OPERATING INSTRUCTIONS FOR WATER CONDITIONING EQUIPMENT

• Document Type: CREST
• Collection: General CIA Records
• Document Number (FOIA) /ESDN (CREST): CIA-RDP02-06298R000900070005-3
• Release Decision: RIPPUB
• Original Classification: K
• Document Page Count: 72
• Document Creation Date: December 16, 2016
• Document Release Date: July 6, 2005
• Sequence Number: 5
• Publication Date: October 1, 1985
• Content Type: MISC

Approved For Release 2005/07/12 : CIA-RDP02-06298R000900070005-3
STAT
OPERATING
0
Pw%
INS", A
D"'THON"'
STAT
POTO!v AG WASTER " d
Sr WASTE VYS` EVS9 INC.
202 WHrATON PLAZA~BULm?4 ''NORTH
WHEATONQ MARYLAND 20902
Ocal
Approved For Release 2005/07/12 : CIA-RD'U2 O6298R00090OO7OO05-3
 Approved For Release 2005/07/12 : CIA-RDP036298R000900070005-3
OPERATING INSTRUCTIONS
(Or WATER CONDITIONING EQUIPMENT
Dace
Prepared for
Potomac Water &
Waste Systems, Inc.
202 Wheaton Plaza, Bldg, N
Approved For Release 2005/07/12 : CIA-RDP02-06298R000900076bf.tgn, MD 20902-1965
 Approved For Release 2005/07/12 : CIA-RDP02-06298R000900070005-3
TABLE OF CONTENTS
AQUA-MATIC CONTROLLER Model 1606-2C
STAGERS Model 481-11
Print 48A--1184 (Dwg. E-48-123)
Bulletin 48/51-682
AQUA-MATIC DIAPHRAGM VALVES
Bulletin 8000-1182
BADGER TURBO METER, 2"
Meter Bulletin MT-4702
Meter O&M Manual IOM-003-07
AR Register Head Bulletin IAR-3011
AR Register Head O&M Manual IOM-024-06
FISCHER & PORTER RATE-OF-FLOW INDICATOR
Series 71K1020
Instruction Bulletin 71K1020-C, Rev. 2
Parts L;st 71K1020-C
Reference Drawings:
Layout -- 943-1P, Rev. A
Internal Details -- 943-2P
Approved For Release 2005/07/12 : CIA-RDP02-06298R000900070005-3
 Approved For Release 2005/07/12 : CIA-RDP02-06298R000900070005-3
OPERATING INSTRUCTIONS
These units, water softeners operating on the sodium
cycle, are used to remove calcium and magnesium hardness
from the returning condensate. Such hardness enters into
the return system generally from unexpected leaks involving
a city water source. The degree of hardness in the con-
densate is a matter of how many leaks are producing these
undesirable contaminants in the boiler feeder cycle. Norm-
ally a well. maintenance system should only show hardness
of a few parts per million (ppm), certainly less than 10
PPM-
The ability of each softener to remove hardness is a
function of how much is in the condensate to begin with and
how many cubic feet of water softening resin is available
in each unit. Based on data available in the job specifica-
tio;is, the expected operating data is as follows:
Each 84" dia. unit
Service Run:
Normal flow rate . . . . . . . . . . . 450 gpm
Length between regenerations
(assuming 10 ppm hardness
in raw water) . . . . . . . . . . . . 2,000,000 gal.
Expected pressure drop . . . . . . . . 15 psi max.
Expected operating temperature . . . . 180? F max.
It is expected that only one unit need be on line at
the known flow rate with the other in stand-by. Since it
may be several days before the on-line unit exhausts, the
build up in pressure drop should be monitored. Even though
the hardness is still being removed, it is suggested that a
of 12-15 psi be the indication that it is time to regen-
erat,. The off-line unit should be secured manually until
such time as it is needed on line. For flow rates up to 450
gpm, having only one unit on line will provide a better sus-
pended particle removal (iron and other products of corro-
s on in the condensate.) At this rate the resin bed is
sufficiently compressed to provide its best filtering action.
Approved For Release 2005/07/12 : CIA-RDP02-06298R000900070005-3
 Approved For Release 2005/07/12 : CIA-RDP02-06298R000900070005-3
OPERATING INSTRUCTIONS
Redneration (Using ambient temperature city water)
Step 1 Backwash: 200 gpm for 12-15 minutes
Step 2 Brine step:
Salt required . . . . 1,170 lbs. or 470 gal
of saturated brine solution
Dilution water . . . . 470 gallons
Diluted brine . . . . 47 gpm for 20 min.
Step 3 Slow rinse . . . . . . . 23 gpm for 30 min.
Step 4 Fast rinse . . . . . . . 230 gpm for 12 min.
Oper atinq Notes
1. Before each regeneration is initiated, the operator
must be sure that the brine measuring tank is full.
The required draw-down to produce the 470 gal. of
brine is 50". The actual brine draw is on an ad-
justable timed basis with 20 minutes being the ex-
pected setting.
2. As a unit comes off line (assuming only one in serv-
ice at a time), it should be secured via the effluent
gate valve being closed. A card or sign should be
hung on the valve to show its closed position. The
regeneration should not be done until just prior to
its expected return to service.
Approved For Release 2005/07/12 : CIA-RDP02-06298R000900070005-3
 CHART
BTAO 8
BERE
FUNCTION
TOTAL
POB.
CKPLAT
A I
(BERVIOE)
E PORT
B
S VENT
C
ED AT C
D
AM PO
E
SITION
F
67EANLATE
PART NO.
CAM
PART NO.
