INSPECTION GUIDE NO. II ELECTRIC EQUIPMENT ROUTINE MAINTENANCE

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Collection: 
Document Number (FOIA) /ESDN (CREST): 
CIA-RDP80T00246A062100080001-3
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RIPPUB
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S
Document Page Count: 
135
Document Creation Date: 
December 22, 2016
Document Release Date: 
December 6, 2011
Sequence Number: 
1
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Content Type: 
REPORT
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Declassified in Part -Sanitized Copy Approved for Release 2011/12/06 :CIA-RDP80T00246A062100080001-3 Declassified in Part -Sanitized Copy Approved for Release 2011/12/06 :CIA-RDP80T00246A062100080001-3 Declassified in Part -Sanitized Copy Approved for Release 2011/12/06 :CIA-RDP80T00246A062100080001-3 50X1-HUM INSPECTION GUIDE No. 11 ELECTRIC EQUIPMENT ROUTINE MAINTENANCE Declassified in Part -Sanitized Copy Approved for Release 2011/12/06 :CIA-RDP80T00246A062100080001-3 Declassified in Part - Sanitized Copy Approved for Release 2011/12/06 :CIA-RDP80T00246A062100080001-3 General ................. ............................................ Starter-Generator .................................................... Carbon-Pile Voltage P.egulator ........................................ Differential Ltinimum Relay ........................................... Electric Control Actuators, Type JT-6Jj ............................. Air Distributor (Item 525) ........................................... Thermostat of Cockpit _;ir Temperature Reevlator ...................... Eleotrio Aotuator 1Af14-2 for Drive of Head Light JI!1CB-45........... Electria Actuator AIIC-4 ............................................ Automatio systea APY-2A ............................................ 3leotroaotora ........................................................ Bleotromotore !.7I-100S of ~:el Pumpa pIjFil .................. Electromotora klr?-102A ...................................... Pilters ......................................................... .... Starting Panel ........... ............................................ 59 80 88 91 104 110 12a 124 133 136 Declassified in Part - Sanitized Copy Approved for Release 2011/12/06 :CIA-RDP80T00246A062100080001-3 Declassified in Part -Sanitized Copy Approved for Release 2011/12/06 :CIA-RDP80T00246A062100080001-3 .,o.,- _ - ................ ..... ............. ...... _. _. -.rl .............. ........................... 1. .:ne n: :ro?. . -~_ r:H?.J:r .........oo.'.. .-.....':rs -ae. fc. :-outlne t!:ir.teraace 144 151 151 15q I59 165 169 2C4 Cg 221 .27 50X1-HUM- 1. Routine ~:Lrt cn:u:ce d aL^cr:Sf: cle otrlc equl p-tit :n rrrr.. out at Srterv~ls c,^.crific3 b; Iaapeoti.m Llild! 50.11 (s~:cn:.l e..t::,..~. 2. ire pre :er.t ]ratructio:.: o: -rlr:e ~wce pror~~:,rc r.e .nreei ou: or. t.`.c bscls of experi er.ce acc',:`ul:ae! :y .... ltrce ualts 1r. ter:i~-: r.~ ... r_::.ft e1eN.rio cyst c, c. :!:ey o1.tr11C .~: -:c ns n ,'.:1 ~!e for et.~:r.ee:s r..::] :cc:.r.1c: ~.. ... rm,,t ir,c ..i nter.._~.ce of electric cqulr.a~r' :::F.in :he score eta:l:o!:c'. t, ,:cte:arse .:.s t. uctiors No. 11 (acct:..! cdi::o :1? 3. ?Sec neceptlr..; :_. x:rer:.`?. fnr rout lne enf r!e:~.-.ee? e)ec: :'?w eo1~!1 :1O:: o! :!:e :~3.-c: 11't electric e;?:1; cry' b, Srn; toll c~ tu.2 tr ek l:~. 12 sit f.l r. !*.a soon prcli_ia'.r, prcynrMon. :]:roc S.nata dc:ect?d nt t1.1a t::c nhoul: ^e coz'ro~ted by c1~o O:':71.^.ta :ratlc,^~~rJ tO r^r:ice ?Lr ~l: rr,.ft. rr.^.Snat SOn Of Jc.:-., !.~:l: Lr ... b! tl'O.'. t0 Lt.w rO'1:: r.o al'rtwt nTCP r'rO??O??L'.^! ro': St!c.: .ia ro:::Sre r~:r'c: :r.ee .. ne]) !ollo?? n pOe.-.:lr' irs; wct:o?. ~. AlI .-d-: e:.nrcr u; -r:d.n:.: or. w alrcraf: o?.et be ,rr: ..rte. ?... rer.?icc .`_lc at :r :zr: to: is ~ _ .: r_ !: oc. $'o:e ar..~ ...: rr ..c ?^ri o'. tf.e nl nfvet e':e~Y e,ter t!.? :x:c ?Aa1 r-??. t7? Sa:e-to:- 11s: ^o :r rv: to /o.w. er le:va t1.?~ S_s/:? `e w:r:?:>t:. _. S. .ru:1u .....-.:?rn.:? e?,at br ,rrior..?1 aStt. t!.? ?!r:r~!t .-.?Sr^ ~?- ?rertLe/j do rc'. mrr,.ct a:rc:aft v.1 Rio.:.: rv.?r ?c_r?e to tae ?St?:wet razes Declassified in Part -Sanitized Copy Approved for Release 2011/12/06 :CIA-RDP80T00246A062100080001-3 Declassified in Part -Sanitized Copy Approved for Release 2011/12/06 :CIA-RDP80T00246A062100080001-3 until all works ir. electric. p~nelsr 3istribatin~, de:~iees a,d other electric units are finished. G. khan perio^~ia~- rou'ice :.c:ir.tenance, wip_ di=, dust ar.d old grease oil tta external su riaces of elects c Brats. 7. The ro?aine c. a.: tr-.:arve _s so de~~:eloped that oal;~ 2 minlmrv, a,~,:unt of epeelal tools anc cf:eck ir._=n:~c:.'.s =tee rewired to ca..7 cut i:.:rpc-:,ions ar:d :a,antenanec opcrstie^_s. :;pedal tcolc, Y:xtures and ire trunents f~- r ogee ssazy ..^ain'eranca operation sae 1'_sted ir. Appendix 1. SAFETY P_ECpJTIOi:S 1. Before starting any ir.spcction.^, or routine r~intenance take all necessary precautions to pre-:er.t ac;cidentai Y1rir;, of weaF ejecti ors ar.i on gun , as wall ns jettisor:ing of tan't~, retraction o: the landitZ gear and inadver'?~ert operation of elaotric units. For this purpose open the cocY.pit and without entering it make sure that: the firing necY.r:nic_ of t:~c ~~?} ~- =and tY.e ejecticn ~.rn are to^ked by ^ain and ground safet;; p.ns, r?:ile the handle of the face screen and the fiti^g controls located or. the are rests, as well as the levers o.' tt:e spring mechanism aze wire- lockad; tD.e handle for in'ependerrt je*,tisoning oY the canopy is set in tk.e ClCSF.D (3AhT~TO) positior. an3 is wire-locked; buttons to,- eacrgeacy dropping of bombs are closed v,?ith protective caps and slips; the changeover switch of the landing gear control is in the neutral position and latohed; the storage battery and all electric snitches are off (circuit-breakers situated under the right-hand panel of organic glass may be left or., except circuit- breakers A1t7dED-SyFE (B3PSiB-HEL'3FJB) the bomb firing circuit is open (the safety pin is inserted). 2. Flhen installing drop tanks is the aircraft, do not switch on ttre battery and ground power supply until the installation is completed. 3. PTnen performing some work in the engine cocpartmant (wlth installed engines); see that all tools are tied; take care that removed units and fastenings do not drop Snto the section; for this purpose, la3? down a clean piece of cloth around the unit being serviced; close air Dy-pass band, when assembly and disassembly are carried out. J. All openings in units and tubing which are opened during disassembly shrnrld be closed with plugs or polyvinyl chloride tape. ~. 4hile the engine is running, keep away from the sir intake duct at a distance of over 1~ metres. v. Ib not perform any work, while the engine is running, except for checks of units a.^.d inutruxnts oY aircraft equipment. 7. Sever take a repeated starting or cold cranking of tho ongi ne until tkre engine rotor comes to a co=plate standstill. 8. On aircraft pro?:ided With a controllable stabili2er before sr?itching on variable ratio autommtic boost control unit APY-2A. first swltch on hydraul?c booster SY-141iC ar electric actuator Ai1C-?. Declassified in Part -Sanitized Copy Approved for Release 2011/12/06 :CIA-RDP80T00246A062100080001-3 Declassified in Part - Sanitized Copy Approved for Release 2011/12/06 :CIA-RDP80T00246A062100080001-3 i , e~ 1 ?rs>er- Cenvrater :o re:~ovc th?e star ;c r-:;F_ ner::tor: u:.lock ?..