REGINAL VARIATIONS OF LABOR PRODUCTIVITY IN THE USSR FUEL AND METALLURGICAL INDUSTRIES

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CIA-RDP80-00809A000600350148-9
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5
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December 22, 2016
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August 19, 2011
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148
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October 6, 1950
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REPORT
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Sanitized Copy Approved for Release 2011/09/14 :CIA-RDP80-00809A000600350148-9 COUNTRY SUBJECT HOW PUBLISHED WHERE PUBLISHED' CLASSIFICATION ' CONFIDENTLI,I, CONEiDEN~~Q~ CENTRRL INTELLIGENCE AGENCY REPORT INFORMATION FROM FOREIGN DOCUMENTS OR RADIO BROADCASTS CD N0. Economic - Labor productivity Monthly periodical ? Moscow DATE PUBLISHED Jun 190 Russian TXI{ DOCUYtNT COMTAIMI IN IO{NATION AII[C11 N{ TNt NATIONAL 0l{iU[ 01 TM[ UNITtD {TAttt NITNIN TN[ YGNINO Q/ {7110NM[ ACT {0 Y. {. C.. 7i AMD 33, At AY[NO[0. 1T{ ttANtNlftiON ON TNl N111[1A710N 0/ Itt CONT[Ntt IN AFT NAN N[N TO AN UNAUINO{I3[0 It1tON It I10? NI{ITID {T LA-. 1{-t000CTI0N 01 TNI{ -ONN 1{ -tOMi{1710. SOURCE VoErosy Ekonomiki, No 6~ 1;50. DATE OF INFORMATION DATE DIST. ~ E1c~ 19rj0 SUPPLEMENT TO REPORT N0. THIS IS UNEVALUATED INFORMATION . REGIONAL VARIATIONS OF LABOR PR~DUCTIVIT7C IN THE USSR FUEL AND METALLURGICAL INDUSTRIES. There is no direct method of calculating labor productivity by means of quantitative measurement of dissimilar production. All existing methods (gross~? production, net production, and the index method) reflect, not the level of labor productivity, but rrl~er its dynamics; and al]. these methods are far Yrom being perfect. However, the level of labor productivity can be measured by:: (1) the indtviduai productivity of workers in branches of industry,engaged?in similar production; and (2) production expenditures and especially production cost which is the most important part of production expenditures. Let ua consider in ~ regicnal cross section the productivity of workers ind production costs of_the most important branches of industry engaged in r similar production. We shall~conaider the fuel and metallurgical lndustries, the production cost of which exercises a deciatve influence on the production coat in industry as a whole. -1- CONEI~Et~T4Al. CLASSIFICATION ?CONFIDEPTLAL Sanitized Copy Approved for Release 2011/09/14 :CIA-RDP80-00809A000600350148-9 'Be?ore the war, lslior productivity in the new coal basins of the Bastern USSR.was from +0 to 83 percent higher than the average for the USSR coal indus- try and from 1,5 to 2 times higher than in the'Donets.Basin. Higher produc- tivity~of labor in the east~trn regions determines. the lower production coat of coal in these regions . In 1].91+0 the coat of coal' extraction in the eastern .regions constituted from 58 to 71 percent of the average.producticn.cost of coal in the Soviet Union and was substantially lower than in the Donets Dasin.. In the postwar :ariod the difference in the level of labor productivity of the new and old coal fields o~ the DBBR became even more pronounced. The production cost of the Donets cot:1'is considerab]y higher than that of the eastern regions, in spite of the Pact that in 1940 the Council of Ministers USutt, taking into sccount the severe working conditdoas in the Urals, Siberia, and the Far East, increased by 20 percent the wages of workers and engineering- technical personnel engaged in the coal, prp. petroleum, and metallurgical industries, sad in construction, loading and unloading work is those regions. Sanitized Copy Approved for Release 2011/09/14 :CIA-RDP80-00809A000600350148-9 COHFIO~~TIAL One factor influencing the difference in labor productivity and production cost of the old and new coal fields is the technological factor. Most of the eastern coal fields were started during the Soviet period and are being exploited with up-to-date machinery, while in the Donets Basin the application of modern machinery is limited by the character of mines inherited from the prerevolution- ary period. Another factor influencing labor