CAM
STYLE
DIAL
PART NO,
48-0
SOFTENER
4
1-2
3-4
5-6
6-1
48-CM
48-EM
I
48-EM
48-1
FILTER
3
1-2
3-4
6-1
48-CM
48-GAM
I
48-ERIN
48-3
SOFTENER
4
1-2
3-4
5-8
6-1
48CM
48-WIN
0
48-EM
48-4
FILTER
2
1-2
3-4
48-CM
48-OHM
I
48-EHM
48-11
SOFTENER
4
1-2
2-3
-
4-5
5-8
48-CM
48-GEM
T
48-EEM
48-12
SOFTENER
4
1-2
-
34
4-5
-
6-1
48-CM
48-GFM
1
48-EFM
48-8-3
FLTER
4
6
1
2
3
48-CE
48-GBM-4
II
4848-EB 4M-4M-
1
2
3
4
1 -
480E
48-0BM-5
II
48-FEIN-5
1
3
5
48-CE
48-0BM-6
II
48-IBM-B
Am
Approved For Release 2005/07/12 : CIA-RDP02-06298R000900070005-3
VTEM DE_ ON
PLOT CONTROL A88EWY (48-AE)
1 1 RD. HD. MACHINE SCREW 46-32 % 7/8)
2 tBACKPLATE -- -
.S
L
3 BACKPLATE GASKET
T
EENED INLET PORT 4 GASKET
2T
77N,P,T. 5 !STEMPLATE
--
_
6 SPRING
7
8
9
+1
STYLE I
I/DTCIm
STYLE II
NOTCHED
STYLE M
BUTTERFLY
PILOT CONTROL ASSEMBLY (48-AE1
,10
r L
48-8-4
48-8-5
480
25~
APPROX.
FILTER
FILTER
SOFTENER
SERIES 48 MOTORIZED STAGER - STANDARD
54
2.750 FOR NO.. 10 FLAT HEAD MACHINE SCREW 3 64
70
1{~M00N~_H~~ _~ _
1 2,244
APPROX. 'f----_ 448Q MAX. 60 51
1 114
SERIES 480 MANUAL
STAGER
DRAIN PORT
1/8-27 N.P.T.
PRESSURE VENT OUTLET (6) POR
1/8-27 N.P T.
L20 ACTUATOR
27
BACKWASH BRINE/RINSE I
___
l J~ \ X29 STAND OFF
x ~/~ III _\f~~ I~-30 SELECTOR PLATE Y /1 '..~. 1 31 FLAT ID. MACHINE SCREW (6-32 % 3/4) mee-olos
I INTERNAL PARTS FROM 48-AE
FAST RINSE 48-IA INCLUDES ITEM NOS. 3 TIBN 8
48-MA MOTOR-CAM-DIAL PARTS
INCLDDES ITEMNOS, 18121,18,21,22,23,24, 8 28
48-SA SWITCH PARTS..^^ -. Y-- y
I 148-RA 1 INCLUDES KITS 48-IA, 48-MA, & 46-8A
NOTE:
UNLESS OTHERWISE SPECIFIED
1. DIMENSIONS ARE NOMINAL.
ice-- 11500
38
3.500
89
Approved For Release 2005/07/12 : CIA-RDP02-06298R000900070005-3
__ SCS-0078
__ 48-A
1 48-FT
J SEE CHART
10
11
12
~13
14
15
-- - - --fir 16
17
N 5
18
4
't'
i9 INSULATOR
20 SWITCH ACTUATOR
21 CAM
_22 JDIAL
23 MOTOR
/ 21 LOCK WASMEF 1. 61
t_25 :[RD, ND_MACHU E SCREW (8-32 X S!N SCS-0070 2
SERFS 48 MOTORIZED STAGER - (1 Y SWITCH
14 SWITCH -- -_-- - 314-0 2
15 R0, HO. MACHINE SCREW (2-56 X 3/4 SCS-0059 4
18 STAND OFF 4$-KB 2
19 N81A.ATOR 111 2
L20 1 SMIRCH ACTUATOR 810-AU 2
21 L_ $BE CHART 2_..
318
SWITCH - 15 ORD. 1p. MACIIBE SCREW (2-56 X 1) 803-0080 2
r18 STAND OFF
Li19 SULATOR
20 SWITCH ACTUATOR
SEE CHART
C
T80 HZ._~S1-/A ~_
SINES 450 MANUAL STAGER
11 PLOT CONTROL ASSEMBLY
r 26 ND. MACHINE SCREW (2-56 X 1/8)
N~M/feEBM/
SERIES 48 MOTORIZED STAG "
SERIES 480 MANUAL STAG i
RETAINER
---
fO-RING _.
ORB 10
1
BONNET
t. -
( 18-0
STRAINER ASSEMBLY
SERIES 48 MOTORIZED URGER - STANDARD
FILOT CONTROL ABSEMKY
CABLE CLAMP
{8 AE
_318-U 1
-
RD, HD, MACHINE SCREW (-72 X 1/4)
- --
1
SCS-0081
SWITCH
3 8-P 1
RD, HD. MACHINE SCREW 1'188 X 1/2)
_
SCZ-0053 2
}
TFLA . MACHINE SCREW 82-35 X 3/8)
SCS-0105
NEMA i
48-BC
NOUNTRIG PLATE
1
MOUNTING PLATE GASKET
STAND OFF
 21 1MOMITNG PLATE
22 MOMITING PLATE GASKET
51-MX
319-KX
31B-BX
WAS-0003
NOTE:
UNLESS OTHERWISE SPECIFIED:
1. DIMENSIONS ARE NOMINAL.
2. MODEL 48-3 STAGER SWPLIED WITH SUTTBMY CAM (4 POSITIONS
ONLY). FOR USE WITH SHIFT OUTPUT TYPE TOR ASE CHART ON
E-48-122)
3. ALL OTHER MOTORIZED STAGERS SUPPLED WRN TED CAM;
FOR USE WITH PULSE OUTPUT TYPE TIMERS. ( WIT ON
E-48-122)
4. STAGERS WITH INVERTED PROGRAM ARE AVAILAtI-
5. CONTROL PRESSURE TO THE STAGER CAN BE EITM NVDRAMJC OR
PIEUMATIC AND MUST BE WITHIN 10% OF THE SYFM PRESSOR;
NOT TO EXCEED 100 F.B.I. (6.8 ATM.).