~ turn out hclt~ w':_ ~ c::~=rator inlet pipe roc f-ic o? con:; n.' air fec.:; dicconro cc condur_tors frog, tY.e st ~_ ~er_gcr... retort uri cek arc, s::ppo;.t ,;,~ the s'.Vr7cr-der..;r_ or, tL'r1-. p:lt txo boll? o? ttrc bener,tar? e.:ail, detachable cor.n_etior rin.-; I i:. poi nr so, :irrt turn out the irter.::a bol',., tl:er. the external o ne; rono-re tiro starter-; enerator fro= t::e spliresr reaove the P'?ro::ite spacer ar.d, tiith the i rlet pips do:ru, t:~ a cut the gene z:,to r, Posa1'Ie f s;:i t s ec, c 3y 1. Hated eeltage ........ . 28.5 V 2, Eete@ load currcrt,,,,. 200 A ~ 3. Speed (rar.~;e of revo_ j lotions) ............... A000- 4. fluty yuuU r. p. m. ~ ? " "?'???????.., continuous ! 5. Perissible maxivum load I c:areat frith the starter- ! denerat or operating from cold state for 30 min... ~rithout torced cooling at 3400 r,p?m? ~ 28.5 Y ................ 60 L Permissible maxlnum lead current for 20 min. at 3050 r,p,~ and 25 Y ,??,? Crade of b ????? ?? 100 A rushes...... No.7(1~-.ry) Total comber of brushes.,. 12 ':iipe dust, dirt, and aois- ture off toe bodyr inspect ezternallj and check for corrosion an3 damage on starter-generator parts. OY.eck for dents on the protective case located inside the starter-generat- or body on drive ai~e; dents may cause rnDDig of the fan against case, r.;:ea armature rotates. Possible faults lte~~ dy (Speci.ications) 9. Numbe; of brushes per holder stud .......... 2 10. Size of brushes ...... 7.2z17.5z x25.5 con I Cicrc at end of ~ Send sterter-generator for splined shaft, repairs, loose bolts of Tighter,-bolt fastening nuts. terniaals. I i i Declassified in Part - Sanitized Copy Approved for Release 2011/12/06 :CIA-RDP80T00246A062100080001-3 Declassified in Part - Sanitized Copy Approved for Release 2011/12/06 :CIA-RDP80T00246A062100080001-3 Ooeratlors ~a.,. ble necedy 3. Check of Comxutater Condition I :b:aove the pro'ect!ve bane. L?heck the coravtl;or cu.-,di- tine, b~ eY crnal irspectim.. t?1:?,:. the ntartcr-gcner^tor is cps: atzd sor~al2;; , the eoc:rta:dor surface aeGnires ;;l oss~ files .+ith a dsrk sr:ule, but ~xi'.i:out traces of burning or contaainatinn. ~'O'~`?~~n"'t7?'- In ezse of cor.tomiciation (fatty c.' corc:ctaior. ~ dull blc_ck Yilr) rub commutator ':with clean cottor. cloth slightly j moistened Sn Casolire s-~JQ `, and blow with compressed air, 1 ix axing t;.e tez~inal blocky ~ Durni n,; of coamu-i 1t oontaaination carrot be eakc sure that t::.: starter- tater bars. ~ removed by cloths use sand gercrntor coatain~ no eil ?emo.e brush d~:st iron st niter-Fre:.crraor ,,its b blOrcin~ sit:: co:.?f,~sscd air (Prcrscre 1.5_2 ?"Gi:~q.ca,). ;paper No.180 0.- 220 (never use emery cloth for this i purpose). - Ghea cleaning, rotate starter- generator armature and press against commutator surface strip of sand Paper pulled over a sta~rpened 4. Chest of S~riag Pres- at7re on Brushes Deiag a dynamometer with aeasurenent range of 0-1000 gr, sheet pressure of Poss!ble~~~T fasts Tin molten out of coo~mutator lags wooder. play::.Sl!de plan:c together with sand pa;:er nlose entire commutator. ?afore cleazz'_a~ commutator remove brushes from brush holders. After clearlr,~, groove commutator bars with wooden stick, wipe with cotton cloth moistened in gasoline E-70, blow With compressed a1r (pressure 1.5-2 k5/sq.crt? and install brushes into brush holders. In the event of bad burning or wear of co:mutator, send starter generator for repairs, fieplace starter-generator. The accuracy of readings of spring dynamometers sith meas:n?emert range I up to 1 kg is considerably affected Declassified in Part - Sanitized Copy Approved for Release 2011/12/06 :CIA-RDP80T00246A062100080001-3 Declassified in Part - Sanitized Copy Approved for Release 2011/12/06 :CIA-RDP80T00246A062100080001-3 Possible faults spring-loaded levers ou the brushes vrhich si:oul~ be nithlr. 575 - 7C0 gr. S. Check of Condition o1 B.-vsf:ea and Their Seating See that bT rushes ye by weir-,z'. of ~r:oving Parts. Dyn,:yioceter reads Host accurately when its position Sn checking spring pressure corresponds to position during Sts calibration. Dynamometers with cylindrical springs are oalibrated in vertical position. In checking spring pressure on brushes, position starter-generat- or so that axis of brush in question is located vertically. The dynamometer axis should be in tine with brush axis. In this case dynamometer rea3a spring pressure the moment spring-loaded lever separates with brush, Brushes corn down to 17 mm height correctly installed and 'easily move (without jaruing or rock- ing), measure tl?e height of brushes with calipers or a ruler, make sure ti~at brush pig tailsare saie,eapecially at points of their joint pith brushes and cable lugs. Brushes helnhtsF.ould De sot less titan 17 mm. Possible faults damage of brushes. or dama~,ed should be replaced with ne:: ones iron individual eet of spare parts. Measurement o2 brush height should De made along greater side as shoos SnFig.L Seat sew brushes and ground them to fit commutator. When measuring brush height take into consideration degree 01 their wear during previous operation. If, for example, heig:rt of brush decreased for 50 hours of opera- tion from 25 m to 19 - 20 mm~ remove such set of brushes and replace it, as during subsequent 50 hours brush nay wear away to lava than 17 nm which may cause a starter-generator failure. In high-altitude flying allawa`le wear of brushes for 50 hours of opera- tion is not more thaw 3.5 mm. Declassified in Part - Sanitized Copy Approved for Release 2011/12/06 :CIA-RDP80T00246A062100080001-3 Declassified in Part -Sanitized Copy Approved for Release 2011/12/06 :CIA-RDP80T00246A062100080001-3 'ru^hes j1v i:: I if ::rsst~ ;;ems in Drush holder, ~hrus:. ::ol~ers. p::ll .t oc: a:~ carefully dress point of ja.*~ir.~ (it has a shiny i glossy app_;rance) :;ith sand paper ~o.lf ^. A. -round-in brush I ~ should easily xo?re 1-. brush holder. Fernissible gap between b.~?ush an3 brush holier is v.?Sthin 0.2 - 0.4 mm for both sides, increase in gap will make brush loose in i ~~, brash' halter, ,:hich deterio- rates operation of commutator unit, To seat brvshcs, Yollo+: tSe ~ procedure belo~,: ~ prop a etrip~cf rani piper Ho. 180-220 aroa:.d the commutator with the sanded side out:ards. i The width of Yre strip ehoald bed equal to the conmut at or length. Install the brushes to be seated iatobrush holders, carefully set the springs orRO the Drushes,and. rotate the arrature raft ;.rotn:di~.~ end by hand in the directior. of the starter-generat- or rotation tut?il the bn:shes m~.1ce unifotr. fit circumferentially. Be?ore seating a. new brushes, those brushes which are not to be replaced or seated, should be removed from brush holders. In the course of seating brush height should not decrease by more ttar. C.5 - O.o mm as decrease in the heiw'tt of brushes shortens their life. Rhea seating process Ss over, take brushes out of brush holders and remove brvsh~ dust frog the starter-generator by blo~~ing with :e^ cle felts Declassified in Part -Sanitized Copy Approved for Release 2011/12/06 :CIA-RDP80T00246A062100080001-3 Declassified in Part -Sanitized Copy Approved for Release 2011/12/06 :CIA-RDP80T00246A062100080001-3 conpressed c1e,~1 air throcCh pores in irarte. Brushes shocld be iTOUt;d durire: oi~'rc? ion of the st;irter-gene r:a or under et.erat fag duties at 50 - 70 :load ar idle for 1 - 2 hours. Seatin6 is eo.