LOGJAMS IN THE SOVIET TIMBER INDUSTRY

Document Type: 
Collection: 
Document Number (FOIA) /ESDN (CREST): 
CIA-RDP84T00926R000200060003-4
Release Decision: 
RIPPUB
Original Classification: 
S
Document Page Count: 
46
Document Creation Date: 
December 22, 2016
Document Release Date: 
January 26, 2012
Sequence Number: 
3
Case Number: 
Publication Date: 
December 1, 1983
Content Type: 
REPORT
File: 
AttachmentSize
PDF icon CIA-RDP84T00926R000200060003-4.pdf2.93 MB
Body: 
Declassified in Part -Sanitized Copy Approved for Release 2012/01/26 :CIA-RDP84T00926R000200060003-4 Direct rate of Inte1G nce 25X1 Lo 'ams in the Soviet Ti ber Industry SOV 83-10206X December 1983 ~ COPY 4 4 ~ Declassified in Part -Sanitized Copy Approved for Release 2012/01/26 :CIA-RDP84T00926R000200060003-4 Declassified in Part -Sanitized Copy Approved for Release 2012/01/26 :CIA-RDP84T00926R000200060003-4 Declassified in Part -Sanitized Copy Approved for Release 2012/01/26 :CIA-RDP84T00926R000200060003-4 Declassified in Part -Sanitized Copy Approved for Release 2012/01/26 :CIA-RDP84T00926R000200060003-4 Industry, SOV 83-10206X, December 1983. Notice to recipients of DDI Research Paper Logjams in the Soviet 1 in~ber Please make the next-to-last sentence in the last paragraph on page 3 read as follows: In addition, some pulp and paper plants that emit toxic discharges have fieen accused of destroying trees. 440 Declassified in Part -Sanitized Copy Approved for Release 2012/01/26 :CIA-RDP84T00926R000200060003-4 Declassified in Part -Sanitized Copy Approved for Release 2012/01/26 :CIA-RDP84T00926R000200060003-4 T~mber Industry L gjams in the Soviet A Research Paper II, This lipaper was prepared by 25X1 f the Office of Soviet Analysis. 25X1 Com dire ents and queries are welcome and may be ted to the Chief Soviet Economy Division, SO A, 25X1 Secret SOV 83-10206X December 1983 Declassified in Part -Sanitized Copy Approved for Release 2012/01/26 :CIA-RDP84T00926R000200060003-4 Declassified in Part -Sanitized Copy Approved for Release 2012/01/26 :CIA-RDP84T00926R000200060003-4 Secret Summary /rdormation available as of l 1 November / 9831 was used in this report. ~ I i I I I i Timber Industry Logjams in the Soviet Lagging production of forest products played an important part in the general industrial slowdown in the USSR after 1976. Transportation tie- ups stand out as the critical constraint, but an aging capital stock and low investment, fuel and power shortages, and high labor turnover also dampened performance in the sector. We project a modest recovery by 1985 as rail bottlenecks ease, although the Soviets are unlikely to achieve plan goals. Prospects for production and export earnings should be brighter by the end of the 1980s as world market conditions improve and are likely to be even better by the turn of the century as a result of serious depletion of world forests. late 1970s despite the rise in timber prices during most of the period. After rising at an average annual rate of 2.5 to 3 percent in 1961-75, production in the forest products industry actually fell by an average of 0.3 percent a year in 1976-81. Output in the two main sectors-logging and sawmilling and woodworking-declined even faster. Partly as a result of the slide in output, hard currency export earnings from forest products- the USSR's fifth-largest earner-leveled off at $1.0 billion annually in the Because of the close integration within the forest products industry, difficulties in logging spread quickly to other sectors after 1976. Rail transport and, in some instances, fuel and power shortages proved to be the most critical constraints as Soviet officials cut back on allocations to the in- dustry, which was given a relatively low priority: ? The volume of timber hauled by rail declined sharply. With rail lines saturated and railcars in short supply, Soviet railroad officials chose to divert rolling stock earmarked for timber shipment to the movement of grain and other critical commodities. Meanwhile, the average length of haul increased as logging operations shifted to remote regions in Siberia, the Urals, and northern parts of the European USSR. The average stayed fairly stable from 1970 to 1977, but it rose sharply in the late 1970s to peak at 1,739 kilometers in 1981-the longest haul for any major commodity in the USSR. ? Transportation bottlenecks had a ripple effect on raw material flows. sawmilling operated at little more than 80 percent of capacity during the 1976-80 period because of shortages of timber. Pulp and paper inven- tories fell to 40 percent of the norm, with many factories dependent on day-to-day deliveries. Some plants reportedly shut down production entirely. Secret SOV 83-! 0206X December l 983 Declassified in Part -Sanitized Copy Approved for Release 2012/01/26 :CIA-RDP84T00926R000200060003-4 Declassified in Part -Sanitized Copy Approved for Release 2012/01/26 :CIA-RDP84T00926R000200060003-4 Secret ? Fuel shortages hampered logging operations, and electricity brownouts limited production and damaged machinery in the pulp and paper sector. The forest products industry was also handicapped by an increasingly obsolete capital stock and shortfalls in carrying out its capital investment program: ? The condition of fixed capital-most of it 35 to 40 years old and at a technological level comparable to that of the United States in the 1930s and 1940s-deteriorated considerably, with more frequent breakdowns. Utilization rates for equipment also fell, as most machinery was involved in production for less than half of the working days in the plan period. ? The falloff in capital investment constrained plant commissionings, particularly in the pulp and paper sector. A traditional and heavily used source of capital replacement-imports-dried up because of scarce hard currency reserves and the general strain in relations after the invasion of Afghanistan. ? The official two-pronged investment strategy~onstruction of large- scale forest industry complexes in eastern Siberia and renovation of facilities in the northwestern and Ural regions-ran into large cost overruns and delays. Renovation disrupted production, and many projects were abandoned because funds had been used up. Manpower shortages-most critical in logging-have persisted because the harsh climate and lack of infrastructure make it difficult to recruit and re- tain sufficient workers. To supplement the traditional labor force: ? Some 300,000 prisoners, at least 10 percent of the labor force in forest products, have been placed in forced labor at logging camps and sawmills. ? About 30,000 foreign workers are harvesting timber in isolated undevel- oped areas. Roughly 7,000 to 10,000 North Koreans have been cutting in the Far East, and 19,000 Bulgarians currently log in Komi ASSR Soviet plans call for the production of forest products to increase by 17 to 19 percent during the 1981-85 period. We do not believe that the Soviets will be able to come close to reaching these goals. Railroad bottlenecks will ease to some degree, but the lack of major capital outlays will leave equipment and machinery in poor shape. The forest products industry will feel the pinch of declining Soviet birth rates, although forced labor will continue to provide a cushion. The expansion of guestworker agreements will be limited because of Soviet xenophobia and domestic labor shortages in the labor-exporting countries. Declassified in Part -Sanitized Copy Approved for Release 2012/01/26 :CIA-RDP84T00926R000200060003-4 Declassified in Part -Sanitized Copy Approved for Release 2012/01/26 :CIA-RDP84T00926R000200060003-4 ' Secret 25X1 We estimate that by 1985, production of commercial timber will stabilise between 279-284 million cubic meters (m'), while lumber will fluctuate between 96 and 98 million m' (versus 275 million m' and 96 million m' re- spectively in 1982). Particleboard and fiberboard are likely to be high- growth commodities in forest products because there is ready demand for 25X1 these cheap substitutes for lumber. Pulp and paper output probably will grow by 1.5 to 2.5 percent a year, with a possible spurt near the end of the plan period because of capacities coming on stream at Ust'-Ilimsk We project hard currency earnings at between $1.1 billion and $1.5 billion (1981 prices) for the rest of the 11th Five-Year Plan period, primarily because of sales of about 14-16 million m' of commercial timber and 7 mil- lion m' of lumber. The Soviets have long-term trade commitments and compensation agreements with Japan that guarantee a large volume of exports and insulate Moscow from wide fluctuations in market prices Export prospects, however, could improve dramatically by the end of the 1980s. In the late 1980s, world prices may rebound signficantly from the nadir in 1982, and Moscow can expect to increase its share of the West Eu- ropean market as a result of overcutting of forests in Sweden and Finland. Increases in exports may also be directed toward China and Japan. Beijing-deficient in timber resources-has concluded agreements with both Soviet and American foresters. Limitations in Soviet ability to harvest and transport timber and rising Chinese import requirements suggest, however, that the Soviet Union will not shut the United States out of the growing China market Prospects for improved earnings with Japan are more tenuous because of the recession and structural changes in Japanese industry. Yet, Tokyo's heavy reliance on trade and large processing capacity leave the door open for future increased trade. Improved trade with Japan will depend on economic terms of trade, political considerations, and Soviet quality standards. Longer term trends are likely to make the USSR's prospects even brighter. Experts believe that at the turn of the century tropical forests may be heavily depleted. The USSR's almost unlimited supply of coniferous stock, although not a perfect substitute for tropical reserves, could then capture large new markets. To benefit from this situation, Moscow will need to improve road and rail networks in Siberia and the Far East, as well as the infrastructure in these regions. The Soviets will have to market timber aggressively, step up sorting and grading procedures, and increase the chemical treatment of wood. Under these favorable conditions, hard currency receipts from timber sales could triple or even quadruple. Declassified in Part -Sanitized Copy Approved for Release 2012/01/26 :CIA-RDP84T00926R000200060003-4 Declassified in Part -Sanitized Copy Approved for Release 2012/01/26 :CIA-RDP84T00926R000200060003-4 Secret 25X1 Declassified in Part -Sanitized Copy Approved for Release 2012/01/26 :CIA-RDP84T00926R000200060003-4 Declassified in Part -Sanitized Copy Approved for Release 2012/01/26 :CIA-RDP84T00926R000200060003-4 1. USSR: Forest Resources, 1982 2. USSR: Workers in the Forest Products Industry USSR: Average Annual Growth of Forest Products Output 5 4. USSR: Production of Principal Forest Products 6. USSR: Average Annual Growth of Outputs, Inputs, and 8 Productivity in the Forest Products Industry 7. USSR: Average Annual Growth of Fixed Capital in the Forest 8 Products Industry 8. USSR: Commissioning of New Capacities in the Forest 9 Products Industry USSR: Average Annual Growth of Employment in the Forest 9 Products Industry 10. USSR: Imports of Equipment for the Forest Products Industry 17 11. USSR: Production Targets for the Forest Products Ministry, 1981-85 12. USSR: Planned Expansion and New Construction of Major Soviet 20 Pulp and Paper Mills, 1983 A-2. USSR: Planned and Actual Growth Rates for the Forest Products 26 Industry A-3. USSR: Annual Growth of Output by Sector in the Forest Products 26 Industry A-4. USSR: Distribution of Investment Funds by Activity in the Forest 27 Products Industry, 1976-80 A-5. USSR: Timber Transported by Rail, 1960-81 A-6. USSR: A Comparison of Annual Allowable Cut, Actual Cut, and 28 Mean Annual Increment in Logging Declassified in Part -Sanitized Copy Approved for Release 2012/01/26 :CIA-RDP84T00926R000200060003-4 Declassified in Part -Sanitized Copy Approved for Release 2012/01/26 :CIA-RDP84T00926R000200060003-4 Secret ~, Figurles 1. ~ USSR: Organization and Input-Output Flows of the Forest Products Industry 2 2. ~ ~' ~ USSR: Share of Capital Investment Allocated to the Forest Products Industry 8 - - -- -- 3. i Transport of Timber 10 - -__- 4. ', USSR: Output of Forest Products and Forest Products Hauled by Rail 1 1 5. USSR: Choke Points in Transport of Timber by Rail, 1976-82 12 6. ~ USSR: Average Length of Haul for Rail Shipments of Forest Products 13 7. ~ - - - Equipment of the Forest Products Industry - __ -- 16 rt - - A-1. ', USSR: Three-Year Average Annual Growth in the Forest Products Industry 29 A-2. USSR: Unfinished Construction in the Forest Products Industry 29 A-3. ', USSR: Forest Resources in the Soviet Union 31 A-4. ~ USSR: Age Structure of Forests 33 A-5. USSR: Species Composition 33 A-6. ! i -__ Leading Producers of Timber _ _ __ 34 A-7. I, Leading Exporters of Commercial Timber - - - - ---- 34 -- _I_ -- A-8. !