PROJECT HAZEL PROPULSION, STRUCTURAL HEATING AND PRESSURIZATION REPORT NO. ZJ-026 OCTOBER 1958

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CIA-RDP89B00709R000400810001-5
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October 1, 1958
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Declassified and Approved For Release 2012/05/31 : CIA-RDP89B00709R000400810001-5 P~UJEC H A Z E L PROPULSION, STRUCTURAL H,EATING AND PRESSURIZATION OCTOBER 1958 A DIVISION OF GENERAL DYNAMICS CORPORATION SAN WEGO, CALIF, Declassified and Approved For Release 2012/05/31 : CIA-RDP89B00709R000400810001-5 Declassified and Approved For Release 2012/05/31 : CIA-RDP89B00709R000400810001-5 C 0 N V A I R P I_ 4 zJ-026----- 4 I I1 F SF A', ,. ,n 4 1 C, r58 SAN DIEGO HAZEL TITLE 2,.,. Gtfv~Ff N4Y. PROPULSION a f' STRUCTURAL HEATING r,=_ttT Ff '' W ' a E AU1M' N 1 2 BiEN(Efi AND DATE, AWS, PRESSURIZATION STUDI$S x ITI PE SUMMARY REPC&O PA 1 E L' ? spa `3 A _ , PREPARED BY R. Ilk K. Jo son Al GROUP Thermodynamics R. K.Livett ~/ (.,v+ REFERENCE CHECKED BY W. Broshar APPROVED BYaa""" R. Nau " C. E. Chap6an ,, v ~( Chief of Thermodyri ~ , G. Nicoloff Es NO. OF DIAGRAMS 3 F. Brady Dev pment Pro e t REVISIONS Engineer NO. DATE BY CHANGE PAGE AFFECTED Declassified and Approved For Release 2012/05/31 : CIA-RDP89B00709R000400810001-5 Declassified and Approved For Release 2012/05/31 : CIA-RDP89B00709R000400810001-5 ANALYSIS PREPARED BY CHECKED BY REVISED BY CONVAIR A DIVISION OF GENERAL DYNAMICS CORPORATION I SAN DIEGO) PAGE i REPORT NO ZJ-026 MODEL HAZEL DATE 10-31-58 SECRET This document contains information affecting the national defense of the United States within the meaning of the espionage laws, Title 18, U.S.C. Sections 793 and 794. The transmittal or the revelation of its contents in any manner to an unauthorized person is prohibited by law. SECRET Declassified and Approved For Release 2012/05/31 : CIA-RDP89B00709R000400810001-5 Declassified and Approved For Release 2012/05/31 : CIA-RDP89B00709R000400810001-5 ANALYSIS CO N VA I R PAGE ii PREPARED BY A DIVISION or GENERAL DYNAMIrS CORPORATION REPORT NO. Zy-026 CHECKED BY (SAN DIEGO) MODEL j REVISED BY DATE 10-31-58 SECRET FOR= This report is presented as one of a set describing the Project "Hazel" study performed by the Convair San Diego Division of the General Dynamics Corporation. The entire set of reports, listed below,, represents Convair's fulfillment of the publica- tions obligation specified in Contract NOas-58-812 (55-100) and Amendment #1., issued lk August 1958 by the Bureau of Aeronautics. ZP 252 Summary (Brochure of Charts with Text) ZP 253 Aircraft Design ZA 282 Aerodynamics ZT 026 Propulsion,, Structure Heating,, and Pressurization SECRET FOAM I6I2411'1 Declassified and Approved For Release 2012/05/31 : CIA-RDP89B00709R000400810001-5 Declassified and Approved For Release 2012/05/31 : CIA-RDP89B00709R000400810001-5 ANALYSIS PREPARED BY CHECKED BY REVISED BY CONVAIR A DIVISION OF GENERAL DYNAMICS CORPORA tION I SAN DIEGO) SECRET TABLE 011 C LNTENT Security Notice Foreword Table of Contents List of Figures List of Tables Introduction Summary and General Conclusions Propulsion System Page Inlets Fuels Engines Performance Engine Teat & Facility Requirements Conclusions and Recommendations PAGE iii REPORT NO ZJ-026 MODEL HAZEL DATE 10-31-58 6 6 8 9 1.1 11 Structural Heating Analysis 13 Introduction 13 Summary 13 Recommendations 13 Discussion of Results 13 Fuel System Heating 13 Structural Heating 15 Structural Pressurization System 16 Introduction 16 Conclusions 16 System Requirements 16 Systems Considered 16 Proposed System 18 44 SECRET Declassified and Approved For Release 2012/05/31 : CIA-RDP89B00709R000400810001-5 Declassified and Approved For Release 2012/05/31 : CIA-RDP89B00709R000400810001-5 ANALYSIS PREPARED BY CHECKED BY REVISED BY CONVAIR A DIVISION OF GENERAL DYNAMICS COPPORATION I SAN DItGOI SECRET LIST OF FIGURES PAGE 1 REPORT NO ZJ-026 MODEL HAZEL DATE 10-31-58 Figure PaRe 1 Combustor Inlet Total Pressures and Total Temperatures 23 2 Pratt & Whitney Engine Configuration 24 3 Marquardt Engine Configuration 25 4 Marquardt Engine Net Thrust Coefficient vs. Specific Fuel Consumption - Pentaborane