-~;Sdcrei' corpleted i' at le::at 70 - gp por cent of t::e brush surface tits well to the concu.ator and b-tis};es acquire ;u. cren gloss; surface xatout noticeable deep scores whic}_, pr;:cticr.lly, en.:ures sp;~ klass opcratior of stu?ter- Ecuerat or, 7. !'heck of s~ occ 1 Star: cr-.,rr .. ---~~?~ 'cr Ar.: Lure fieaove ~,?~ c .-.,,._ s .~._ s^e t!tat the armture sores ire ~ xhen bci..- b3' hand. ~ -~ ?~~ rotated Drun7 cs 3nspcctim. o: the coV::utator std r ies?c.-1 t:;e nro: ectire b,~ and rela;k fire boils sit" soft steel wire protecteu Iro::. corrosion b, tin ~' ^inc-platlug. !Fake sure that bolts of electrical contacts are tight. the air dint hose is securely fastened to the cap. See that the cornnrtator side shield and cap are sectse~ when ctecking, use calibrated wrench (calibrated for 90 - 11G kg.cta) to avoid over?tightening of bolts. To insiall starter-generator, reverse procedure !or ream?a1.Lhen installing, be arse to oonnect - electrical conductors correct!;;, in accur~anoe w_`_.: narKs on conductors a.-t3 terainal blocs. i"~en installin3 the starter generator, position the connection ring so that the 3oint Ss in the horizontal plane. Possible faults Loose bolts } Tighter. up bolt fastening of electrioal nuts contaots. Loose bolts I Tighten bolts, fastening blow-I through oap and , Declassified in Part -Sanitized Copy Approved for Release 2011/12/06 :CIA-RDP80T00246A062100080001-3 Declassified in Part - Sanitized Copy Approved for Release 2011/12/06 :CIA-RDP80T00246A062100080001-3 ~ocG+_l.le _T _.,...ts I ened~ Loose nuts of Tina en up natl. Connect the s*.a.-ter-generator to' the aircraft mains, ~ Cable lugs on contact screws ~ should be secured by nuts sad lockouts. The tishtering should ~ enswe perfect electric contact, Put rubber caps on terminals and cable lura~ olose the terminals f sith the cover and secure it by I three bolts placiu~ ordinary and springy e~ashers under their ~ heads, Joir. the air duet pipe to , inlet pipe of the cap through the inter?ediate ila ngc. j The intermediate flange is ~ fastened to the inlet pipe by bolts which should be securely locked, liter ~oirlag `he air duct, sake sure that the cap is securely attached to the shield. .The outside bead of the cap should enter groove in the eortact screws. i L'ama;.ea solder- pesolder irb or dacage I to cable lugs, i I I I r I ehleld all_the nay in along the entire surface and De securely bolted to the shield. lO.Checking starter-Generator check operation of stazter- generator used aastarter. (a) Cold Cranking of Engine In cold cranking the engine Ss rotated by the starter-generat- or nlthout fuel feed and ignitloa. Possible Yaul'.s 6hen cut ity starter-generator tails to operate due to: ffi~eakage of bulbar of series exciting viadi ng, iialfunction of starter-gene rat- or power supply or oontrol circuits. If is measurement of reslatance avometer T1 1 reads iniinity~ remove stazter-generator and send it for repairs. ChecY, to see that power supply is well ecnnected to aircraft rains. In the event of imperfect contact, correct St. Declassified in Part - Sanitized Copy Approved for Release 2011/12/06 :CIA-RDP80T00246A062100080001-3 Declassified in Part - Sanitized Copy Approved for Release 2011/12/06 :CIA-RDP80T00246A062100080001-3 ro:: blc I faclts io perfcr_ sc 13 ....... _.?, o.? ...c ` engire~ fo'_lov t`-e procc?,,:re beior.?: oontrol le:?er, sec th:: Stis 'or !ails to cavelon in tY.e Si?. ACS"vii) Fesition, ~ .red spee.. of j Close aatoc:tic care+ut- !.,em.~kurc. ~ i br:a:cera: d3~-5 of PU.~' CP 1S^ and i;Q-'S c? ST:.;Cac~~ St^;'S Depress 5u t'. o.^, o:AiC ~3:,:i3CF:). release it :n 1 - 2 sec. ar.^. s: ~ultaoocur,ly st;s?- stop- +._toh. At the er.d of t!:c startia~ byclo neatttre the c',:-rent eoaattmed Dy t!:e s'.rter- 6snerator~ the apecl 01 engine ., : ?s.^t er-den erat- for develops an ex- cescive speed of rat ore, :heck t2~irtc-nirr cf corrtact scree: rate of s`srtitg panel ar.' .,...rte:-gereratcr. Nuts 3i:ou13 'se tightened up se~t~~-ly. ' Check supply voltage ands if it is less than 21 V wit: starte.--e?.: erator on, in,?,-ease voltage or replace pever supply. If voltage vrith starter- gererator on exceeds 21 Y~ 3ecrease voltage. If supply voltage is norral, check reaistz_nce of exciting vindings~ if tot,:.l resistar:ce of shunt winding is ahait, and starting cycle time against atop-catch mhici: should be started precisely at the end a1 the starting cycle. Speed oY the engine shaft should be me2svred against aircraft taci:oCeter ar:d must Sall nitY,in 800 - 1100 r.p.m, Load c~~rrent sY.ould not excee3 23C V at supply voltage of 21 F. Duration of the atartin cycle should be within 42-'3 sec. (b) Ft-_-ting of Engine Bngine Sa started 3n n way similar to cold crank- ing. When atarting the engine, set the engine coatrol Possi`?ie Y~ults Excessive apark- Srg order brushes with resultant burning of commu- tator bare, less than 2,0?3 ohns or total resict:snce cf series wird'_n;; is less th:.n O.C0252 ohm, remove starter-generator and send it for repairs. Sce that Drus?:cs sroothly move in Drush holders. Rcmovc brushes v!:ieh cannot De readlly pulled out or do not ilt well to cor..:.utator Declassified in Part - Sanitized Copy Approved for Release 2011/12/06 :CIA-RDP80T00246A062100080001-3 Declassified in Part - Sanitized Copy Approved for Release 2011/12/06 :CIA-RDP80T00246A062100080001-3 le:?er to the LG: ;,yyc`p (;1 `;.?~ I'~13) stop, The speed ~' the erEir.c sl:ait at which the startln.~ 'cycle of tt~e starter-generator cr.ds is of 1400-2400 r.p, n, provided ertf;i ne is nor',;12y started Sre-~ tk:e ^ircraft bYtcry, -.~ncr, s; stet. 1ro~a more porerfsl (e}a err.;:1) soirco, tie st ~1-ter_gererator r het disengaged at 25(`0 r . c. ~. Diser.~agemert o: the st:~ ,er- generator Ss indicate3 ; ti:e eztinetion of t3_e (3%.piiI':iH::E) -ilot la.:.p. ote: Operations outlined is Para.10 are to be pcri'or-cd by the ,ir_ craft Ee c;.a.~:lc toset;:er with a:: electrician, I due +o j,-~.:;r,ir.~ and slightly dress t::eir side surtaces cite sar.:: paper .7o.18p or 22 C. i sr,:s::es :r+_th rough spots exeeedinE 30 per cent of entire surface should be seated and ground, as above. :o remove blaci t11m on com- 11. Checking Starter-Generator ~ mutator surface, rub Operation user Generating co.:mutatcr with cotton cloth Duties slig*.tly moistened in gasoline 5-70 and then blow Ia testing the engine check Starter-generat- with compressed air, operation of the generator. carbon- or Tails to supply IS sp;s'sin6 under brushes pile w ltage regulator and voltage due to the does not diminis~~ clean dilierential minimum relay. Sollowingt , g=ooves beineen coomntator bars. Zt fault persists send atarter_ge_eratcr for repairs, io check the operation of the starter-generator and control equlpceat~ use portable test desk. For the electrical diagram of the teat desk see Pig.2, Poss-hie faults Excessive burningot one nr more bars ahoy-s up wire breaks in armature winding, Starter-generator cith wire breaks is armature winding ehoald be sent for repairs. 6/c in ezoita- tion winding; IS in cheokiag reslstaaee of exoitation winding Dy avometer Tr-l,the latter reads in:inity a~.d with armature rotated vol- tage of starter-generator does not exceed 1 - 2 9 (due to residual IDagnetiem)~ send such startex~gencrator tar repairs. Declassified in Part - Sanitized Copy Approved for Release 2011/12/06 :CIA-RDP80T00246A062100080001-3 Declassified in Part - Sanitized Copy Approved for Release 2011/12/06 :CIA-RDP80T00246A062100080001-3 To measure voltages and currents, connect the r:ab'_c test ,.esk to appropr:atc receptacles r:E?g locate: in t..c left-i::i.