clothing 10 69 47 Other 453 1,571 28 I concerned about the effect of imports on domestic producers, although China supplied less than 3 per- cent of their total textile imports in 1980. Italy continues to purchase a large share of China's silk exports for manufacture into high-fashion apparel but has expressed protectionist sentiment toward PRC- made sportswear 25 25) Three of China's largest consumers purchase Chinese goods to supply their own textile and apparel manu- facturing sectors. Hong Kong, Japan, and Singapore together accounted for 42 percent of China's textile exports in 1980. Lacking the acreage to cultivate their own raw materials, they buy Chinese fibers and fabrics to process or sew into finished goods, largely for export. Hong Kong is China's single largest market. Two-thirds of Hong Kong's imports of Chi- nese textiles in 1980 were raw materials for textile and apparel manufacturers. Japan is China's second- largest customer and the largest buyer of PRC silks, which account for more than one-third of Japan's Approved For Release 2007/03/07: CIA-RDP83B00227R000100220005-0 China's Major Textile Markets, 1980 a Value of Textile Imports From PRC (million US $, f.o.b.) Share of PRC Textile Export Market (percent) PRC Share of Market's Total Textile Imports (percent) Textiles as a Share of Market's Total Imports From PRC (percent) Hong Kong 1,318 b 26 28 43 European Community 759 15 2 42 Belgium/ Luxembourg 28 1 1 23 Denmark 19 NEGL 2 48 Netherlands 54 1 1 32 United Kingdom 115 2 2 44 Japan 680 13 United States 440 9 Singapore 136 3 Australia 128 3 a Includes fibers, yarn, fabric, and apparel. b Includes about $580 million in re-exports of PRC-origin goods. imports of Chinese textiles. Japan is also among the top buyers of cotton yarn and cloth. Singapore also buys Chinese cotton and silk goods in relatively large volume to manufacture garments for export. These countries have not been as vocal as the United States and the EC about China's growing impact on world textile trade, but they have Dexpressed con- cerns to Beijing that their own exports will fall to cheaper Chinese competition. Importing Materials To Support Exports The rapid expansion of fabric and apparel exports in recent years has forced Beijing to import more raw materials. Purchases of fibers and yarn increased more than 40 percent yearly between 1975 and 1980, climbing to $2.6 billion. Fibers and yarn currently account for about 85 percent of the value of Chinese textile imports. Secret 4 25 25 25 Approved For Release 2007/03/07: CIA-RDP83B00227R000100220005-0 Approved For Release 2007/03/07: CIA-RDP83B00227R000100220005-0 Secret PRC: Selected Textile Imports, 1980 US $) Cotton 1,482 United States Synthetic fibers, yarn 744 United States, Japan Synthetic fabrics 239 Japan, Hong Kong, United States Clothing 21 Hong Kong Nagging Problems The rapid growth of China's textile sector has created several problems of imbalance within the industry. China's capacity to print, dye, and chemically treat fabrics has lagged behind its ability to produce cloth. In addition, the Chinese have been unable to produce colorfast dyes and other treatments in the quantities and quality required. They also have been slow to develop and distribute processes for crease resistance, shrinkage control, mildew prevention, water and soil repellency, and other features required for ex ort- ouality nroduct The textile ministry recently made some progress in overcoming problems facing the textile industry. It has already started to purchase some capacity to produce dyestuffs and has encouraged foreign invest- ment in printing and dyeing mills. The ministry also is restructuring its factories, closing those that continue to operate inefficiently. Nevertheless, a shortage of finishing capacity will continue into the mid-1980s, and the PRC may have to direct more unfinished goods to industrial uses and to domestic consumers where top quality is not required. PRC: Recent and Projected Production of the Four Main Fibers, 1981 and 1985 Produc- tion Share of Total (percent) Produc- tion Share of Total (percent) Cotton 2,968 80 3,400 71 Man-made 527 14 1,183 24 Wool 189 5 208 4 Silk 37 1 44 1 Total 3,721 100 4,835 100 total fiber production by 1985. Under the most favor- able conditions, however, these fibers will not exceed 25 percent (see table 5). Moreover, China has been slow in implementing plans to increase wool fiber