6. FOR PROGRAMS OTHER THAN SHOWN, CONSULT FACTORY.
7. ALL STAGERS CAN BE MANUALLY ADVANCED BY ROTATMD THE DML
IN DIRECTION SHOWN.
8. NEMA 12 ENCLOSURE HAS (1) CLAMP AND NEMA 4 BMCLOSIIRE
HAS (3) CLAMPS.
STAGER
POSITION
FUIC7gN
PORTS
VENTED
I
BACKWASH
3 A 4
2
BRINE AND SLOW RNSE
$60
3
FAST SENSE
6 A 1
4
SERVICE
1 B 2
FOR:
- 1 STAGER 13 POSITION FILTER) OMIT POSITION 2
- 4 STAGER (2 POSITION FILTER) OMIT POSITIONS 2 & 3
INCH
MILLIMETER
SERIES 48 (OPTION X=
SERIES 481 MOTORIZED STAGER
SERIES 48 MOTORIZED STALAfifirYaoWal WII W W2ilmh94le 2005/07/12 : CIA-RDW2O 676
DESCRIPTION
S 48 MOTORIZED STAGER - ROTARY SWITCH
1 1 PILOT CONTROL ASSEMBLY (SEE E-48-122) 48-AE I
1\~` 2 CABLE CLAMP 316-U 1
3 RD. HD. MACHINE SCREW (6-32 X 1!4) SCS-0081 1
4 SWITCH 316-P 1
5 R0. HD. MACHINE SCREW (2-56 K 1/2) SCZ-0056 2
6 FLAT HD. MACHINE SCREW (6-32 K 3/8) SCS-0 105 6
7 JMOUNTING PLATE
8 JSTAND OFF
9-INSULATOR
10 SWITCH ACTUATOR
4B-KA
SI-R
SEE CHART 1
11 ]CA
2 ON E-18-122 1
13 Y SWITUM CURIOIT .26 AMP) j 48-XE 1
/4 H ENCLOSURE 4
S-SC J 1
118 T 6O HZ.
230 T BO HZ.
Y4 TSOHZ.
17 RD. 40._MACNNIE SCREW (6-32 X 3.~1
SERIES 481 MOTORIZED VALVE
E-48-123 N
Approved For Release 2005/07/12 : CIA-RDP02-06298R000900070005-3
 r
r
Approved For Relea 07
A stager is, essentially, a rotary pilot valve with multiple
ports through which control fluid is directed, thereby
operating diaphragm valves installed in a process
system. AquaMatic stagers are constructed of durable,
non-corroding, self-lubricating material for long,
maintenance free life. They are available in three basic
designs: Series 48 with six ports; Series 51 with eight
ports; and Series 58 with sixteen ports (see separate
bulletin).
Stagers may be manually operated or driven by an
electric motor that is operated through an adjustable
timer. If, for any reason a motor driven stager is manually
indexed, it must be re-synchronized with the timer.
As an optional feature, stagers can be equipped with an
electrical switch to energize display lights, or initiate
ancillary equipment. Consult factory for details.
The stager functions by opening and closing its ports,
singly or in combination, in a sequence that fits the needs
of the system. The "positions" in the sequence correspond
to the number of "stages" in the process. The ports that
are opened when the stager is in any given position allow
pressurized fluid to flow to and operate some diaphragm
valves, while venting other valves-allowing them to
return to their normal positions.
AquaMatic stagers can use either hydraulic or
pneumatic control fluid. Process fluid, if pressurized, and
not damaging to internal parts of the stager or
diaphragm valve, may be drawn from the main line to the
inlet of the stager. Otherwise, an independent source of
control fluid is required. The pressure of the control fluid
must be equal to or greater than the line pressure of the
system.
AquaMatic stagers provide the versatility needed to
control complex water treatment systems, or the
simplicity of a two valve operation. The system's
diaphragm valves are operated by hydraulic or
pneumatic pressure (control fluid). Continuous electrical
power is not required to maintain the positions of the
valves such as in a solenoid operated system.
Consequently, the danger of disrupting the process is
minimized.
Specifications Series 48 and Series 51
Maximum pressure
100 psi (6.8 Atm.)
Maximum temperature
150?F (65?C)
Power port size
1/8?
Inlet, drain ports
1/8"
Electrical supply
120Vac/6OHz
230Vac/5OHz
Electrical enclosures:
Standard - NEMA, Type 1
6" x 6" x 4"
Optional-NEMA, Type 12
6" x 6" x 4"
(Indoor, watertight)
Optional - NEMA, Type 4
(Outdoor- watertight)
WHEN ORDERING, specify stager model, valve programming
requirements, electrical specifications, and type of enclosure.