productivity and production cost in coal mining is the way in which coal seams occur in the various regions. In most of the eastern coal fields the coal seams occur close to the surface. Thus, the depth of occurrence. of Kuznetsk coal mined during the prewar period fluctuated 'between 100 and 200 meters and averaged 150 meters. Karaganda coal is mined at a depth of 65-loo :asters. Coal of the Cheremkhovo Basin, which is the principal fuel base of Eastern Siberia, is mined almost exclusively by the open pit method since the coal, as a rule, occurs at a depth of 25 meters. In the Donets Basin, on the other hand, coal was mined during the prewar period at a depth of 200 to 800 ,meters, averaging 1450 meters. The occurrence of coal at shallow depths in the eastern deposits accounts for their lower production cost, since expenditures on coal transport, maintenance of surface structures, and ventilation are lower. Coal mining in eastern deposits is also made easier by the great thickness of the coal seams end heavy concentration of coal in small areas. Thus, the thickness of coal seams in the Kuznetsk Basin attains 12 to 1~F meters and aver- ages 4 meters, while the highest thickness of the Donets coal seams is only 1.5-2 meters and averages 0.95 meter.. The average thickness of seams in the Kara Banda Basin is 2.31 meters. The coal-bearing coefficient in the Karaganda and Kuznetsk coal basins is also considerably higher than in the Donets Basin. In the Kuznetsk Basin that coefficient is as high as 7 percent and sometimes even 12 percent; and in the Karaganda Basin it averages 4.65 percent, as compared to an average of 0.64-0.68 percnet in the Donets Basin. Furthermore, the eastern coal basins are characterized by the presence>. of abruptly-falling layers the mining of which requires a lesser expenditure of labor. When all these factors are taken into account, the rel8tive labor produc- tivity in the principal coal basins of the USSR can be represented in the follow- ing table: Basins Iabor Productivity Donets 100,0 Kuznetsk 120.0 Karaganda 111.1+ ChPremkhovo 180.0 Kizel 114,3 In'arriving at these figures, the thickness of the seams in the eastern coal deposits have not been taken fully. into account. Recent experiments have shown that it is possible to mine thick seams without casing ~zrlsl.adochnyye raboty). Under these conditions, productivity of labor in the Kuznetsk and Karaganda Basins should be even higher than is indicated in the table. ~An important factor in estimating the economic advantages of the new coal regions is the value of capital investment per ton of coal. In the past capital investments in the eastern coal regions were .higher than in the coal mines alrea9y in operation. In the east these investments included not on]y_ expenditures for the construction of mines, but also outlay on housing, trans- port, municipal construction, and cultural.eatabliahments. Furthermore, the - 2 - co~~~~~~r~a~ - -- - -- - Sanitized Copy Approved for Release 2011/09/14 IA-RDP80-00809A000600350148-9 Sanitized Copy Approved for Release 2011/09/14 :CIA-RDP80-00809A000600350148-9 mining of thick seams in the Kuznetsk basin was carried on by means of casing wbrk, which increased capital investment by about 30 percent on the average. However, recent technolcgical advances make it possible now to dispense with casing, and capital investment per ton of coal in the eastern coal fields will be considerably lower than in the Donets Basin. All available data relating to capital investment, productivity of labor, and coat of production point to the conclusion that, of all the coal regions in the USSR, those in the east have the greatest advantages from the point of view of labor economy and higher productivity. Into the total cost of coal enters not only coat of mining, but also cost of delivery to the consumer. When considered from this angle, the economic advantages of the eastern coal regions will be seen to be even greater than advantages accruing from the higher level of labor productivity and lower pro- duction costs. In the.eastern regions the development of industry, and of the coal industry in particular, brings the producer closer to the consumer and reduces coal transportation expenditures. Computations made before the war established that economy in railroad transport reeulting from the development of local .coal fields amounted in 1937 to 15.75 billion ton-kilometers, which in monetary terms amounted to 300 million rubles. Petroleum ? The economic consequences of the development of petroleum industry in the eastern regions of the USSR is no less notable. Delivery of petroleum and petro- leum products from the Urals and the Volga has resulted in enormous transporta- tion savings. The central regions of the USSR are among the largest consumers of the pe?