MAINTENANCE REQUIREMENTS ON DELIVERED EQUIPMENT, MODELS 552A

Document Type: 
Document Number (FOIA) /ESDN (CREST): 
CIA-RDP78B04747A002200010004-3
Release Decision: 
RIPPUB
Original Classification: 
C
Document Page Count: 
4
Document Creation Date: 
December 28, 2016
Document Release Date: 
June 22, 2006
Sequence Number: 
4
Case Number: 
Publication Date: 
October 31, 1966
Content Type: 
LETTER
File: 
AttachmentSize
PDF icon CIA-RDP78B04747A002200010004-3.pdf294.81 KB
Body: 
9972049 ' I-\pPIUVCV rut IZCICcIJC LVUC7IVVI.LL t,Ifr-ICUI /ODU'+!'+fMUULL000IUUU'+-J 31 October 1966 25X1 Subject: Maintenance Requirements on Delivered. Equipment, Models 552A Reference! a) letter "Service Contract 25X1 ropo e or Equipment 25x1 Located at your Facilities" dated 5 May 1966 There are several maintenance problems which should be immediately handled with respect to 552A.ecruipments already delivered to your facilities or associated facilities. Based on understanding regarding the status of these 25x1 equipments and the type maintenance required, it is beyond the present scope of the existing contract, therefore, should be handled through separate contractual coverage. It is our belief the best approach to this contractual coverage is to use the service contract approach proposed to your organization (reference (a) letter). In that proposal we discussed routine maintenance visits and special visits (emergency calls) to handle problems beyond the scope of "normal routine maintenance". In the reference (a) letter, we offered time and material rates for categories of personnel which we expected would be necessary for the performance of this effort. These rates are given below with the additirjn of rates for manufacturing per- sonnel and Q.C. personnel which might be required for small part fabrication. Our time and material labor rates are as follows: Project Engineer Electronic Service Engineer Mechanical Service Engineer Mechanical Technician Electronic Technician Quality Control Test Engineer Inspection Shop and Assembly ODR-DUPE DOWNGRADING AND OECLASSU CATION Approved For Release 2006/06/22 : CIA-R?P78BO4747A002200010004-3 Approved or Release - - Overtime, if and when necessary, is handled on a straight time basis for all of the above personnel, except the Mechanical and Electronic Technicians Overtime rates for these personnel are: Mechanical Technician Electronic Technician Travel is billed at cost plus 10% fee. Subsistence is billed at cost plus 20% G & A and 10% fee. Purchase materials are billed at cost plus 20% G & A and 10% fee. The maintenance problems requiring additional attention, beyond the scope of the contract, are as follows: 1) Model 552A, Serial 102, requires maintenance effort on the scanning drives. When we received per- form additional efforts on Sec .al 104 t to per- agreed to perform a realignment and checkout serial 102 after it had been moved within your .aciii.ty. The realignment and checkout was performed in accordance with our agreement, but during the checkout difficulties were found in the scanni ncx drive. The problem discovered ie, beyond any normal checkout effort it is a function ofaraep?t t se not due to any shove. We con -i_der this strictly of a maintenance nature necessary \jt.i1` in any equipment after it has been in operation for extended periods. The effort to lie performed is eriven below as our best e4t.i_mate at this time. ESTIMATE FOR 552A #102 SC. Nx=lNG DRIVE I Recheck Motor voltage and currents under various Load Conditions Torque check of drive components Inspection of gear boxes (rerruires raising and relevelingmachine, dismounting x drive) Check motor torque output (4 motors) (concurrent with above work, and include making a special tool) Cleaning and adjusting all screws, nuts, gear boxes after maintenance 24 112 14 man-days total (2) men required WOMAPC ~"`aFi s`, gq mlpr F.P 40 ~"-~LASS3Flf;q~i~M Approved For Releasd>2006116122 : CIA-RDP78B04747A002200010004-3 Contingency for motor replacement 40 hours plus per motor plus loading to be determined after above checks . 2) Model 552A Serial 103 (presently at another lo- cation) in the process of checkout after delivery encountered difficulties in the drive system. Investigation of this in- dicates it is caused by dirt within the facility. The problem is intermittent, caused by not obtaining solid contact closures during the drive operation. The matter can be corrected by cleaning the switch contacts; it does not occur again until. the dirt in the atmosphere settles on the contacts again. Obviously, the 552A equipollent is not designed to operate in a dusty atmosphere. This is a special situation which we under- stand is due to some building construction presently under%epy.. feel the matter can be corrected by enclosing the selector switches with sheet metal covers and by filtering the cooling air drawn in from the atmosphere. The estimate of effort necessary to make these additions are given below. ESTIMATE FOR 552A 4103 DRIVE INTERMITTENCY Make 2 piece wrap-around cover for lens se o-_ector switch and install In-stall fiber 1. , s r:.at filter in (2) per- orated metal covers and at bottom of control cabinet Probe for electrica~ l failures On Model 552A, Serial 103, there is a problem of film scratching within the v-cuu3, holddown system, on both edges of the film. Our investi:iation, as oast of the normal checkout, has determined that this is due to the dirt in the atmosphere (see Item 2 above) collecting: on the p exig.l.as material used to hoiddow:=n the rear edge of the film- Since plexiglas is a relatively soft material., the dust becomes imbedded in the material and when the film is moved it causes scratches. The simplest solution to this problem is to re- place the plexiglas with glass which will not allow the dust to become imbedded, therefore, will not scratch the film due to this cause. The other scratching problem is due to dust in the atmosphere collecting on the other edge (and would also collect under the glass); this can only be corrected by periodic cleaning of these surfaces prior to use of the ma- chine. This is a very simple operation, and should be per- formed as part of the day's operation. Our estimate to change the plexiglas to glass and recheckout the equipment ours 8 GROUP iui;l3.tt DFn rrrr)M LCG1ASSIF,GAi, , Approved For Release 2006/06/22 : CIA-RDP78B04747AO02200010004-3 Cost of each glass hoiddown Labor to install, align and checkout each holddoen or 16/system As stated above, and in accordance with the general procedures outlined in reference (a), we have offered above, our best estimates of the labor necessary to perform these three tasks. lie feel this problem is critical, without this effort the e,rui.pments cannot be considered in full operation. We would he happy to discus: this matter with you at your convenience. Very truly yours, EXecutive Vice President Approved For Release 2006/06/22 : CIA-RDP78B04747AO02200010004-3