2412 Grant Avenue, Rockford, Illinois 61101 ^ 815/964-9421 ^ Cable "Aqua-Matic"-Telex 257-355
Approved For Release 2005/07/12 : CIA-RDP02-06298R000900070005-3
 STAGERS
Typical Circuit Applications for
Series 48 and Series 51 Stagers
Piping fitted with AquaMatic
diaphragm valves which are operated
by pressurized control fluid from stager
pilot. 1/4" O.D. flexible tubing connects
stager ports to diaphragm valves. When
water is turbid, or contains high iron
content, a cartridge filter should be
placed ahead of stager inlet port.
Tables show which valves are open at
each stager position.
STAGER
POSITION
SOFTENER
FUNCTION
VALVES
OPEN
4
SERVICE
1,2
1
BACKWASH
3, 4, (2A)
2
BRINE
5, 6, (2A)
3
FAST RINSE
6, 1, (2A)
- -------------- *-1
STAGER
POSITION
SOFTENER
FUNCTION
VALVES
OPEN
1
BACKWASH
3, 4, (2A)
2
BRINE
5, 6, 7, (2A)
3
SLOW RINSE
5, 6, (2A)
4
FAST RINSE
1, 6, (2A)
5
BRINE REFILL
1, 2, 8, (2A)
0
SERVICE
1,2
'Note: Valve 2A is optional; provides raw water
service during regeneration.
2412 Grant Avenue, Rockford, Illinois 61101 ^ 815/964-9421 ^ Cable " A ua-Matic"-Telex 257-355
Approved For Release 2005/07/12 : CIA-RDP02-06298R000900070005-3
 4
Diaphragm Valves
^ Lowest pressure loss.
Y pattern permits higher flows at lower
pressure loss than any comparable valve.
^ Positive control.
Separate flow and control chambers
permit positive closing without springs;
and only nominal cost for spring assist
opening for low pressure and self
draining considerations.
^ Cost effective.
Both initially and in lifetime
maintenance.
^ Extended diaphragm life.
Separate chamber protects diaphragm
from flow stream; allows replacement
without disrupting service. Pre-formed,
stress relieved diaphragm minimizes
fatigue, maximizes valve responsiveness
and diaphragm lifetime.
^ Durable.
Cast iron, brass, bronze, stainless steel,
and engineering thermoplastic
components. Average maintenance free
life of 5 years.
^ Design/Application engineering
service.
^ Optional seal and diaphragm
materials for special
applications.
^ Handles liquids or gases.
^ Adaptable to a variety of control
devices.
^ Optional adjustable flow rate
control.
^ Optional spring assist.
^ Optional position indication.
Metal Body Valves
Series 421 through 429
Body and cap of cast iron or brass.
Pre-formed, stress relieved
diaphragm of Buna N on Nylon for
long life. Stainless steel and brass
internal parts.
Pipe sizes of 3/4" through 3"
threaded (N.P.T. or B.S.P.); 3"
through 6" flange drilled in
accordance with ASA 16.1, Class
125, or B.S. 4504 (ISO/R 2084).
Operating specifications:
Pressure-Standard 125 psi
(8.5 Atm.) rating.
(300 psi available).
Temperature-
Maximum 150?F (65?C);
optional 250?F (120?C).
PRINCIPLES OF CM"RATION
Drip-Tight Closing: Closure is obtained by directing
line pressure or equivalent Independent pressure
Into the upper chamber. This pressure on the large
diaphragm area causes the valve disc to seal against
the seat.
Plastic Body Valves
Series 520 through 526
Designed for de-ionized water,
corrosive liquids or gases, caustics
and acids. (Not applicable for
aromatic hydrocarbons). Body and
cap molded of 30% glass
reinforced engineering
thermoplastic resin. Diaphragm is
Buna N on Nylon and static seals
are ethylene 1propylene. Viton and
Butyl seal options available. Line
fluid never contacts a corrodable
surface.
Pipe sizes range from 3/8" to 3"
with optional fittings-threaded,
solvent bond, or flanges.
Operating specifications:
Pressure- Maximum 125 psi
(8.5 Atm.).
Temperature-32?F to 140?F
(0? to 60?C).
ftft open Operation: When closing pressure, in
ups chamber, is relieved by venting the pilot line,
the vstlve opens, positively, by line pressure on the
dsc.
 d For Release 2005/07/12 : CIA-RDP02-06298000900070005-3
owrates -metal diaphragm valves
Isolated Bonnet Valves
Series 4421 through 4429
Designed for high temperature
applications that might cause
accelerated deterioration of
diaphragm in standard valve.
Isolated bonnet prevents heat from
reaching diaphragm.
Any leakage that may occur is
quickly obvious around dynamic
seal. Line fluid cannot contaminate
pneumatic/hydraulic control
because diaphragm is not
accessible to fluid carrying
chamber of valve.
Optional indicator on valve stem
permits positive, direct reading of
valve position. Also, includes all
the options and features of standard
"Y" pattern valves; and available in
same sizes and construction as
standard "Y" pattern valves.
Operating specifications:
Pressure-Standard 125 psi
(8.5 Atm.) (300 psi available).
Temperature-Maximum 300?F
(148?C). (Consult factory for
higher temperature
applications).
Note:
Chart applies to all
metal diaphragm
valves illustrated in
this catalog:
Series 421-429;
Series 4421-4429;
Series 3500; and
Series 3000.
Cv = Flowrate
(G.P.M.) of water at
60?F (15.5?C) at
1 P.S.I. pressure
drop.
Liters per minute =
G.P.M. x 3.78.
0
K
CV 1.