production, and output will rise only slowly in the next few years. Domestic wool production will, in fact, account for a smaller share of raw materials in the mid-1980s than it does now. The share of cotton in China's total fiber supply will probably drop from the current 80-percent level to about 70 percent in 1985 (the methodologies for calculating capacity estimates for 1985 are presented in appendixes A, B, and C).1 Prospects for the 1980s Projects now under way ensure that China will contin- ue rapid expansion of the textile industry during the 1980s to greatly increase exports and domestic con- sumption. Annual investment in the industry will likely remain in excess of 1 billion yuan, and national priorities will include: ? Completing major chemical fiber complexes. ? Doubling wool production capacity. ? Improving printing, dyeing, and finishing capacity. Beijing will continue to encourage foreign investors to 25X increase participation in joint ventures and compensa- tion trade. We believe the textile ministry also will seek assistance from Western as well as Asian firms The failure of domestic fiber output to meet projected goals will be a continuing problem. As late as 1980, the textile ministry was still announcing in the press that chemical fibers would account for 40 percent of Approved For Release 2007/03/07: CIA-RDP83B00227R000100220005-0 Approved For Release 2007/03/07: CIA-RDP83B00227R000100220005-0 Volume Share of Total (percent) Wool 0.1 NEGL Silk 0.8 4 Bast 0.1 NEGL in design, processing, finishing, and marketing. In addition, China will try to acquire advanced textile manufacturing equipment, industrial sewing ma- chines, and other devices to help improve quality control and productivity. Clothing stalls are already beginning to dominate free Volume Share of Total (percent) Volume Share of Total (percent) 0.2 1 0.2 1 1.0 3 1.0 3 0.1 NEGL 0.1 NEGL We estimate that fabric output will increase 45 percent by 1985 (see table 6). Cotton fabrics and blends will account for two-thirds of about 30 billion meters of cloth production, with manmade fabrics providing nearly all of the remainder. Woolen fabrics will make notable gains with output increasing as much as 60 percent. Even so, wool, silk, and bast (linen, ramie) fabrics will remain relativel insignifi- cant in terms of output volume. Gains in Domestic Consumption We believe that by 1985 the textile ministry probably will be able to increase per capita domestic consump- tion of textiles by 50 percent to about 15 meters. Urban residents will average more than 23 meters compared with 13 meters in rural areas. The disparity between urban and rural consumption could increase tensions between city and country residents as living standards become more divergent. markets and will play an even greater role in apparel distribution later in this decade as individually operat- ed clothing shops become common. Although official- ly sanctioned editorials have been critical of young people's predilection toward Western-style clothing, modern fashions will probably become more popular with younger consumers. Readymade foreign clothing is currently available through relatives or black- market connections and probably will be imitated by tailors and apparel manufacturers for domestic con- sumption. Prices will remain high, however, reflecting both scarcity and high consumer appeal. Because of increasing consumer expectations, Beijing will be unable to continue forcing low-quality fabrics onto the retail market. Chinese consumers, especially in the cities, have become increasingly selective. In late 1981, for example, a six-month supply of cotton- polyester cloth remained in inventory because con- sumers refused to pay high prices for low quality. To reduce these stocks the government subsequently low- ered prices on several blended fabrics. 