CZECH RESEARCH PLANS FOR THE LEATHER, RUBBER AND PLASTICS INDUSTRIES

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CIA-RDP82-00457R009400330001-5
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RIPPUB
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S
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13
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November 9, 2016
Document Release Date: 
April 27, 1999
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1
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Publication Date: 
November 20, 1951
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REPORT
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I~z r~lF elaase:l tP8 00457R0094003J , f`~ ACCIFIf`A7Ef51V -.,''..'~', %t+.,' .,SQL - .;.:;, O tUI. .S C)ILY2 0 FO ATIO REPORT COUNTRY C1,.Ic_zoslovakia SUBJECT PL\CE ACQUIRED DATE OF 2A CENTRAL INTELLIGENC AGENCY. E1 I LI REPORT NO CD NO. DATE DISTR.. 20 IJov, 191 NO. OF PAGES 13 \$UPPLEMEI`IT TO. . RI~PQRT l.,- Czechoslovak rubber and leather industries are conducting research on the problem of finding dorestic substitutes for imported ray materials and of :L:iproving rothocls and products of the rEanufacturin process. fioso rch is directed mainly at the improvement of the quality of plastics and synthetic iVSber. In the leather industry special attention is being "c iircn ;to research directed at a greater utilization of po ,yvi.ny1chloride, o as a cubti tute . for te_-,b:i.lo base. At-,I nptc are being : ac,e to i>icroase tlle'use of''done tic a synthetic tannins in place of imported tannins, 11ono rch in the rubber. 1.x~.lastry is concerned mainly . ith the use of the chloroprene rubber component of plastics in the manufacture of therr.,losets and the improveriont of plastics for x?eplacin, such scarce natorid1s as non ferrous m eta? s and India rubber, Task 14, Problems in the Field of Plastics 2. The foll.orn.m: list renrc^ents the 17 . roscarch plan for the leather and, robber industries: Title Purpose Planned acn7as brie of x.11 lice co plction 03 . The use of novodur (sic) j -as-a ,ubstitute for non- alloys, left ier and India rubber 03,09.70a ' Proeossing of thermoset . co pcrands for large stamping s (about 20 kg) with. regard to low speci- f lc weight., ghat strength, rcrnistanco to a :'aosnizcrio con:'itlons, a7h6orbcncy, etc. w0wow ^M. _C_ ~Se EIt E ~~ lWass."I;hang:Ea T.EE O,ErtlE.: H 70-2 l,fa~ d 4 Czech "'.esearch Plans for the Lcathor, ."ML: aX1A Plastics Industries o ferrous `me tala, refired To decrease i:iports of 30th Week 30,0. i0. -- x'e l'-ined allays, lc at d Idib T anna ro 'er.o co:lservc foreign exchange. To find bubstitutes for scarce materials; to achieve high productivity; to utilize giant presser,. 0940033" 1'or the part'.', planned n 1951 IJ~, em. 1300 Approved For Release 1999/09/09 : CIA-RDP82-00457R009400330001-5 SECRET/C011T20L - U.S. 0I FTCIALS ONLY CgNTrLLL IiI 'ELLIc -31CE 'LGLNCY . -2- No. O3 ,09m70b Processing of ticrniosc:ts by presses and spraying presses (lisostrlk) into 20 kg units. 03.Q9,.76 Gelatinization a) continual gelatini- zation of thermoplasts b) gelatinization of layers on textile with the help of of (sic ). Purposo Planned Bonus time of in Kos completion 1954 To rationalize the menu- a)40th vveek 40,000 facturing process, im- 1951, prove quality',, sub- (6 October) stantially decrease 020th week further capital invest- (19 May) went and operating costs. Research is being carried on bys Research Institute for Platics (Vyslcumny ustav.plastkarske techrzologie) . at Napajedla Research Institute for Leather, Rubber and.Plastice (V)rzkwmryv ustav kozedelry, gumarensky a plastikareky) at Gottwaldov Czechoslovak Chemical Plants (Ceskoslovenske chemicke zavody) at Prague Plastimat4 National Corporation at Jablonec nad Nieou Task 11. Artificial Leather Production Research. 