- _ - USSR: Exports of Forest Products 35 A-9. I USSR: Composition of Forest Products Exports 35 Declassified in Part -Sanitized Copy Approved for Release 2012/01/26 :CIA-RDP84T00926R000200060003-4 Declassified in Part -Sanitized Copy Approved for Release 2012/01/26 :CIA-RDP84T00926R000200060003-4 Secret Logja~s in the Soviet Timb r Industry Logging, sawmilling end woodworking, and paper manufacturing-thr a of the Soviet Union's oldest industries-have not fared well in recent years. Pro- duction has satisfied either domestic requirements nor its export potenti 1. Shortfalls in forest products have significantly affect- ed other branches of industry. Although lumber is no longer the main building material, shortages of k construction, especially of lumber have held ba ~ housing and rural in rastructure.' According to Soviet ~ress accounts, many foods could not be packaged and~so did not reach store shelves. The Soviet press alsq reports that increased produc- tion of paper and car reduced waste of the 8 percent. The Chem: mineral fertilizer sec insufficient boxes any dboard for packaging could have fruit and vegetable harvest by kcal industry, most notably the itor, sustained losses because of d bags, as did other industries. Declining productio has affected foreign trade as well. A major timbe exporter since czarist times, the USSR is less able to satisfy its world timber markets at a time when it ba ly needs new sources of hard currency earnings. This report reviews the performance of the forest products industry si ce 1960, examines the problems that have emerged, nd assesses the short- and long- term outlook for pro uction and efficiency0 ~I i Organization of the ndustry The forest products ndustry consists of six closely related sectors (see gure 1): logging (22 percent of Construction industries ~n the West have also shifted away from lumber as the primary b~ilding material. The emergence of com- the industry's gross value of output in 1972), sawmill- ing and woodworking (39 percent), furniture (17 per- cent), other woodworking (5 percent), pulp and paper (16 percent), and wood chemicals (1 percent). The logging sector supplies timber to the other sec- tors. Activities include cutting and hauling timber, extracting natural resins and tars, producing fire- wood, and making railroad ties 25X1 25X1 The sawmilling and woodworking sector processes the timber, turning it into lumber, plywood, particle- 25X1 board, fiberboard, prefabricated construction compo- nents, wood chips, and other large wooden items.~~ 25X1 The.l~urniture sector depends primarily on lumber from the sawmilling and woodworking sector, al- though it receives some wood directly from the log- ging sector. The other woodworking sector acquires much of its wood from the sawmilling and woodworking sector, although the logging sector contributes about one- fifth of its requirements for raw materials. The sector manufactures consumer items-such as wooden dish- es, household utensils, sporting goods, and matches. The pulp and paper sector manufactures wood pulp (or cellulose), paper, and cardboard. It relies on the logging and wood chemicals sectors, and on electric power for inputs The wood chemicals sector turns out dry-distilled chemicals, resins, turpentine, and wood chemistry byproducts and depends heavily on the logging sector for its inputs. 25X1 25X1 25X1 25X1 Declassified in Part -Sanitized Copy Approved for Release 2012/01/26 :CIA-RDP84T00926R000200060003-4 Declassified in Part -Sanitized Copy Approved for Release 2012/01/26 :CIA-RDP84T00926R000200060003-4 Secret Figure 1 USSR: Organization and Input-Output Flows of the Forest Products Industrya e Source: Narodnoye Khozyaisrva 1974, (identified as Narkhoz in the n Final demand is private or public consumption, investment, or export. following figures and tables) and Input-Output Structure of the Soviet Economy 1972, Foreign Economic Report No. 10, US Department of ~ Intermediate demand refers to output that will undergo further processing Commerce: Bureau of the Census, April 1983. This figure illustrates the by other industries. input-output relationships between sectors in the forest products industry. Resource Base the USSR claims, Moscow could almost double pro- The Soviet Union has the largest forest cover in the duction with its vast untouched reserves; the actual world-roughly one-fifth of the world's productive cut is only 56 percent of the allowable z cut. timberland (see table 1 and appendix A). Brazil, Canada, and the United States follow in terms of total 'The allowable cut is the volume of wood that loggers can harvest timber resources. The USSR also leads the world in every year without damaging a healthy, balanced forest. Theoreti- cally, aforest should be managed on a 100- to 150-year cycle, with volume of coniferous reserves. The other conifer-rich equal shares harvested and regenerated each year countries are Canada and the United States. Even allowing for some exaggeration in the potential that Declassified in Part -Sanitized Copy Approved for Release 2012/01/26 :CIA-RDP84T00926R000200060003-4 Declassified in Part -Sanitized Copy Approved for Release 2012/01/26 :CIA-RDP84T00926R000200060003-4 Secret Table 1 USSR: Forest Resources, 1982 I Forested land (million h~ ctares) 792 Total growing stock (mil ion cubic meters) 84,150 Total mean annual incre ent b (million m') ____ _ 881 Allowable cut ~ (million _ _ 640 ') Actual cut (million m') 357 a Forest lands refer to ar as that can support the growth of trees, while forested lands are defined as areas that are covered by timber. b The term "mean annua increment" (MAI) refers to the volume of wood added yearly to th growing stock. The allowable cut is th~ volume of wood that loggers can harvest every year without dama mg a forest. Theoretically, a forest should be managed on a cycle o 100 to 150 years with equal shares being harvested and regenerat d each year. Soviet forests do not fit this profile; they are heavily Bighted with overmature stands. This imbalance is reflected in the difference between the MAI and the allowable cut. The Sovie s in recent years have tried to eliminate this discrepancy by belt forest management. If they are success- ful, the allowable cut coi d reach the level of the MAI by the end of the century. Forest land a (million hegtares) _ 1,275 i In exploiting its res urce base, however, the USSR has had to deal wit several factors: I ? Accessibility: Newly 75 percent of Soviet forests lie in the remote terra where mountains, development. Only tories of Siberia and the Far East bogs, and permafrost impede half of this area is accessible to commercial cutting because of a lack of roads. Age: About 70 pet resource base are reason, half again cut. These overma defects such as kn quality of the pros ? Species: The speci larch dominaies. 1 cause of its high r the machinery, a s this species for do cent of all stands in the Soviet ~vermature. Probably for this as many trees die each year as are tare stands frequently contain ots and crooks that lower the facts made from them. es mix is mainly coniferous, and ,arch is difficult to process be- ~sin content. The sap penetrates :haracteristic that limits use of mestic consumption or for export. Because of its high density and consequent tendency to sink in water, l~rch is best transported by rail. ? Reforestation: Timberlands commonly are not re- planted after clearcutting,' and many young trees are destroyed during logging and the construction of factories and roads. Although the lack of reforesta- tion is not an immediate problem, it will force the USSR to draw on more remote areas for wood and to incur greater costs in the coming decade. ? Overcalling: Because extraction costs are so mach higher in the Siberian regions (see appendix A, Table A-1 for a comparison of costs over time), Moscow has concentrated cutting in the northwest- ern RSFSR, the forest region exploited by the czars. Timber reserves in this zone have accounted for only 20 percent of the country's total resources but have contributed nearly 70 percent to the annual cut. Many coniferous tracts already have been overcut. ? Fires: Forest fires have destroyed vast timberlands in the Transbaikal, Siberia, Karelia, and the Urals. these fires were numerous and their size particularly severe in 1979, 1981, and 1982. Especially noteworthy was the damage in 1982 to timber reserves in Khabarovsk Kray, where approximately 100 million cubic meters (m') of timber burned. This represents about 1 percent of the region's growing stock and roughly seven times the yearly export of logs. Khaborovsk Kray is an area whose production is targeted primarily for export. ? Pollution: ~a pulp complex at Bratsk, one of the main processing centers, has cut its operations by half because of pollution it caused in Lake Baikal. In addition, some pulp and paper plants have been accused of destroying trees that have toxic dis- 25X1 25X1 charges. While this pollution has not had a major 25X1 effect on the natural resource base, the Soviets are discussin cleanu programs for the next decade. Declassified in Part -Sanitized Copy Approved for Release 2012/01/26 :CIA-RDP84T00926R000200060003-4 Declassified in Part -Sanitized Copy Approved for Release 2012/01/26 :CIA-RDP84T00926R000200060003-4 Secret Management and Labor Force About 100 separate organizations manufacture forest products. The Ministry of Timber, Pulp, Paper, and Woodworking (Minlesbumprom), although it is the main administrative body, handles only a little over one-half of the logging and approximately two-fifths of lumber production. It accounts, however, for all pulp and paper processing. The State Committee of Forestry harvests about 18 percent of the annual timber cut and independent loggers and sawmillers- who are loosely associated with different ministries, collective farms, construction units, and factories- account for most of the remainder (25 percent of logging and three-fifths of Sawmilling). In terms of employment, the Ministry oversees 60 percent of the full-time workers in the logging, Sawmilling, and pulp and paper sectors (see table 2). The State Committee of Forests employs roughly 15 percent of the forest products work force, almost exclusively in logging, and the independents make up the remainder of the labor contingent. Timber quotas for the independent loggers' output are included in the plans of the sponsoring associations and are directed by the State Planning Committee (Gosplan). Loggers and sawmillers must provide the wood to the overseeing organization. There is much duplication. loggers and sawmillers from different associations operate similar processing facilities in parallel, "separated by a deaf bureaucratic fence," that prevent economies of scale. These independent units operate at a high average cost with loggers earning twice the average wage paid by the Ministry. Despite the incentive of high wages, productivity is low. According to one Soviet scholar, labor productivity in these units is between one-half and one-third and sometimes as low as one-fifth that of loggers in Minlesbumprom. In addition, in contrast to Minlesbumprom, independent loggers reforest only a small part of the area they log and generally fail to improve the infrastructure of the region. In the competition for timber, the concessionaires often harvest only the best timber and ignore less valuable wood, thereby reducing the utility of the area for exploitation. In some areas, specifically near Bratsk and parts of the Baikal-Amur Mainline Rail- road (BAM), the independents commandeered major Table 2 USSR: Workers in the Forest Products Industry Total 4,059 4,086 Logging 1,178 1,045 Sawmilling and woodworking 1,348 1,357 Pulp and paper 269 290 Wood chemicals 14 a 16 e Furniture 500 a 628 e e Estimated. b This category counts independent workers employed by other ministries, university students, Komsomol members, criminals, and seasonal laborers, who are not included in the official forest products industry labor statistics. sections of the timber tracts that were set aside for use by the Ministry. They are able to circumvent the established plans easily because these workers log in remote areas beyond administrative control. The labor force in the Soviet forest products industry has some special characteristics that bear on its performance. 25X1 25X1 in the USSR some 300,000 prisoners, at least 10 percent of the forest product labor contingent, are in forced labor at roughly 350 logging camps and saw- 25X1 mills.' The strenuous labor and location of the work involved in logging are characteristics well suited to the Soviet penal system-a system that stresses rehabilitation through labor and seeks to isolate impure segments of society. The use of convict labor is not new to the forest products industry. The czars, too, sentenced criminals and political prisoners to remote timber settlements. Current operations are concentrated in 25X1 25X1 Declassified in Part -Sanitized Copy Approved for Release 2012/01/26 :CIA-RDP84T00926R000200060003-4 Declassified in Part -Sanitized Copy Approved for Release 2012/01/26 :CIA-RDP84T00926R000200060003-4 Secret Table 3 j USSR: Average An~ual Growth of Forest Products Output a Forest products industry) 2.6 2.9 2.6 -0.3 2.3 Logging 0.8 1.2 0.8 - 2.2 0.1 Sawmilling and wo dworking 1.4 1.2 0.1 -3.1 0 _ Furniture ' - 10.4 - 9.1 8.8 5.4 6.8 ~ Pulp and paper 7.7 7.2 5.0 0.5 2.6 Wood chemicals ~ 4.4 -4.4 3.5 0.9 0 a CIA's index of Soviet industrial production. These indexes are calculated to account fod the distortions in Soviet data that result from changes in double-counting and disguised inflation. 