25 25 25 Approved For Release 2007/03/07: CIA-RDP83B00227R000100220005-0 Approved For Release 2007/03/07: CIA-RDP83B00227R000100220005-0 Social and industrial uses for textiles will grow only marginally in the coming years. Polypropylene is replacing cloth and burlap in sacks for packaging, and new plants are opening to provide industrial-grade synthetics for tire cord, conveyor belts, and other purposes. Textiles no longer needed in industry will go to social uses, which will show an overall increase of a little more than 10 percent. Figure 3 The Growing Importance of Apparel in China's Textile Exports Legend El Yarn ^ Fibers Apparel ^ Fabric Total 1975 Exports= US $1.6 Billion Trade Outlook: Bullish on Exports We estimate that personal consumption will rise to 16 billion meters and other uses will increase to about 9 billion, leaving China nearly 5 billion meters of cloth available for export in 1985, more than double the estimated 1980 level of 2 billion meters. Exports could thereby account for up to 17 percent of total roduc- tion, compared with 10 percent in 1980.1I Beijing also will try in coming years to increase the value of textile exports (see figure 3). The trade ministry has publicly announced plans to export a larger share of China's textiles as apparel, concentrat- ing on the higher value-added products to increase hard currency earnings. PRC products will be com- petitive in price and probably also in quality. Chinese manufacturers and exporters will make every effort to ensure that exported goods are of consistently high quality, even if that means continued shortchangin of domestic markets. Beijing's primary obstacle will be resistance among importing countries. After allowing textile imports from Hong Kong, Taiwan, and South Korea to ex- pand for several years, the developed nations have begun to reject continued growth. In recent bilateral negotiations between the EC and China, the importers successfully limited trade growth levels. EC negotia- tors also persuaded Beijing to link exports and im- ports, so that EC exports to China (primarily of manmade fibers) will rise as Chinese exports to the EC increase. The EC also has proposed to China and other textile exporting countries that outward process- ing-the manufacture of goods from raw materials supplied by the country to which the product will be exported-be considered separately from direct im- ports for quota purposes. Under this proposal, goods could be more easily exported to EC nations if made 55.4 7.9 15.0 21.7 Total 1980 Exports= US $5.1 Billion 49.2 7.5 from EC-origin raw materials. Most exporting coun- tries have been lukewarm toward the idea, but China could find this mechanism a useful way trade-zone processing. Another problem for China's growing textile industry in the 1980s is an adverse reaction from other major exporting areas-notably Hong Kong, Taiwan, and Approved For Release 2007/03/07: CIA-RDP83B00227R000100220005-0 South Korea. With the world textile market de- pressed, increases in Chinese exports would cut into their sales. Hong Kong in particular has tried to convey to Beijing its preference that China remain a complementary, not a competitive, force in the Asian textile scene. The expansion of Chinese textile sales at a time of sagging world markets during the 1980s could thus increase friction between Beijing and its Asian neighbors. China is not a party to the Multifiber Arrangement, the international agreement that governs textile and apparel trade between industrialized importers and LDC exporters. China's bilateral agreements, howev- er, contain provisions similar to those of the Multi- fiber Arrangement. To date, Beijing has attended the Arrangement's meetings as an observer but has re- mained uninvolved in the dickering over quota levels and allocations. We believe China will feel compelled to join the Arrangement by mid-decade. China's ability to ex- pand rapidly its textile exports could unify importers and other exporters to take steps to limit Beijing's markets. By joining the Arrangement, China could more easily protect and perhaps expand its share of world textile trade. Implications for the United States The United States faces continued political and eco- nomic pressures to reduce limitations on imports of PRC-origin textile goods. China will demand greater percentage increases in annual import quotas than those allowed to Hong Kong, South Korea, and Taiwan. If not satisfied, Beijing will threaten to import most of its raw materials from non-US suppli- ers and add the textile trade issue to the list of grievances used when questioning US-PRC diplomat- ic relations. American cottongrowers face competition from Egypt, Pakistan, Brazil, and others who are seeking a larger share of China's cotton imports. Beijing will likely reduce but not terminate purchases of US cotton, primarily because American fibers are consist- ently reliable in quality and availability. PRC pur- chases of manmade fibers from the United States will drop sharply as