10,06.076.. Artificial leather from To solve production of a) Septc ibcr 45,o00 polyvinylchloride (PVC) artificial leather by 1951 a) preparatory processes impregnation methods, b) June 1951 b) Copolymers (kopolymery) by pressing sheets of of vinylidenchloride for foil between textile the preparation of . fleece, artifical leathers? To substitute for imported raw materials. 10,06.08 Te.:tile base artificial To introduce into the 20th 6 ek; 40,0O0 suede manufacture of tootucar 1951 a new product whose (19 Si; quality would equal foreign products. 10.06.17a Fibrous artificial leather a) chemical research and adjustment of ,opo r? b) preparation of fibrous material and its processing. To prepare a suitable 1952 55,000 material for artificial for he leather; to prepare part artificial, leather planned satisfying the require- for ".951 merits for an ideal material used in the manufacture of foot-- 2asearcii is being carried on by: ?research Institute for Leather, Rubber and Plastics at Gottva:yldov Czechoslovak Chemical Plants at Prague Czechoslovak Tc xtile Plants (Coskoslovenske textilni zavody; at Prague Research Institute for Plastics at Napajedla The Processing and Use of Plastic Materials 10.07.19 Use of PVC in shoe manufacture. 'To substitute for leather 1951 30,000 and rubber, to consorue foreign exchange, improve the quality of products and to rationalize produc- tion processes, Approved For Release 1999/09/09 : CIA-RDP82-00457R009400330001-5 SECRET/CONTROL - U.S. OFFICIALS ONLY Approved For Release 1999/09/09 : CIA-RDP82-00457 R009400330001-5 SECiET/CO?ROL - V.S. Olt flCI.TS ONLY CEIJTAM1.L `II,iTELLIGi:I1i.B. VILIICY -3- No, Title I.a) PVC soles for 19 May winter shoes 195. b) PVC soles for 6 Oct. children's shoes 1951 o) PVC crepe Dec, d) vulcanized seam Dee, Dee. (celosvarovana) foot mar 195'1 10.07.19b 11, PVC welts for 30 June winter footwear 1951 10,07..25 PVC suitable for vulcanization, as a substitute for India rubber Title Research is being carried on bys Research Institute for Leather,, Rubber and Plastics at Gotha idol , Task IV, Chloro rene chloro reno ) Rubber Production Re arch 10A.10.1,c,a a) :corking. out the details for and intro- duction of analytical controls 10.10,,1~~'b b) Isolation of clloropre ne 10.10015c c) The elaboration of the production of monomer (sic). l0,l041,rd d) Polymerization of. ihloroprene 10.10.150 e) Preparation of hard rubber (peony lcaucuk) Purpose To substitute for India 2 June rubber used sealing and 1951 shock-absorbing purposes in the automobile industry to substitute for rubber used for special technical. purposes.. To conserve foreign exchange To solve tec:.nologicaliy the preparation of hard rubber for the purpose of increasing, econor.-y, the quality of the proc?uct, and the safety of the pro- duction.process, To clini.- nate heavy labor, and to inprove torling con'itf-ons, These tacks run into the year 1952, "L-search is being carried on by: Research Institute for Leat~icr, Rubber and Plastics at Gott~:aldov Czechoslovak Che?iieal Plants at Prague Sectional. Problems* Task I._ Problems Concerning Plastic Uaterials No, 03.09.5'3 Purpose Planned Bonus tine of in Keg completion 100,000 for 1957. Planned Bonus time of in Kes completion The fusion of novodur and To prepare fusion agents 1 the fusion of novodur for the fusion of vinyl- with other materials: chlori de materials with a) novodur .ri.th metal., other materials (metal,, heat resistant to 60' C, wood,, concrete, to g(ibes), cohesion(pevnost)80 kg/cm, To conserve forei b) novodur upon novoclur, exchange. 