0
-CONTINUOUS FL)W 20 FEET PER SECOND
INTERMITTENT Ft OW 3) FEET PER SECOND
Model 348LC Level Control
For mounting float actuated pilot
remote from diaphragm valve.
Control fluid is delivered to and
from the diaphragm chambers
through ports P1 and P2 of the
pilot. Up and down positions of the
float determine which port is
pressurized, and which port is
vented. May be used with either
metal or plastic valves.
DIMENSIONS
ED BO
NNET VALVES
Size
Ends
Series
As
AF
Bs
BF
Cs
CF
06 1
BF
Cs
CF
D
E
F
1
3
SCRD
421
In.
3.68
4.25
3.75
5:62
4.62
2.75
/,
4421
mm.
94
108
82
140
115
70
1
424
In.
4.75
5.37
4
7.62
6.25
3.50
1 y,-1
/2
SCRD
4424
mm.
120
136
101
190
160
89
425
In.
6.62
7.25
5.37
5.37
7.50
4.87
2
SCRD
4425
mm.
168
184
136
240
190
123
1
C
D
426
In.
7.37
8
5.75
10.5
8.25
6.25
2-2
/2
R
S
4426
mm.
187
203
146
265
210
155
427-S
In.
9
9.75
6.75
12.25
9.25
7.25
3-S
SCRD
4427-S
mm.
228
247
171
310
235
184
427-F
In.
10.62
10.75
7
13.00
10.75
7.25
6
0.75
3 F
FLGD
4427-F
mm.
270
273
178
330
275
184
160
18
F
FLGD
428-F
In.
11.75
14.75
10
18.00
13.75
8.75
7.5
0.75
4-
4428-F
mm.
298
375
254
455
350
222
180
18
D
429-F
In.
17
19
13.50
25
18.50
15.75
9.5
0.87
6 F
FLG
4429-F
mm.
431
482
343
635
470
402
240
20
B.S.P. threads optional on series 421 thru 427, and 4421 through 4427.
European flanges optional on series 427 thru 429, and 4427 throu h 4429.
Approved For Release 2009/07/12 : CIA-RDP02-06298R000900070005-3
 Series 3500 SOLE M IEfAO LWse 2005/07/12: CIA-I Pg?- 8 "R 49 ED
4
Series AM-3500 (Energize to open)
Series AM-3510 (Energize to close)
Equipped with solenoid for control by timer, flow
meter, pressure or temperature sensor, liquid level or
manual switch.
Specify "independent pressure" if a separate source of
control fluid is used.
Ideal for automated, continuous process systems.
Float provides accurate control of liquid levels in
constant cycling reservoir without surge or shock.
Positive open or closed positions--not affected by mino-
changes in liquid levels. Remote float mounting
available.
Note: Diaphragm valve and float actuator
assembly may be remote from each other.
See illustration of Model 348LC Level
Control on preceeding page.
2';a" 57 MM.A
TRAVEL
4
SERIES 3500
SERIES 3000
SIZE
SERIES
DIM.
A
B
C
D
E
SIZE
A
B
C
D
E
F-
3/4'-1"
421
In.
3.75
4.37
3.25
5.12
4.12
7.20
6.50
1.70
3.00
3.68
29
mm.
95
111
82.5
130
105
1.82
165
43.1
76.1
93
735
In.
4.75
5.00
3.50
6.00
5.00
8.29
7
81
4
20
1
75
4
75
28
W
11/4"-11/2
424
mm
121
127
89
152
127
11/4 -1 ~/2
210
.
198
.
107
.
44
4
.
120
711
.
.
W
2"
425
In.
6.62
6.75
4.12
8.25
6.37
2?
9.29
8.37
5.20
2.69
6.62
27
M
mm.
168
171
105
209
162
236
212
145
68.2
168
686
VU)
2?-2y2"
426
In.
7.37
7.25
4.25
9.00
6.75
211-21/2-
9.87
9.56
5.20
3.06
7.37
26
mm.
187
184
108
229
171
250
243
145
77.6
187
660
3"S
427
In.
9.12
8.50
4.50
10.75
7.75
3?S
10.8
10.56
6.20
3.62
9
25
mm.
231
216
114
273
197
274
268
157
91.8
228
635
G
3" F
427-F
In.
10.62
8.50
4.50
11.75
8.00
311 F
11.6
10.56
6.20
3.75
10.62
25
W
mm.
270
216
114
298
203
294
268
157
95.1
270
635
C3
4"F
428-F
In.
11.75
10.75
6.47
15.75
11.00
411 F
12.8
13.81
6.20
4.50
11.75
22
Q
mm.
298
273
164
400
279
325
350
157
114
298
659
LL
6" F
429-F
In.
17.00
15.75
7.87
20.00
14.50
6? F
10.9
16.94
8.81
7.25
17
37
mm.
432
400
200
508
368
278
430
223
184
432
940
Solenoid Specifications
Standard AC voltages: 115, 230-50 or 60 Hz. Consult factory for other Enclosures: General-purpose NEMA 1 normally supplied. Explosion-
voltages. proof and water-tight (NEMA 4, 7 & 9) available, add 1.25".
Power consumption: 9.4 watts ac. Volt amperes: 16 holding, 25 * Float Rods are 18 inches (457mm) long sections. Valves up to 4" siz-
inrush. are supplied with two sections. 6" valves are supplied with 3 section,
Coil: Class "B" molded, continuous duty. High temperature coils
available on request. Approved For Release 2005/07/12 : CIA-RDP02-06298R000900070005-3
 Series 520-526 A c t~ ~ 26*67/12 : CIA- 2-062
eves AM 4500 (Energize to open)
Molded of 30% glass
reinforced engineering
thermoplastic resin.