new domestic capacity becomes oper- ational and replaces the need for imports American apparel manufacturers can expect strong competition from Chinese goods, in both US and overseas markets. The quality of Chinese goods will improve markedly by 1985. PRC export officials also will learn to discern fashion trends and change the industry's products accordingly, making Chinese goods even more competitive We believe Beijing will seek technical and marketing assistance from US and other firms. Although Euro- pean firms hold a technological edge in producing textile machinery, American firms are known for their prowess in processing, finishing, and marketing textiles and apparel. The textile ministry will ask some US firms to join in cooperative ventures with Chinese enterprises to manufacture and export tex- tiles and apparel. Indeed, such ventures may be the only way some of the less diversified US apparel manufacturers will survive Chinese competition. 25X1 25 25 25 Approved For Release 2007/03/07: CIA-RDP83B00227R000100220005-0 Approved For Release 2007/03/07: CIA-RDP83B00227R000100220005-0 Secret Appendixes Appendixes A, B, and C provide methodologies for the derivation of estimates for output, productivity, and potential of cotton, synthetic, and other fibers through 1985. Appendix D contains the fiber, yarn, fabric, and apparel sections of the United Nations trade data for China, reprinted from China: International Trade Annual Statistical Supplement, EA 82-10015, February 1982. Approved For Release 2007/03/07: CIA-RDP83B00227R000100220005-0 Appendix A China's Production of Cotton Fiber and Cloth Beijing ultimately wants to reduce dependence on cotton for textiles, but, to meet the need for textiles, it has encouraged high production of cotton for the last few years. In 1979 the government increased official cotton prices 15 percent and added a 30-percent bonus for above-quota production. Cotton output increased an average 10 percent yearly between 1977 and 1981 (see table A-1). In early 1982 China's media began to express concern about substantial conversions of acre- age from grain to cotton. With average conditions and probable restoration of some acreage to food crops, domestic output probably will increase to 3.3 to 3.5 million metric tons (mmt) by 1985. Year Total (mmt) Production Imports Volume (mmt) Share of Total (percent) Volume (mmt) Share of Total (percent) 1977 2.3 2.0 87 0.3 13 1978 2.7 2.2 81 0.5 19 1979 2.8 2.2 79 0.6 a 21 1980 3.5 a 2.7 77 0.8 a 23 1981 3.6 a 3.0 83 0.6 a 17 Yarn Spinning Data on China's output of cotton yarn and cloth include both all-cotton and cotton-synthetic blends. A rough calculation of the shares represented by cotton and synthetics indicates that cotton's share has actu- ally risen during the past five years (see table A-2). This trend resulted from rapid growth in cotton production and imports, coupled with the still relative- ly small volume of available synthetic fibers.II A major source of increasing spindle productivity is improved utilization. On average, state-run mills op- erate six days per week, with two or three shifts daily. Beijing and Shanghai have been experimenting with new shift schedules, most recently a seven-day, four- shift system. The longer workweek provides a 17- percent increase in production capabilities. With re- vised work schedules, China's textile industry should be able to increase yarn output 8 to 10 percent annually through 1985. Approved For Release 2007/03/07: CIA-RDP83BOO227ROO0100220005-0 Cotton Yarn Production, 1977-81, 1985 Year Produc- tion (mmt) Available Supply a (mmt) Imports (mmt) Exports (mmt) Personal Allocations b (mmt) Supply for Yarn Spinning (mmt) Yarn Output (mmt) Cotton Share of Yarn Output (percent) 1978 2.167 2.088 0.508 0.036 0.494 2.066 2.382 86.73 1979 2.207 2.180 0.606 0.043 0.501 2.242 2.635 85.09 1980 2.707 2.374 0.820 0.030 0.509 2.655 2.930 90.61 1985 Projections Scenario 1 c 3.3 3.223 1.295 0.035 0.542 3.941 4.637 85.0 Scenario 2 d 3.5 3.383 0.641 0.035 0.542 3.447 4.309 80.0 a Adjustment in available supply compensates for late summer d Cotton crop increases by 4 percent per year; yarn output up 8 harvest of raw cotton. It is one-third of the current year's domestic percent per year; cotton share of yarn is 80 percent. These scenarios production plus two-thirds of the previous year's. yield the minimum and maximum expected import levels, given the b Personal