Fuel 5 Marquardt Engine Not Thrust Coefficient vs. Specific Fuel Consumption - SF-1 Fuel 6 Assumed Combustion Efficinecy vs. Altitude - Marquardt Optimization Study 28 7 Marquardt Engine Weight va. D3 29 8 Marquardt Off Design Performance - Pentaborane Fuel - 120,000 ft. 30 9 Marquardt Off Design Performance - Pentaborane Fuel - 135,000 ft. 31 10 Pratt & Whitney - % Diameter, Length and Weight vs. % Thrust 32 11 Validation of Design Point Data - Pentaborane - (A) = 0.015 33 12 Validation of Design Point Data - Pentaborane - (F) = 0.040 34 13 Validation of Design Point Data - Pentaborane - (F) = 0.019 35 14 P & W Testing Limits - Wilgoos Lab 36 15 Marquardt Engine Facility Capability 37 SECRET FORM 1911 Al Declassified and Approved For Release 2012/05/31 : CIA-RDP89B00709R000400810001-5 Declassified and Approved For Release 2012/05/31 : CIA-RDP89B00709R000400810001-5 ANALYSIS PREPARED BY CHECKED BY REVISED BY CONVAIR A DIVISION OF GENERAL DYNAMICS CORPORATION I SAN DIEGO) SECRET PAGE 2 REPORT NO ZJ-026 MODEL HAZEL DATE 10-31-58 Figure FaRe 16 Vapor Feed Fuel System Schematic 38 17 Proposed Pressurization System Schematic 39 18 Alternate Pressurization System Schematic 39 SECRET FORM Ufa-A?1 Declassified and Approved For Release 2012/05/31 : CIA-RDP89B00709R000400810001-5 Declassified and Approved For Release 2012/05/31 : CIA-RDP89B00709R000400810001-5 ANALYSIS PREPARED BY CHECKED BY REVISED BY CONVAIR A DIVISION OF GENERAL D~NAMIL3 COPYORArION I SAN DIEGO, PAGE REPORT NO MODEL DATE 3 ZJ-026 HAZEL 10-31-58 SECRET LIST OF TABLES Table Page 1 Pentaborane vs. SF-1 Fuels - Ground Handling & Logistics 6 2 Pratt & Whitney Engine Data - SRJ-43D & SRJ-43E - SF-1 Fuel - Mach 3.0 3 Pratt & Whitney Engine Data - SRJ-43D & SRJ-43E - SF-l Fuel - Mach 2.5 Pratt & Whitney Engine Data - SRJ-43D - Pentaborane Fuel ?1 Mach 2.5 and 3.0 42 5 Pratt & Whitney Engine Geometry 43 SECRET FORM 1912-A.1 Declassified and Approved For Release 2012/05/31 : CIA-RDP89B00709R000400810001-5 Declassified and Approved For Release 2012/05/31 : CIA-RDP89B00709R000400810001-5 ANALYSIS C O N VA I R PAGE 4 PREPARED BY A DIVISION or GENERAL DYNAMICS CORPORATION REPORT NO. ZJ-026 CHECKED BY I SAN DIEGO) MODEL HAZEL REVISED BY DATE 10-31-58 SECRET INTRODUCTION This report presents the results of studies of engine and inlet performance, structural heating problems, and structural pressurization systems, carried out by the Thermodynamics Group. SECRET '?"" Declassified and Approved For Release 2012/05/31 : CIA-RDP89B00709R000400810001-5 Declassified and Approved For Release 2012/05/31 : CIA-RDP89B00709R000400810001-5 ANALYSIS PREPARED BY CHECKED BY REVISED BY CONVAIR A DIVISION OF GENERAL DYNAMICS CORPORATION I SAN DIEGO) PAGE 5 REPORT NO ZJ-026 MODEL HAZEL DATE 10-31-58 SECRET SUMMARY AND GENERAL CONCLUSION Several inlets were examined by Convair, Pratt & Whitney and Marquardt for this application. It was concluded that the fixed isentropio spike diffuser with slight internal contraction if necessary would be best,, Engine performance as presented by Pratt & Whitney, and Marquardt is exhibited in the report. This performance was checked by Convair and found correct with the reservation that the combustion efficiencies assumed will have to be verified by testing. Hydrogen appears to be better than pentaborane from a propulsion and handling standpoint. Both fuels are adequate for the altitude of this mission. Both engine companies have facilities that will be available by 1960 that pan handle the engines they propose. Government facilities are also available at NACA and A.R.D.C. Structural temperatures were found to be within operating limits of the materials proposed, with the exception of some sections of the engine, where additional materials study is indicated. Fuel heating will not be a major problem for the fuels proposed. Wing surface temp- eratures will vary from 6300 F at the leading edge to 400 and 3000 F one and ten feet, respectively, from the leading edge. Minimum structural pressurization system weight is obtained by utilizing helium, stored in the liquid state and heated after evaporation by mixing with hydrazine exhaust products from the auxiliary power unit. SECRET FOR" 