STANDARD MAKES OF BABBITT METALS USED IN THE USSR

Document Type: 
Collection: 
Document Number (FOIA) /ESDN (CREST): 
CIA-RDP82-00047R000300480010-4
Release Decision: 
RIPPUB
Original Classification: 
S
Document Page Count: 
3
Document Creation Date: 
December 23, 2016
Document Release Date: 
April 17, 2013
Sequence Number: 
10
Case Number: 
Publication Date: 
October 27, 1953
Content Type: 
REPORT
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PDF icon CIA-RDP82-00047R000300480010-4.pdf207.31 KB
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iK Declassified in Part - Sanitized Copy Approved for Release @ 50-Yr 2014/11/04: CIA-RDP82-00047R000300480010-4 - , CLASSIFICATION SECRET - CENTRAL INTELLIGENCE AGENCY INFORMATION REPORT COUNTRY USSR DATE DIS October 53 SUBJECT Standard Makes of Babbitt Metals Used in. the USSR NO. OF PAGES .5 PLACE ACQUIRED DATE ACQUIRED BY SOURCE DATE OF INFO . THIS 000UMIHT CONTAINS INFORMATION 0771071114 TOO WATI0NA 0171001 Of THt UNITIO KKKKKK WITHIN THt MtANINS OF TITLI Igo StCTIONS 793 AND 794, OF TNt U.S, 0001, AS *IMMO. ITS KKKKK MISSION OR RtYt. LATION OF ITS CONTRICIS TO OR SIORIPT SY AN IINAUTHORIllt PRISON IS PRONISITtO SY LAW, THt RRRRRR NOTION OF TNIS 70/14 IS P1011111700. NO: OF ENCLS. (LISTED BELOW) 50X1 50X1 SUPPLEMENT TO REPORT NO. 50X1 50X1 THIS IS UNEVALUATED INFORMATION SOURCE 50X1 1. In the rchant and River Fleet of the USSR uses are found for all makes of babbitt metal. In Diesel operating practice during the last few years a method of lining the bearings with two grades of babbitt metal was introduced. In practice this method consists of lining the sides of the Diesel bearings with,a cheaper gradeof babbitt because the sides of the bearings play almost no part in operation. 2. 14 practice this method was not successful compared with the ordinary methods of lining bearings. The lining of bearings with babbitt of two grades did not become possible until the ordinary lining was replaced by a fused surf aoe of babbitt by means of an autogenous or some other welding torch. The basic method for the autogenous lining of bearing With two makes of babbitt is as follows; First of all, the old babbitt is melted off the bearing, after which it is helpful to plate the bushing with tin in the same place to prevent the oxidation of its surface. Then the bushing is put on a welding bench and is heated through from the inede by the intense flame of an autogenous welding torch to a temperature 200 - 2500 0 (pre-heating may be done in a hearth). The section, to be fused, of the inner surface of the bushing is put in a,horizontal position and steel blocks covered with a layer of sheet asbestos are Pressed up against both ends of the bushing to prevent the babbitt metal from running off. The autogenous torch again heats up the place for the fusinn and fuses onto it babbitt from rods of babbitt, about 10 x 10 mm in cross section. 3. Usually the babbitt is fused on in rows (beads) and if there is a simple arrange- ment for turning the bushing, it is possible to menage!rwithout help. sag Limn. PAGE FOR SLOAN:Tit. /API etPOES_ ORR -Ev CLASSIFICATION SECRET/SECURITY INFORMATION DISTRIBUTION Declassified in Part - Sanitized Copy Approved for Release @ 50-Yr 2014/11/04 : CIA-RDP82-00047R000300480010-4 Declassified in Part - Sanitized Copy Approved for Release @ 50-Yr 2014/11/04: CIA-RDP82-00047R000300480010-4 SECRET/SECURITY INFORMATION -2 - 50X1 4. In order