allocations for padding and other uses calculated at 1 broadest range of reasonable growth rates for cotton crops and yarn catty (1.1 pounds) per person based on population figures supplied by output. US Census Bureau Demographic Division population levels. Cotton crop increasing by an average of 2.5 percent per year; yarn output up 10 percent per year; cotton share of yarn is 85 percent. Approved For Release 2007/03/07: CIA-RDP83B00227R000100220005-0 Spindle Productivity (pounds) 1977 4.9 15.0 386 1978 5.3 15.8 390 1979 5.8 16.4 416 1980 6.5 17.2 442 1981 7.0 18.1 454 a The United States produced 6 billion pounds of yarn in 1979 with about 17.2 million spindles, or 410 pounds per spindle at 85-percent capacity utilization. b output per spindle is based on an assumed capacity utilization rate of 85 percent. Cloth Production China's publication of selected annual production statistics for cotton and cotton-blend cloth helps in calculating future capabilities. In the late 1960s the standard Chinese conversion factor was 7,576 linear meters of cloth per ton of cotton yarn. As the textile industry has improved the quality of its cloth and expanded its product line to include more heavy- weight fabrics, average linear output per unit of raw material has declined. Over the past five years, aver- age output for cottons and blends was 4,562 linear meters per ton. This is comparable to the 1972 average for US cotton broadwoven goods (see table B-4 for comparability of conversion factors). Between 1978 and 1980, Chinese cottons averaged 37 inches in width; US broadwovens have averaged about 45 inches. Between 1980 and 1981, China's output per ton dropped from 4,597 to 4,505 meters, which represents a rather sharp decline that will probably continue. By 1985, output will likely be 4,300 to 4,400 meters per ton. With projected cotton/cotton-blend yarn produc- tion of 4.3 to 4.6 mmt, fabric production from these years should be between 18.5 and 20.4 billion meters. Approved For Release 2007/03/07: CIA-RDP83B00227R000100220005-0 Appendix B The Chemical Fiber Industry In the early 1970s Beijing decided to develop a major petrochemical-based fiber sector (see table B-1). New large complexes were planned for Shanghai, Tianjin, Liaoyang, Nanjing, and Beijing. By 1979 China had signed nearly $3 billion in contracts for plants to produce textile-grade synthetic fibers. During 1979 uncertainties about petroleum feedstocks and financ- ing briefly jeopardized some of these contracts. How- ever, the textile ministry publicly gave priority to the chemical fiber sector in 1980, with 80 percent of the state investment for the textile industry being allocat- ed to chemical fibers, and 21 of 34 planned new mills being chemical fiber plants. A second period of hesitation in 1981 again suspended progress on imported plants. With less optimistic prospects for long-term oil supplies, the textile minis- try reduced the scope of the Nanjing project, which, if completed, would have been the world's largest poly- ester plant. For the present, only one-third of the original capacity for the complex will be installed. The Chinese have negotiated financing with Japan to continue other suspended projects, and a few addition- al smaller plants may be constructed. Total 0.2 103 190 284 327 450 527 Cellulosic 0.2 53 84 115 113 136 142 Synthetic 0.0 50 106 169 214 314 385 Percent Cellulosic 100 51 44 40 35 30 27 Cloth Production Because a large share of chemical fibers is used in blends and is reported along with the blended natural fiber, it has been difficult to determine production levels of pure chemical fiber cloth. China's announce- table B-4). States, the conversion factors seem reasonable (see PRC fabrics compared with those made in the United ments of new plants often mention capacity in terms of both tons and meters produced; these data have provided conversion factors for calculating approxi- mate textile capacity from the chemical fiber output. Given variances in width, weight, and fineness of Approved For Release 2007/03/07: CIA-RDP83B00227R000100220005-0 Approved For Release 2007/03/07: CIA-RDP83B00227R000100220005-0 Approved For Release 2007/03/07: CIA-RDP83B00227R000100220005-0 Secret Fiber Average US Factors, Calculated Factor for 1972-77 a PRC Fabrics Cotton 4,596 4,562 Acrylic 2,137 a 4,390 Vinylon (nylon) 5,826 6,625 Polyester 9,898 10,325 Cellulosics 4,758 4,562 a Average from statistics in US