~ electric2l unit of t?u aircraft. ,^>et on the stitch of the get:e rotor ir, question a::d by changing the reed of engine shaft :a thin 5~'O0- 10,n(?0 r.p.m. and generator loam.' from 0 to 00 k (contc coon of electric Wot ors of fuel pumps to Ica orator impoeea approxioately 60 :. loaad), c..*.ecs ti.e valt~le jai nt aimed b; th_ vo It a.e regul::tor. ?t sitoulrt ii: within 2?.C - ?5.? for Fc ,sibl~ CJ:: *. net r.iator br;eY. hol Hers}; .....'~^re`.se9. cam- ~holdere, slightly dress side (jy=-1-e; ~ sun?~cr:. cS bnahes with sand ~~battery to terWinal ID and " of battery to terminal ~ Generator may become demagnetized owing to . excessive load, short circuit, impact, inco.^r>ct connection of e=citing Binding or shorts of exciting winding to aircraft frame. y.?ter 2.0.120 or 200 to enstac t::at tY.ey move freely In ~O1~Cr6. pan-netize starter-generator !by conneotiog storafie battery for ? - 2 sec. to terminals ID and ? - ? is accordance with proper polarity ("+" of storage SY.ut down ti:e first generator and check the operation. of the second generator in a Similar manner. 1[alfunetiona of carbon-pile voltage _ regulator. A short may occur if seal wire of the adjusting scret~ of carbon contact in voltage regulator touches aircraft frame. To prevent damagneti~a- tion of generators in flight, check to see that it is impossible for ends of seal wire to touch aircraft structure. To Danny out the check, ah11t regulator and seals on all sides as tar as shook absorbers of panel and seal wire will permit. If wire ends touch, cut them off, leaving one turn after seal, and then coat seal with insulating tape. If starter-generator produces voltage with voltage regulator dlaconnected Declassified in Part - Sanitized Copy Approved for Release 2011/12/06 :CIA-RDP80T00246A062100080001-3 Declassified in Part -Sanitized Copy Approved for Release 2011/12/06 :CIA-RDP80T00246A062100080001-3 cos Sle f ~-- -., cu: :r...c` -e rrate~ r.?.ile ~ ter'--rcls ~ and ^++ are cor::.cc-ed, re;.lace carbon-pile re.-:_~tor. I ~oltace ~o~s - r_eoatat of xaaual ~aoi ^_orrrs;~~o. c e:-e::~t, re;:~jast voltage. ~ Ito Specifica- ~ 4o :::cr~~.e ~.-olt:;ge, tort. slider tiozs. cloc::~..i: ^_, to decrease -turn it counter-ciocksiae. 12. Check of F^=~lle1 ^-+cratio:: of 3trrtc_-;r:erators ! I J Possible faults :.Yter the check of eac!i ate-ter- ~en~rator separately, ci.eck , 3just- ! ae:.t of their parallel eperatioa an'~ ii ^ecesaary, adjcst ti:eir parallelyr opera-ion ir. the Yoao::in- r; ~ ! to _::an;re v .: c ar': ol'.a?es a:.~ c:~+Tents i cr. tatil gencratorsr_co_::~cr., tfle elect (Cee i'-_~ .... _,..-z r._ _, Sncreas_ ..._ se_. .. .__ , re ~ - + ! of relay or contactor, replace diiierential minimsm relay. aircraft engine which mounts the generator complete With the relay checked. If even with the iacrerse of the engine speed the relay does not nut in the generator, diaoonaeot the operating generator with the circuit and using the voltmeter (oi the desk) check that the relay being checked Data in the generator. The drop-out of the diiterettial minimum relay should be checked Wdten the engine comes to a standstill. For this purpose set the engine control stick to the STOP position, and by the ammeter of the portable desk measure the reverse arrest at vLich the dliierential relay will diaoonnect the generator (with the decrease Declassified in Part -Sanitized Copy Approved for Release 2011/12/06 :CIA-RDP80T00246A062100080001-3 Declassified in Part -Sanitized Copy Approved for Release 2011/12/06 :CIA-RDP80T00246A062100080001-3 of C..= _, zcr..tor n,.._ ti3e .:.aet?.r pcirt er ~.:! i? co^a to L..: 1cYt, pss ti:e zero r.,.... .-.i 2i:e ~o-ent t?.~ ~,enera:ar is c~;t o:: is ?,.a__ s:i sp., rc';sr. co zero j. ~:h~ rc?:crcc a:rrcnt at Laic: :he di:?eror.*.it.: rcle:~ ]_scornects ::e ererator s'rould be i:ahin 15 - 35 L. i:o~e: ;t is recocxn!aG :o cock or.e of the di?ferential minima.:, relays ::ae:~: :.^e s::rizr-~e-.e:ator oa the other expire is put - ic:o opa-axiom, ::;:ile tte secor.3 relay is oheckeC.shen aground porcr source er :..a aircraft batter~r is used. -59- ^T~?'SC CO~rTnO:, .r^iLri+~~.sTL't1^~P? ;~T-6L 27. %:cternal Inspection of tlectric Actuators, Type YT-oj. 1:ith the participation of the airorait technician (mechanio) remove the ~echanian, :ripe dirt irar the body, chec!t the external rnndition and make sure that coaponcnts of the actuator are not corroded and damaged. 28. Chec's of Co:autator Condition fleao~e the protective band. Inspect the worY.iro surface of the coautator throug.*. ports in the shiel It t13e electromotar operates rorclly, the commutator surtace ~r..s siightlq dar's, but has no traces 0f burring and coat?.ination. :o rmove oontamination and Dn:sL dust, wipe electronotos parts with a place of cloth and blow the ixrternal cavities of the electrnmotor citL ceapressed cir (at 1 - 1.5 k6/sq.cm.prossise). Contamination or btaning of commutator Dana. In cane of cortwimtion (fat Dlack film) wipe commutator *ith clean cotton cloth slightly moistened in gasoline and blow with compressed air (at pressure of 1 - 1.5 kg/sq.cm.) If oontamination carrot be removed with oloth, nse sand paper &0.180 or 220. tben oleaa grooves of Declassified in Part -Sanitized Copy Approved for Release 2011/12/06 :CIA-RDP80T00246A062100080001-3 Declassified in Part -Sanitized Copy Approved for Release 2011/12/06 :CIA-RDP80T00246A062100080001-3 :weir ?--..i:i:.C `ros-ible F `en`.d;; {-..ult.. i - i oo^utator Sass cith ueoden stick, ":Pe ?"it$ oottan oloth, moil*. one? ir. Gasoline a^:d bloc ~ ri*.* cor_pressed sir (at - 1.5 kg/s4.cr ). f pressnr~ of Co~:ty;ar should be cleaned cith brushes renoved. Do not use eaery cio.h. Jnr~i: oY bashes Grird side s~aiace of brushes Sn brusk: i:oiders ^ith. sand paper Io. 180 or 220. 3rushes should movE in brusY. holders Without yammin8 or rock' ins. CY.eek *.o see t ~t th:e brisl:e s i sil~ d oa are cor_'ect17 set an core i~. bntsh ho]i+era. ;he brushes siroulc enter ' bn:sT holder races :rit'.:oit l:~airg or rocking. '..ensure the bn:sY. height S;; ~x;as of z oalicars znd ^. ruler ::ith cillimetsr di-~i si on. Dn;aha turn a?.:^; to c c-? should be replaced r~it* ne" ones from the spare parts 1 $ruac rers end ~ IS brushes are broken sa' worn other mechanical aut, renew them. Seat new I defects. I bruehes.to coomutatoT. .hen seating brushes, place aid paP~ Cheer. to see ttwt the brush pir tails are sa3e. ::o.18C or 22C aroun3 oo~cu'.ator with ended sido out::crds. Snnd paper should De of the same width as that of commutator and cover cocvutator taroi~ 180o as shown Sr. Fig.7. -Install brush to be run in into brush holder and prase St with spring. Shift sand paper to and fro until brush pnkns perfect fit to coanutator. dazimvm rrear of brush during seating should ba within 0.5 - O.G mm. To glue final seating to bruehos~ eat them in brush holders an6 run eleotromotor st ao-load for 5 - 30 min at voltage of 18-24 V. After coating is over blow Declassified in Part -Sanitized Copy Approved for Release 2011/12/06 :CIA-RDP80T00246A062100080001-3 Declassified in Part - Sanitized Copy Approved for Release 2011/12/06 :CIA-RDP80T00246A062100080001-3 or - 50D M dock sprit.