to determine the thickness of the layer, an iron template cut out of sheet iron is used. By this means it is possible in one shift to babbitt up to 10 bushings for a shaft of 250 mm diameters 5. While fusing the babbitt metal, the torch flane need not be intense. It is help- ful to run the same rod of babbitt metal along the surface of the bushing at the places where for some reason or another the babbitt is not adhering, and sometimes it is necessary to use hYdrochloric acid. 6. It'ahould be bort'it mind that the use of too thick rods of babbitt, the fusing of which requires the torch flans to be intensified, results in the burning out and ruining of the babbitt. This can easily be noticed from the appearande of blackness. 7. It is quite immaterial with what grade of babbitt metal the fusing is begun; the only important thing is to keep the different grades of rods strictly separated. , . 8. This mathodof lining bearings can also be used for larger parts, for example, croaehead shawl or crankpin bearings. In these oases thorough heating of the parts is.not.required; only the surface Which is to be fused with the babbitt natal is heated, 9. Repair of bearing! with. =asked linings cannot be carried out by this method's: In , thie case the, babbitt matalie poorly bound to the body of the bearing,,, Ueuilly in such inetinoes the rack in the bearing will. reappear in the old place,. , 10. The method of lining beiringsuph, two grades, of babbitt metal has become widespread in USSR'asan. economically, prOfitable method, in view. of the fact that babbitt metala hal in4p. oollgorYr of materials in ariticallvehort , , , , . Supply. 11 ps:!following standard makes, of, hahbitt metals, are used in the ,ITSSR.s.�. (A) Tin babbitt'l 83 Ch�ical compoeitiona 03) autimony 10 *Per 546 tin 82 r 2% 6.$ % 84 % Melting point,240 7 3569 C Pouring teimperature 480' C Specific gravit04,3 Tinrleadhabbitt B 16 Chemical composition: antimony 15 - 17 % copper 2.75 - 3.25 % lead 64 - 66 % tin, 15% Malting ,point 240 4350 C Pouring temperature 4800 C Specific gravity 9.3 SECRET/SECURITY INFORMATION Declassified in Part - Sanitized Copy Approved for Release @ 50-Yr 2014/11/04: CIA-RDP82-00047R000300480010-4 Declassified in Part - Sanitized Copy Approved for Release @ 50-Yr 2014/11/04: CIA-RDP82-00047R000300480010-4 SECRET/SECURITY INFORMATION (C) Tin*-lead babbitt - B 10. CheMical �cpmpos444tcx anitimony' coPPFr lead. -71., 73 %.. tin . .9.5 - 10.5 % 146.144g.p9int 240- 435� O.. Poing temperatu4.4'485� C .Specific gravity 9.7 (D) Lead babbitt- B S Chemical compositions antimony' 16 - 18 % copper 1.25 - 1.75 % lead ,80,5 - 82.5 % NeAing point 240 - 410 C , .pouring temper4vrz 465?:9'' Specific gravity 10,1 (E) Calcium babbitt BK 1 Chemical composition: lead 97.9 - 98.4 % calcium. 0.8- 1.1 % sodium 0.75 - 1.0 % NeltiAg point 320 C Pouring temperatUi4 500� C Specific gravity 10.5 Arsenic- cadmiumbabbitt BNK Chemical compositiCns (F) - 3 - antimony 00PPer tin - 11 1,5 11 - 11.5 % 7 2.0 % -:12 % Nelting point 25.:*: 350P C Pouring temperature, 4000C 50X1 Specific gravity 9.6 The alloys from (A) through (D) (OST/KTP :People's Commissariat of Heavy industri7 2721) have been standardized, Alloy (E) replaces alloy (D) and alloy (F) replaces alloy (A). LIBRARY SUBJP:CT & AREA COMP 2/74/. 44.h /V 3i7N, /r /iv 5/ 73.2 - end - Declassified in Part - Sanitized Copy Approved for Release @ 50-Yr 2014/11/04: CIA-RDP82-00047R000300480010-4