0 - 1.3 - 0.7 4.9 the Urals, the Northwest, the Volga-Vyatka, and the Siberian economic motivation, equipm labor has generally ship than other fore egions. Because of problems with nt, and living conditions, convict ower productivity and workman- t products workers. In addition, about 0,000 foreign workers, or roughly 1 percent of dourest c logging and Sawmilling workers, are allowed to harv st wood in isolated undeveloped areas. Since 1967 s me 7,000 to 10,000 North Kore- ans have been cutti g timber in the Far East, and 19,000 Bulgarians currently log in Komi ASSR. Finnish workers maQce up the remainder and are located in the Kola ~Peninsula.s r arrangements, the labor export- d either retain the remainder for y it to external financial accounts. es have been used to pay for ~t of goods and services, for future ~y debt. Guestworkers are offered and financial benefits-food is is free, and lodging is either free ;es are higher than in their native Finally, women represent roughly 50 percent of all workers in the forest products industry. They take on some of the most physically demanding jobs, particu- larly at delimbing sites, where they manually remove branches and sort logs. In productivity, workers in the Soviet forest products industry lag far behind their counterparts in the West. The labor force is widely dispersed throughout south- ern Siberia, the northwestern European RSFSR, and along the Pacific coast-regions similar to Canada in terrain and climate. Nonetheless, for the reasons discussed in the following section, output per Soviet lumberjack is about one-fifth that of a Canadian woodsman. lion). Output Although the USSR remains the world's largest producer of lumber and the second-largest harvester of logs (the United States is first), the forest products industry slowed Soviet industrial growth during the 1976-80 Five-Year Plan. (See table 3 for industry growth rates and table 4 for absolute levels of produc- 25X1 25X1 25X1 25X1 25X1 25X1 25X1 Declassified in Part -Sanitized Copy Approved for Release 2012/01/26 :CIA-RDP84T00926R000200060003-4 Declassified in Part -Sanitized Copy Approved for Release 2012/01/26 :CIA-RDP84T00926R000200060003-4 Secret Table 4 USSR: Production of Principal Forest Products e Estimated. Source: Narkhoz for appropriate years. From 1961 to 1975, output in the forest products industry grew by an average of 2.5 to 3 percent per year. Between 1975 and 1980, performance deterio- rated abruptly as output on average fell by 0.3 percent per annum. Production in the two main sectors, logging and sawmilling and woodworking, declined substantially. The phasing of the decline-the logging sector was hurt before others-suggests that the effects trickled down the tine. (See appendix A, table A-3 for annual percentage changes in production for individual sectors of the forest products industry and figure A-1 for a graph of three-year moving average growth rates).6 Although the logging sector has rarely exhibit- ed annual growth over 4 percent, a marked slowdown began around 1971. One year later the slowdown spread to the sawmilling and woodworking sector, with the annual rate of decline in production acceler- ating so much that in 1979 output dropped by 6 percent. Pulp and paper did not feel the pinch until 1977. During the first part of the seventies, pulp and paper grew by 4 to 6 percent per annum, but the rate dropped in 1977 to less than 2 percent and in 1979 output declined by 6 percent. Furniture production grew by 8 to 9 percent per year in the early 1970s and by nearly 6 percent per year during 1976-80. Such a high growth rate in the face of an industrywide slowdown suggests that the sector was given priority as a gesture to increase consumer welfare. More recently, performance in the forest products industry has been mixed. In 1981 and 1982, produc- tion of commercial timber continued to decline. Out- put of lumber stagnated in 1981 and fell slightly in 1982, while the pulp and paper and furniture sectors Declassified in Part -Sanitized Copy Approved for Release 2012/01/26 :CIA-RDP84T00926R000200060003-4 Declassified in Part -Sanitized Copy Approved for Release 2012/01/26 :CIA-RDP84T00926R000200060003-4 Secret Table 5 I USSR: Index of Fodest Products Production !i ~ Weight in Total Index __ 1970 1980 Logging sector i 36.8 30.5 Fuelwood 7.9 7.8 Industrial logs 92.0 92.1 Sawmilling and woodwo king ~~ ~~ 33.9 26.0 Plywood ~ 11.2 12.8 ~~ Lumber i 88.8 87.2 Furniture 15.5 27.4 Pulp and paper I 13.1 15.2 Newsprint ~ 9.2 9.2 Wrapping and pack ng 8.7 7.4 Printing ' 3.9 4.0 Writing paper 7.9 6.7 Sacking 5.9 5.9 Offset printing 2.0 2.1 Deep printing ~ 1.3 1.2 __ Lithographic I 0.3 0.2 Cartographic 0.5 0.4 _ _ Cable insulation 2.5 3.1 Capacitor paper ~ 0.7 0.7 Waxing paper I _ 0.4 __ 0.4 Other paper ~ _ 12.9 13.5 Paperboard 42.3 44.3 Wood chemicals ~ 0.8 0.8 Note: The CIA index of utput in forest products is based on 22 production series reporte by the Soviet Central Statistical Admin- istration. Most data for aper commodities were dropped in the early seventies, however, so these are estimated from total paper output reported in the N rkhoz. rebound. enjoyed spurts of gr wth. Preliminary data for 1983 indicate that there ill be modest improvement this year. Most importa t, the output of commercial timber has stopped is decline and exhibited some growth, while the p oduction of paper continues to As the volume of production fell in the late 1970s, the quality of output also continued to be a problem. Government grading of forestbased products was uni- formly low, especially for the highly processed com- modities, and the product mix did not conform to the specifications of either industrial or household con- sumers. One Soviet survey found that the products of 34 separate enterprises did not meet state standards. a primary reason for the low-average quality is the absence of the measur- ing and quality control equipment used in most US plants. Some common complaints relating to quality are: ? Lumber is often excessively moist, leading to speedi- er decay, warpage, and difficulty in handling. Only 14 percent of lumber in the forest products industry is kiln dried, while in the United States and Canada almost all lumber is processed in this way.' ? Poor finishing and trimming of lumber is common- place. Only 60 percent of lumber produced is edged (the ends of planks are cut evenly). ? Only two-thirds of wooden railroad ties are chemi- cally treated for resistance to the weather. Other types of products used outdoors are not treated at all. ? The lack of standardization of products limits econ- omies of scale and requires greater quantities of storage space. Some railroad rolling stock often serves as temporary or permanent warehouses. ' The percentage of kiln-dried lumber is slightly higher, about 35 percent, in Ministry enterprises. Independent loggers rarely have access to such equipment and therefore the share is much smaller. 25X1 25X1 Declassified in Part -Sanitized Copy Approved for Release 2012/01/26 :CIA-RDP84T00926R000200060003-4 Declassified in Part -Sanitized Copy Approved for Release 2012/01/26 :CIA-RDP84T00926R000200060003-4 secret Table 6 USSR: Average Annual Growth of Outputs, Inputs, and Productivity in the Forest Products Industry a Factor Pro- -0.2 0.6 0.5 -2.0 -0.4 -1.2 ductivity a Capital -7.7 -3.8 -5.3 -6.4 -4.5 -5.2 Labor 3.3 2.5 3.1 0.1 1.5 0.6 a Combined factor productivity is calculated using aCobb-Douglas (linear homogeneous) production function. Inputs of labor and capital are weighted with their respective income shares in 1970, estimated in the derivation of GNP at factor cost in that year. Labor is assigned 69.5 percent and capital 30.5 percent. Source: CIA's index of Soviet industrial production. Figure 2 USSR: Share of Capital Investment Allocated to the Forest Products Industrye Lugging, snwmilling, ,md woodworking sectors e Including small amounts of investments made by collective farms; data for other years exclude such investments. In value terms, capital investment for the logging, sawmilling, and woodworking sectors amounted to 5.4 million rubles (comparable prices) in 1971-75, 5.9 million in 1976-80, and 1.3 million in 1981 and in 1982. The pulp and paper sector's share of investment totaled 2.4 million in 1971-75, 3.2 million in 1976-80, and 0.6 million in 1981 and in 1982. The total ruble amounts for capital investment in the timber branch were 7.8 million rubles in 1971-75, 9.1 million in 1976-80, and 1.9 million in 1981 and in 1982. Table 7 USSR: Average Annual Growth of Fixed Capital in the Forest Products Industry a 1961- 1966- 1971- 1976- 1981 1982 65 70 75 80 Capital stock 9.3 7.4 7.7 6.6 5.5 6.2 Capital investments 6.0 2.9 5.6 0.2 5.6 0 quality-control checks. Some plants cannot pare costs to these levels and manufacture a number of forest products at a loss. In addition, wood products have been in such short supply at these low prices that consumers have bought up existing inventories, re- moving the incentive that oversupply might have been to improve quality. This may change, however, be- cause wholesale prices for products have been raised recently. The US Embassy reports increases of rough- ly 30 percent, while reporting from the Soviet under- ground press places the price hikes at 40 percent. Supplies of Capital and Labor Some of the slump in output during the 1976-80 period can be traced to a slight fall in the growth rate of inputs of capital and labor into the industry. Compared with the 1971-75 period, the average annu- al growth rate of fixed capital declined by almost 2 percentage points; the ongoing decline in the labor force was arrested somewhat (see table 6). As a result total inputs increased by an estimated 1.8 percent a year during 1976-80, compared with 2.1 percent a year during 1971-75. Fixed Capita[. After a steady increase in the 1960s and early 1970s, the growth rate in capital stock declined in the 1976-80 period (see table 7). The flow of capital investment became a trickle in the 10th Five-Year Plan, as Moscow shifted more funds to 25X1 LJ/~ I 25X1 Declassified in Part -Sanitized Copy Approved for Release 2012/01/26 :CIA-RDP84T00926R000200060003-4 Declassified in Part -Sanitized Copy Approved for Release 2012/01/26 :CIA-RDP84T00926R000200060003-4 Secret Table 8 USSR: Commissiol the Forest Product S.3 L 1 4.S 0.9 0.7 0.7 2.1 0.4 0.9 0.2 0.3 0.1 S09 102 271 S4 2SS 11S Total Annual Total Annual Total Annual Total Total Average Average Average a Including capacity or mating in new construction and in expan- sion and construction o existing plants. Source: Narkhoz 1980. I I energy and agriculkure and substantially cut back the increases in total i~ to the forest produ industry's share of percent. By 1982 t 3.7 percent (see fig The downturn in it commissionings of older plants (see tal new capacities ads than half those adc pulp and paper pla produced primarily in 1981, when caps production were ac 1976-80. Several lc completed, primari volume of unfinish however, was still 1 1976-81.Only abo~ was allocated to ne Labor. Except for ment in the forest ~ in decline since 19 lumberjacks, in pa The 1981 investment made by collective far investments. ~ ping of New Capacities in ~ Industry a lvestment primarily affected the new plants and the expansion of ale 8). In the pulp and paper sector, :d in the 1976-80 period were less led in the previous five years. The nts that did come on stream newsprint. The situation improved lcities of 255,000 tons for paper Ided, nearly as much as in all of mg overdue projects were finally ly the complex at Ust'-Ilimsk. The ed construction for the industry, sigh-over 70 percent throughout It 20 percent of the new investment w construction (see appendix A). Table 9 USSR: Average Annual Growth of Employment in the Forest Products Industry a he pulp and paper sector, employ- roducts industry has been stable or i5 (see table 9). The number of ticular, has been shrinking steadily figure includes small amounts of investment s: data for other years exclude such Forest prod- 0.3 -0.6 -0.4 ucts industry Logging -0.8 -1.2 -0.9 Sawmilling 0.8 0.4 0.2 and wood- working Pulp and 1.7 0.9 1.3 paper o.l -a.s ___ ___ -0.8 0.6 since the mid-1960s, although technological advances, especially improvements in automation have compen- sated somewhat. Manpower shortages in logging-most critical be- 25X1 cause of the resulting slowdown in the raw material flow-have persisted for two reasons. The harsh climate and lack of infrastructure make it difficult to recruit and retain sufficient workers. In addition, fertility rates among Russians, who traditionally work Declassified in Part -Sanitized Copy Approved