Department of Commerce, Bureau of the Census, Average Weight and Width of Broadwoven Fabrics (Gray), November 1977. Chinese acrylics are probably measured in linear-meter equivalents which average one-half the width of US acrylics. feedstocks to new vinylon plants, will prevent signifi- weight fabrics which, coupled with delays in providing cotton, silk, or other synthetics. The textile ministry is concentrating on polyester to meet the need for light- yield up to 1.3 billion meters of cloth, of which an estimated 330 million meters is not blended with Vinylon (polyvinyl alcohol) fabrics are primarily used for utility garments, but some vinylon blends are made into lightweight apparel. China has an estimat- ed 200,000 tons of annual vinylon capacity which can cant expansion of vinylon. Cellulosics-rayon and acetate-are used in pure and blended textiles largely for apparel. Rayon also is used in making tire cord and conveyor belts. Apparel- grade textile production probably reached 325 million meters in 1980, with additional fiber used in blends. Expansion of cellulosic capacity is limited by scarcity of suitable raw materials. By 1985 another 60 meters of capacity for apparel-grade rayon and acetate are expected to be on line. Approved For Release 2007/03/07: CIA-RDP83B00227R000100220005-0 Secret Appendix C Wool, Silk, and Other Fibers Wool Wools include sheep's wool, mohair, cashmere, camel hair, yak, and other animal fibers. Acrylic yarns are blended with wool and may account for as much as one-half the raw materials used to produce wool textiles in China. In 1978 China's wool industry included 157 plants with 478,000 spindles. About 60,000 new spindles were added in both 1979 and 1980 and 90,000 in 1981. China has built several new plants including large and medium-sized facilities in Xinjiang, Qinghai, and Henan. Foreign investors have helped open new plants in Guangdong, Xinjiang, and Inner Mongolia; the output of these plants may not be included in the national production statistics.I Years Sheep Inventory Wool Output Beginning of Year (thousand Kilogram (millions) metric tons) Per Sheep Future production of wool will depend mainly on expansion of herds, increase in weaving and knitting capacity, and improvement in raw wool output and spindle productivity. The herds increased at about 2.5 percent per year through the 1970s, and wool output at about 3.4 percent. In addition, imports have ac- counted for about 10 percent of total wool supply. If these rates can be sustained and if processing capacity can catch up, China's output of wool textiles should increase by 12 to 13 percent annually through 1985. F__ I There are few complete data on domestic production of wool, and the statistics available do not indicate whether they include fibers other than sheep's wool. Late 1970s data on China's sheep inventory and wool output correlate strongly (see table C-1), but the average output per head is low when compared to the 1950's average of 1.1 kilograms. China's wool produc- tivity is the lowest among major wool-producing countries, but new breeding programs will help in- crease output. Beijing claimed in 1981 that a new breed of sheep yields 6 to 7 kilograms of wool. China has published data on its woolen fabric produc- tion, including both natural and synthetic wools. One textile official claimed average woolens output of 2.5 million meters per 10,000 spindles, but available data suggest a lower average rate of about 1.7 million meters in recent years (see table C-2). It is possible that spinnin mills are operating at about 70 percent of capacity. China's total weaving and nitting capacity was about one-half its natural and synthetic wool yarn spinning capacity in 1979. Indeed, the textile ministry is seeking to enlarge China's fabric-producing capacity to correspond more closely with yarn output. Silk Silks are traditionally "the Chinese textile," but they only account for a small share of the total textile industry. The textile industry has been trying to improve the productivity and quality of its silk indus- n try, particularly after a record incriose in silk coc production in 1980 (see table C-3). Few industrywide statistics on silk production are available; instead most Chinese press items on silk discuss local cocoon production or improvements at local silk mills. The high export value of silks has Approved For Release 2007/03/07: CIA-RDP83B00227R000100220005-0 