- prr:usore or. tr_ br aot:ea. ._ _s:;~c + a_; i^st flee Les: es si~.o _'_.: ..ie ._~hir. 100 - 13, ~^, iI ,c_ec-ro~oor sit:: compressed a_- (a; rr~=es~ue o: 1 - 1.5 kg/sq.ce.) `~ i I i ~ ..hen chec'rinE; spring press?.ue ' on Grnsh~ position eleotromotor so c at axis of brush in ;question is located verticall:;; ~ c~avometer axis should be i aliEne3 Witt: brush axis. In this case dynama^ieter will read spriag pressure on brush the soaent pressing end M spring comes oit Drush. Dynamometer reads moat accurately 11 its ~ position in checking spring pressure corresponds to posi*.ion iI dicing callbratlor.. I Fossible faults dv (Speo`{37~cAtio: s) 31. Check of Aleotrio Aotuator on Stand ?hc electric actuator may be checked under load on a aiaple portable device (See r^IC.B). To check the systems Sollov the proceoure belov: place crooden block 4 under the actuator bodS and secure the ear of the actuator to bracket 6 vlth coupling bolt 5; the movable rack of the actuator should lie horizontally; fasten shackle 2 with rope 7 to the ear of the movable rack by means of shalt 3; connect the actuator to the parer source anc instruaeata acoordfng to the diagram shove Sa Yig.9; Declassified in Part - Sanitized Copy Approved for Release 2011/12/06 :CIA-RDP80T00246A062100080001-3 1. Acted volt age.....26 V 2. Range of operating voltage .... 23.# - 26.6 v 3. Current draca at a load oS 20 kg oa rack, not Wore than ....... 0.75 #, Fated load on raok 20 kg 5. Maximum load on rack .......... #0 k8 6. 1~axianmr travel of rack ....... 21.6='p,Smm 7. Tlme required for trim tab to pass Srom bee extreme positiOa to the other at 23.# v across eleMrmotor terminals and at #0-kg load Declassified in Part - Sanitized Copy Approved for Release 2011/12/06 :CIA-RDP80T00246A062100080001-3 c11-.F; the rope over p.illey loa:i to tLe rope crhllo tk:e s:o?~rbic rsc'c is retractc3; a5 3.C '.' scross tYc I electrono!cr ternirale s.:itd-. f` on the :et.:ator for extension. of tnc cov~ble r~cY.:s:d ~~rte s?.u~o tt~;,. t!:c shackle ~ovcs pen=ile'. to S?s origir.,.i poai:tor: (:r1'.: oct turning aoti^d end raboii.C aFalnd tk:e nechar.ism). Lurir.;_ the open::- ~ tlan o' the aet~..: for .:.,ice od:astmects of t'r.c suppl volt~~c for 23.? ~:; slim, ti=e rope :ark: tk:e load E Actuator does over pulley 1 arc' scitoh or. ~ not operate uhen the actuator for retraction connected to power source, :E~ed'? (:;pee?iica~iens) not note titan ....30 see. 8. Lut3? ...... intermittent, i!umber of operation ayclas ............. 10 Irter:?el betneea c3?oles ........... 1 Ain. 9. 17ictior. ooupling is to slip through when a load of 15G kg Ss applied to raoY. and should not slip through at a load of 60 kg. Poor coarser at cite connections on terminal panel or o/ a at plug connector. 8estore aoutact of the movable rack. Lcu?ing extension and retraction of the racks measure tho duration of the rack travel. Duration of extensim- ^rd retrletloL of the strip should not exoeed 30 sec.; uhen the strip is retracted, attach a 20 k6 load and adjust the voltage across the electromotor terminals for a rated ?ralue of 26 V; give the actuator ten emplete shifts at 1 min. intervals Detueen successive suitohimgs; at She last erteasion and retraotiom of the movable rack, readjust the supply voltage and measure the current consumed by the sotnator; St should be not more them 0.75 /!; Possible -?_ults 1 ~ on ter~in^1 panel or correct j o/o at plug connector. 1 Wu'rert osc11- Check to ace Shat brushes lation durin6 operation of actuator. move smoothly Sr. brash holdera~ check brush heights co~itlon of commutator and brush springs. Hon-unitas?n travel ~ Correct jamning or replaoe 4 _. of actuator. defeotive brush or spring. If neceseary~ dress eocreut ator es Indicated in Para.20, 1:ith actuator ? Sticking of redactor. Send an, electronotor : eleotrio aatuator for rotates but ex- tsnaioa rack j repairs. remains Sewovable. Declassified in Part - Sanitized Copy Approved for Release 2011/12/06 :CIA-RDP80T00246A062100080001-3 Declassified in Part -Sanitized Copy Approved for Release 2011/12/06 :CIA-RDP80T00246A062100080001-3 ?1~.u'in,; LI:E C:.~C:i 02 ...: ^.C :::::O r, rr=:c,?. si ,2 c _ipers or ;: r,:icr, tro:r. o:: r: ~:zL-c~r_ *~c; i ~:or. :o t:.e oircr ro:,.'ic:: .c1 ^:: cocres^e~.ae to `.._ cloes:i ~....t n: ccrtacts :.. --.~ c_rcrSt .+ce2 for ^i;^:^lizrtior. ..ou;. .;.e nc? ~r:A-, c;itio:: O_* ti.^ :riaaD. ...~ corrlr.-~ tr:::.'1 0* i :i:?. ... r::ouli b. eYUa_ to r of tLa nilot L?~ g ci.o?~L_ be clocc ~ . e of ..., r.c~. tr...__ s:1t91: =_. ^_. f-,-?.tta :'ro; _ _idC of ti;e r'-.~. tr-.^.,, le rt 23.?. :cr.c.. ..._ ^.ic_tro~otor r.ppli._ ..:ocb ...~ ......, _.._ ir. :at tir.:o:i?: ~---~~_tt -~ the ~?~~, i :Stet ) n?cx:9c of _- i ::1:F: o ::.ra~~*. os~_bie tau'_'s ;~ Eeaedy at each of the stops, sake t:o complete shifts of the rack at I min. fntervah ir, this case the couplir.~ is not to slip throts;pplJ :re cocnec'r_ o.- :?~Sle the aL- errSt er~:ce a r:::aicg. io cake the cecs~ iolio?.- the yrocedure Belo:-: set an cirri;-bre;Yer !JO-: ..FiI:^;~ ~? 17::.._03 5i C::LLIZA::.,:'~ ;:'~? Pb:rS ~.i~ locateC~o:'t;t r,, ,,_ ~Psc.el; Ot L`c le:: ..c a:c t~. the tiree-poia: s-itch :w:.a-20 ?(lxa:ed or. :fie left panel) deoS~re.i for c~aual and euto~tio oir:i-toter of Yr:e eyrir..' foal eechani::. xtltfOL; Possitle i~.ats $enedy t'.^so?.~h~ xre in c~r1o_^aity with speMiications. I Electra=clot i Check condition of electric doe: ^ot ope- ! circuity locate fault and ra:e due to ;correct it. To check condition faulis ir. ele- jof electric circuita~ use test 1 ctric circuity :laap or avoaeter 1~T-1. If j1 near ~' ~`+~- 'hyd:aulic electric valve i an;- of D: ashes I':;-74f3 is operative, 1: brush hol3ers. begin check from plug '.connector p-59. The test '.I_.p ahosld be connected liirst to terminals 1-2 ;and then to 1-4. Operatioae IFoscible YacY.s ~ and press the button of the four-point switch on the control stick to tT.e DIYIRC (~11GiF0EAiI:E) position until triatab effect actuator y'T-6: aalcea a coaplete tuft. Ir. Yris ease the effort on the stick becoc:es less and the pilot la-p of the neutral pots- lion of the triatab cones out; set the "triatab effect" electric actuator Y3-6)j to tie neutral position" against ti:e pilot lamp; pull the slit's all tie vap backward ozd press :'re button , to tho C~SRI::c (E,:F::rOBAH;iB) position= in this ciao the eftort on the atici Deco~ea leas a^,d the aigral la.:p carts o~ :; ~ :'ith Dater; oar succcasively i press Du:tot of four-Point tuitoh on control sick of s]roraft first to J;l'JI::G poaltion" then to CA33Ilic position, check toad it! on of olrcultc for ooatml of ?trictoD affect" electrlo actuator. If cfrcuito nre in good oondition~ rescue actuator from air.raft and nheck coition of electric actuator Sn the way m:tlined lr. Para. )1. If hydraulic electric valve fA-74/3 does sot operates start check froei plug corrector of vale. Yor th1a~ coraeot test l:~~p !n auoceealon to tcr~lnala 1-) and 2-) vlth Doter ao?.n'co s^.d ~~ elrcuit-Drerker VC-i LAliDIb; :EAR SICSLLIZA?IONS BFi,L1i8 tLAYS~ CCII:hCL 6'fI? O? lILEktN~ NAyiGA:IC.: LI.N:S CH; aecordingly~ Declassified in Part -Sanitized Copy Approved for Release 2011/12/06 :CIA-RDP80T00246A062100080001-3 Declassified in Part -Sanitized Copy Approved for Release 2011/12/06 :CIA-RDP80T00246A062100080001-3 set the ?triota~ effc~et" ... _;ai. t2ss?ee-po=rt a;:itc ~I3[iH-2(1 electric aotu~tar ?e tiie to the ?-r.:_~I a:.d t*.en LIC"r_: neutral pos ~io- 4:,-.irs*. the (::~~'-L_) poaitio: by liri:ting pilot 2stap ~.