60;4j of original material C) PDVO Appr ``ce hl ~gg' CIA-RDP82-QO457R009400330001-5 e) PVC with textiles 951 110,000 Approved For Release 1999/09/09 : CIA-RDP82-00457R009400330001-5 SECRET/CONTROL -- U.S6 OFFICIALS ONLY CENTRtL IP 'ELLIGENCE ACJ NCY 03.09463 The use of plastic materials for wrapping a) tubes b) wrappers for food industry 03.09.69 Continuous spraying of thermosets (profiles, pipes) . 0349.74 Worldng up of PVC com- pounds by means of injections into closed molds (uzavrone forrny) using standard injecting (vstrilcovaci) machines 03.09.03 The fusion of softened PVC with softened PVC and with other materials a) Igelit with Igelit, b) Uelit with leather, c) PVC with textile, cotton and umstriz (umstriz). 03.09.104 Methods of ' production of elastic porous material from plastics: a) sponges b) airplane wing inserts to limit vibrations. Purpose To find material which satisfies the require- ments for wra ping materials,, especially resistance to tempera- ture during a freezing process. To conserve imported materitals. Planned Bonus time of in Kea completion 1951 20,000 To rationalize production 1951 . 20,000 to introduce products (pipee:for hot Zyes'and acids), To improve productivity. To find production 1951 30,000 methodq for PVC products made by injections into closed molds. To conserve foreign exchange and materials. To elaborate glues for 1953. 15,000 fusion: 1) PVC-PVC 2) PVC-leather 3) PVC.-textiles 4) top leather based on PVC treated with chloride. To conserve foreign exchange. To work out compounds and 1951 15,000 methods of production from domestic raw materials. To achieve therral and sound insulating material with low specific weight and chemical resistance. To conserve foreii e;cchangc, especially that c.:ponded .for India rubber and sponges. Research is being carried on by: lesearch Institute for Le at'Zer, Rub'uc:r and Plastics at Gotta,,' dov Research Institute for Plastics at l/apaajedla Sigma National Corporation Czechoslovak Chemical Plants CZTS** Task II. P:iotocherni stry 03.18.01 Tasks in Research of To improve the quality standing 309000 photogelatins and produce new kinds of problei for 1951 photogel.ati.ns, using other raw materials, e.g.' pig and goat glues. Research is being carried on by: Czechoslovak Chemical Plants at Prague Research Institute for Leatier, Rubber and Platics, Gottwald.c a Approved For Release 1999/09/09 : CIA-RDP82-00457R009400330001-5 . Approved For Release 1999/09/09 : CIA-RDP82-00457R009400330001-5 11oa SE- C:MET/CONTROL -. U.S. OF IPIOLALS ONLY CENTRRL INIZELLICENCE MI-WHO! -S- Purposo Planned Bonus time of in Kos completion Task II. Leather Industry Research 10.Oi .O1 Salvage of albumin leftovers (zbytku billcovin) To manufacture a now 13nd 1t'ov. 1956 25,000 of protein material for the for 1951 leather industry. To transform second-rate or less valuable leather into a coherent (souvisly) material out of bthich an endless belt is formed and gradually chemical processed and adjusted. In this way it is hoped to attain real tanned hide in the fern of an endless belt. To utilize second-- rate materials for a superior product, and lessen losses in shoemakerse workshops. 10.04..02 Use of artifical tannins To examine finished tannins Standing 25,000 during chemical tanning for their tanning effi- problem for 1951 processes (trislocineni). ciency and ascertain the maximum need for indivi- dual types of hides. To conserve fo eipn exchange Research is being carried on by.' 17search Institute for Leather, Rubber and Plastics, Oott ra'dov Task IV'. Auxiliazy Material for T&ini Indus.. truer wmr 10.07.01 Introduction of partial To establish partial (poloprovozni) production production of ,suitable of various' aczylates dispersions for tanning (akrylatu), eventually purposes from acrylates copolymers, f rom or their copolymers from mefiaazylates (metal;ryylaty) -inetacrylates. To co:iservo foreign exchange. 