Line fluid never
contacts corrodable
surface. Series 5500
Isolated Bonnet Valves
also available.
Series AM-4510 (Energize to close)
Series 520-526 equipped with
solenoid for control by timer,
flow meter, pressure or
temperature sensor, liquid
level or manual switch. Ideal
for automated, continuous
process systems. Specify
"independent pressure" on
purchase order if a separate
source of control fluid is used.
SOLENOID SPECIFICATIONS:
Standard AC Voltages: 115, 230-50 or 60 Hz. Consult factory for
other voltages.
Power Consumption: 9 watts AC. Volt amperes: 15.6 holding,
24.6 inrush.
Coil: Class "B" molded, continuous duty.
Enclosures: General purpose NEMA 1 only.
SIZE
3/8"-1/2"
3/4"-1"
11/4"-2"
21/2?_3"
SERIES
520
521
524
526
CV
1
5.5
16
48
130
2
7.7
22.6
63
183
3
9.5
27.6
83
225
4
11
32
96
260
5
12.3
36
107
290
6
13.4
39.2
117
320
w
7
14.5
42.1
127
345
8
-
15.5
42.2
135
365
U.1
9
16.5
48
144
390
10
17.4
50.5
151
410
15
21.3
62
185
504
SIZE
SERIES
END CONNECTION
A
A
A -W
C
D
E
F
G
H
3/e"-1/2"
520
Ring Nut
In.
3.93
2.62
1.25
1.0
5.87
4.12
mm.
99.8
66.5
31.7
25.4
149
105
In.
4.5
4.06
1.62
2.75
6.52
5.12
3/4"-1
521
Ring Nut
mm.
114.3
103
41.1
69.7
166
130
In.
7.75
5.06
2.28
1.0
7.62
6.25
11/4"-11/2
524
Ring Nut
mm.
196.8
128.4
58
25.4
193.5
159
In.
9.56
5.06
2.28
3.00
7.62
6.25
7
0
524F
Flange
.
mm.
242.8
128.4
58
76.0
193.5
159
177
Female
In.
10.5
5.06
2.28
7.62
6.25
2"
524W
Socket Weld
mm.
266.7
128.4
58
193.5
159
Male
In.
10.5
5.06
2.28
7.62
6
25
524WA
.
Socket Weld
mm.
266.7
128.4
58
193.5
159
526F
Flange
In.
11.5
7.31
3.12
3.50
9.62
7.87
8.37
21/
11
mm.
292.1
185.7
79.2
89.0
244
200
212
2
Female
In.
15
0
7.31
3
12
9
62
7
87
526W
.
.
.
.
Socket Weld
mm.
381
185.7
79.2
244
200
In.
12
0
7.31
3
12
3
75
50
9
62
7
87
8
62
3
256F
Flange
.
.
.
.
.
.
.
mm.
304.8
185.
79.2
95.0
12.7
244
200
218
Adaptor Dimensions
A
VALVE
DIMEN.
LENGTH
LOCATION
DIA.
WIDTH
THICKNESS
SERIES
UNIT
A
B
C
D
E
520
INCHES
2.25
0.50
0.730
0.115
0.147
MM.
57
12.7
18.5
2.92
3.73
521
INCHES
3.00
0.50
1.200
0.115
0.179
MM.
76
12.7
30.4
2.92
4.54
524
INCHES
4.00
0.875
1.800
0.115
.200
MM.
101
22.2
45.7
2.92
5.08
Remote Float Control
Direct mounting of float
control on plastic SUPPLY P2
valves is not
recommended. Use
Model 348 LC Level
Control for remote
mounting. See illustration
on page 2 of this catalog.
AquaMatic, Inc., 2412 Grant Avenue, Rockford, Illinois 61103-3991 ^ 815/964-9421 ^ Cable "AquaMatic" Telex 257-355
 Turbo Meter
With Pneumatic
Batching Register
Meterjnc. Industrial Products Division
4545 W. Brown Deer Road, P.O. Box 23099
Milwaukee, WI 53223 [phone]
SIZES 2" TO
Do
Approved For Release 2005/07/12 : CIA-RDP02-06298R000900070005-3
 Approved For Release 2005/07/12 : CIA-RDP02-06298R000900070005-3
MAGNETIC DRIVE TURBO METERS...
HIGH ACCURACY OVER BROAD FLOW RANGE
Badger's magnetic drive turbo meters provide industrial
processors with higher accuracy over a broader flow
range than traditional turbine meters with vertical rotors.
Accuracy of the turbo meter can be maintained within
? 11/2 % over the meter's entire flow range-not just at
one point. Repeatability is within 1/2 of 1 %.
The straight-through flow design makes it possible to
operate the turbo at a higher continuous flow than a
comparable turbine. In addition, the low flow range on
most models is extended about 50% below the minimum
for vertical-rotor turbines.
Because of the magnetic drive design, Badger turbo
meters also help to reduce maintenance problems.
There are no gears in the flow stream, no packing glands
to cause leaks.
Badger turbo meters are offered in four different housing
materials for measuring liquids up to 250?F. They can
handle a wide variety of chemical solutions, paper
coating materials, oils, water and food ingredients.
WIDE FLOW RANGE
METERING CAPABILITY
FLOW RANGE-G.P.M.'
MAXIMUM
METER SIZE
MINIMUM
MAXIMUM
CONTINUOUS
FLOW
2"
8
160
160
391
10
350
350
4"
25
1000
1000
6"
40
2000
2000
*Consult your Badger representative about accuracy
performance above and below flow rates shown.