for Release 2012/01/26 :CIA-RDP84T00926R000200060003-4 Declassified in Part -Sanitized Copy Approved for Release 2012/01/26 :CIA-RDP84T00926R000200060003-4 Secret A convoy ojwood islloated down the Kem River in the Karelian portion 4f the USSR. RiverJlotation is cheap and fuel efficient. Timber piled up at railroad yards and trantler points be- cause q(a lack q(rolling stock. Loggers haul timberjrom the forest on "corduroy"or wood- Declassified in Part -Sanitized Copy Approved for Release 2012/01/26 :CIA-RDP84T00926R000200060003-4 Declassified in Part -Sanitized Copy Approved for Release 2012/01/26 :CIA-RDP84T00926R000200060003-4 Secret in logging, have been~l declining, thus decreasing the I The traditional sour s of supplementary labor- criminals, university tudents, Komsomol members, seasonal laborers, an independent workers-have been tapped to main ain an adequate labor force in the forest products i dustry. They account for as much as one-third o the workers in the logging and sawmilling sector. T e Soviets, however, do not seem to have relied on for ign labor to relieve the tight labor supply. The nu ber of imported workers has been small, slightly fiver 1 percent of the overall timber labor force. Productivity Deficiencies in prod ctivity, however, rather than a failure to provide en ugh labor and capital, accounted for almost all of the oor performance of the forest products industry in he late 1970s. Combined factor productivity of labor and capital changed little in the forest products industry during the late 1960s and early 1970s (see tablf 5). Beginning in 1976, however, factor productivity b~oke trend and turned sharply negative. During the 10th Five-Year Plan, the indus- try posted an absolu a average annual decline of 2 percent, one of the poorest performances in all of Soviet industry. Growth rates for bot deteriorated in the s experienced a rapid falloff slowed from 1 during the next 10 y other hand, showed ments than in the p the Ninth Five-Year ty essentially stagna capital and labor productivity me period. Capital productivity ecline in the early sixties. The 65 to 1970 and then accelerated ars. Labor productivity, on the n increase but in smaller incre- t. After some resurgence during Plan (1971-75), labor productivi- ed over the next five years. Factors in the Produ~Ctivity Downturn l wnturn in productivity are The sources of the d many-and assessin their influence is more art than science. In order of elative importance, the industry has been afflicted b ? Transportation sn rls. ? A raw material sq eeze. ? Machinery breakdowns and a lack of equipment. ? Manpower shorta~es in key occupations. ? Organizational conflicts. Figure 4 USSR: Output of Forest Products and Forest Products Hauled by Rail ioo - Output of forest products Forest products hauled by roil problems. The industry seems to have been overwhelmed by the severity, concurrence, and interconnections of these Transportation Rail. Transportation snarls were perhaps the major source of the recent difficulties in the forest products industry (see figure 3 for photographs of timber transportation). Since the mid-1970s the performance of the Soviet railroad system has deteriorated as lines have become saturated. Bottlenecks appeared early in the 10th Five-Year-Plan period and worsened to near crisis in 1979, a year of particularly severe winter weather. The forest products industry, notably the logging sector-the industry's prime supply point- was hit hard.9 As figure 4 shows, the decline in the volume of timber hauled by rail is steeper than the decline in timber 25X1 25X1 Declassified in Part -Sanitized Copy Approved for Release 2012/01/26 :CIA-RDP84T00926R000200060003-4 Declassified in Part -Sanitized Copy Approved for Release 2012/01/26 :CIA-RDP84T00926R000200060003-4 Secret Figure 5 Choke Points in Transport of Timber by Rail, 1976-82 evastopol~ 8la~A Y~\ MOSCOW Arkhangelsk VOrkut t[key .~ i ~~~ S~ ' tr 'r ~ ., ~'~eku,~ ~, rsq I Iran output; this ratio of rail transport to production was roughly 60 percent in 1975 and fell to 52 percent in 1980. In absolute terms, the volume of timber shipped by rail peaked in 1975 at 187 million tons and has fallen steadily since. The reason for this plunge in rail service seems to have been the priorities set. Timber is neither a major nor a strategic rail customer; its share of total freight tonnage is only about 4 percent. As the demand for rail freight services outpaced growth in railroad trans- port capacity during the 1976-80 period, railroad officials probably chose to cut back rolling stock earmarked for timber ship- Moscow even imposed bans and embargoes on timber traffic as thousands of railcars were diverted from other operations to move grain imports and other The United States Goremment has not recognized the incorporation of Estonia, Latvia, and Lithuania into the Sovist Union. Other boundary representation s not naceaaardy autnonmgve. Arctic Ocean Japan.,. critical commodities. No such bans had been neces- sary during the Ninth Five-Year Plan period. The consequences of these delays and backups were severe for logging operations. Logs piled up at downstream river concentration points and at railroad depots. According to Soviet calculations, the amount of timber that accumulated at these transit facilities was two to five times the amount that the yards were designed to accommodate and considerably higher the early 1970s. the bottom layers rotted, a process indicating that the wood had been ignored for two to three years. In some cases, the log decks became so high that they collapsed in the spring when the ground softened and gave way. (See figure 5 for specific areas that had large backups and major delays in timber transport during the 10th Five-Year Plan). China q ~igco 25X1 L~~ I 25X1 25X1 25X1 25X1 Declassified in Part -Sanitized Copy Approved for Release 2012/01/26 :CIA-RDP84T00926R000200060003-4 Declassified in Part -Sanitized Copy Approved for Release 2012/01/26 :CIA-RDP84T00926R000200060003-4 Secret The narrow selectio of railcars compounded the difficulties caused b~ limited rolling stock. The Soviets elected to ap construction to gond example, estimates t shipped in the last fe This type of car, hov portion a large share of railcar plas. A recent US study,10 for hat almost 70 percent of timber ~w years was carried in gondolas. fever, is not designed for the shipment of bulky c mmodities such as timber. More- over, logs were tran orted in unprocessed form, deflating the volume 40 percent. of usable product by 30 to Shoddy work is end mic in the Soviet Union, but this problem seemed to i tensify in the rush to put timber back on the tracks. ress reports note some of the ---~-~ - - ?Wood was not sor d by size or species. ? Haphazard loadin was common, and both logs and railcars were dam ged by excessive rubbing. ? Rail cars designed~to carry logs were not repaired and maintained. ~ ? Derailments occurred when chains holding logs in place snapped. i ? Lumber and plywdod, not protected against mois- ture and dirt, werd damaged. ~, The situation was m location of the forest 1970s, while the sup timber products deer changed. Processing parts of the USSR, ~ new woodlands in Sil parts of the Europea reflected in the avers stayed fairly stable f sharply in the late se ters in 1981-the lot commodity in the U~ one-fourth of Soviet remote areas, leading 6,400 kilometers-rc Washington and Ha~ ide worse by a shift in the products industry. In the late ply of rail cars for transporting 'eased, the structure of demand centers remained in the western vhile logging camps shifted to Feria, the Urals, and the northern n USSR. The separation is tge length of haul. The average rom 1970 to 1977, but it rose wenties to peak at 1,739 kilome- tgest average haul for any major iSR (see figure 6). Approximately timber now comes from these to transport distances of up to iughly the distance between ~vaii (see appendix A, table A-5). '? See Wharton Associate, October 1983, Can Andropov Kickstart Figure 6 USSR: Average Length of Haul for Rail Shipments of Forest Products 750 X950 Roads. Road networks are virtually nonexistent in lumbering areas, preventing large-scale transfer of logs by truck. Loggers do rely, however, on tempo- rary, secondary dirt, gravel, and ice roads to haul timber from the forests. Past neglect of the secondary road system hurt the forest products industry in the 1976-80 period. Har- vesting had been extended year round in the 1960s, and, since the road system performed well enough at that time, Soviet planners did not allocate additional capital for road construction. The situation changed in the late 1970s as timber tracts around existing roads were depleted. As the Soviets moved into more remote woodlands, the average initial hauling dis- tance from cutting areas to transit points increased from 10 kilometers in the late 1940s to 45 kilometers in the late 1970s, with the largest increase occurring during 1976-80. 25X1 ~ox~l 25X1 25X1 Declassified in Part -Sanitized Copy Approved for Release 2012/01/26 :CIA-RDP84T00926R000200060003-4 Declassified in Part -Sanitized Copy Approved for Release 2012/01/26 :CIA-RDP84T00926R000200060003-4 Secret The Soviets were forced to construct new corduroy (wooden plank) roads. Over 35 million m' of timber were diverted in 1976-80 for laying roads-far more than in any other plan period. In the summer trucks slid off these poorly designed roads. Moreover, they lasted only for two seasons-mud weighed down the logs and caused them to sink. These difficulties were compounded by the deep snows of the 1979 winter. (Winter is the peak hauling season in logging because spring and summer thaws turn most roads into swamps.) Water. Aggravating the situation was Gosplan's deci- sion in the 1976-80 Plan to restrict the use of ships for transporting timber and its reluctance to use river flotation of logs. The share of transport via water did, however, increase slightly relative to shipments by rail and road. Timber shipped in raft bundles or on barges accounts for about 12 percent of all river traffic. Water transport handles about half as much timber as rail and is especially important for pulp and paper plants, many of which are situated along navigable waterways. Some 3.3 liters of fuel are used in trans- porting one cubic meter of timber over 1,000 kilome- ters via river. By comparison, the Soviets use 12.8 liters of fuel to ship this amount by rail and 56.6 liters to haul it by truck. Why the Soviets did not make more extensive use of waterways as rail transport approached gridlock is puzzling. The prevalence of larch in the timber cut and its tendency to sink might have discouraged a major shift to transport by water, however, despite lower fuel and maintenance costs. ~ Squeeze on Raw and Intermediate Materials Transportation bottlenecks during the late 1970s had a ripple effect on raw material flows in the forest products industry. Unlike other Soviet industries- such as steel and chemicals where shortages of raw materials constrained growth-the forest products industry is endowed with almost unlimited resources. The industry instead had trouble conveying wood to and receiving materials from other sectors. Sawmilling was one of the primary casualties of the delays in transportation. On average, sawmills were operated at little more than 80 percent of capacity during 1976-80. Soviet press reports indicate that this unused capacity resulted mainly from shortages of timber. Ironically, while most mills were starved for wood during this period, a few sawmills in Komi ASSR received more than they could handle, and the timber rotted before it could be milled. The structure of the sawmilling sector exacerbated transport diffi- culties: most mills are small, each with acapacity- about half that of a comparable US facility-that negates any economies of scale for transportation. In addition, they are located in remote areas, far from regular transportation networks, placing additional burdens on the railroad. Inadequate supplies of materials from other industries also hampered the growth of the forest products industry. According to our evidence, acute shortage of diesel fuel and gasoline hindered logging in more than 15 oblasts in the winter of 1978/79. These shortages were caused partly by severe weather and the result- ing increased demand for fuel. Petroleum products are critical for the logging sector because electric power cannot be substituted to run hauling and cutting machinery. The pulp and paper sector, at the end of the product flow line, suffered most from the raw material short- ages. From 1976 to 1980, mill yard inventory fell to 40 percent of the norm. Open press sources noted that many pulp and paper factories were left without reserve stocks of wood, forcing them to rely exclusive- ly on day-to-day deliveries. In some cases, factories had to halt processing temporarily. Even when raw materials were delivered, pulp and paper factories operated intermittently because there were not enough railcars to transport finished goods. According to Soviet press accounts, pulp and paper combines in Karelia were forced to store overflow output outdoors and in production areas; from 1978 to 1980 plants shut down a number of times. We have no evidence of such occurrences during the 1971-75 period. Other articles in Soviet trade journals indicate that the quality of pulp deteriorated following an increase of aged, less healthy trees in the harvest. The poor pulp tore easily when manufactured into paper and led to greater equipment downtime. 