FEASIBILITY STUDY THROTTLEABLE LIQUID BIPROPELLANT ROCKET ENGINE

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CIA-RDP89B00709R000400840007-6
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RIPPUB
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K
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37
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December 22, 2016
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January 11, 2011
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7
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Publication Date: 
March 20, 1959
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REPORT
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STAT Sanitized Copy Approved for Release 2011/01/11: CIA-RDP89B00709R000400840007-6 Report X-394 Copy No. 1 FEASIBILITY STUDY THROTTLEABLE LIQUID BIPROPELLANT ROCKET ENGINE 20 March 1959 HUGHES TOOL COMPANY--AIRCRAFT DIVISION Culver City, California Sanitized Copy Approved for Release 2011/01/11: CIA-RDP89B00709R000400840007-6 STAT Sanitized Copy Approved for Release 2011/01/11: CIA-RDP89B00709R000400840007-6 Report X-394 Sanitized Copy Approved for Release 2011/01/11: CIA-RDP89B00709R000400840007-6 Frontispiece. ii Sanitized Copy Approved for Release 2011/01/11: CIA-RDP89B00709R000400840007-6 Report X-394 TABLE OF CONTENTS Page SUMMARY 1 I. INTRODUCTION 2 II. PRELIMINARY DESIGN OF ENGINE 4 A. PROPELLANT SPECIFICATION 4 B. THRUST CONTROLLABILITY 5 C. BURNING DURATION 6 D. DEVELOPMENT PERIOD 6 E. EXHAUST EMISSIVITY 7 F. PERFORMANCE OF PRELIMINARY DESIGN ENGINE 8 III. INFRARED DETECTION OF EXHAUST FLAMES 12 IV. EXPERIMENTAL ROCKET ENGINE STATIC FIRINGS 25 BIBLIOGRAPHY 33 Figure LIST OF ILLUSTRATIONS Page Frontispiece. Static Firing of Model 315 Test Engine on RFNA and N2H4 11 1 Throttleable Liquid Rocket Engine, R19 9 2 Design Specifications, R19A and R19B 10 3 Vehicle Performance With R19 Rocket Engine 11 4 Model 315 Propellant Evaluation Engine 26 5 Model 315 Thrust Stand 27 6 Model 315 Feed System 28 7 Rocket Exhaust Emissivity Test Setup 29 8 Summary of RFNA-N2H4 Static Test Firings in Model 315 Rocket Engine 30 9 Effect of RA-N2H4 Exhaust Flame on Standard Source Adsorption Profile 32 111 Sanitized Copy Approved for Release 2011/01/11: CIA-RDP89B00709R000400840007-6 r r-) Sanitized Copy Approved for Release 2011/01/11: CIA-RDP89B00709R000400840007-6 Report X-394 SUMMARY The feasibility of a throttleable liquid bipropellant rocket engine suitable for a long range manned vehicle was investigated. Results of the stuoily indicate that such an engine is indeed within the present state of the art and could be developed to qualification status in a two-year period. The detection of such an engine by present ground based IR systems would be extremely difficult, if not impossible. The experimental phase of this program, in which several of the capabilities of this type of engine were to have been demonstrated was terminated after an accumulated five minutes of firing time on the test engine. This termina- tion WAS necessitated by the limitations on program time and funds. Sanitized Copy Approved for Release 2011/01/11: CIA-RDP89B00709R000400840007-6 1 Sanitized Copy Approved for Release 2011/01/11: CIA-RDP89B00709R000400840007-6 Report X-394 I. INTRODUCTION From a vehicle standpoint, the choice of a propulsion system depends upon its performance, reliability, availability, and cost. It is the purpose of this study to establish the status of these factors for a liquid bipropellant rocket engine, so that a vehicle designed around such an engine can be compared with vehicles designed around other types of engines, specifically, airbreathers. The vehicle comparison is beyond the scope of this study, but in general the basis for vehicle performance comparisons is range. In this regard, rocket-. powered vehicles are at a disadvantage in travel through that part of the atmosphere that can support combustion. In the vehicle comparison at hand, however, the'performance criterion isnot solely range -- there is also an implied requirement for escape from detection. Here, the rocket-powered vehicle is at an advantage in comparison with an airbreather. This is so because the very parameter that a vehicle seeks to maximize to escape detection, namely, altitude, is that which imposes detection compromises in the case of an airbreathing engine. Thus, the Mach 3 or faster airbreathers capable of operation at altitudes over 100,000 feet must resort to use of pyrophoric fuels to sustain combustion. The exhaust products of such fuels, bearing as they do solid constituents in relatively large amounts, can serve as rather efficient energy radiators in the IN spectrum. This condition is not necessarily so for a liquid rocket engine, inasmuch as its fuel constituent is not compromised by the necessity of combustion in thin air. Thus, rocket propellants can be tailored for minimum exhaust emissivity, and as a result a rocket-powered vehicle could enjoy a performance 2 Sanitized Copy Approved for Release 2011/01/11: CIA-RDP89B00709R000400840007-6 r' Sanitized Copy Approved for Release 2011/01/11: CIA-RDP89B00709R000400840007-6 Report X-394 advantage over a vehicle powered by an airbreathing engine. This situation depends, of course, on the importance of the detection requirement, an evaluation that is, as previously stated, beyond the scope of this study. Sanitized Copy Approved for Release 2011/01/11: CIA-RDP89B00709R000400840007-6 3 Sanitized Copy Approved for Release 2011/01/11: CIA-RDP89B00709R000400840007-6 Report X-394 II. PRELIMINARY DESIGN OF ENGINE The following criteria were set up as basic requirements for the liquid rocket engine in this feasibility study: A. Storable, high performance propellants B. Thrust controllability throughout a large turn-down range C. Long burning duration D. Capability of development in two-year time period from present r' E. Nonemissivity of exhaust products. These requirements in toto define an engine that is, at present, nonexistent. However, as will be discussed, this nonexistence is at present the result of lack of stated need rather than of fundamental developmental L- problems. Individually, each of these requirements has been satisfied in various operational or developmental engines. Since none of these requirements are mutnAlly exclusive, it is definitely within the state of the art to design a liquid rocket engine satisfying each and all of these requirements. A. PECTILLANT SPECIFICATION L_ The storability requirement rules out cryogenic propellants and restricts the choice of liquid propellant oxidizers to two oxidizers: nitric acid and r nitrogen tetroxide. In the performance study of the subject system that follows, nitric acid was selected over nitrogen tetroxide on the basis of greater development background and superior characteristics as a coolant. However, nitrogen tetroxide is becoming increasingly acceptable as a storable oxidizer, L- and actually is somewhat superior on a performance basis. The performance study thus reflects a certain degree of conservatism as regards range as a result of the use of nitric acid performance rather than nitrogen tetroxide (about 5 percent). Sanitized Copy Approved for Release 2011/01/11: CIA-RDP89B00709R000400840007-6 Sanitized Copy Approved for Release 2011/01/11: CIA-RDP89B00709R000400840007-6 Report X-394 The choice of storable fuels is more extensive, but the restrictive requirements in this regard relate to hypergolicity and emissivity of exhaust products. Since it is considered that the advantage of bypergolicity in safe and reliable engine operation outweighs the hazards associated with tankage integrity, bypergolicity of propellants has been set out as a further requirement. This decision rules out hydrocarbon fuels and focuses attention on the bydrazine family. Considerable development background exists on both RFNA-N2H4 and RFNA-UDMH systems, and there is little to choose between them on a performance basis. However, considerations of exhaust emissivity may favor the choice of N2H4 over the more easily handled UDMH. B. THRUST CONTROLLABILITY This requirement is probably the one creating the most problems from an engineering standpoint. The developmental effort required for a controllable thrust rocket engine has in the past motivated system designers to accept compro- mise solutions involving multiple chambers, or preprogrammed boost-sustain thrust patterns. For the subject application, however, in which thrust must be capable of matching drag throughout a relatively long period during which vehicle mass is constantly decreasing, the aforementioned design compromises are not acceptable. A truly modulating thrust control is now required. Fortunately such an engine presents no fundamental problems incapable of solutionl. The main design com- promise occurs in optimizing the feed system pressure drop-cooling flow rela- tionship for the extremes of the thrust range. That is, the combustion chamber 1 The Naval Ordnance Test Station, Inyokern reports such an engine in development. 5 Sanitized Copy Approved for Release 2011/01/11: CIA-RDP89B00709R000400840007-6 Sanitized Copy Approved for Release 2011/01/11: CIA-RDP89B00709R000400840007-6 Report X-394 coolant passages must be small enough to create coolant velocities sufficient to maintain safe wall temperatures at the low thrust flow rates, and yet be large enough to allow acceptable pressure drops at the high thrust flow rates. C. BURNING DURATION The subject vehicle trajectory requires burning durations of approximately 25 minutes. This requirement, as well as that of (B) above, represents an exten- sion to the present state of the art. It is an extension, however, only in that no requirement of this duration has heretofore existed. An increase in burning duration in itself represents no fundamental difficulty, inasmuch as present day regeneratively cooled thrust chambers operate in thermal equilibrium. Their burning duration is limited solely by their available propellant supply. D. DEVELOPMENT PERIOD Restricting the development period to two years defines the propellant choice more than it affects the hardware design. The hardware design itself appears to be within the state of the art; at least, no hardware compromises are envisaged because of the development period restriction. On the other hand, performance increases, which are theoretically available if laboratory type propellants were considered, are excluded by this requirement. Specifically, storable high density halogen oxidizers appear to show promise for this applica- tion -- promise that could be realized operationally in a few years if investiga- tive and evaluative work were begun now. However, since propellant development normally requires long lead times, the performance characteristics of the engine have been limited to those available today. 