Badger's turbo meter, with straight-through flow design, is
equipped with straightening vanes and a nose cone at the inlet
side. These minimize the swirling effect of upstream piping.
Liquid flowing through the meter tube strikes the blades of a
rotor, causing the rotor to turn. By means of a magnetic coup-
ling, this motion is transferred to a vertical spindle and then to
gears in the meter's register.
Approved For Release 2005/07/12 : CIA-RDP02-06298R000900070005-3
 Approved For Release 2005/07/12 : CIA-RDP02-06298R000900070005-3
I LONG-WEARING
CERAMIC BEARINGS
The rotor bearing, rotor
spindle and endstone in
the Badger turbo meter
are made of a ceramic
material developed
especially for this appli-
cation. Because of their
hardness, the ceramic
parts provide long-life
service, even if the
meter is run continously
at maximum flow.
0
COMPACT,
LIGHTWEIGHT...
EASY TO INSTALL
Badger turbo meters
are easy to install and
service because of their
compact size and light
weight. A 3" turbo
meter, for example,
weighs just 40 pounds
compared with more
than 300 pounds for a
vertical-rotor turbine.
The laying length is only
12".
SERVICE
WITHOUT REMOVAL
FROM LINE
For easy servicing, the
rotor and 'lead assem-
bly in the turbo meter
can be removed without
disconnec ng the me-
ter from toe line Just
loosen th? head bolts
on top of the housing
and lilt ot;t the entire
assembly
WIDE CHOICE OF REGISTERS AND ACCESSORIES
TOTALIZING
RESET SIGNAL MANUAL
REGISTER REGISTER REGISTER
QQC
ELECTRIC
CONTACTING
REGISTER
(ADJUSTABLE)
MODEL 258
TOTALIZING
AUTOMATIC
RESET
REGISTER
2",3",4" OR 6"
TURBO METER
MODEL EPT 2
TRANSMITTER
ON-SITE
CALIBRATION
A convenient bvnass
Lalve, for precise cali-
tration is built ilIo the
tronze am: cast -on
housin(s o! 2" and
meters Simply er-ov,=
toe locoing -L!t and rim
tie vale w r. a u-lev:-
Oriver Cr adj,st flc~v,
C',o ce of Regis' .,
?ion in Ga ors
C.ib c Fee' Poo o tub ;s
toward the rear. The "0" ring that trl.-
return flow fitting is a friction drive to turn lt.o s_ ~i
tube; do not lubricate with other than wat4-r to
permit entry into the tube. All other "0'' rings
should be lubricated with silicone grease.
II. Cleaning Operator Protection Shield
Clean shield with kerosene (if required) follow,-'d b,,
a cleaning with a solution of soap or detergent and
water. Rinse well with clean water and dry with i soft
cloth.
CAUTION
Do not clean protective shield with cleaners
containing strong mineral acids or organic sol-
vents such as ketones, chlorinated hydrocar
bons and aromatics or the protective and optical
qualities of the shield may be impaired.
Ill. Cleaning the Range Orifice
The range orifice may be removed arid clear_ero
while the pipe line is pressurized eceed a
follows:
1) Remove the meter tubes as dis:rased in Part I
preceding.
2) Using a 1/4" open end wrench, loosen and
remove the threaded range orifice Clean th= orifice
with a wood or plastic tooth pack so as not damage
the orifice.
Approved For Release 2005/07/12 : CIA-RDP02-06298R000900070005-3
 MAINTENANCE (Cor*p ;Ved For Release 2005/07/12 : GiAJtoPOtLO6298ROobg@d010b5l:,~ge orifi::e i
removed. To do this, push in the reading knob, allow-
WARNING ing the liquid to flow. Provide suitable protection
Do not perform the following step if the pipe against liquid spray - a bucket could be inverted
line contains other than plain water. Liquid over the meter or a rag held loosely around the meter
orifice area.
spray could come in contact with the oper-
ator causing operator injury or other damage.
VENT SCREW
6-V RING
ROTATE KNOB SO THAT
PROPER SCALE IS IN VIEW
(FOUR SCALES ON TUBEI
SCALE
TUBE
'~-
CO NOT REMOVE
OPERATOR PRO-
TECTION SHIELD
SETTING PROPER FLOW
SCALE FOR PIPE SIZE
SET SCREW---B
_.-RANGE -RANGE ORIFICE
61-V RING
6-FLAT METAL WASHER
KNOB ~---VRING
IMPACT
TUBE
STEP 1
LOOSEN LOCKNUT
B SET SCREW
STEP 3
TIGHTEN SET SCREW
AND LOCKNUT TO
M1UDI cTc DDnf - IDc
SUPPORT BEARING
MODEL 71KI025 ONLY
GI-2517A1
~_ - DRAIN SCREW
BALL FLOAT.---Q
METER TUBE-_I{{ `
OPERATOR
PROTECTION
SHIELD
FISCHER
ROR_TER[;~3
Approved For Rel*ff?W-2OO/0?/f2 : CI,c p1012106MR000900070005P3,b. No. 23470
 4
PARTS LIST 71K 1020-C
pproved For Release 2005/07/12 : CIA-RDP02-06298R000900070005-3
PARTS LIST
for
SERIES 71K 1020 FLOW INDICATORS
Design Level C
pproved For Release 2005/07/12 : CIA-RDP02-06298R000900070005~3
 arned 7f-2~-Gk4 R
PARTS LIST _
SERIES 71KI020
FLOW INDICATORS
AVAIL.