10.07,04 research in the production To conduct research 'in of artificial tannins the use of the most a) perfection of DL suitable material for tanning production oftannins b) finding a nct:_od of manufacturing tannins out of double (dvo jmocnych ) phenols. 1952 45,000 for 1951 sta 04.ng 120,000 problem for 1.951 Research is being carried on by: Research Institute for Loather, Rubber and Plastics, Gott-aailov Czechoslovak Chemical Plants at Prague SECTET/CONTROL. - U.S. C 'FI0 1L S OIII Approved For Release 1999/09/09 : CIA-RDP82-00457R009400330001-5 Approved For Release 1999/09/09 : CIA-RDP82-00457R009400330001-5 110" ECRGT/COQ; "RUL . U;S. OIL'?ICZtL3 0 LY C IJT 11L 1I1TRLtIGElICr ACL~,CY Purpose Planned Bonus time of 'in Kos completion Taste bber Indust y :Zesearch 10.3.3.01 (Duna) compound research a) perfection of buna coripounds for carcasses of a quality equal to the natural material. 10.,33.03 Utilization of rubber industry waste with the exception of regenera- tion (regenr. race ) a) isoprene b) various alifatic (sic) carbohydrates used as fuel or as solvents C) technological preparation 10.13.05 Utilization of rubber industry waste.. regoneration a) perfection of the method of high-pressure regeneration and placing in operation To obtain a basis for 1951 composition of bum compounds, for tread (behoun) and carcasses of tires in order to obtain better quality and longer rearing products. To increase buns consumption. a) To ascertain the 1953 possibilities of chemical treatment of old rubber (preparation of isoprex or some as i fatie carbo- hydrates), Isoprene could be used for the preparation of mixable polymors which have India rubber qualities b) Teciukological treat- ment. To ascertain possibilities of using old rubber or rubber textile? for certain lands of c ompounds . The purpose is to treat rubber industry waste which has not yet been utilized and of which there are about 3,000,000 kg and thus to find away to decrease India rubber imports. To perfect high-pressure regeneration and to enable large. production of the regeneratorm Better use of the rubber regenerator; conservation of foreign currency. Rescarch is being carried on by: R?search Institute for Lcather, Rub3er and Plastics,, Go ,tiwa :ov, SECRET/CONTROL ?- U.S. O FICIAIS OULY 35,000 40,000 Approved For Release 1999/09/09 : CIA-RDP82-00457R009400330001-5 Approved For Release 1999/09/09 : CIA-RDP82-00457R009400330001-5 No, sCC13'ET/CaaT L u. s. or':ICL LS OfLT CEllTZ1L LIT,ELLI('E CE '. 'Z'iICT -7- 25X1A P3M=d Bonus time of in gee ccDplotion Purpose Task VI. Technological i search 10.15.02 Drying of hides by infra- To ascertain sJuitability 1951 red x'aya of drying varnishes in processing top hides and in processing of footwear with final polish (apretu- ra) with the help of infra- red rays. To ascertain the possibilities of belt system preparation of hides, To speed up the processing; of :ides and f ootwGar. 3.0.15.04 Research of dynamic qualities of India rubber compounds and products a) static tests b) India rubber coripoun^s for elastic settings(sic), tightenings (sic ),y tank wheels, V-belts, trans- mission belts, eto. c) evaluation of the results of tests and a choice of typical compounds To evaluate and complete 1951 Io,ooo the existing compounds used in the sector CZKG. Possibility of substi- tuting; buns for India rubber. Research is being carried on by: Research Institute for Leather, Rubber and Plastics,, Gottwaldov Czechoslovak Chemical Plants at Prague C7.TS Regional Problems* Problem No, Problems of Chemistry and Organic Technolagr 60,ooo Plana ~d completion of project 03.07.259 Exploitation of the tanning; industry's chemically processed leather waste. Previous title: exploitation of leather waste* a. fminoacic:s - and their derivatives Task II. Problems in the Feld of Plastics 1951 03.09.56 Use of resins (thermosets) suitable for hardening. Compounds for footwear purposes (ladies' heels and, w dg es) . 