6 Sanitized Copy Approved for Release 2011/01/11: CIA-RDP89B00709R000400840007-6 Sanitized Copy Approved for Release 2011/01/11: CIA-RDP89B00709R000400840007-6 F Report X-394 f L_ r 1' '1 E. EXHAUST EMISSIVITY Operational systems in the past have used carbon bearing fuels, which, when used with either acid or LOX, give rise to long tail-plumes containing incandescent carbon particles. The emissivity of the incandescent carbon particles, being close to that of black boolly radiation, is 10,000 times greater at 6,0000 K than the emissivity of the gaseous products of combustion. The inference in such a comparative figure is that there should be no carbon atoms (or at least no atoms producing solid particles in the exhaust) in the pro- pellant system, in order to minize IR radiant energy. Thus, from an emissivity standpoint, propellants could be qualitatively rated in the following order (high intensity to low intensity): (1) Propellants containing light metals (2) Propellants containing chlorides (3) Propellants containing carbon (4) Propellants yielding exhaust molecules containing only N2and H20 (RFNA-N2H4). From the point of view of the possibility of detecting the exhaust emission, much depends on the location of the detector. Projects to achieve very sensitive IR detectors are now current for space environments. That is, the detectors must be in space as well as the IR source, and, if so, detection as far as 1,000 miles out is hoped for. This subject is dealt with in more detail in Section III. However, it can be stated here that for ground-located IR detectors the IR radiation from gaseous molecules in space is attenuated by the earth's atmosphere to such an extent that it would seem impossible to locate a high-altitude source of the subject magnitude. Sanitized Copy Approved for Release 2011/01/11: CIA-RDP89B00709R000400840007-6 7 Sanitized Copy Approved for Release 2011/01/11: CIA-RDP89B00709R000400840007-6 Report X-394 F. PERFORMANCE OF PRELIMINARY DESIGN ENGINE The foregoing has summarized the effect of the vehicle requirements on the powerplant. These requirements have been taken into consideration in the determination of design specifications for an applicable engine. The general geometry and essential features of such an engine are shown in Figure 1. Design specifications for two such engines whose turn-down ratios (4:1 and 2 1/2:1) span the area of interest are shown in Figure 2. It can be noted that their performance is essentially the same, although certainly the attainment of the lesser turn-down ratio would constitute a simpler development problem. For evaluation of this engine's performance in a vehicle, Figure 3 is presented. Here, duration of powered flight is shown as a function of vehicle mass ratio and vehicle L/D for propellant Isp's of 275 and 300 seconds. For the sake of illustration, a range scale is superimposed on the time scale, in which the equivalence is based on a vehicle velocity of Mach 4. (In any particular vehicle there is, of course, a functional relationship between L/D and vehicle velocity, and therefore to preserve the generality of the graph a family of range scales should be envisaged.) It should be appreciated also that the vehicle range denoted by this range scale is solely that of the powered portion of the flight. The full flight profile would include the glide phase, which extends range considerably at the altitudes and flight speeds of interest. Sanitized Copy Approved for Release 2011/01/11: CIA-RDP89B00709R000400840007-6 8 Throttleable Liquid Rocket \O Sanitized Copy Approved for Release 2011/01/11: CIA-RDP89B00709R000400840007-6 0 to$ 4\4 kA%k, Vv, !A uomtl,,, kt ")40W k ?A%(yNk WKO k?-? k Sanitized Copy Approved for Release 2011/01/11: CIA-RDP89B00709R000400840007-6 16C-x wodau ? r1,1 r - THRUST CHAMBER THRUST AT DESIGN ALTITUDE CHAMBER PRESSURE THRUST CHAMBER COOLING PROPELLANTS MIXTURE RATIO INJECTOR HEAD NOZZLE THROAT AREA NOZZLE AREA RATIO CHARACTERISTIC LENGTH L* TYPE OF IGNITION CONTROLLABILITY TURBOPUMP GAS GENERATOR CONTROL GAS FLOW TURBINE INLET PRESSURE TURBINE RPM PUMP FLOW RFNA UDMH PUMP DISCHARGE PRESSURE PUMP INLET PRESSURE POWER REQUIRED PERFORMANCE AT ALTITUDE Isp (ROCKET CHAMBER) Isp (GAS GENERATOR) Isp (EFFECTIVE) WEIGHTS THRUST CHAMBER TURBOPUMP TOTAL ENGINE SPACE ENVELOPE LENGTH DIAMETER DESIGN SPECIFICATIONS R1 9A (4:1 THRUST TURNDOWN) 1250 - 5000 LB 300 - 1200 PSIA REGENERATIVE (RFNA) RFNA - UDMH 2.6:1 VARIABLE AREA 3.0 SQ IN. 25:1 75 IN. HYPERGOLIC PROPELLANTS THROTTLEABLE, 1250 - 5000 LB 'VARIABLE AREA INJECTOR WARIABLE AREA NOZZLE 0.06 - 0.87 LB/SEC 500 PSI 12,500 - 25,000 RPM 3.25 - 13.0 LB/SEC 1.25 - 5.Q LB/SEC 400 - 1450 PSI 20 - 50 PSI 10 - 145 HP 278 SEC 150 SEC 265 - 274 SEC 100 LB 100 LB 200 LB 48 IN. 18 IN. R1 9B (2.5:1 THRUST TURNDOWN) 1000 - 2500 LB 210 - 525 PSIA REGENERATIVE (RFNA) RFNA - UDMH 2.6:1 VARIABLE AREA 2.85 SQ IN. 25:1 75 IN. HYPERGOLIC PROPELLANTS THROTTLEABLE, 1000 - 2500 LB _rVARIABLE AREA INJECTOR \VARIABLE AREA NOZZLE 0.04 - 0.22 LB/SEC 500 PSI 12,500 - 18,700 RPM 2.6 - 6.5 LB/SEC 1.0 - 2.5 LB/SEC 300 - 675 PSI 20 - 40 PSI 6-34 HP 278, SEC 150 SEC 271 - 275 SEC 60 LB 60 LB 120 LB 48 IN. 18 IN. Figure 2. Desiga Specifications, R19A and R19B 9-L000178001700n160L00868dCl-V10 Sanitized Copy Approved for Release 2011/01/11: CIA-RDP89B00709R000400840007-6 Report X-3914 tr? ? ? ? ? ? ? ? ? ? ? \ ? \ ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? \ ? ? \ ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ?\ \ ? \ ? \ % ? ? ? ? ? ? ? ? ? i ? ? ? ? ? ? ? ? \ ? ? ? ? / ? ? ? ? ? I ? ? ? ? ? ? ? ?