CODE
KEY
PART DESCRIPTION
PART NUMBER
QUANTITY
1
FRAME, Meter
09B010A22
1
2
BRACKET, Protection Shield
623B152U02
1
+
3
TUBE, Scale: Model 71K1021
621A179U01
1
+
Model 71K 1022
621A 180U01
1
+
Model 711(1025
621A181U01
1
+
4
TUBE, Meter
300DO04G10
1
+
5
SHIELD, Operator Protection
351C 163U01
1
+
6
KNOB
411A 103A 12
1
+
7
FITTING Inlet
601BOlOB11
1
+
8
TUBE, Impact: Model 71K1021,
668A341B11
1
+
Model 711(1022
668A342Bll
1
+
Model 71K1025
668A340Bll
1
+
9
NUT, Gland
397D 135E 11
t
+
10
BUSHING, Return Flow: Model 71K1025
371B153UOI
1
Other Models
371B153UO2
+
11
RING, 3/411 OD
IOIA904UOI
1
+
12
BUSHING
364E053B11
1
+
13
SPRING
424A259V91
1
+
14
110" RING, 7/16 -1 OD
101A706U01
1
+
15
"'O" RING, 5/161" OD
101A703U01
2
+
16
GASKET
333C487C I2
1
+
17
SCREW Drain
006M003T10
1
+
18
"O" RING, 5/16" OD
101A703U01
I
+
19
SPRING
424A297V91
1
20
WASHER, Flat Metal
377A276T30
1
+
21
"'O" RING
101A705U01
1
+
22
ORIFICE, Range: Design Level A
645A118T12
1
+
Desi n Level B & C
645A202U01
1
+
23
LOCKWASHER: #10
085DO10T10
4
+
24
SCREW, Set: #10-32.9/16"
019L009S31
2
+
25
NUT, Hex: #10-32
080L200T10
2
+
26
GUIDE, Meter Tube
368H072P30
1
+
27
STOP, Float
304B049T12
1
+
28
"O" RING, 3/4" OD
101A904U01
I
+
29
GASKET, Flat Tube Rest
333C471Q20
1
+
30
FITTING, Return Flow
378BO46B11
1
+
31
"0" RING, 5/16" OD
101A703UOI
1
+
32
SCREW, Vent
396A013T30
1
33
MONOGRAM
338A034A30
1
+
34
FLOAT, Ball: Design Level A
303F015G42
1
+
Design Level B & C
303F016G41
1
35
SCREW, Clamp: #B-32 x 3 16"
090K011U16
4
36
TAG, Caution
33BE335U01
1
37
STOP, Inlet Float
304BO38T12
1
+
38
"0" RING, 3/4" OD
101A904U01
1
+
39
"0" RING, 13/16" OD
101A71ZU01
1
40
SCREW, Set: #5-40 x 3/16"
019G003S31
1
41
TAG, Push To Read
338D224A30
1
42
NAMEPLATE Identification (Blank)
338B461A30
1
43
BEARING, Support: Model 71K1025 Only
369AO40R22
1
+
44
KIT, Conversion: Not Shown
614B542U01
I
- AVAILABILITY CODE -
(IMMEDIATE AVAILABILITY)
+ PARTS MAINTAINED IN COMPONENTS DIVISION STOCK.
Approved For Release 2005/07/12 : CIA-RDP02-06298R000900070005-3
COPYRIGHT PERRRURY -74 N5CNEP. It PORTER CO.
 4
PARTS LIST
7-32
~+- 31
KEY 44 (CONVERSION KIT) INCLUDES
30 ENCIRCLED KEY NUMBERS.
6-28
When ordering spare parts please refer to the Fischer & Porter
serial and model number referenced on the instrument data tag.
Approved For Release 2005/07/12 : CIA-RDP02-06298R000900070005-3
 PARTS LIST
"IV SEE NOTE 2
~~- SEE NOTE I
TUBE
PROTECTION
SHIELD
MODEL 71KI020
FLOW INDICATOR
NOTE 1. Original design Model 71K1020 Flow Indicators
included a tube protection shield with taper pins
used to secure the end fittings. It is not practi-
cal to retrofit original design Flow Indicators to
Design Level C. Also, part numbers for Keys 1,
7 and 30 listed on page 2 are applicable only to
the modified design (with set screws) and Design
Level C.
NOTE Z. Modified design Model 71K1020 Flow Indicators
included a tube protection shield with set screws
used to secure the end fittings. Modified design
Flow Indicators may be retrofited to Design Level
C by using a conversion kit. Order Key 44 from
page 2. The kit is recommended by Fischer &
Porter Co. and includes operator protection shield
parts and instructions.
Approved For Release 2005/07/12 : CIA-RDP02-06298R000900070005-3 4 84a
 roved or Release - -
SERVICE CLAMP
AVAIL.
PIPE
PART
CODE
SIZE
NUMBER
+
1-1 2"
108B064U01
+
2"
108B065U01
+
2-1 2"
108B066U01
+
3"
108B067U01
+
4"
108B068U01
+
5"
108B069U01
+
6"
108B070UO1
+
8"
108B071U01
- AVAILABILITY CODE -
(IMMEDIATE AVAILABILITY)
BUSHING BUSHING
IMPACT TUBE
AVAIL.
PIPE
PART
CODE
SIZE
NUMBER
+
2"
112A354U02
+
2-1/2"
112A354U02
+
3"
112A354U01
+
4"
112A354U01
+
5"
112A354U01
+
6"
112A354U01
+
8"
112A354U01
+
10"
112A354U03
+
12"
112A354U03
+
14"
112A354U03
+
16"
112A354U03
Approved For Release 2005/07/12 : CIA-RDP02-06298R000900070005-3