25X1 L~~ I 25X1 25X1 25X1 ~~X1 Declassified in Part -Sanitized Copy Approved for Release 2012/01/26 :CIA-RDP84T00926R000200060003-4 Declassified in Part -Sanitized Copy Approved for Release 2012/01/26 :CIA-RDP84T00926R000200060003-4 Secret Cutbacks in allocati ed operations in the managers complains in power, which in 1 and damaged mach paper factories con9 cal power and mush According to our ev electricity cutbacks at least until 1987.' shortages of the cha manufacturing durj jons of electric power also restrict- s pulp and paper sector. Factory red of brownouts and fluctuations kurn caused temporary shutdowns linery and products. (Pulp and fume enormous amounts of electri- operate on continuous flow.) ~idence, the Soviets expect these to interfere with paper production ',There is also evidence of spot ~micals used in pulp and paper Ing this period. Capital Stock The deteriorating ndition of capital stock and the difficulties in repla ing it have contributed to the decline of the fores products industry (see appendix B), although this is a long-term trend and probably only reinforced the effects of transportation bottle- necks and interrup ions in the supply of materials, fuel, and power. N arly two-thirds of the factories in the industry, accor ing to complaints in the Soviet press, are filled wit~i outdated equipment. According to a US industry a pert, several major plants operate on a technological evel comparable with that of the United States in th 1930s and 1940s. Most sawmill equipment dates fr m World War II-some is 35 to 40 years old-and ~annot handle the same amount of timber cutting as modern mills about 4, 00 modern sawmills could replace the 35,000 the US R now employs. These figures reflect the Soviet t ndency to keep equipment and machinery in servi e for unduly long periods. The actual retirement rate in forest products (3.8 percent in 1970 and falling~to 3.0 percent in 1981) is much below Western refs ement schedules. The decision to pos pone modernization was costly for the forest products industry. Equipment reached a critical stage in its service life during the 1976-80 period. breakdowns and re the number of pairs increased significantly com- pared with that du ing the Ninth Five-Year Plan. Independent logge s who operated outside the Minis- try had even less a cess to new capital and had to contend with even snore breakdowns. Utilization rates only three out of every 10 skidding tractors (machines that haul timber) actually removed wood from the forest during this period. Two were assigned to other industries-probably agriculture and construction; another two were in working order but stood idle, probably because of lack of fuel. The remaining three required repairs and were waiting for spare parts. With more flexibility in logging operations, some of the problems in transportation could probably have been ameliorated (see figure 7 for examples of logging equipment). Moreover, the forest products industry managers made poor investment choices with the reduced funds given to them in the 1976-80 period. The expansion of facilities in the European USSR, with its already developed infrastructure would seem to have made more sense. But the Soviets chose atwo-pronged investment strategy-construction of large-scale for- est industrial complexes at Bratsk and Ust'-Ilimsk in eastern Siberia and renovation of older facilities in the Northwestern and Urals regions. Both endeavors yielded disappointing results. Plans indicated that growth of the forest products industry in Siberia would continue to follow the traditional extensive path, relying on the region's untapped resources, but growth was hindered by large cost overruns, delays, and coordination problems. Difficulties in commissioning Bratsk and Ust'-Ilimsk facilities resulted from poor planning, the harsh cli- mate, peculiarities of building on permafrost, delays in the delivery of construction materials, and prob- lems in retaining workers. In the northwestern regions of the European USSR, the plan to promote intensive growth (more productive use of inputs) by upgrading equipment and redesign- ing facilities did not succeed. Although we do not know all the reasons for the failure, Soviet statements have indicated that production was disrupted in the construction process and a number of projects were abandoned in midstream because funds had been used up. Moreover, ministry rhetoric aside, complaints in Soviet trade journals note that most enterprises only expanded capacity by using obsolete technology rath- er than renovating. 25X1 25X1 25X1 25X1 25X1 25X1 Declassified in Part -Sanitized Copy Approved for Release 2012/01/26 :CIA-RDP84T00926R000200060003-4 Declassified in Part -Sanitized Copy Approved for Release 2012/01/26 :CIA-RDP84T00926R000200060003-4 Secret For the USSR the traditional sources for state-of-the- art forest products technology have been imports from Finland, Sweden, West Germany, Japan, and CEMA partner Poland. Forest products machinery played a small role in the Soviet import structure-its share of total imports remained 2 to 3 percent throughout the 1970s. According to foreign and US researchers, however, the forest products industry is one of the Figure 7. Equipment ojthe Forest Products Industry Top Left: A Ural 222 chainsaw. Above: An alternative to the traditional logging chainsaw is a feller-buncher. In one continuous operation, avice-like cutting wedge jells and then trany(ers the trees to trucks. Middle Left: Such tracked skidders (or hauling machines) easily become mired in the mud oJ'theforest and remain idle because c!/'the lack ojspare parts. Note the choking cables. Left: A P-2 log loader adapted from an agricultural tractor. heaviest consumers of foreign equipment in the Soviet economy, with 20 to 25 percent of its total capital stock originating abroad. Because of such significant reliance on foreign ma- chinery, the downturn of timber machinery imports, beginning in 1978, constrained production even fur- ther (see table 10). Limits on imports resulted primari- ly from scarce Soviet hard currency reserves and the reduced trade flows brought about by Western sanc- tions precipitated by the invasion of Afghanistan. Declassified in Part -Sanitized Copy Approved for Release 2012/01/26 :CIA-RDP84T00926R000200060003-4 Declassified in Part -Sanitized Copy Approved for Release 2012/01/26 :CIA-RDP84T00926R000200060003-4 Secret Table 10 USSR: Imports of quipment for the Forest Product Industry a 1970 1971 19 2 1973 1974 1975 1976 101.4 66.0 12.8 141.8 140.9 145.8 182.9 a Source: Vneshnaya to~govlya for appropriate years. n This series has been adjusted for inflation by a derived CIA index of machinery prices. Estimated. I While forest produ~ts machinery was not specifically put under embargo the general strain in relations at that time caused many new timber barter negotiations to be canceled or stponed. Imports from Japan were most affected. Assimilation of for~ign technology, always difficult for Soviet industry, slowed during the 10th Five-Year Plan. For example,~the USSR purchased expensive pulp and paper ma~lufacturing machinery for the Bratsk and Ust'-Ili sk complexes from Finland, its major supplier. Tht~ equtpment remained idle for two and a half years be ause of delays in the construction of buildings. Fores products managers were forced to store much of the achinery outdoors, and it was subsequently ruine in the frigid climate. Realizing the technical diffic lties in linking Soviet and foreign machinery, the Sov ets decided to concentrate the rest of their Finnish u chases on turnkey plants. Howev- er they neglected to train wor ers; cap tty was un erutilized and some equipment was da aged. The Japanese equi ment bought during the period was designed fors all-scale facilities and a milder climate. The origin 1 plan for use in older plants in the northwestern SFSR was altered, and the equip- ment was diverted o the large-scale facilities of Siberia, where it d' not work well. Other Factors Our analysis of the factors already discussed-trans- portation snarls, ra materials shortages, obsolete equipment, difficul y in commissioning new plants, and the decline in ' ports-suggests strongly that they were significant elements of the story of declin- ing production in the forest products industry after 1976. The case is not so clear cut for human factors. Low worker morale, high labor turnover, bureaucratic infighting, and poor management have been chronic throughout Soviet industry. The cumulative and com- pound effects of an unfavorable social and managerial situation in the forest products industry, however, may have contributed to the decline in forest products output and productivity. Labor. Loggers, the industr 's backbone have alwa s worked in or conditions. (lumberjacks worked 20-hour days dur- ing the peak harvest season in late summer and early fall. Although logging is relatively dangerous any- where, the Soviet accident and injury rate, is significantly higher Even though wages have increased substantially since 1965 and are now more competitive with salaries of higher priority sectors, labor turnover has remained high. Ninety percent of lumberjacks in Siberia leave within a few years. Poor housing and lack of public and cultural services are major impediments to labor stability. Some loggers endure the most primitive living conditions, moving from one makeshift camp to the next. The persistent bad conditions probably have discouraged workers, who had hoped to see improve- ment. 25X1 25X1 25X1 25X1 25X1 25X1 Declassified in Part -Sanitized Copy Approved for Release 2012/01/26 :CIA-RDP84T00926R000200060003-4 Declassified in Part -Sanitized Copy Approved for Release 2012/01/26 :CIA-RDP84T00926R000200060003-4 JCl'fCl Meanwhile, the level of training of new forest prod- ucts workers has actually declined since the early 1970s. Soviet press reports note that only three out of every 100 new workers in the pulp and paper sector had any vocational training, far fewer than in previ- ous plan periods. Many other forest products workers did not even complete secondary school, which sug- gests that the industry is a dumping ground for poorly educated workers. The skilled personnel drain was most acute for maintenance, repair, and instrumenta- tion jobs. Organization and Management. Facing mounting difficulties in many forest products areas, Soviet managers struggled to maintain the production plans. In many ways, they became their own worst enemies. While it is not possible to measure statistically the mismanagement and interministerial rivalry during the 10th Five-Year Plan, the level and tone of press complaints indicate these factors affected the decline of output. In recent years the forest products industry has had no coordinating center; the timber and sawmilling and woodworking sectors were under a different ministry than the pulp and paper sector. With the pressure to halt the decline in production that began in 1975, Soviet sources indicate that managers in these two ministries were quick to blame each other, wasting time on bureaucratic infighting. Moreover, they only reluctantly coordinated efforts, a critical mistake in an industry so closely linked in terms of raw materials supply. According to Soviet press reports, forest prod- ucts managers did not intervene in intrabranch distri- bution and could not make on-the-spot decisions to provide raw materials to their own factories. Such inflexibility and uneven use of resources occurred partly because of the strict requirements set by the State Committee for Material-Technical Supply (Gossnab), which was established to replace the minis- terial supply system and to prevent the perennial problem of hoarding. According to US Embassy monitoring of the Soviet press, relationships deteriorated to such a point that in 1980 the Soviets merged the two sectors. Such admin- istrative reshuffling is not new to this industry; the sectors have been separated and joined six times since 1945. We believe some improvement is evident, but major cracks seemed to have been mere] a ered over. lines of authority are still blurred, and another layer of management, which clogs the decisionmaking process, has been added. Gossnab still interferes in some of the internal management. Most important, Soviet reorga- nizers did not tackle fundamental problems in com- munication and ideology that divide the logging and pulp and paper sectors. (Managers in these sectors have different views of the purpose and use of timber- lands.) Although poor planning and lack of coordination had always been evident in the forest products industry, from 1976 to 1980 the Soviets no longer had slack in the system to absorb mistakes. The vagueness of plan goals also affected production. For example, the log- ging plan was poorly defined with cutting require- ments specified only for coniferous and deciduous trees. Wood processing equipment is geared to one species of trees; using the wrong species decreases the machinery's efficiency and working life. Production Soviet plans for the 1981-85 period call for production in the forest products industry to increase by 17 to 19 percent or 3.2 to 3.5 percent annually from the levels achieved in 1980. (Goals for specific commodities are listed in table 11.) Because quotas for independent loggers and sawmillers are not included in the Minis- try plan, actual output of roundwood and lumber will be higher; independents account for three-fifths of lumber production and one-fourth of timber harvest- ing. Most raw wood and forest products will continue to come from the more accessible forests and plants of the European USSR. Cutting this area will increase short-term timber production but will further delay the development of the rich, remote Siberian forests. 