~5';; "i: ~...:IB !oi test 1 gip, c*eck condition of I:? NL'L'i:tAL FCa::i C:' (i'::"_? P.B. ~circaiis for core co:.:.nct busbars. Insulation revlst;,:,;~e ,...???::.?De nc? . t-- .y- - i "rated tn;ylY rol'a~e e! ? ~ slzClnfs, ?olts ~ 7olta.~c of contact c1r.?cit: i to. rolls Declassified in Part -Sanitized Copy Approved for Release 2011/12/06 :CIA-RDP80T00246A062100080001-3 Declassified in Part - Sanitized Copy Approved for Release 2011/12/06 :CIA-RDP80T00246A062100080001-3 (b) at one-phase alternating current of b00 o.p.a. up to, volts (e) at three-phase alternat- ing current of 400 o.p.s. (line voltage), volts Bated lo;.d at contacts: (a) direct current oY ohmic load (main ecntiacta), aaperea (b) direct current o2 inductive lead with time eonateat~C 0,015 sec.,amperca (o) auziliar~ contacts at ohalo load, amperes 1d oD of voltage across oae pair ~i ooata?ts at rated oats rent, millivolts paziamm load current o1 aork-' ing contacts daring 5 min., amperes Currant consamed b7 control Ong at an ambient teepera- tore +205?C~ amperes, sot ovsr Yiok-up voltage la the cold state at an ambient temperature +2G~5?C, volts Ih~op-out voltage in the-cold state at an ambient temperature of +205?C, volts at an ambient temperature of +20+5?C, volts, not more than state at an ambient temperaturo I I I of +20?5?C~ volts, not sore than ors presauro ahonld be measured at s voltage of 4 9), grams, not lees than Yiok-up aisrent at pick-ap voltage is the cold state, Declassified in Part - Sanitized Copy Approved for Release 2011/12/06 :CIA-RDP80T00246A062100080001-3 Declassified in Part - Sanitized Copy Approved for Release 2011/12/06 :CIA-RDP80T00246A062100080001-3 Operations io.?-itle ?nulls ^l?^,i T-: ii ;?_'' , ;':17^" ~~; A.iD ]fil;TORS e~. ~:e~~, of ~~.-t~:~~ ~?-~dttt~: an~Inct,-,llatioa _~: :7'_ ~:~er::~ SLritc3es tr'] ?c+,t..;r.~~. Che ok attaohc~ent of circatt- breakers A3C, ssitohes an: bulttrs, make snre the{-the circvic is do- saerglaed, check for proper Eechr~- lcal operatiaa, Check to nee that the mechanical parts of rheostats o? lamps ~;i9O and cockpit lamp arc intact So: rhicT, purposes smoothly tinrala~; tte rheostat knob, shift the rhoootat slider from one ertrene position to the other. ~~:.uf:7oieul ti~:tening of tasten- iab 6(:4'2wS. L:aocu.~*.e opera- tion or ~amaing of mrn?in~ parts. Whoa load Ss apt plied, circuit-breaker antamatically opeaa. Tighten up screws. All battens, circuit-breakers, and switches should operate aootaately, without lamming. Beplaoe defective egnipmentt. Yaladlpetment of circuit-breaker. Check pick-ap time of olrouit~breaker at current too tiaees at rated value ae outlined is Appendix 3. $eplsce defective olrouit-breaker. i ?cs_a.Sle ' salts --r_Ec-ed:~ If in the course of operation moist?ae loose nc~ostxt got inside switches check in,^t;latica knob ~n ale, resistance of these s~tohes as o-?rtiined ~ ~ Jneeairt, o! rheo- Sn Appendix k. !stet slider. Imx p ~~-~.~~:: r ~r~a-~ooa> 88. ~tieok of Ezterna2 ,^.ondt.t2 that wires are securely commented. For this, remove the boz hood, inspect the cover and the unit body as well as the equipment mounted la the boz. Check for their erternal condition. Check by hand that the oontactorre~ relays, contact screw blocks arse securely fastened and that the wires are securely attached to the equipment. 89. Check of Technical Rata Check the basic technical data of relay Doses P[1A-200'.1 sad PIIA-2009. o? bo:. Loose attach- ment o? relay unit (boz) or o! Tighten up screw with a a^srow end driver. Replace rheostat. Ripe with cloth and Dlow with compressed air at press~~re ~f up to 1 k3/sq?cm. Ti;htcn fa.^.tening separate components.nnts and c;cr.?as, check and, if neces- sary, restore look- . Sng. Declassified in Part - Sanitized Copy Approved for Release 2011/12/06 :CIA-RDP80T00246A062100080001-3 Declassified in Part -Sanitized Copy Approved for Release 2011/12/06 :CIA-RDP80T00246A062100080001-3 i pccsiDleRemedy. I !salts 1 Befa~re the check remove the ~vcper betxee terminals 5, 9 and 10 on panels oY the bones whloh eoaneot ground po-er sourrec.:ase a+se that the ewitoh of the aircraft batter,/ is is the OPP position, that the battery is not crounted 1n the aircraft (or the batter; plu~ccrneotor is dlecaaasoted), that the aircraft power sources are sot oo~eoted to the airoraft mains. To oheok the aquipmeat oY each box, follow the procedure below: Commutatinrr Rela+ Tlc_F-S?IIA (Au::iliarY 3elav P[i-2A1 ~olces Pih; 200:) Deliver 18 - 20 V to termlaala 4 and 9. Relay fails Ad lust the voltage with the help of the ~ to pink up. potentiometer or switch oa 8 - 10 cells of the battery. The picking up of the relay is tol- Ho oontaot or lowed by a oliok. Cheok with avometer anatable oontaot $ -1 (or s test lamp), that the oir- in soy oirouit units between terminals 1 and 5, when the winding 2 sad 5, 3 and 11 are oloeed. is oonneoted or Disoonaeot relay TFLer52fi~ (PI!-2i~~nd daenergized. is She acme meaner make sure that the oirouita between terminals 3 and 6, 2 sad 12" 1 sad 12 are oloeed. ~e1aZ Tj~-210 (PIIII-A~ Deliver 'a voltage of 18 - 20 y oonaeoting ?~? of the power aouroe to terminal 4, ?-? to terminal 10, a oliek iadioates the olosing of the relay; when the relay is oloeed, cheat that the olroait Detweea terminals 11 sad l0 is opened. Deliver a voltage of 31 - 32 Y (Strom 15 - 1T oe12s of two series- oonaeoted batteries) to terminals 10 sad 4. Ia this uses, oonneot ?t" of Relay pioka up when ?a" of powe! iotlrOe la ooffieoted to terminal ^10?. end ?-? to terminal ?0?. Io eleotrio oircuit between terminals ]0 and 11 when Declassified in Part -Sanitized Copy Approved for Release 2011/12/06 :CIA-RDP80T00246A062100080001-3 Remove bon, open hoods check for condition of relay winding. Bon PIIA 200!! (Pftll-200A) with defective winding of relay TRFrs2tUl (PQ-2A) should ba replaced. Opea the relay cap, cheok circuits oS ezteraal oonnectioas of oontacts ead oorreot faults. If wiring Se in goad condi- tion, Temove hood of relay TKFrs2ilH(PII2G) sad wipe ooataote of relay coataot system with ohamois leather ar writing paper. Take Date sot to damage oontaot system. Rsplaoe Dan of relay PM-200Li (PIL:-200A). Cheok oondltion of ezteraal eoaaeotioas and oorreot faults. If erter- adl oo~ection !s latact, Declassified in Part -Sanitized Copy Approved for Release 2011/12/06 :CIA-RDP80T00246A062100080001-3 to Ar_1aal l;.mke sure .y^` rCl .o l~r2I0 (?,:.~-A) foes act :.o: L rt~11e the caias closed (check of seleaisr_ rectifier}, ~`'t Pick up Contactor A~i_~Lke ~H-2~B) Supply 16 - lE Y across terminal, 10 ant I2 of the Dox; a olieY Sn3lcates that the ooutac~.or. hat picke3 up vrit'~ the contactor closed, cY.eck to aer that the circuits betccea terminals A and 10, A end b nre eloaed. but circuit retains opea~ replace defective Doz. Replace defective bos of relay F11A-tppv (PflA-200A). Check coataot at terninala of contact- or winding and at bo: panel and correct faults located. 1i no faults are found in external wiring remove box Srom aircraft and replace it. 1 PoGei5le 1 *_a:~lts f After the check of the Doz of relay l .1o c L^cuit PIIA-2i ON (PIIA-20QA) check for tighten- lllbetneen termin- ing of the fastening screws and lock thet Ials A and 10 on with red enamel. pick-up snd drop~rt box panel. voltages of contactors and relay: of boxes P."ui-20013 and PIIA-200A are given is Table 2. Declassified in Part -Sanitized Copy Approved for Release 2011/12/06 :CIA-RDP80T00246A062100080001-3 Check for coadi- tioa of flexible dumper of awing contact of coataotor, check to see that dumper L securely fastened to contact and that wires are securely attached at terminals; correct faults located or replace boat. Declassified in Part -Sanitized Copy Approved for Release 2011/12/06 :CIA-RDP80T00246A062100080001-3 Plck-:'p s:. :~?c;,-~:t: ;o+,~?