\ \ ? ? ? I I I I ? ? ? I I I tIR A A' A' co-pq.wa sew ? /1,1 CO CV CV c?i c0 CO Csj 1500 1600 1700 Sanitized Copy Approved for Release 2011/01/11: CIA-RDP89B00709R000400840007-6 Sanitized Copy Approved for Release 2011/01/11: CIA-RDP89B00709R000400840007-6 Report X-394 III,. INFRARED DETECTION OF EXHAUST FLAMES EXhaust flames containing incandescent carbon radiate with nearly black booty emissivity. The hot exhaust gases containing associated radicals such as OH radiate considerably upon reassociation of these gases into their parent molecules. Some polar molecules such as CO2 and H20 radiate discreetly in the IR region. (The strong 002 and H20 bands are at 4.25 microns and 3.0 microns respectively.) The polar molecules have lower emissivities than do carbon par- ticles and, since they do not radiate in a continuum, their total intensity is less than that of a black body radiating at the same temperature. The present state of the art shows the development of infrared detection devices that will seek out exhaust jets from a distance of several miles in the rarified atmosphere above the earth. At the present time, the most sensitive of these instruments can detect total intensities in the order of 10-11 to 10-12 watts/cm2. However, infrared detection instrumentation research toward improving this range is now under wgy in several places. These research centers are working on outer atmosphere infrared-sensitive devices (selenium sulfide cells, and so forth) that will detect discreet radiation from 002 and H20 at distances in excess of 100 miles. The detection of discreet radiation through atmosphere containing water vapor and carbon dioxide is quite difficult, since these molecules in the air absorb this radiation and allow very little to pass through to the detector. However, the effect of pressure broadening of the discreet bands has helped in the problem of infrared detection in the atmosphere. An example might be given to show the radiation intensity of a flame at a temperature of 2000? F, one foot in diameter, radiating in a vacuum at a distance of 100 miles. The intensity 12 Sanitized Copy Approved for Release 2011/01/11: CIA-RDP89B00709R000400840007-6 r 1 r r Sanitized Copy Approved for Release 2011/01/11: CIA-RDP89B00709R000400840007-6 Report X-394 would be approximately 10-12 watts. This approaches the maximum limits of present day sensitivity and would be considerably less in transmission through the atmosphere. The infrared spectra may be generally considered to arise from the vibra- tional and rotational energies of a molecule. Vibrations in a molecule arise from a motion of the atoms along a line common to both in harmonic motion, or, in some cases, anharmonic oscillation. The vibrational energy, including its inter- action with electronic energy, is found in the spectral region from 1 to 20 P Rotational spectra arise from the rotation of the whole molecule about the center of gravity of the molecular structure. The energy levels of the rotational aspects of infrared spectra are weak and are found in regions beyond 20 P and may extend and be detected as far as 600 P, according to most recent work. For the purposes of infrared detection of exhaust flames it is only the vibrational energy levels that are important. For molecules possessing dipole moments absorption of energy mgy occur if the incident energy corresponds to the frequendy of mechanical vibration. On the other hand, emission of radiant energy may occur if there is a transition in the quantum level from a higher to a lower plane. Absorption of energy will occur when there is excitation from a lower to a higher quantum level. The following equations define the interrelationship of wave length (X), wave number MI frequency (10, and speed of light (c): 1 - = The problem of employing linear units of frequency or linear units of wave langth has not been settled as yet and the above relationship provides a means of interconversion between units. As may be seen, the frequency divided Sanitized Copy Approved for Release 2011/01/11: CIA-RDP89B00709R000400840007-6 13 L_; Sanitized Copy Approved for Release 2011/01/11: CIA-RDP89B00709R000400840007-6 Report X-394 by the speed of light will give the reciprocal centimeter or wave number. The range may cover 10,000 wave numbers (1 micron) to 10 wave numbers (1000 microns). As it was previously stated, absorption of energy raises the molecule to an excited state and when the molecule returns to the ground state it re-emits the absorbed energy. The absorption or radiation of energy is characteristic of the atomic moieties undergoing vibration and will occur at definite wave lengths. However, there may be broadening of the spectrum of a characteristic vibration for gases by the so-called pressure broadening or collision broadening effect. In these cases there are statistical frequency perturbations caused by the presence of extraneous atoms, through the medium of van der Waal forces and phase perturbations produced by collisions. Schematically the problem is described by assuming a time during which there is a constant frequency of radiation with no perturbation and then assuming a time constant for perturba- tions creating phase changes. The effect of pressure broadening is of consider- able importance in infrared detection of the exhaust of missiles. For CO2 the 4.25 P band is shifted to 4.1 P. to 4.5 P. The effect of broadening apparently is sufficient for the radiation to get through atmospheric water vapor, which possesses various absorption bands at 2.5 4, 3.0 P5 and 5.0 to 7.0 P. There is also a Doppler displacement of wave length that is character- istic of a source of radiation that moves with speeds of