25X1 25X1 Declassified in Part -Sanitized Copy Approved for Release 2012/01/26 :CIA-RDP84T00926R000200060003-4 Declassified in Part -Sanitized Copy Approved for Release 2012/01/26 :CIA-RDP84T00926R000200060003-4 Secret Table 11 USSR: Production T Forest Products Min hrgets for the pstry, 1981-85 a Actual Output 1980 Planned Output 1985 Timber-industrial and fi~el- wood (thousand m') 315,700 __ 335,900 Industrial timber (thousand m') Including: Wood chips ~ 9,700 16,500 _ Lumber (thousand m') ~ 73,600 81,800 _ Plywood (thousand m') ~__ 2,022 2,600 Particle board fi (thousand m') ~ 5,118 8,430 Fiberboard (million m') ~ 469 666 Furniture (million rubles) 6,086 7,686 Pulp (thousand metric to s) 7,123 9,520 Paper (thousand metric t ns) 5,288 6,4_76 Cardboard (thousand me ric tons) 3,445 4,960 Total Growth 1981-85 (percent) 6 a Source: V.P. Tatarinov,' azvitie lesozagotovitel'noi promyshlen- nosti i transporta lesa: L soekspluatatsiia i lesosplav (Moskva: VNIPIEIIesprom, 1982), . 33. Data for particle board and fiber- board corrected in accord nce with the Narkhoz. Quotas for independent loggers and awmillers are not included in this plan. Actual output, especially or timber and lumber, will be higher. When we consider tl~e 0.3-percent average annual decline in the last pl optimistic, indeed, u ~n period, these goals seem nrealistic. Our best estimate is Lion of commercial timber by that by 1985 produce Minlesbumprom and tween 279 million a million m'. These le production but will goals. independents will stabilize be- d 284 million m' while that of els will represent an increase in of approach the 1981-85 plan The foundation of o~tr estimate of improved perform- ance is the consensu among Western industry experts that there will be a ebound from the sharp decline in output, especially fr m the abnormally low levels of production in 1982. The strength of the recovery a growth rate of 1.5 to 3.2 percent for commercial timber and 1 to 2 percent for lumber~lepends on weather, transportation, and capital stock. Recent trends suggest that transportation tieups-the major element in renewed growth-will ease to some degree in the rest of the 11th Five-Year Plan. This sector has been given top-level attention in Andropov's discipline campaign, resulting in a housecleaning in the mana- gerial ranks. The Soviets focused on such measures because they never expected bottlenecks on rail lines and still believe the root of the problem to be bureau- cratic inefficiency and hoarding of reserves. A campaign to involve factories and other shippers in the repair of damaged freight cars has been imple- mented and will have a positive effect as well. New performance indicators emphasize tonnage of traffic originated rather than distance of haul. These changes will reduce incentives for long hauls and may shift attention to heavier freight-like timber. Further, Gosplan has set more demanding rail schedules to improve turnaround time and has given local officials more autonomy. The opening of major sectors of the Baikal-Amur Mainline (BAM), too, will aid the ship- ment of timber. These rail lines will cross rich, previously untapped tracts; will relieve traffic conges- tion; and will direct more timber for export to Pacific customers. All problems will not disappear for the railroads, however. Freight car shortages and poor maintenance of rolling stock will still plague the system and thus will put a cap on timber production. The ceiling of 3.2 percent growth in timber production (also the expect- ed growth rate for 1983) reflects the highest estimates of transportation performance and the consequent elasticity of demand for rail services by the forest products industry. Athough improvement in transportation will relieve raw material constraints in other sectors, the effect on lumber production will be diminished because of Declassified in Part -Sanitized Copy Approved for Release 2012/01/26 :CIA-RDP84T00926R000200060003-4 Declassified in Part -Sanitized Copy Approved for Release 2012/01/26 :CIA-RDP84T00926R000200060003-4 secret structural weaknesses. The dispersal of milling opera- tions in remote regions far from transportation net- works, will dilute the flow of timber to this sector and limit growth. Further, replacement of obsolete equipment, upgrad- ing of technology, and expansion of capacity will continue and contribute to increased production. Yet the optimistic goals will not be achieved because of low investment and consequent delays. Investment allocations for the forest products industry have not been announced, but we do not believe a share increase is likely for any of the sectors; instead the industry probably will receive less funding because of its low priority. Moreover, we foresee no future large- scale projects for forestry before the late 1980s. ~ Production of particleboard and fiberboard will prob- ably grow dramatically from the present low levels. To increase production, the Soviets can use wood waste; the investment required is minimal compared with that for highly processed products. The demand for these cheap alternatives to lumber and plywood already exists and promises to be strong in the future. Growth of output in pulp and paper will be supported by the cellulose and paper mills-whose construction had been delayed-that will begin operation in the 11th Five-Year Plan (see table 12 for projected new capacities in 1983). For example, parts of the large Ust'-Ilimsk mill probably will begin production before 1985. We project that paper and pulp production will increase by about 2.5 to 4.0 percent per year with a possible spurt near the end of the plan period but will fall far short of the plan goal of a 30- to 40-percent in- crease for the entire Five-Year Plan. The Soviets also announced goals for increases in labor productivity of 16 to 18 percent during the 11th Five-Year Plan, or about 3 to 3.5 percent a year. Again, we believe the Soviets will not achieve such gains but may see some improvement, partly because of Andropov's discipline campaign. Production will be hindered by labor shortages result- ing from declining birth rates, which will be felt throughout the economy. The forest products indus- try, saddled with a low priority, will feel the pinch of Table 12 USSR: Planned Expansion and New Construction of Major Soviet Pulp and Paper Mills, 1983 a Svetlogorsk Pulp and Paper Plant (Expansion) 70,000 tons, pulp Khaborovsk Kray Amursk Pulp & Paperboard Combine (Expansion) 40,000 tons, pulp Leningrad Oblast Svetgorsk Pulp & Paper Combine (Expansion) 140,000 tons, pulp Syktyvkar Forest Industrial complex (new construction) 100,000 tons, paper Svetogorsk Pulp & Paper Combine (Expansion) 160,000 tons, paper Amursk Pulp & Cardboard Combine 40,000 tons, (Expansion) cardboard e Source: "New Capacities for 1983," Lesnaya promyshlennost', 29 January 1983, p. 1, col. 1. More than 70 construction projects are scheduled to come on stream in the timber branch in 1983, but only the major ones are included in the table. The 1983 plans are marked by a sharp reduction in new construction and a concentration of investment on projects already started or nearing completion. fewer workers more severely, although the use of forced labor will continue to provide a cushion. Be- cause of manpower pressures, we believe the Soviets will continue to let foreign workers log in isolated areas. Any expansion of this guestworker force will be small, however. Several factors inhibit a significant increase in the use of foreign labor. Bulgaria, the source of most foreign labor, is experiencing its own domestic labor shortages. In addition, Soviet xenopho- bia is strong, and there exists a real fear that guest workers would cause discontent in the local populace. Though relatively isolated, foreign workers inevitably' have some contact with the Soviet population. Conse- quently, Soviet citizens get first-hand reports of high- er living standards in the labor-exporting countries. Declassified in Part -Sanitized Copy Approved for Release 2012/01/26 :CIA-RDP84T00926R000200060003-4 Declassified in Part -Sanitized Copy Approved for Release 2012/01/26 :CIA-RDP84T00926R000200060003-4 Secret Candidates for new uestworker a reements are Cuba and China. President Castro raised the po sibility of sending some 500 workers to cut limb r in 1980 when Cuban timber import requirement went unfilled." More recently, the Soviets agreed t the exchange of 1 million m' of Soviet lumber for C inese textiles and foodstuffs of equivalent value. TI>/e tentative agreement provided that Beijing supply he labor needed to cut the wood. The use of foreign 1 bor, however, was not mentioned in press reports oft a final agreement. We believe the Soviets will allow a mall number of Chinese loggers to fell trees in the b rder areas because of the need to earn hard currency nd the desire to improve Sino- Soviet relations. Ho ever, we think it very unlikely that a substantial C inese contingent would be per- mitted in the USSR even if the strong traditional Japan, the major purchaser of roundwood and wood chips, processes the wood into pulp, paper, and lumber for housing. Japanese imports have fallen slightly in the past two years because of sluggishness in housing and the consequent buildup of inventories. Most Japanese trade comes under compensation agree- ments (see box). animosity between t e two nations eased. Exports Timber is presently ~he USSR's fifth-largest hard currency earner, follpwing fuels, armaments, gold, and machinery (see appendix A for additional infor- mation on exports). ~f the roughly 40 million m' exported annually,12 about 16 million are low-value logs and another 7 trillion are semifinished lumber. The remainder is pl wood and other processed board, pulp, paper, and car board. In terms of volume, about 75 percent of Indust ial roundwood exports and 40 percent of lumber a ports go to hard currency coun- tries. Long-term rec procal barter agreements with Finland and satellit countries account for much of the rest." Hard curr ncy earnings from timber sales averaged about $1 b llion per annum from 1976 to 1980, peaking at $1. billion in 1980 as a consequence of sharply higher w ld prices. Earnings in 1981, about $1.1 billion, d opped because of generally poor economic conditions and the worldwide slump in forest products prod ction and trade. " Ina 1979 Party Congre s speech, Castro promised to send 10,000 Cuban workers to the So iet Union, but he probably made the remark to gain media alt ntion. logs. " As part o guestworker greements, the Soviets receive a portion of the timber cut by labo -exporting countries. If all this timber were sold to the West, ha d currency receipts would be roughly $80 million. The United Kingdom remains the primary buyer of lumber, although its share of Soviet exports has decreased in the past 20 years. Exports of other wood products such as paper, cardboard, and plywood go mainly to Eastern Europe. Soviet exports account for only about 4 percent of the world timber trade. The other leading exporters are Canada (19 percent), the United States (13 percent), Sweden (10 percent), and Finland (10 percent). West- ern scholars, however, have found that Moscow pos- LAX"I sesses market power in all its major hard currency markets for timber, where it accounts for 20 to 25 percent of all sales. Evidence presented by the acade- micians shows, however, that rather than manipulat- ing prices in such markets the Soviets have been price takers. Sales of the two main exports, industrial roundwood and lumber, have consistently amounted to about 5 and 7 percent, respectively, of total domestic produc- tion. We expect this ratio to hold. The Soviets will not be able to increase the exportable surplus much by either diverting timber from domestic uses or from other Communist countries. Shortages of wood prod- ucts already plague many sectors of the economy, interfering particularly with construction projects and packaging. Moreover, most exports to Eastern Europe and Finland are covered