Years Raw Silk Silk and Satin Fabrics (metric tons) (million meters) 1977 26,900 529 1978 29,690 610 1979 29,749 664 1980 35,400 759 1981 35,900 820 prompted many localities and regions to expand mul- berry acreage for silkworms. Advanced plants are installing automatic reeling machines, wider looms, jacquard looms, and quality improvement programs to increase productivity. The PRC's production of raw silk has increased 7.5 percent annually since 1977, whereas fabric output has expanded at an 11.6-percent rate. The disparity is due in part to a sharp decline in the share of raw silk exported in 1980. The 1981 export level was also low, leaving more raw materials for domestic textile pro- duction in those years. Cocoon yield per hectare has increased rapidly since 1976 but will probabl row more slowly in the 1980s. Because the growth rate of raw silk production is constrained by increases in mulberry acreage and environmental factors, output will not rise sharply in the 1980s. Silk production will probably reach 44,000 tons by 1985, with fabric production slightly exceed- ing 1 billion meters. Other Fibers China also produces bast fibers such as hemp, jute, flax, and ramie. In 1979 hemp was listed by the Chinese among the top five fibers, but it is not a major apparel fiber. Bast fibers are generally used for cordage, gunny bags, carpet and upholstery backings, and tarpaulins. Polypropylene has been introduced as a substitute for bast fibers in the manufacture of bags for packaging. In 1981 China made about 400 million polypropylene bas and 428 million traditional gunny bags. Flax is used in linen production, which does enter the apparel sector, but no information is available on the magnitude of production. Ramie is used, especially blended with cotton and polyester, in textiles primar- ily for domestic consumption. A new plant that opened in late 1981 in Hunan Province will produce 9.5 million meters a year of ramie and ramie-blend fabrics. The largest known bast fiber textile mill is at Guangzhou (Canton) and produces about 30 million meters of ramie and ramie-blend fabrics annually. Bast textile production is probably in the 100-million- meter-per-year range, with most output going to industrial uses. Although bast fiber production may increase slightly by 1985, it will have little impact on China's apparel-grade textile capacity 25X1 25, 25 25 Approved For Release 2007/03/07: CIA-RDP83B00227R000100220005-0 Approved For Release 2007/03/07: CIA-RDP83B00227R000100220005-0 Secret Appendix D Value of China's Textile Trade 261 Silk 132,092 211,085 262 Wool and other animal hair 40,382 218,805 263 Cotton 59,972 15,280 264 Jute 154 16,199 265 Vegetable fibers, excluding cotton and jute 12,233 22,850 266 Synthetic fibers and regenerated fibers 56 265 267 Other manmade fibers 106 542 651 Textile yarn and thread 6511 Thrown silk and other silk yarn and thread 43,771 86,946 6512 Yarn of wool and animal hair 334 8,240 6513 Cotton yarn, not mercerized, unbleached, not retail 36,883 156,444 6514 Cotton yarn and thread, bleached, dyed, mercerized 24,976 36,383 6515 Yarn and thread of flax, ramie, and true hemp 276 420 6516 Yarn and thread of synthetic fibers 9,704 43,463 6517 Yarn and thread of regenerated fibers 12,201 50,710 6519 Yarn of textile fibers, NES 101 2,541 652 Woven cotton fabrics 6521 Cotton fabrics, woven, unbleached, not mercerized 233,928 464,344 6522 Cotton fabrics, woven, bleached, dyed, mercerized 204,605 429,459 653 Woven textile fabrics, other than cotton fabric 6531 Silk fabrics, woven 112,534 267,638 6532 Woolen fabrics, woven 5,744 71,579 6533 Woven linen, ramie, and true hemp fabrics 260 810 6534 Woven fabrics of jute 93 3,224 6535 Woven fabrics of synthetic fibers 30,371 193,410 6536 Woven fabrics of regenerated fibers 28,173 70,997 6537 Knitted or crocheted fabric, not elastic or rubberized 570 7,951 6538 Woven fabrics of glass fiber 135 316 6539 Woven fabrics, NES 2,125 5,341 6540 Tulle, lace, embroidery, ribbons, trimmings 5,646 39,334 Approved For Release 2007/03/07: CIA-RDP83B00227R000100220005-0 SITC a Description 1975 1980 655 Special textile fabrics and related products 6551 Felt and articles of felt, NES 727 1,200 6554 Coated or impregnated textile fabrics and products, NES 318 1,339 6555 Elastic fabrics and trimmings of elastic 205 1,921 6556 Cordage, cables, ropes, twines, and manufactures 7,989 28,920 6557 Hat bodies 6,772 24,601 6558 