significance in com- parison to the speed of light. This is a quadratic Doppler effect and the change in wave length with velocity of source may be described as follows: u2 = 10( .! cos e+-z-- 2:2) where: 9= angle of observation, V = velocity of source, c = speed of light.. SanitizedCopy Approved for Release 2011/01/11: CIA-RDP89B00709R000400840007-6 14 f Sanitized Copy Approved for Release 2011/01/11 : CIA-RDP89B00709R000400840007-6 Report X-394 For ordinary speeds, however, the Doppler shift is linear with velocity. The Doppler shift mgy be significant in detection of CO2 in exhaust gases of a rocket engine. Radiant heat may be considered as a stream of energy from a radiating body traveling with the same velocity as the speed of light, or 3 x 1010 cm-sec-1 (186,000 mi-sec-1). The radiant energy is stopped only when it comes in contact with a solid, liquid, or gaseous body, being either absorbed or reflected. The radiant energy from a point source or a spherical body spreads out equally in all directions, following the simple geometrical law that states that the areas of similar solids increase as the square of their linear dimensions. Thus the intensity of radiation or the amount of energy that passes each second through a plane of unit area perpendicular to the plane of flow, varies inversely as the square of the distance from the radiating source. The ability to radiate heat is called emissive power and is a function of the temperature of a radiating body and its nature, especially that of the sur- face. It is mathematically equivalent to the total energy emitted per second per square centimeter of radiation body. The ratio between the emissive power of a given surface and that of a perfect radiator or black body is called the emissivity of that surface. The emissive power of a black body is 100 percent, or 1, so that the emissivity or the ratio of emissive power of any radiating surface to that of a black body radiation must necessarily be less than 1. El = emissive power of body e = -- E = emissive power of black body Sanitized Copy Approved for Release 2011/01/11: CIA-RDP89B00709R000400840007-6 3.5 ' Sanitized Copy Approved for Release 2011/01/11: CIA-RDP89B00709R000400840007-6 Report X-394 Stefan formulated a law which states that the total rate of radiation emitted by a unit area of a black body is proportional to the fourth power of its absolute temperature: Q = 04144 a = constant equal to 5.77 x 10-5 erg-sec-1 cm2-degree Q = ergs.sec-1.cm-2 radiated T = absolute temperature. For bodies that are not perfect radiators the emissivity enters into the relationship that depends upon the nature of the radiating body and its surface, but for gases the emissivity is not even constant. Thus, the formula now becomes: = eaT4 where 'e = emissivity. For a hot gas that is in thermal equilibrium the emitted radiation at any given wave length is less than the emissive power of a black body at the same temperature. However, for exhaust flames of a rocket engine equilibrium condi- tions are not in evidence. Discontinuous radiation of exhaust flames of a rocket are expected to occur and the characteristic radiation spectrum of 002 will be evident. Although the emissivities of gases at laboratory conditions are optically thin and deviate considerably from black body radiation, rocket exhaust gases may approach the black body emission conditions. The emissivity of a hot gas is a function of the wave length of the emitted radiation and therefore will have a series of values according to the wave length of emission. Another term is sometimes introduced, namely, the engineering emissivity, which is the total of the partial emissivities at the various wave lengths. Sanitized Copy Approved for Release 2011/01/11: CIA-RDP89B00709R000400840007-6 16 Sanitized Copy Approved for Release 2011/01/11: CIA-RDP89B00709R000400840007-6 Report X-394 It must be recalled that it was stated that the emissivity of a gas is not constant. It depends upon the optical density of a gas in addition to the temperature. The optical density may be defined as the product of the partial pressure of the gas in atmospheres or centimeters of mercury and the geometric length expressed in linear measure such as cm or feet. Some data concerning emissivities of CO2 are shown below as a function of optical density at a tempera- ture of 600? K and a wave number 2349 cm-1. pl pl Emissivity cm-atmos ft-atmos Total 0.1 0.0033 0.019 0.5 0.033 o.o4o 1.0 0.033 o.o4o 5.0 0.164 0.057 15 0.492 0.062 50 1.64 0.063 100 3.28 0.065 200 6.56 0.067 p = partial pressure 1 = depth Broadly speaking it may be said that the emissivity of a gas is decreased as the temperature or pressure is decreased. However, there is a limiting emissivity that is characteristic of a gaseous radiation at any temperature and optical density. For example, the limiting emissivity of 002 at 300? K is 0.4 and will increase very slowlo, even with high values of pl (optical density). The shape of the curve may be seen, on the following page, for emissivity values of H2 at 12,000? K and P of 20 atmospheres. Sanitized Copy Approved for Release 2011/01/11: CIA-RDP89B00709R000400840007-6 17 Sanitized Copy Approved for Release 2011/01/11: CIA-RDP89B00709R000400840007-6 Report X-394 1.00 - O. 90 _ 0.80 _ 0.70 0.60 - :5 cn .d 0.4?- 0 0.30 - 0.20 0.10 10 20 30 40 5o 60 70 80 90 loo 110 120 130 140 150 160 170 180 190 pl (cm) The limiting emissivity of CO as a function of temperature may be seen in the following graph. 