1951 03.09.01 Use of metylmetaorylates 1951 03.09.106 a) Preparation of pasts(sic) from PVC b) Composition of compounds of PVC (selecting; colors, ascertaining values for high and low temneratuxres) lCc1 03.09.105 Low-pressure laminated (vrstveine) materials 1951 03.09.107 Use of polyvinylchloride latex No-. 1951 03.09.108 Insulation of columns (sloupec) NoN''. 1951 C1GTtE.T/C0lITR0L - U. S. OFFICIALS ONLY Approved For Release 1999/09/09 : CIA-RDP82-00457R009400330001-5 Approved For Release 1999/09/09 : CIA-RDP82-00457R009400330001-5 S.. ciicT/COMMOL U.S., OFFICIALS ONLI CENT:7.1L 1111TI ELLICA2ICE AGENCY Problem I o. Planned completion of project Task III, Tanning Indust!r Resca h 10,04,04 3bprovement of production of velour (velourovych) 1951 hides 1.0,011,05 Continuation of the study of the drying of hides by 1951 gluing (lepenim) 10.04o06 New possibilities of ar'aptation of hides with the use 1951 of water acrylic dispersions. Task IV. Pre ration and Dying of Furs 100.05002 Lubrication for hides and furs 1951 10905 007 7-nprove*rent of luster of the hair :iii beaver July 1951 imitation fur 10,05,O0 Improvenent of Pauxiofix adaptation Jul3= 155 1 10,05,09 Development of anilin black without steal Aug, 1951 treatment 10,05,10 Fixing the optimal quantity of peroxide for dying Aug 19 ;1 Task V, Research in the Manufacture of. Artificial Leather and Shoemakers' Cardboard le nek 1000041 Improvement of quality of artificial leather made Standing problem from ground hide waste l0,06,02 Improvement in shoemak rea cardboard production Standing probl m 10,06,03 Introduction of the production of artificial 1951 inner soles from cellulose impregnated by glues 10.06.06 Artificial chloroprene leather 1951 10,06,12 Utilization of lyed tanning (vylouzeno trislo) for 1951 production of cardboard 10,06.13 Exploitation of pig and cattle hides for uppers 1951 (vrchova kuze ) Task MI._ Atuciliar i4aterial for the Tanning Industx 10,07.15 Improvement of quality of shoemakers, polish (apretura) 1951 10,07,17 Manufacture of synthetic waxes for shoe polishes from 1951 lanolin and other raw materials 10,07,10 Manufacture of lubrications based on chloriuartreated 1951 naphthalenes with a low melting point Task VII, Shovnalmrs' Glues 10009.01 Soluble oarbamide resins (formerly ferrite and its 19;;1 10.09,02 applications) Gluing of artificial lcathers of all kind, 1951. Task VIII,. ChloroprenC"tubber Production research 10,00,07 Use of bar-products chloroprene rubber manufacture 1952 Task IX Rubber Industa i"aterials Research 10,13,02 Influence of the composition of compounds on the 1551 qualities of rubber a) heat'-resistant compounds b) oil- csistant compounds c) hygienically harmless compounds 10,1.3,09 Impregnation of textiles in the rubber industry 1951 a) cords b) textile fibers including gl.aea Approved For Release 1999/09/09 : CIA-RDP82-00457R009400330001-5 SECI?ET/coirr 0L - U.S, 0i ^ImL5 a my Approved For Release 1999/09/09 : CIA-RDP82-00457R009400330001-5 SL'CIrEr fo L - u.s. c FICI LS ONLY C I N T R M D M , NOE AM MY ..9- Problem ilo. Prob2om Task X. Tectnological Research 10.15.04a Application of dielectric heating in the tubber and plastic industries Vu1c2n4 +4t n pf PVC heals on PVC soles Plzn d completion of project l0.15bu1b Application of Vf(sie) in the manufacture of tprqed, 1951 goods 1) production of PVC heels by spraying 2) vulcanization of robber hoses, thread, eta, 10.15.06 Application of thermomechanics in the field of Standing problem learner, rubber and plastics 1951 10,15.19 Use of latex a) micropress separators b) latex paekings (tesneni) o) soaked goods (macene zbozi) Task XI...