by CEMA and long-term reciprocal barter agreements under which the Soviets receive quasi-hard currency goods (that is, goods which would have to be paid for in hard currency if 25X1 shipments from the countries ceased). Most of the arrangements involve logging equipment from Fin- land, Poland, and Czechoslovakia. Finnish timber 25X1 25X1 Declassified in Part -Sanitized Copy Approved for Release 2012/01/26 :CIA-RDP84T00926R000200060003-4 Declassified in Part -Sanitized Copy Approved for Release 2012/01/26 :CIA-RDP84T00926R000200060003-4 Secret The major impetus behind the rapid expansion of Soviet trade with the West in the 1970s was the desire to support economic growth in the 1980s and 1990s. The Soviets believed they could best accom- plish this by acquiring capital and technology to exploit their rich natural resource base (especially in Siberia) and expand production in key industrial sectors To provide the necessary large amounts of foreign exchange, the USSR sought to arrange compensation agreements as a more palatable way of meetin debt re a ment obli ations. Under these compensation agreements, Western companies contracted to supply equipment Jor Soviet projects, and the Soviets ob- tained guarantees from the.firms to purchase Soviet products-ojten.from the output oJthese projects. Most past barter deals involved natural gas, coal, and chemicals, but some major contracts were writ- ten with Japan and Francelor timber: ? From 1969 to 1973, Tokyo exported $166 million in bulldozers and other timber processing equip- ment in exchange for 8 million m' of Soviet timber, wood chips, and pulp. ? A 1971 agreement provided for another $SO million in Japanese equipment for Soviet shipment of wood chips and pulpwood. trade amounts to nearly $100 million annually and for the two Bloc countries imports and exports are in the same range. The Soviets have attempted to increase hard currency exports of more highly processed products, such as paper, cardboard, and plywood. The hard currency earnings from the sale of these products amounted to roughly $24 million in 1981, and future earnings will probably continue to be small. Western customers have resisted Moscow's overtures because of the poor quality of Soviet products. The investment in money ? Under the guidelines ojthe 1975-79 contract, Japan exported $500 million in forestry equipment and took delivery oJ'17.5 million m' oJlogs and 900,000 m' of wood products. ? France assisted in the building oj'a pulp plant near Ust' Ilimsk in the early 1970s and received $61 million in cellulose. ? Under the terms of the original 1981-86 barter deal, Japan was to receive 10-12 million m' of commer- cial timber and 1.2 million m' of lumberfor delivery of forestry equipment. The Japanese grant- ed $950 million export-import bank credits to finance the deal. Because oj'the current Japanese trade surplus, machinery credits were cut in half for 1983; it is not certain what 1984 negotiations will yield. In addition, to the Japanese contracts, the large integrated forest complex at Ust =Ilimsk was built and equipped collectively by eve CEMA countries under aquasi-compensation arrangement. Poland, Bulgaria, Romania, East Germany, and Hungary invested a total oj$456 million. Total repayment is set at 205,000 tons of cellulose per year beginning in 1979 and will run for 12 years and time required to bring production up to Western standards is substantial. The only commodity that will probably bring in more business from the West is particleboard-an inexpensive composite board that is used as a substitute for lumber. There is strong demand for particleboard in the developed countries, and relatively few changes in the production process are needed to satisfy hard currency purchasers. 25X1 25X1 25X1 25X1 25X1 25X1 25X1 Declassified in Part -Sanitized Copy Approved for Release 2012/01/26 :CIA-RDP84T00926R000200060003-4 Declassified in Part -Sanitized Copy Approved for Release 2012/01/26 :CIA-RDP84T00926R000200060003-4 Secret We believe that by 985, hard currency export earn- ings will be $1.1-1.5 billion (1981 prices), representing primarily the sale o about 14-16 million m' of roundwood and 7 m llion m' of lumber. Underlying our estimate is our lief that the supply of timber for export will increase s production bottlenecks are reduced and dourest c consumption remains con- strained. Moreover, he Soviets are protected against volatile swings in th market because of long-term trade with Finland nd Japan that guarantees signifi- cant amounts of ex rts. We see modest recovery in the importing natio s, particularly in Japan where housing and other c nstruction investment has turned upward. However, t e range of the estimate reflects our uncertair_ty reg rding the strength and duration of the world econo a small price rise be Timber prices are n col, according to tra the Soviets wish to i fluctuations in mon is recovery. Similarly, we project ause of this increased demand. gotiated in a yearly trade proto- e officials in the USSR, because sulate themselves from wide hly market price quotes I By the late 1980s t)~e Soviet position may improve. Western experts ex ct prices to rebound significantly as the business cycl for the housing-dependent forest products industry t rns upward. Moscow can reason- ably expect gains in the West European markets as a result of forced red ctions in exports by Sweden and Finland-major So iet competitors. The Scandina- vian forests have be n overcut and will not be able to sustain the current xport volume for long Substantial increas deficient in timber sources of wood, as can foresters. We t the most of this sit ing with American market. Limitation ments suggest, how completely shut the market. s in export volume may also be east-China and Japan. Beijing is esources and is searching for is evident from the negotiations nts with both Soviet and Ameri- iink the Soviets will try to make ation by developing Siberian he Chinese border and by compet- ;ompanies bidding for the Chinese in Soviet ability to harvest and 3 rising Chinese import require- ;ver, that the Soviet Union will not United States out of the China Prospects for improved earnings with Japan are more tenuous." Japan's present requirements for raw mate- rials have been reduced by recession and structural changes. However, Tokyo's heavy reliance on trade and large existing capacity suggests that Japanese businessmen might be interested in increased timber imports when economic conditions improve. More- over, Japanese businessmen have traditionally looked to Siberia and the possible development of its mineral and timber treasures. Furthermore, Soviet-Japanese business ties in timber have always been strong, and we believe the Japanese forest products industry probably does not want to damage relations by reject- ing new projects completely out of hand. If the Soviets offer attractive prices in the economic agreements, limit politically motivated preconditions, and push to meet Japanese quality standards, Moscow could cap- ture alarge share of future Japanese purchases. Perhaps the most likely future deals would involve the construction of pulp and paper plants on Sakhalin during the 12th Five-Year Plan. This project has been planned for some time, but Moscow and Tokyo alternately rejected construction during the 1970s because of domestic considerations. Another project that might be resurrected is a forest complex at the Angara Yenisey river basin-an unexploited area of some of the world's best timber. If Moscow offers better terms, Tokyo, as well as Finland, could become 25X1 partners in this project, although Tokyo's signals indicate it would prefer a smaller scale program. the Soviets could boost ion an ar currency earnings quickly by concentrating on lumber and wood chips. By investing comparatively small amounts in kiln driers and packaging for lumber, the Soviets could undercut the prices importers would pay to reprocess the whole logs. To accommodate Japanese requests for wood chips, Moscow has chipped good quality roundwood, while some one-half million m' of wood chips and mill residue were discarded as waste. By purchasing some .5X1 25X1 Declassified in Part -Sanitized Copy Approved for Release 2012/01/26 :CIA-RDP84T00926R000200060003-4 Declassified in Part -Sanitized Copy Approved for Release 2012/01/26 :CIA-RDP84T00926R000200060003-4 Secret separating machinery, the Soviets could earn hard currency from the sale of this valuable byproduct, save the roundwood for processing of other commod- ities, and use an enormous amount of waste materials. We see no indication, however, that Moscow is mov- ing in these directions, most likely because of a perception that composite materials are more profit- able and that waste is unimportant. Year 2000 Experts from the Food and Agriculture Organization of the United Nations, the World Bank, and the forest products industry foresee long-term trends that could enhance the position of the Soviet forest products industry. They point to the accelerating rate of deple- tion of global forests and are particularly alarmed by the rapid rate of deforestation of timber areas in the tropics (tropical forests are usually comprised of hard- wood trees). Although not all forestry analysts agree, many believe that "the tropical forest ecosystem as we know it will virtually disappear from the face of the earth by the end of the 20th century." If such depletion does occur, the scarcities of hard- wood will not be permanent. Unlike coal and oil, trees are a renewable resource and once replanted can grow back in about 40 to 80 years. During the regrowth period, however, the Soviets could reap substantial benefits. The USSR's almost unlimited supply of coniferous stock, though not a perfect substitute for hardwood, might capture new markets and would enjoy an almost certain price rise. The main Soviet competitors will be the United States, which has vigorously practiced forest manage- ment and thus can count on a significant stable yield for the next 40 years, and, to a lesser extent, Canada. Ottawa will be unable to match Soviet and American production because of present overcutting in critical regions. Demand will probably rise most for raw timber and wood chips-a situation that will most benefit the USSR because of its enormous reserves and its weak processing sector. Customers in the Third World and China will rely on wood for fuel and construction and those purchasers in the industrial countries, most notably Japan, have large capacities to process timber themselves. To take advantage of the favorable mar- ket, Moscow will need to improve transportation. A good road network will be necessary to exploit rich inaccessible timber tracts in Siberia and the Far East; the agenda of priorities for all transport will have to shift so that wood can be hauled to port facilities. The development of the BAM and settlement-albeit slow-of the Far East suggests that these will not be critical constraints. Furthermore, the Soviets will have to market timber aggressively, step up sorting and grading procedures, and perhaps even increase chemical treatment of wood. The most expensive, yet potentially most lucrative, avenue Moscow can take to improve its market position is to expand technology for the use of larch. Under this favorable scenario, hard currency receipts from timber sales could triple or even quadruple. Thus, Soviet forestry and forest products may be a Cinderella industry, given a low priority now but destined for much greater attention. Declassified in Part -Sanitized Copy Approved for Release 2012/01/26 :CIA-RDP84T00926R000200060003-4 Declassified in Part -Sanitized Copy Approved for Release 2012/01/26 :CIA-RDP84T00926R000200060003-4 ' Secret Appendix A Table, Charts, and Maps Table A-1 ~ USSR: Production C~sts in Timber Extraction a b II Production cost ~ 12.14 (rubles per m') all timber, including fuelw~ood Commercial timber 51 65 Percentage change in cost all timber, including fuelw Soviet official cost increas for timber a Source: Narkhoz for appkopriate years. These increases in extrac- tion costs correspond prim~rily to the development and exploitation of timber tracts in Sibenaand the Far East; the costs include an artificial 12-percent charge on fixed capital. b Methodologyjor Calculi A series for capital stock ~ capital growth indices for /974, p. 196 and Narkhoz machinery and equipment stock series was the 1972 66). The capital stock series w; [ion (Narkhoz for appropr the ruble value of the amc The amortization charge i production for each year t~ meter of roundwood prods substituting commercial ti excludes wood used for fu ling Changes in Cost ojProduction. as derived by converting the fixed 'ores[ exploitation (found in Narkhoz 1980, p. 141) into the ruble value of The benchmark figure for this capital apital stock survey (Narkhoz 1974, p. is multiplied by the percent of amortiza- iate years) charged per annum to obtain rtization charge. n turn was divided by total roundwood ~ derive an amortization charge per cubic iced. (A second series was calculated, tuber production. Commercial timber ~l.) The