200 600 1000 1400 1800 2200 2600 3000 3200 T ?K eo = emissivity of the first overtone ef = emissivity of the first fundamental. 18 Sanitized Copy Approved for Release 2011/01/11: CIA-RDP89B00709R000400840007-6 Sanitized Copy Approved for Release 2011/01/11: CIA-RDP89B00709R000400840007-6 Report X-394 Emissivity data are also given by Lester Lees for air in equilibrium as a function of density and temperature. Rowever, the data are based on samples of optically thin slabs. ?1 8.Ma Temperature ?K Density (Relative to sea level air) lo-4 to 10-3 14,000 0.10 to 1.0 10-4 to 10-2'5 5,000 0.04 to 1.0 10-4 to 10-2 6,000 0.008 to 1.0 10-4 to l0-1?5 7,000 0.001 to 1.0 10-4 to 10-1'2 8,000 0.001 to 1.0 10-4 to 10-1 12,000 0.001 to 0.11 In addition, the emissivity of atomic hydrogen is shown below as a function of temperature and pressure at 1 = 50 cm. P atmos 8400? K 9200? K 11,300? K12,000? K ?..?. ? 10 0.014 0.037 0.26 0.48 20 0.030 0.071 0.35 0.66 40 0.063 0.114 0.57 0.83 70 0.11 0.24 0.74 0.92 loo 0.15 0.32 0.82 0.96 150 0.22 0.44 0.89 200 0.30 0.54 19 Sanitized Copy Approved for Release 2011/01/11: CIA-RDP89B00709R000400840007-6 Sanitized Copy Approved for Release 2011/01/11: CIA-RDP89B00709R000400840007-6 Report X-394 To solve the problem of the total radiant energy emitted by the exhaust plume of a rocket engine, we may employ the formula (considering radiation to take place in a vacuum): Q=eerTil" e = emissivity a = Stefan Boltzmann constant = 5.672 x 10-5 erg-cm-2.degil-sec-1 T = absolute temperature Q = ergs.sec-1.cm-2 We shall make an approximation of the emissivity of 0021 which is higher than that of GO, following the limiting emissivity of CO2 given by Penner at 300? K as 0.4. We shall next make an approximation of the size of the radiating sphere of hot exhaust gas as two feet in diameter. The hot gas sphere is con- sidered as a stationary point source. Therefore, the formula is as follows considering the radiation from a sphere of one foot radius: e = low2 ecrri4 However, the radiation from the point source is now distributed at 100 miles r' away on the surface of the earth at an area of 4nR2. Therefore, we have 4rr2eCT4 - 4rR2 where R = distance to the missile flame source from the surface of the earth r = the radius of the emitting source. All calculations are in the cgs system and conditions are stated as follows: Flame plume: 2 feet in diameter or (2 x 30.48 cm) Flame temperature: 2000? F or 820? K Distance of flame: 100 miles or (1609.35 x 100) meters. 20 Sanitized Copy Approved for Release 2011/01/11: CIA-RDP89B00709R000400840007-6 Sanitized Copy Approved for Release 2011/01/11: CIA-RDP89B00709R000400840007-6 Thus: Report X-394 4n 24 _ reaT 4nR2 = r2eaT4 Q R2 _ (30.48 x 1)2(0.50)(5.67 x 10-5)(820)4 , 4.59 x 10-5 ergs.sec-1.cm-2 (100 x 1609.35 x 100)2 4.59 x 10-5 - 4.59 x 10-12 watts.cm-2 107 (Note: One watt is equivalent to 107 ergs.sec -1.) This energy is detectable by present day devices. The calculations have assumed a radiation in a vacuum and have ignored the significant absorption properties of the layers of water vapor in the atmosphere. In the infrared and red portions of the spectrum quantitatively the absorptions due to B20 and 02 are most evident. There is also the absorp- tion due to CO2. For example, the vibration spectrum of B20 completely obscures the solar spectrum above 24 p. and almost completely above 16 P. As it was previously stated, the pressure broadening effect on CO2 gas apparently enables the CO2 radiation spectrum to get through the atmosphere. At the present time there is disagreement in the field of high altitude detec- tion. Reliability of detection of infrared radiation at 100 miles altitude is theoretically possible, as seen by the calculated intensity. However, the feasibility of detection would be greatly enhanced on an air-based platform at a height of about 40,000 feet. From the ground the reliability of detection is poor and depends upon weather conditions, including the degree of water vapor saturation. 21 Sanitized Copy Approved for Release 2011/01/11: CIA-RDP89B00709R000400840007-6 Sanitized Copy Approved for Release 2011/01/11: CIA-RDP89B00709R000400840007-6 Report X-394 From purely theoretical considerations then, it is apparent that the CO2 radiation spectra may get through to the surface of the earth, especially when the broadening effect is considered. The order of transmitted power from our theoretical radiation source was found to be 10-12 watts.cm-2. This then must be correlated with the available detectors presently in use. To date tiny crystals that change in conductivity when excited by infrared radiation are known. The signal variables in a fixed bridge circuit are fed to servo movements that guide the missile to its target. At present, the photoconductor materials available may be tabulated as follows: Crystal Wave Length (I1) Temperature 0 K Minimum Detection Power watts.cm-2 Lead sulfide 2 to 5 193 10-11 to 10-12 Lead sulfide 2 to 4.8 Uncooled 10-10 to 10-11 Lead telluride 2 to 7 90 10-10 Lead selenide 2 to 8.5 90 10-9 to 10-1? Indium antimonide 2 to 9. 