Wadding, wicks, and textile fabrics for industrial use 963 2,049 6559 Special products of textile and related materials 798 1,132 656 Made-up art, mainly of textile materials, NES 6561 Sacks and bags of textile materials 10,012 64,867 6562 Tarpaulins, sails, awnings, sunblinds, tents 391 1,166 6566 Blankets, traveling rugs and coverlets 20,638 46,212 6569 Made-up articles of textile materials, NES 169,118 516,101 657 Floor coverings, tapestries, and so forth 62,868 272,647 841 Clothing 8411 Clothing of textile fabric, not knitted or crocheted 152,657 885,978 8412 Textile clothing accessories, not knitted or crocheted 34,604 120,179 8413 Apparel and clothing accessories of leather 22,952 152,135 8414 Clothing and accessories, knitted or crocheted 123,538 470,652 8415 Headgear 8,738 21,392 8416 Articles of clothing made of rubber 898 7,640 8420 Fur clothing and other articles made of furskins 10,109 68,468 a Commodities are categorized by the Standard International Trade Classification, Revised. For a more complete description of commod- ities included in each SITC category, see: United Nations, Statisti- cal Office, Commodity Indexes for the Standard International Trade Classification, Revised, Series M, No. 38, Vols. I and II, New York, 1963. Approved For Release 2007/03/07: CIA-RDP83B00227R000100220005-0 Approved For Release 2007/03/07: CIA-RDP83BOO227ROO0100220005-0 262 Wool and other animal hair 10,178 138,559 263 Cotton 284,697 1,482,132 264 Jute 0 22,278 265 Vegetable fibers, excluding cotton and jute 7,747 2,808 266 Synthetic fibers and regenerated fibers 92,258 500,311 267 Other manmade fibers 27 209 651 Textile yarn and thread 6511 Thrown silk and other silk yarn and thread 69 589 6512 Yarn of wool and animal hair 47 96,249 6513 Cotton yarn, not mercerized, unbleached, not retail 1,366 25,212 6514 Cotton yarn and thread, bleached, dyed, mercerized, and so forth 1,782 2,988 6515 Yarn and thread of flax, ramie, and true hemp 88 60 6516 Yarn and thread of synthetic fibers 31,318 244,426 6517 Yarn and thread of regenerated fibers 12,020 45,512 6519 Yarn of textile fibers, NES 78 2,981 652 Woven, cotton fabrics 6521 Cotton fabrics, woven, unbleached, not mercerized 653 Woven textile fabrics, other than cotton fabric 6531 Silk fabrics, woven 193 2,609 6532 Woolen fabrics, woven 29 1,289 6533 Woven linen, ramie, and true hemp fabrics 2,096 13,117 6534 Woven fabrics of jute 1,056 869 6535 Woven fabrics of synthetic fibers 29,800 238,760 6536 Woven fabrics of regenerated fibers 51 4,924 6537 Knitted or crocheted fabric, not elastic or rubberized 245 39,362 6538 Woven fabrics of glass fiber 21 35 6539 Fabrics, woven, NES 8 176 6540 Tulle, lace, embroidery, ribbons, trimmings 137 7,805 655 Special textile fabrics and related products 6551 Felt and articles of felt, NES 30 654 6554 Coated or impregnated textile fabrics and products, NES 3,581 27,863 6555 Elastic fabrics and trimmings of elastic 9 2,230 6556 Cordage, cables, ropes, twines, and manufactures 51 873 6557 Hat bodies 0 8 6558 Wadding, wicks, and textile fabrics for industrial use 357 14,302 6559 Special products of textile and related materials 28 247 Approved For Release 2007/03/07: CIA-RDP83BOO227ROO0100220005-0 Table D-2 (Continued) 656 Made-up articles, mainly of textile materials, NES 6561 Sacks and bags of textile materials 1,878 4,415 6562 Tarpaulins, sails, awnings, sunblinds, tents 1 55 6566 Blankets, traveling rugs, and coverlets 9 75 6569 Made-up articles of textile materials, NES 573 5,055 657 Floor coverings, tapestries, and so forth 140 877 841 Clothing 8411 Clothing of textile fabric, not knitted or crocheted 88 2,641 8412 Textile clothing accessories, not knitted or crocheted 18 3,598 8413 Apparel and clothing accessories of leather 5 2,340 8414 Clothing and accessories, knitted or crocheted 58 11,706 8415 Headgear 43 357 8416 Articles of clothing made of rubber 1 86 a Commodities are categorized by the Standard International Trade Classification, Revised. For a more complete description of commod- ities included in each SITC category, see: United Nations, Statisti- cal Office, Commodity Indexes for the Standard International Trade Class cation, Revised. Series M. No. 38, Vols. I and II, New York. Approved For Release 2007/03/07: CIA-RDP83BOO227ROO0100220005-0 Secret Approved For Release 2007/03/07: CIA-RDP83B00227R000100220005-0 Secret A roved For Release 2007/03/07: CIA-RDP83B00227R000100220005-0