charge per unit was divided by its percentage of timber production's manufacturing cost for each year to produce an approximate cost in rubles for 1 m' of wood. These data were found in Narkhoz for 1970-78. Estimates were made for 1979-82 because data were omitted in more recent editions. A capital charge was added to the base manufacturing cost to obtain a cost of production (rubles/m'). This capital charge was derived by multiplying the assumed interest rate (12 percent) by the derived stock figure for each year and dividing this figure by the total physical units produced each year. Agzin, two series were used, one for all timber and another for commercial timber. The percentage changes in cost of production were translated into a derived index that can be compared with the official index. The difference between the two indices reflects the fact that official Soviet cost figures include only amortization (or depreciation) as a charge for the use of fixed or working capital. A synthetic interest charge of 12 percent, the convention used by Western scholars, was incorporated to approximate capital's contribution. Declassified in Part -Sanitized Copy Approved for Release 2012/01/26 :CIA-RDP84T00926R000200060003-4 Declassified in Part -Sanitized Copy Approved for Release 2012/01/26 :CIA-RDP84T00926R000200060003-4 Secret Table A-2 USSR: Planned and Actual Growth Rates for the Forest Products Industry a Average Annual Growth Rate Average Annual Average Annual Growth Rate Growth Rate 1971- 1971 1972 1973 1974 1975 1976- 1976 1977 1978 1979 1980 1981- 1981 1982 19834 75 80 85 CIA index of Soviet 2.6 2.8 2.0 2.7 1.8 3.6 production a Sources: Planned growth rates were either directly reported or were calculated based on a sample of reported data; reported growth rates were found in or calculated from data given in Narkhoz. b Planned growth rates are not always announced for individual years. The official rate of growth reported by the Soviet statistical authorities is biased upward because gross output weights are used and thus double-counting occurs. In addition, official data allow disguised inflation to enter the indexes under the guise of new product pricing, so this inflation is counted as real growth. The CIA constructs synthetic indexes based on a sample of commodities in physical terms, which are aggregated with fixed prices and value- added weights. Value added is gross output less intermediate inputs consumed. More specifically, value added includes profits, wages, depreciation, and other payments to the factors of production plus indirect business taxes and subsidies (as a negative income). c Preliminary estimates. Table A-3 USSR: Annual Growth of Output by Sector in the Forest Products Industry a Logging Sawmill- ing and Wood- Furni- lure Pulp and Paper Wood Chemicals Logging Sawmill- ing and Wood- Furni- lure Pulp and Paper Wood Chemicals __ working working 1960 -4.7 1.8 18.4 4.5 1.5 1972 -0.3 0.1 8.9 4.5 -0.6 1961 -3.8 -0.7 15.8 6.0 3.3 1973 1.9 -1.7 9.7 5.9 10.7 19_62 0.8 0.6 12.5 7.0 2.1 1974 -0.3 -1.0 8.3 4.3 7.2 1963 4.6 1.9 10.0 5.6 1.0 1975 2.7 1.3 7.8 4.9 3.6 1964 3.8 4.0 6.1 7.5 9.0 1976 -3.5 -2.6 5.7 4.9 -1.1 1965 -1.3 1.1 7.8 12.6 6.7 1977 -1.8 - 2.8 6.5 1.9 3.2 1966 -1.0 -3.0 7.6 10.7 -3.2 1978 -3.9 -2.9 6.1 -1.7 0.3 1967 4.5 2.2 11.9 8.2 2.1 1979 -3.5 -6.1 3.0 -5.8 0.8 1968 0.4 0.9 10.1 5.0 -2.7 1980 1.6 -I.0 5.5 0 0.1 1969 -1.4 2.1 7.1 5.4 -9.2 1981 0.1 0 6.8 2.6 0 1970 3.8 3.8 9.0 6.9 -8.5 1982 -1.3 -0.7 4.9 0.1 0 1971 -0.1 2.0 9.3 5.5 -3.1 Declassified in Part -Sanitized Copy Approved for Release 2012/01/26 :CIA-RDP84T00926R000200060003-4 Declassified in Part -Sanitized Copy Approved for Release 2012/01/26 :CIA-RDP84T00926R000200060003-4 Secret Table A-4 USSR: Distribution of Investment Funds by Activity in the Forest Products In ustry Table A-5 USSR: Timber Transported by Rail 19k0 1965 1970 1975 1976 1977 1978 1979 1980 1981 1982 Tonnage hauled 1Q5.6 (million metric tons) 175.1 178.8 187.0 173.2 168.4 165.9 144.8 146.9 151.6 142.8 Freight traffic (bil- lion ton kilometers) 2 9.7 263.0 294.5 307.7 284.8 277.1 282.1 242.6 251.8 263.7 247.2 Average length of haul per ton (kiiome- ters) 1, 87 1,502 1,647 1,645 1,644 1,645 1,700 1,675 1,714 1,739 1,731 Declassified in Part -Sanitized Copy Approved for Release 2012/01/26 :CIA-RDP84T00926R000200060003-4 Declassified in Part -Sanitized Copy Approved for Release 2012/01/26 :CIA-RDP84T00926R000200060003-4 Secret Table A-6 USSR: A Comparison of Annual Allowable Cut, Actual Cut, and Mean Annual Increment in Logging a Allowable Cut (Million m') Actual Cut (Million m') Utilization of Allowable Cut Total Mean Utilization of (Percent) Increment A l Increment M A l Total Conifers Hard- woods Total Conifers Hard- woods Total Conifers Hard- woods nnua Increment (Million m') ean nnua Increment (in percent) USSR 1970 625.6 397.8 227.8 343.2 260.6 82.6 54.9 65.5 36.3 844 47.7 1975 640.1 407.2 232.9 353.1 265.1 88.0 55.2 65.1 37.8 881 46.7 1980 638.4 404.6 233.8 327.5 238.8 88.7 51.3 59.0 37.9 891 43.5 Northwestern Europe and the Urals 1970 255.1 143.3 111.8 225.5 154.2 71.3 88.4 107.6 63.8 279 95.6 1975 253.9 141.7 112.2 223.0 149.4 73.6 87.8 105.3 65.6 292 91.8 1980 250.9 138.3 112.6 198.5 127.5 71.0 79.1 92.2 63.1 324 74.1 Siberia and the Far East 1970 370.5 254.5 116.0 117.7 106.4 11.3 31.8 41.8 9.7 565 22.5 1975 386.2 265.5 120.7 130.1 115.7 14.4 33.7 43.6 11.9 589 24.4 1980 387.5 266.3 121.2 129.0 111.3 17.7 33.3 41.8 14.6 567 26.1 a Source: M. M. Drozhalov, "Lesopol'zovanifu-effektivnost' i kachestvo," Lesnoe khoziaistvo, No. 7, (1982) pp. 36-38. Declassified in Part -Sanitized Copy Approved for Release 2012/01/26 :CIA-RDP84T00926R000200060003-4 Declassified in Part -Sanitized Copy Approved for Release 2012/01/26 :CIA-RDP84T00926R000200060003-4 Secret Figure A-1 USSR: Three-Year Growth in the Forc Average Annual st Products Industry - I~urniturc I Saamilling and wruidworking - Pulp and paper ~ Digging Wood chcmiealti ~ (imwlh rotes ore a nvrvin@laverage orer a three-year period to smooth out Iluctuations and rebounds. ~, Figure A-2 USSR: Unfinished Construction in the Forest Products Industry a ~nr~~n ~unie, ~.~ioo VIII Declassified in Part -Sanitized Copy Approved for Release 2012/01/26 :CIA-RDP84T00926R000200060003-4 Declassified in Part -Sanitized Copy Approved for Release 2012/01/26 :CIA-RDP84T00926R000200060003-4 Secret Figure A-4 USSR: Age Structure of Forests I " Refers to the oldest trees which are also rcudy lire harvest, although must hove passed the pnm~ time for felling and have lust some commercial value. Fi are A-5 ~ g USSR: Species C'pmposition Declassified in Part -Sanitized Copy Approved for Release 2012/01/26 :CIA-RDP84T00926R000200060003-4 Declassified in Part -Sanitized Copy Approved for Release 2012/01/26 :CIA-RDP84T00926R000200060003-4 Jecret Figure A-6 Leading Producers of Timber, 1981 Japan West Germany France Figure A-7 Leading Exporters of Commercial Timber, 1981 us Indonesia Malaysia USSR Australia Canada France West Germany O 5 10 IS 20 Million cubic meters 0 50 100 150 200 250 300 350 Million cubic meters Commercial timber C Fuelwood Declassified in Part -Sanitized Copy Approved for Release 2012/01/26 :CIA-RDP84T00926R000200060003-4 Declassified in Part -Sanitized Copy Approved for Release 2012/01/26 :CIA-RDP84T00926R000200060003-4 Secret Figure A-8 USSR: Exports o~' Forest Products, 19808 i Million eubic meters ~ 40 ~ I I Figure A-9 ~~ USSR: Composition of Forest Products Exportse Wood-based Panels ?.~^'~, Commercial timber-r and wood chips Lumber Pulp and paper p ~~~. m a ...,~s Commercial timber and wood chips Declassified in Part -Sanitized Copy Approved for Release 2012/01/26 :CIA-RDP84T00926R000200060003-4 Declassified in Part -Sanitized Copy Approved for Release 2012/01/26 :CIA-RDP84T00926R000200060003-4 Secret Appe~dix B Spec is Problems With Mac finery, Equipment, and ethnology Soviet press account$ are the main source of informa- tion on the use of m chinery, equipment, and technol- ogy in the forest pro ucts industry. Examples are discussed in the Poll wing section. I Pulp and Paper Problems with pulp end paper machinery begin at the initial phase of prod ction-debarking. Wood bark appears as dirt in fi 'shed paper so it should be removed when proce sing most grades of pulp. Be- cause debarking also boosts sawmill efficiency, logs should be stripped b fore they are cut into boards and planks. Yet Soviet p ess accounts in 1975 noted that only 40 percent of ti ber had gone through this indicates a shortage of machin- ery. There is no indication that this situation has improved. Moreover,) the Soviets use some machinery that is obsolete and cumbersome, including chain debarkers, which area uneconomical because they strip wood together with hark. (American companies dis- continued this method 20 years ago.) After debarking, log designated to become paper or pulp are put onto chi ping machines where large rotating disks reduc them to small chips. In some plants, chipping mac fines stand idle because there are no blades available. ccording to Soviet sources, in 1979 only one-third f the needed blades were sup- plied. The chips, now calle~ cellulose, cook in steam boilers or digesters, are was ed, and pass through filters and rollers that remove t e water and slivers. Again the capital stock is inad uate. Digesters are badly worn. There are neither en ugh evaporator units nor enough of the various rollers for the filtering machines. If this thickened pul is to become white paper rather than cardboard, blea king follows. This process repre- sents the biggest bot leneck in the entire system: ? To conserve funds, 'the Ministry of Timber, Pulp, Paper, and Woodw rking purchased inadequate fil- ters from the Mini try of Chemical Machinery but did not buy backup pumps or screens. Consequently, the entire flow of production must be stopped when these simple mechanisms need repairs. ? The pipelines in bleaching installations are not designed to withstand the necessary levels of pres- sure and often burst. As for many other machines, parts are hard to replace. They must be custom made, because standard new parts are usually a different size and weight. ? Bleaching towers are placed outdoors and not in protected, heated shelters. Chemicals in the bleach- ing shops often corrode the filters and drums of the washing units because the wrong alloy of steel was used. After bleaching, the washed and rethickened pulp is carried through a series of rollers and becomes paper. With high-speed papermaking machinery, effective operation depends on frequent inspection and mainte- nance, which is frequently neglected. 25X1 25X1 Logging Technology in the to in sector is also inadequate. oviet chain saws 25X1 are substantially inferior. On average, Russian chain has only 25 percent of the life of chain manufactured in the United States. Much Russian chain is not 25X1 usable at all-because the link holes are not uniform- ly drilled, binding, rapid wear, dullness, and break- down result. Most skidders (hauling machines used only in the forest), have choking cables rather than the grapples on Western machines. These devices slow down production because an extra worker, achoker- man, must be employed to operate them, and they permit only a small bundle of trees to be moved. 'The lack of spare parts and insufficient repair work restrict operations of other logging equipment, partic- ularly tracked vehicles that have many parts. For 25X1 25X1 Declassified in Part -Sanitized Copy Approved for Release 2012/01/26 :CIA-RDP84T00926R000200060003-4 Declassified in Part -Sanitized Copy Approved for Release 2012/01/26 :CIA-RDP84T00926R000200060003-4 Secret example, according to a 1980 Soviet trade journal, a logging truck worked an average of only 148 days and a skidding tractor 108 days out of 270 because of shortages of spare parts. The situation was even worse in 1981 when logging trucks were used only 51 percent of the time. The Soviets rely on tracked vehicles, spinoffs from military technology, rather than wheeled vehicles. Wheeled equipment is preferred by Western foresters because it requires less metal to build and is more productive and maneuverable. The Soviet tracked vehicles easily become mired in mud when under full load-one-third of the forested area of the USSR is swampy. Tracked vehicles are also abused. Machines are overloaded and the center of gravity is thrown off when large, old trees are harvested. As a consequence, traction and maneuverability are reduced, and the machines are strained to their limits. There is no indication that the Soviets are preparing to make the major change over to wheeled vehicles. In any event, Moscow must make do with tracked equipment for a considerable period because converting production to wheeled equipment would take 10 years or more. ~ Declassified in Part -Sanitized Copy Approved for Release 2012/01/26 :CIA-RDP84T00926R000200060003-4 Declassified in Part -Sanitized Copy Approved for Release 2012/01/26 :CIA-RDP84T00926R000200060003-4 Secret Secret Declassified in Part -Sanitized Copy Approved for Release 2012/01/26 :CIA-RDP84T00926R000200060003-4