5 90 10-9 to 10-9'5 Germanium (specially treated) 2 to 11 Cooled 10-9 Thermal detectors 2 10-8 It may be observed that the crystal detectors do not have the infrared total wave length response characteristic of the thermal detectors; however, their sensitivity in narrow wave lengths is somewhat greater. It is also seen that greater sensitivity of the photoconducting crystals is increased by cooling. For cooling purposes, air-borne cryostats of low weight and size are available 22 Sanitized Copy Approved for Release 2011/01/11: CIA-RDP89B00709R000400840007-6 Sanitized Copy Approved for Release 2011/01/11: CIA-RDP89B00709R000400840007-6 Report X-394 employing pressurized nitrogen, which cools upon expansion and is continually recirculated to compression from expansion. Optical techniques are also available for collecting and focusing the radiation and are similar to those employed in the visible portion of the spec- trum. However, the optical materials cannot be opaque to infrared radiation. Characteristic materials are tabulated below. TRANSMISSION PROPERTIES OF MATERIALS TO BE USED AS PRISMS OR FILTERS r Material Approximate Transmission In Percent Wave Length (P) Thickness Arsenious sulfide (A523.3) 80 0.5 to 10 2 mm ' Silver Chloride (AgC1) 80 2.0 to 20 10 mm L- rl Potassium Bromide (KBr) Sodium Chloride (NaC1) 90 90 0.5 to 27 0.4 to 15 10 mm 10 mm Linde Sapphire (A1203) 90 0.3 to 5.5 2.5 mm Lithium fluoride (LiF) 90 0.3 to 5 10 mm F Calcium Fluoride (CaF2) 90 0.3 to 9 10 mm Thallium Bromide Iodide (KRS-5) 70 0.6 to 38 2 mm Fused Silica (3102) 90 0.2 to 2.0 10 mm Optical Silicon (Si) 55 1.5 to 6.5 0.1 inch I Germanium (Ge) 50 2.0 to 16 4 mm F Some problems of detection arise in background radiation, especially that of the sun. Appropriate use of filters can block out undesirable radiation, allowing the CO2 spectra to pass. The materials used for filters are similar to those employed for optical radiation concentration. The feasibility of employment of filters is immediately evident from the consideration of trans- mitting and absorption wave lengths of the materials tabulated. Sanitized Copy Approved for Release 2011/01/11: CIA-RDP89B00709R000400840007-6 23 Sanitized Copy Approved for Release 2011/01/11: CIA-RDP89B00709R000400840007-6 Report X-39/4 The fact that the missile plume radiation may be considered as a point source against background radiation, which is diffuse and widespread, lends itself to design characteristic that uses this phenomenon to advantage. Essen- tially, alternate transmitting and opaque bars may be used in a scanning device. It is apparent that the point source will be modulated, whereas the diffuseness of the background radiation over considerable steradians will not be modulated. The problem of detection of the theoretically possible radiation available from an altitude of 100 miles can next be considered on the basis of improvement of amplification devices and processing of the signal subsequent to crystal photoconduction. There are many infrared frequency power measurement devices based on theoretical equivalence of work and heat. 214 Sanitized Copy Approved for Release 2011/01/11: CIA-RDP89B00709R000400840007-6 Sanitized Copy Approved for Release 2011/01/11: CIA-RDP89B00709R000400840007-6 Report X-394 IV. EXPERIMENTAL ROCKET EgGINE STATIC FIRINGS It was the intent in this phase of the program to demonstrate certain capabilities of liquid bipropellant rocket engines pertaining to the subject feasibility (1) (2) (3) (4) questions. The demonstrations were Long burning duration, accumulation to include: of 50 minutes firing time Start-stop-restart engine operation Performance of RFNA-N2H4 and RFNA-UDMH Comparative emissivity of exhaust flames of RFNA -N2134 (carbon-free) and RFNA-UDMH (carbonaceous). The rocket engine planned for use in these demonstrations was the Hughes Tool Company--Aircraft Division Model 315 water-cooled propellant evaluation engine, Figure 4. This engine design had originally been developed for evalua- tion of high energy monofuels in an Air Force program [Contract AF33(60D)-3671, but since its ignition system uses a 4ypergolic hydrazine slug the hardware was readily adaptable to bipropellant operation. Figures 5 and 6 are schematics of the engine thrust stand and feed system used in the static firing test setup. The emissivity measurements were obtained with a recording IR spec- trometer (Beckman Model IR-2S). This instrument measures the distortion effect produced by the radiant energy source of interest on the energy reception profile of a standard light source. In the static firing test setup the standard light source was mounted near the radiometer detector and its beam directed by means of reflecting mirrors to traverse the exhaust flame laterally before entering the detector. Figure 7 is a photograph of this test setup. Sanitized Copy Approved for Release 2011/01/11: CIA-RDP89B00709R000400840007-6 25 Sanitized Copy Approved for Release 2011/01/11: CIA-RDP89B00709R000400840007-6 Report X-394 - - - \AA AA. ZS If z 0 27 Sanitized Copy Approved for Release 2011/01/11: CIA-RDP89B00709R000400840007-6 Sanitized Copy Approved for Release 2011/01/11: CIA-RDP89B00709R000400840007-6 Report X-394 kkl ti ? 11 II II II II ii I I ii II II I II II II II kk, at?4, o Is< vIkk kl. kk, o NI Y\ 4 ) Nt a I,) fk A'kk!kIk`ki, 1 I ! : q a-X EX- I I I : ? 