__Mach; F~A4it ent ?~Geseareh $or the Leather 11026.150 Ascertaining of the construction basis for a spraying machines 25o-500 m - in diameter 1951 Task XII. .Research on the Functions of txistina _ ater Works 16.02.05, Filtration stations used for tanning industry waste water. Task XIII. Research op, ;7aste ','later rW T d r 1951 r r WW4Y~.~.Y~~~Wr .1 i~ 16.00.35e Chemical filtration of tanning industry waste water . ?tan and his Surroundings Task XIV 1952 20,11..06 ? Research on hygienically harmless footwear (~veecarch and solution of hygienically harmleso_ footvoar) 1960 Plan of Technical Dovclonnnt in the :tubber and Lea imr Fields The plan of technical development in the leather and rubber fields is directed mainly toward the introduction of several new manufacturing processes in the field of synVaetie materials., The newly acquired products will replace non-ferrous metals in the construction of various technical devices, as well as raplace India rubber and leather with synthetic .materials,. The realization ,of these manufactures will decrease our dependence on imports from abroad and the supply of domestic raw materials shall increase. The improved working up of domestic raw materials, such as artificial suede and pip, split leather, will enable the exploitation of domestic raw materials to a greater extent than previously. The introduction of suggestio.is for improvement for the adaptation .of glove hides offers a better exploitation of second-rate material and will enable exports. !Mechanization is fully provided for within, the framework of technical planning. The introduction of quantity and quality 'norms awns at better exploita- tion of products, simplification of production and an increase in productivity. SECRET/C0I1TRc7L - U.S. OFFICIALS MT Approved For Release 1999/09/09 : CIA-RDP82-00457R009400330001=5 Approved For Release 1999/09/09 : CIA-RDP82-00457R009400330001-5 Problem for the :4,ealization of _ Results No, 1. Continuous artificial Gottwaldov (19 Ilay 51) to 150 v suede in the per week field of eleo- trio statics S]YCflET/CCNTR0L - U.S. OFFICI.LS ONLY CENT1 AL flflELLIGEUCE AGENCY -10- .P1ace of Scientific Ineseard Starting Time Quantity Influence on the Econ? Tatra 2/1/1951. ifapajedla 90 tons Replacement of metals; o spe ciaflyno n--ferrous o In industrial equipment Better exploitation of material, probability of export Manufacture of VU Svit 20th week . grad shearing'of thesmoplast profile s Production of VU, CZKG lubricants on a- chioride-naphtha- lene base June, 151 t. Glues for foot- Svit Jan., '51 woar repairs Saving of work on ekly pegging (koli.ckovaci ) machines, sinplifioatio: increase of repair efficiency 5, Production of PVC soles Svit Jan., 851 2.5 million pairs per year 6.. Production of PVC welts Yatra Napajedla Jan., '51 2.6 million pairs per year. 7. Production of cellulose inner soles VU, C7-KG Liarch,151 5510,000 m2 per year 8. Exploitation of VU, CZKG pig split leather April, '51 105,000 m2 per year Increase in production econony, saving sole hides, better exploita- tion, decrease in import (same as above) Complete substitut? for leather Exploitation of split leather; a wider store of hides, a. better market supp7.3r Plan of Extension,' Introduction and Realization of Essential Im rove ; ent Suggestions. No. Inprovonent Suggestion Savings in IScs Branch of Industry Dam of Introductio< Affected l., Preparation of glove 5,600,000 in Leather Industry, T7epcnds on delivery hides by spraying with home factories., production of of t~utylmetacry ate acryl resins exhort not glove hides from Cu