~,,e,; ~~ Coatacto3?e a:.d .r.a~, ,, ~.~,~:: ...~-..:.... and P(Id-200P '.II?a~-o~ ~ vol+. age, volts - _~~ ~z cold, _T_ .- ----..--~ no. trLen Heated, aot __ -:re shat. I more than 5 S 8 3.2 1.2 9 90. C4ecY, o: Aircraft :>~. -. ,.oc- , ~ .._:: ~ cite of tuercro-sensitive vans ccrer ate:- _; -:?i I is ;,roperly attached to aircra`Y ?~ircal`-:.rc?::~c_' ire. __:. _..:?ci:c:: o::. ~ ith poser souroe on, check *prea=ing condition of relay ~y sti~itchiag on and off circa:it8 t:reel:er L':~GIL? LSST3L?~2~1^a5, FIE~+;iC~zC".'IOIi isQiTIP1,f^iT. L? relay HF-2 Se serviceable, check condition of thernoscitchea I by usin3 avoaeter .TT-1. Ii thernoswitchee are service- able as Hell, check oonditioa of ~ electric cYrcvit between plug con- aeotors Iio.57 (6th socket) and 29 (23rd socket). Ia thin cane the ~ eloctric wire tuna through heraetlc ~ plug oonnectar IIo.3 (7th pin). 95. C`.cck of 1Ster3.mner :.ntonztici Ccaitrol Unit is Aircraft I The check of afterburner ( Then engine autocratic control unit ca-. be !control lever is performed rhea the aircraft shifted iron engines are shut down. S10F to AFiII?- ib make the oheck, follow BG3?Z9, clap. of the procedure belox: ;et nozzle do not (a) cvt oil the lacking change their arrangement of afterburner position. switohixy, device, for which i purpose shift all the siz apliaes + oa afterburner automatic control ilf boz 1(Aa-2 from the vertical to horizontal position; ~ (b) disoonaect the p1uE con- nector from the hydraulic retarder of inel pucrp HP-l0A of the left and right engines, after i which close aookets 1 and 2 on the disengaged part of the coanoctors I with lvmpers; wit*_ poser source on,cheek by !:e:sinE condition of relay PiI-2 used to interlock ilape in relation to Dy-pass bands closing and openin,; circuit- ~rcaker SF:07 ~OCZ, OIL FAFCaSC:i3 (Il~~n7..B90'~ RrA3, JjA$'L7i.!'.AC][A). If the relay does not pick up, check ooaditioa of eleetrie circuit botvsen pluz oonneotor 4'iP Lo.6~ and olrcult-treaker. Tett leap should be ooznooted botweea aircraft frnoe and plug connector Ro.SA, 9th socket (12th socket); It lamp ooaea oa, olrcult is intact. Electric eira runs through plug connector Ro.36, 6th pin (plv6 connector 110.77, Gth pia); through eoataet? of Bait switch doalgned Declassified in Part -Sanitized Copy Approved for Release 2011/12/06 :CIA-RDP80T00246A062100080001-3 ---, _ Declassified in Part - Sanitized Copy Approved for Release 2011/12/06 :CIA-RDP80T00246A062100080001-3 (c) Hake sort *},t t; ^. -1 rr by-pass brads of *.ot:. er:,;iso-. are relented; (d) make sure tiu~t all c1 :,ssc-! breakers and s:ritches !:. :*e :li~- j craft cockpit are open anC cn:w;:cc~ the pound power sonrcc to t_.e ~ (e) close the twitch c,::r::ed AIRC:iAFS, GHOOt1L F3A.iEHIr"-~ located on the pllot~s r1~ht ~ panel; (f) olose the olreuit-'oreekr.:;; of both engines marked =:'Y3+,- aUBRiSB (OOPCAE). sxu~~ coca, uIt FEES.StI$B (IIEPEtiPL.B' RD:'l iC'Ati, ~jgr yA~7-A) loc:sted on tt:e FLAPS (CYBOPICN j~R7R.) atul Ettr,IxZI ST11iTIIiG UiITS (APPr'TAT}1 3ADYCHA I Cperatioaa ~_ Pos;iDlc _*ault~ ' to interlock afterburner cuttin; ~ JAS;-1i .) located in the left I is retarding by-peas band, pl?~~ po+~r unit should be closed a-< check condition of afterburner connectors So.35, 24th soc::e'. rill; autoaotic control boz lUl4~2 as (connector Ho.33r 24th socket). (_r) make sure that the flaps i outlined in Section 'Check of *_crnetic plug connector ?10.3, of the jar Hustle are in the AftcrSurrer Autoxatio Control 9th pia (8th pin); plug oonaector mazlmum open position when the Sox HA~2~. i"c.25, 23rd socket (18th socket) engine control levers oa the and circuit breaker. throttle oontrol seotor are Sa I Ii, on closing circuit-breaker, the 2;'Gp position. the tleps moat I relay PQ-2 pinks up, check cendi- be to the ma:dmum open position ' tion of electric circuit between within the eagle from the STOP I plug connector of 1[A~-2 and position to 23 ?2? (on the dial ~ ~ circuit-breaker E;TCIY.B PLt.PS. ;est lamp ahonld be eoTmected ~etneen aircraft frame and plug coimector F:A~-2, 10th socket; ii, with circuit breaker on, test ~ letup comes oa, circuit is indict. - ( Electric care running trot connector $A0-2 to clrcuit- i breaker Ss solid. of control panel ID-3). In this case the first terminals of 1:Ydraulio waits PA-21 An.2 of tot: engines, as well ae second tcrainala of hydrsnlic units I,"~.-21 Ho.l of both engines should be ^.nergited; (h) check the afterburner automatic ooatrol snit oa each engine for chich purpose: Declassified in Part - Sanitized Copy Approved for Release 2011/12/06 :CIA-RDP80T00246A062100080001-3 Declassified in Part -Sanitized Copy Approved for Release 2011/12/06 :CIA-RDP80T00246A062100080001-3 snoothl.: c if*. +.':~. co:'ro: 2PCer of ti.e r.'rec:cad ~.. ... _., the tY:rottle con-rc: ;-.:or .. the atop ~rhic:. cot?+?e^.pe^~a to -_. ~. ra`.ed conditions o_* err-f;:r: ~_ ...- Sior.. Fi3en the er..^,i.^.^ co~:r~- lever passes the ~citio: co-- lcapOIIding LO th[ EaPl~: ~_ _: t'O on tY.c sector 'row '... ~:.: ~oe:- tion, tho nozzle =laps :fail'. c_ Sn the Biddle position r.~iici: I corresponds 'hl t'.:e rz:*.cd corditioa~ of en;,lne opcrat'_on. `i In the ranEc fro^~ ?3 ~"O :o '* should D? is tike rated ro:ttica. In tLis exec tl-,c second te:~i.;:=2 o? hydraulic anise I'n-21 :o,l ^ad 2 should Ca ene:~.lard; tmoothly oFlit the control lever of tine ca~,1n~ Deln~ c ec';-~?~;_- ,n~ltlan -.11 tae three rod: remain de - - pressed. Rhen t?~e Wloi~r try being i:f:-.ed _-o:- one posi`ion to t?x other, tre rode OY the reepectl^e lints ,ritcY.ce ru~a1:: a^.der pressurep (!) snoothly shirt 1C~ob I?L^- (:: ~') Eton the RATSA position to t!:. u4X1GiU'! position. ;.a a rosult, t button stitch PiAXILSD,! one: ~1zer, te:c minding of relay d(~. ithen knot lI0'(?.tiP) .z coin;- set is the L'JJCI?'tki position pilot t lamps lEC sad 4JIC (].3TiC and 1?}EC) oome on xhieb proves tke eer?~i- oeability of t2u boz olrcuits i ene~alag the operation o_* the ~ engine order mazi~m duty; {g) set lrnob lIIP (2iIP) i1o;.. tlur 11AIIMlu position to the :.i ~f::- BI1BIf?..R position. Ae s re:-ait, tic ~ Dutton emitoh AFTLRPUR:"N~R ~ eaargizea the vladin,;s oY rela;; p(g) sad 8(m. t Operations ~:occitle f:.ults ~ettiag the lxob to t?~x AFTrti- iL2?."daZ position causes signal lanes 13C, 3)IC, S3C, &IIG , ar_d T..C (13.wC, 13EC, 1d1C, 8:?C and 8fi~) to ooma on whic* prates the serviceability of tie Soz cirouita ensuring the opera- tion of tho engias under efter- curaer oonditiona; (h) moaentarily depa~ess button lILY (2 K9) mhioh causes relay S(~ to operate and eztlaguia_4es laop 68C (g'IC). i?:1s proves the serviceability oY i relay S (A) which disconneotr thej ic~itioa coils when coning over toy operate under s:terburniag condi- f IIote: Button 2 &9 (2 1G!) imitates the coatacta of the afterbuz-ier needle, pip HP-ilA needle; Declassified in Part -Sanitized Copy Approved for Release 2011/12/06 :CIA-RDP80T00246A062100080001-3 Declassified in Part -Sanitized Copy Approved for Release 2011/12/06 :CIA-RDP80T00246A062100080001-3 (1) close switch lx (2:) -iac corresponds to the aboexe of pre~avre in the n~^.ia hid=^;li~ . system. This causes rela_?'