28 Sanitized Copy Approved for Release 2011/01/11: CIA-RDP89B00709R000400840007-6 Sanitized Copy Approved for Release 2011/01/11: CIA-RDP89B00709R000400840007-6 Report X-394 Sanitized Copy Approved for Release 2011/01/11: CIA-RDP89B00709R000400840007-6 Emissivity Test Setup 29 1 Sanitized Copy Approved for Release 2011/01/11: CIA-RDP89B00709R000400840007-6 Report X-394 The static test firings, so far as they went, were quite successful in demonstrating smooth reproducible engine operation using RFNA-N2H . The longest runs were of two minutes duration, sufficient to obtain a complete scan of the IR spectrum. A total of approximately five minutes operating time was accumu- lated on the engine using this propellant combination. The results of these runs are summarized in Figure 8. Unfortunately, however, program limitations on time and funds necessitated a termination of the static firing tests prior to operation with the RFNA-UDMH combination, so that no comparison of the relative emissivities of the two exhausts is reportable at this time. Item . Units Run Number 315-5 315-6 315-7 315-8 315-9 Injector Manifold Pressure, Pi PSIA 343 363 328 329 331 Combustion Chamber Pressure, Pc PSIA 285 286 260 273 272 Mass Flow Rate Oxidizer, co Lb/Sec 1.35 1.36 1.32 1.29 1.29 Mass Flow Rate, Fuel, (*et Lb/Sec 1.13 1.16 1.12 1.12 1.11 Mass Flow Rate, Bulk Propellant, ot Lb/Sec 2.48 2.52 2.44 2.41 2.40 Mixture Ratio, 0/F -- 1.19 1.17 1.18 1.15 1.16 Mass Flow Rate, Coolant mc Lb/Sec 5.63 5.33 5.57 6.23 6.25 Coolant Temperature Rise, AT 0 F 22.5 24.5 25.2 30.0 32.4 Total Heat Transfer, k BTU/Sec 127 130 141 187 202 Duration, t Sec 3.4 4.3 28.0 120.0 120.0 Thrust, F Lb 507 507 493 522 515 Thrust Coefficient, CF , -- 1.24 1.24 1.32 1.33 1.32 Specific Impulse, Isp Sec 204 201 204 216 214 Characteristic Velocity, O* Ft/Sec 5340 5270 5040 5260 5260 Figure 8. Summary of RFNA-N2H4 Static Test Firings in Model 315 Rocket Engine Sanitized Copy Approved for Release 2011/01/11: CIA-RDP89B00709R000400840007-6 30 Sanitized Copy Approved for Release 2011/01/11: CIA-RDP89B00709R000400840007-6 Report X-394 Figure 9 shows qualitatively the effect of the interjection of the RFNA-N H exhaust flame into the view of the spectrometer. This figure is a superimposition of two scannings of the instrument, the dotted line representing the reception of the standard beam through the atmosphere, and the heavy line the reception of the standard beam through the atmosphere and the exhaust flame. 31 Sanitized Copy Approved for Release 2011/01/11: CIA-RDP89B00709R000400840007-6 Percent Transmission 10 90 BO 70 60 50 40 30 20 I0 1 I I 1 I \ 'I% 1 \ 6 Reception Through H4 Exhaust Background Flame? / It /1 / 1 1 % s I RFNA-N2 ---- ? --Atmospheric / / / / / / 1 ? \ 1 % ? \ r I I I I 1 ?...".? % % % % % I / / / / / % 1 1 % i Operating Conditions Beckman Model on IR 25 Spectrometer 10 x gain 3 mm slit speed / / / I 1 1 1 1 1 ? 6 in./min chart 2 minute operation / / / / / / ? . / I / / /s\J / ........--,--%. N.\ ./ / / / / / ? \ \ ? S.' ?./ ...... ......-" , ....-*- 2 L12 - L311 1.84 2.56 340 418 a..O 5An 5.88 6.1 A (Wave Length in Microns) Figure 9. Effect of R1NA-N2H4 Exhaust Flame on Standard Source Adsorption Profile [ t(6C-x q..zodau r I Sanitized Copy Approved for Release 2011/01/11: CIA-RDP89B00709R000400840007-6 Report X-394 BIBLIOGRAPHY 1. Lester Lees, Space Technology, Lecture 6A (February 1958), UCLA 2. S. S. Penner, Approximate Emissivity Calculation for Polyatomic Molecules I. 002, Jour. Applied Phys. 25, 660, May 1954 3. H. Aroeste and Wm. C. Benton, Emissivity of Hydrogen Atoms at High Tempera- tures, Jour. Applied Phys. 27, 117, February 1956 4. Instrument News, Perkin Elmer Corporation, 9, 1 (Fall 1957). 5. E. A. Brande and F. C. Mhchod, Determination of Organic Structures by Physical Methods, Academic Press, Inc., New York, N. Y. (1955) 6. W. Brode, Chemical Spectroscopy, John Wiley and Sons, New York, N. Y. (1949) 7. G. P. Harrison, R. C. Lord, J. R. Loofbourow, Practical Spectroscopy, Prentice-Hall, Inc., Englewood Cliffs, N. J. (1955) 8. E. H. Kennard, Kinetic Theory of Gases, McGraw-Hill Book Co., New York, N. Y. (1938) 9. G. Herberg, Molecular Spectra and Molecular Structure, I Spectra of Diatomic Molecules, D. Van Nostrand Co., Inc., Princeton, N. J. (1957) 10. G. Herzberg, II Ingrared and Raman Spectra of Polyatomic Molecules (1956) 11. L. B. Loeb, Basic Processes of Gaseous Electronics, UCLA Press (1955) 12. P. Debye, The Dipole Moment and Chemical Structure, Blackie and Son, Ltd., London and Glasgow (1931) 13. W. Finkleburg, Conditions for Black Body Radiation of Gases, J. Optical Soc. of Am., February 1949, p. 185-186 14. S. S. Penner, Emissivity Calculations for Diatomic Gases, Jour. of Applied Mechanics, March 1951, p. 53-58 15. S. Wozowski, On the 2Til-4'2ng Bands of CO2, Part II, Phys. Reviews, September 1942, p. 270-279 Sanitized Copy Approved for Release 2011/01/11: CIA-RDP89B00709R000400840007-6 33 Sanitized Copy Approved for Release 2011/01/11: CIA-RDP89B00709R000400840007-6 Report X-394 16. H. J. Ramey, Project Squid, Heat Transfer Coefficients for Gasses - -Effect of Temperature Level and Radiation, Purdue University, 1953, T.R.Pur-24-P 17. U. S. National Bureau of Standards, Energy Transfer in Hot Gases, NBS Circular 523 (November 1957) 18. D. V. Cogate and D. S. Kothari, Flow of Energy in Thermal Transpiration for a Bose-Einstein and a Fermi-Dirac Gas, Phys. Reviews, 349-358 (March 1942) 19. R. Gordon, Emissivity of Transparent Materials, J. Am. Cer. Soc., 39, August 1956, p. 278-287 20. Infrared Emission from High Frequency Discharge in CO2, J. Ap. Physics, 28 , June 1957, 10. 737-741 21. R. E. Peck, Fagan, Plerlein, Heat Transfer Through Gases at Low Pressures, Transactions of the ASNE, April 1951, p. 281-287 22. H. Latzko, Heat Transfer in a Turbulent Liquid or Gas Stream, TM 1068, October 1944 23. Jackson, Statler, Jinkoff, Heat Transfer to Bodies Traveling at High ?Speed In Upper Atmosphere 24. Robert NhcFee, Aerojet Corporation, personal communication (1958) 25. Robert S. Neiswander, HAC, personal communication (1958) 26. Robert S. Neiswander, H&C, TM 481 (Secret) 34 Sanitized Copy Approved for Release 2011/01/11: CIA-RDP89B00709R000400840007-6