- t;`Ple17m which is ahippa{?i fi?pm Ay~j?gyd..hon n.,d th@ Ural. Th2 CGwy?arovivo tVDt to the consumer of petroleum shipped in 1941 from the two areas is illustrated in the following table (in rubles): Route Production Cost per Ton Tranepor=- t&tion Coat per Ton Cost to Consumer Baku-Moscow 16.6 76.0 92.6 Groznyy-Moscow 25.8 58.0 83.8 Chernikovk~.-Moscow 24.1 46.0 70.1 Syzra$-Moscow 39.7 27.0 66.7 Grozgyy-Gor'kiy 25.8 58,0 g3,g Chernikovke-Gor'kiy* 24.1 38.0 62.1 ?~Chernikovka is the shipping point for the Ishimbay petroleum. The coat of Baku petroleum in Moscow is 92.6 rubles per ton. If Baku pe- troleum is shipped by water to Astrakhan' and Yaroslavl' and them by rail to Moscow, the cost per ton is 81.2 rub7.es; when shipped by water to Astrakan' and then by rail to Moscow, the cost per ton of Baku petroleum is 78.9 rubles. Ferrous Metallurgy Before the revolution, Russia's principal metallurgical base was i.n the Ukraine. The development of ferrous metallurgy in the eastern regions of the USSR was attended by a number of difficulties arising from conditions peculiar Sanitized Copy Approved for Release 2011/09/14 :CIA-RDP80-00809A000600350148-9 Sanitized Copy Approved for Release 2011/09/14 :CIA-RDP80-00809A000600350148-9 to those regions. The distance between the coal and iron ore deposits in the east is considerably greater than in the Ukraine. Thus, the Kuznetsk coal basin is about 2,300 kilometers removed from the Magnitogorsk iron ore deposits, while in the Ukraine the aistance between the coal and iron ore deposits aver- ages 500-600 kilometers. However, in spite of this disadvantage the cost of metal produced at the Magnitogorsk, Kuznetsk,, and Novo-Tagil' plants is lower, and the productivity of labor higher than in the Ukrainian plants, as shown in the following tablea? - Name of Plant Labor Productivity Cost of Pig Iron Magnitogorsk Plant 100.0 100.0 100.0 100.0 Aovo-Tagil!_Plant - 81.0 - 136.8 West Siberia Kuznetsk Plant 84.9 89.8 125.2 104.0 Ukraine Krivoy Rog Plant 56.7 - 160.7 Azovstal' Plant 46.6 36.8 159.8 Plant imeni Kirov 69.9" 42.2 158.9 av 170.1 Plant imeni Dzerzhinekiy 25.3 25.5 152.1 Plant imeni Petrovskiy 25.1 20.3 156.7 The Table shows that both in the prewar and postwar periods the productivity of labor in the new plants constructed.during the Soviet period greatly exceeded that of the Ukrainian plants, and that the discrepancy between 7-abor productivity and production coats is the Ukrainian plants became even xider than that in the eastern plants, in the postwar years. Tae higher productivity of labor in the eastern metallurgical plants, as compared with those in the Ukraine, is to be explained by the?higher technolog- ical level. The Magnitogorsk plant has the lowest production costs. This is due pri.msrily to the exceptionally low coat of the iron ore which the plant is using. The ore of tb~ Magnitogorsk deposit occurs in thick seams and is mined by the open pit method. Magnitogorsk ore is about 3 times as cheap as the Krivoy Rog ore; while the agglomerate cf the Magnitogorsk ore, which the Magnitogorsk plant is utilizing principally at present, is about 2.5 times sa cheap as the Krivoy Rog agglomerate. The cost of coke used at the Magnitogorsk plant is also cheaper than the Ukrainian coke. To be sure, transportation charges for shipping Kuznetsk and Karaganda coal to Magnitogorsk are relatively high, and'in 1940 they amounted to 25 rubles per quantity of coal required for the production of one ton of pig iron. The same charges for delivery of coal to the Dnepr and Krivby Rog plants amounted to 5-7 rubles, and in the case of the Ruznetak plant imeni Stalin and the Donbass metallurgical plants which aro