.? (~; to operate, deenergises tYe windings of relays P and E(? and .Jj), and extiaguisFes oilo: lamps SJIC. 73C and 3T.C (i4fiC, 6][C and 1L'[C). Lamps Lim end 4)[C (1w3C .and 143IC). oome oa. Glowing of p11ot lamps inC and 4IIC (13'IC and 141iC) shown that the eleaentc o" tLe afterburner automatic control Lor have come over iroL the aSterSUrner position to the position. ahic:n ay~tem. This deenergizea the windings of relay S(Y), opens relays T and S (B and ~), causes si?~al lamps 1dC, 53C, 7IIC I and 3F.C (8~C, 15JIC, 17dC and 11dC) to cove on, while signal lamp 4IIC (14JIC) comes oat. slawtag o' the pilot lamps sha:s that the elements of the after- burner automatic control box are in good oonditioa and that tht~ hava come over to the position which corresponds to the after- burniag conditions of enfyine operation; (J) close snitch 3B which cor- ez^ures operation of the a^;iae responds to the absence of inel ' ,.uder maximum duty. ~ pressure in the main fuel ayatea. ~ Open switch 1B (2B) shlch con- ~ a raealta relay li (designed to j reaponda to the presence of intarloek afterburner !a relation i pressure is the gain hydraulic to pa~eseure in the aaia taal Declassified in Part -Sanitized Copy Approved for Release 2011/12/06 :CIA-RDP80T00246A062100080001-3 Declassified in Part -Sanitized Copy Approved for Release 2011/12/06 :CIA-RDP80T00246A062100080001-3 Operatlonn ~~:^-. . ~. t 6ycLCr^.) Op~!x?ntee, t?lr; -.;'_~;iN~ ^ I o! rol.y~ b, I', d nr:d E !%, Y., :. ^nd )j) b?co^e decncr~;lx;:C, ;,i2o: ~ L.~pc Ifl~, .`,7!C. 7T:C Ord 4.~~ (('..?iC, 1C C, 13?~ eat 12:;; cocc o:.t end pilot lactp: ..:,, s.d 4 .. (i~'.C and 14'iC) care or.. Gloxir.Y oi' t?:e pilot 1.1 ps ~ ahov^ that the elcoen'..s o? trr aftertu:ner control bo.>. :,,~ iac:r~' and that ttcy arc In 'Le rocitio^ ~ that ansurce en~lne o; r.: ;:tion under nonlnal condlt!o^:; ' (k) Opea?ewltch 3:. n::!a- con- ~ reaponde t0 thn prcren,e of 'ucl firecnure Sn the cv.in fuel ~.?-tc~. At. a result, tF.e x:rdin- of I relny~ becoece de.?c?~r~_1r.~C, ~., vlndlaga of rein, r, , i. F n:n: ., ~ (fi, B, AaaQ 3I)_~cco^e_~az,act~`a ~, to the poxer auppl , ;!lot l:t;- , 23C sad 4.F,C (12,3C and I4_'iC) !~ coos out and pilot loops L'SC, 3'lC,~ ~C, GIIC sad 7%C (&IIC, ?.iC, 103C, 1330 and lUIC) coos on. i Cloalag of the pilot lamps shoos that the elements of t?~e after- bur?ter automatio control boz are In good condition and chat they have come over from the aoninal conditions to the position Rhich ensures the engine operation Hader atterburnlag ooaditioas~ (1) set knob lIIP (ZIIP) In t*-a 3i0P poaitioa ?hich causes lamps 2IIC and 3IDC (12TiC and IlIIC) to coos on. Glo~rias of t: 'se lamps shoaa that the elements of the atterbsu'ner autooatlo oontrol boz are Sa the position vhloh enstaes th Declassified in Part -Sanitized Copy Approved for Release 2011/12/06 :CIA-RDP80T00246A062100080001-3 Declassified in Part -Sanitized Copy Approved for Release 2011/12/06 :CIA-RDP80T00246A062100080001-3 (~) to check the elenents o! ^!:c afterFy-c:er autoPatic control i?ar~ wlach ensure the opcratioa of '.... ri~,k:t engine, !olloc tl.e :..._, yroced::re as for the Ielt en~ir.e. .1:e doconinations of the e;ni;.-rn; pertr.inln~ to the check of t'.. afterburner auto:atic cone of bo:; are ~Svea 1n brackets. 98. Ckeok o_* Control F?m:cl^^3 in Aircraft The Operation o? .1?.e control panel may be checked r:iz_^ tt:e help of portable test oe-: cLe key diagra:, of ehiok. is ~Saen in rr^1g.26. To check the opcratior. of t::e control panel, folios tae proeediae belon: (a) disooanect tTe plug coa- neetor from control panol RY-3 ! Ora or rereral Check condition of 1in14 l~cps do no; !switces. IS defective, replace. li?ht. ! i 'alsd;t~sterrt Sake sd~ustaent of Knit o' lief+, era tc1:PS.~ssitches as outliaed !n ? ?Seetior. "Ad~uatneat o_* Limit i ?Switches". I Irosslb~~--le Sal'.s ! sad comuct the connector of the teat set to the panel; (b) eonaeot the fast set to The D.C. power supply of 24 - i 28 P, ? (o) oloae saiteh B. ifiea the control lever o. the engine is set to the STOP poaitioa, lamps 3~ sad E located oa the teat set aheuld oome on (ii the aL by- pass bead ie released). It the air by-pass band is not released, lamp E does sot none oni f (d) smoothly shift the engine control lever from the STOP to the; 62T~BURAt~ position aad check by 1lghtiag of the set pilot lamps ~ that the limit aeitchea are in + good oonditioa aad that angles of operstioa are correct. The lamps ` .should come on in the iolloning aaowaeion: r.P: Cdy H Declassified in Part -Sanitized Copy Approved for Release 2011/12/06 :CIA-RDP80T00246A062100080001-3 Declassified in Part -Sanitized Copy Approved for Release 2011/12/06 :CIA-RDP80T00246A062100080001-3 xhen the control panel i ; is shllted by 4?1, pilot I^--, 111 c?~ronld cone on; 1 rhen the control 1Cnc1 lcr?_r i^. :hafted '+7 ~7 +??, pilot l;rn 3:S s.*.UUId C07e OL x*.S1C lar"p ~y or:ould cote out; ahcn the cn;,ine : aa:ral lc:~er 1 I_ set s }wr.i :ion >i;J:::O" ^~?1 cLd ??':?:F2LT:'iT? AS~l (^F^?:nrt dSai), pilot leer (! and 6' .. i:ouJi :n:c ~ on, ros;x~ctlvcl;; i ~- - tet the ent.lac con`.rol lcc~r t_ t!.e .;?Oi' parl el ca. In .i:!r _.... . ..,? p11ot L^.aps core pct r.r.? cor_c or In t!:e rccnrnc orZer . ; (!~ r^. Ivfat t!?rce ..Her '_ _ o,?ratlonc ou:2ined .~revn :.. (d}, , (!) dStcor.nec! t ;1::~ cnn_ t.ector of :P- teet se! .rn~ ?.. control purl and coa:.act ~ila control p:tiel to t'e alre:nf: r.~.in:, ~9' =i?.=..mac?" -=i=! :-~a~i_N_:es Ii in checking the operatioL o? !.~ control ,2;e1, St !e 3lcciosed t:.at ors or several limit snitches o;.erzte :u:s:_tl;; or ::.e1. :_r.-1e< o! ope.:.:1oL ore Sacorreot, Hake a ooaplete adjust=aa`. o: ti:e _a.~l l:~it ei'c:.ea. .::e ..d;?a ~??r.! of ?~a 11att Erltchea should to eer:ieG os' :i:c el!r-:r5ciaa - .'.er r.3ti~ t:.e air?~raft :oclmicSan. Before caking an ad,u=!^_~t o: ?__ ,.ot:rol p xel Itc1', rvcStc*.ea. 11^en~aFe the englae control rod lroa t^~ pscl icczr. o ad,uat the licit nri!c ee, use ti:e pcr:able tort set (for the ;cey dia,~?aa of the set see Fig.26) and icllo. t::e p?oced;a?o :?elav: 1. fietrove the tcp cover of t::=.e cont:ro; p:,LCI cad unlock the adluetft~ (2) and coupling (1) strewn of t'=e rofiled c3.?. 2. IInlock ad~ustL.~, screws ? ant lac:^rutr c o! tLe 11c1t r::lteas. 3. Set the paae2 cor.'_^;1 lever to 50 .2? frrc aye 5:!`F po:!tSon (aiaSnat tba panel dial); in thin case Lll tmguer of t*e 1i~1: rwl:ch pre-sura decieae eLould ~ nL the lobes o~ tl:e ~or'iled ca._r. Ia the STO? positio-. the s^orea on the body e::d lever of tie control panel e#.oulG ~e in one llae and cr~k 0 on t7x dizl s`ould *e !n 2=. a ?+1:`. score Con t`.a pu.l Doty. _t the 0 of the dial cannot.*e slf~sed s: t?. acorn ~, raleare t'..e ; a?1 au: and eat t:x 0 of the dial in 1L^e xit*. ecore i:. 4. Cpereting the ad,lsar.E screws o! t':e 1l~i: nltcsa, oDtaly !t.a cereal operation o1 limit ewite.*.ee SFt 3,:.~ cad 0. b rd;u^t aac : l:a1t rv1'cL, testa t:~ following etapet (a) turn out the ad;ustlrg screw o' t'i 1lc:t a?i:c".aa uatll t`:. raepaotlr y11es la=y o! the pm-tabls test t?et eon. out. t.`.ea s-radually turn !a tL? ad;uatlaR sprat Declassified in Part -Sanitized Copy Approved for Release 2011/12/06 :CIA-RDP80T00246A062100080001-3 Declassified in Part -Sanitized Copy Approved for Release 2011/12/06 :CIA-RDP80T00246A062100080001-3 -until tha same lawp comes oa. ;a