located close to coal deposits, coal transportation charges were only 2-3 'rubles, However, the higher transportation charges for the Kuznetsk ana Karaganda coals are compensated for by their laver production cost, which in turn lowers the cost of Kuznetsk and Karaganda coke. ~QMFI~~~~'IA~ Sanitized Copy Approved for Release 2011/09/14 :CIA-RDP80-00809A000600350148-9 Sanitized Copy Approved for Release 2011/09/14 :CIA-RDP80-00809A000600350148-9 Furthermore, Kuznetsk coal is of hi@h quality and has a lower s?lfur content than the Donets coal; hence, the quality of Kuznetsk coke is also higher and its ex- penditure per ton of steel is lower in the eastern metallurgical plants than in the Ukraine. High-grade ore and coke require smaller amounts of flux_ than do low-grade ore and coke. Furthermore, Magnitogorsk has the lowest production cost of lime- stone in the Soviet Union. Savings in the cost of are, coke, and fluxes, together with the smaller quantities required, more tbAn compensate for the higher transportation charges. incidental to she shipment of coal to the Magnitogorsk plant. Raw material ex- penditure per ton of pig iron at Matnitogorsk is 1.5 times lower than in Ukrain- ian plants. Furthermore, owing to superior tecrmology, large-scale units, and high labor productivity, the cost of pig iron reduction at the.Magnitorsk plant is ronsi?~rably lower than in the Ukrainian plants, Even in the new metallur- gical plants r_~onstructe3 in the Ukraine during the Soviet period, the cost of pig-iron reduction is almost twice as high as in the eastern plants.? The cost of pig iron at the Kuznetsk plant -- another metallurgical giant of the Eastern USSR -- is higher than at the Magnitogorsk plant, but is lower t~'.-an in the Ukrainian plants. This is to be explained by the following circum- stances. The smelting of one ton of pig iron requires more iron ore than coal (approximately 1.1-1.2 tons of coal but not less than 2 tone of ore). Therefore, all other things being equal, traasportation charges for shipping iron ore to a metallurgical plant will always be higher than for shipping coal. Before the war, the Kuznetsk plant used Magnitogorsk iron ore almost exclusiveljr, and in 1940, far example, transportation costs per quantity of iron ore needed to pro- duce one ton of pig iron amounted to 65 rubles. On the other hand, transpor- tatjon casts of Kuznetsk coal needed to produce one ton of pig iron at the Mag- nitogorsk plant was only 25 rubies. ?ine iugh shipping costa of iron ors mde the Kuznetsk mixture more expensive than that of the Ukrainian plants. At present, however, the Kuznetsk plant is using iron ore mined locally at the Gornaya Shoriya deposits. But the cost of mining here is relatively high, on account of the emallnese of the deposits and the unfavorable occurrence of the ore. Furthermore,'?the Gornaya Shoriya ores, with the exception of those mined at the Tashtagol'sk deposit, require concentration. Therefore, the cost of the mixture 'at the Kuznetsk plant is even now relatively high, although the local ore'and its agglomerate are less ,expensive ths~ t'': ore shipped from Mag- nitogorsk. The high.cost of ore, however, is more than compensated for by the low cost of Kuznetsk coal. Thus, in 1940 the price per ton of Kuznetsk co!:e. amounted tar 47.8 rubles, while the Donots coke used in the Donbass plants cost 67 rubles and in the Dnepr plants 76.9 rubles. Similar price relationships pre- vail at prec~ent. The high quality and low Goat of the Kuznetsk coke, together with the low cost of 'pig iron reduction, result iu a lower coat of pig iron at the Kuznetsk plant than at plants in the Ukraine. The coat of steel is simil.ss]y subject to. the operation of the above- mentianed factors. The cost of steel is lowest at Magnitogorsk and Kuznetsk plants. 1n the Ukrainian plants the cost of steel is~higher, although not to the same extent as pig iron. This is explained by the larger proportion of iron and steel scrap used in the Ukrainian open-hearth furnaces, as compared with the ee.stern plants, and the fact that the price of scrap is lower than that of pig iron smelted in Ukrainian plants. -5- corr~marrrznz. ^ Sanitized Copy Approved for Release 2011/09/14 :CIA-RDP80-00809A000600350148-9