161a?A-1 Declassified and Approved For Release 2012/05/31 : CIA-RDP89B00709R000400810001-5 Declassified and Approved For Release 2012/05/31 : CIA-RDP89B00709R000400810001-5 ANALYSIS PREPARED BY CHECKED BY REVISED BY CONVAIR A DIVISION OF GENERAL DYNAMICS CORPORATION (SAN DIEGO) PAGE 6 REPORT NO ZJ-026 MODEL HAZE, DATE 10/31/58 SECRET PROPULSION SYSTEM Early proposals by Pratt and Whitney and Marquardt were somewhat conserva- tive on pressure recovery, both using values of about .70. Boost and ranee considerations indicated that the best system would most probably dictate ram jet take over at or near the design Mach number. This allowed better diffuser design point selection. Current peak pressure recoveries used were about .77 - ?79 at Mach 3.0. Under these conditions the best type of dif:'user appeared to be the fixed isentropic spike. The nearest contender was the Internal Compres- sion Inlet which may well have been selected on a total thrust minus drag basis but was not because of higher weight. This resulted from its longer design and moveable spike. The fixed isentropic spike inlets selected gave a total external drag coefficient of .11 based on engine area. Of this, .06 was wave drag and .041 was skin friction of the engine external surface. The inlets had to be placed with respect to the wing in a way that satis- fied radar visibility restrictions. In over wing location resulted and two arrangements were found as satisfactory compromises. Two engines located out- board about mid half span can be situated over the drooped leading edge so that the upper wing surface with a minimum of flattening can give zero angle of attack with respect to the inlet. One engine centrally located can be placed behind the apex of the delta planform with a portion of the surface made plane at zero angle of attack to the inlet. It was found that the recovery penalty suffered from expansion over the resulting flat surface when the vehicle was operated at higher than design and of attack was leas than that suffered from the inlet in free stream at the same off design angle. This is because the flow expands over the flat surface paral- lel to the axis of the inlet. For a 2' positive angle of attack the loss in pressure recovery is about 4% behind the flat surface and 6.6% in free stream. Both Pratt and Whitney and Marquardt claim to have adequately tested the inlets selected at the required design Mach number. Neither has matched the Reynolds number of the flight condition, however. A table of physical and handling characteristics is given below TABLE i P ABORANE VS SF-1 FUELS GROUND HANDLING & LOGISTICS Property Pentaborane SP-1 Price $/lb. lbday 20 1-10 Large Scale Production 3 .2 SECRET PORN Isla-A-1 Declassified and Approved For Release 2012/05/31 : CIA-RDP89B00709R000400810001-5 Declassified and Approved For Release 2012/05/31 : CIA-RDP89B00709R000400810001-5 ANALYSIS PREPARED BY CHECKED BY REVISED BY CONVAIR A DIVISION OF GENERAL DYNAMICS CORPORATION I SAN DIEGO) SECRET Prt Fentaborane Explosive Hazard Pyrophoric Toxicity Storage Hazards Extremely toxic either by inhalation or contact. OK with anodized alum., cop- per, steel. NACA RM E54 E12 has data on materials Inert atmosphere. No leaks can be tolerated Toxicity and prophoric proper- ties require inert atmosphere transfer system and protective clothing with respiratory protection. AIRPLANE PERFORMANCE CONSIDERATIONS PAGE 7 REPORT NO. ZJ-026 MODEL HAZEL DATE 10/31/58 Air mixtures can be igni- ted by a spark None. Can suffocate if it displaces all oxygen. Cold "burns" because of low temperature. Non corrosive. Can cause low tem!)erature embrittle- ment. it-8 steels; law C, high He steel; Monels are OK. Plastics will have to be checked out. Dewar tanks. Boil off must be ventilated. Protective clothing to protect against cold "burns t Pentaborane v preer Heating value BTU/ib Approx. 29,300 (sower) 51,500 (lower) 30,300 (higher) Boiling Point OR Approx. 600 37 Density at B.P. lb/ft3 Approx. 37 4.4 Use as Cooling Fluid Decoatposes at temp. 260' F Excellent coolant Tanks and Lines Inert transfer system insulation needed Insulation racy be needed on tanks to prevent thermal ds- composition. It can be seen that hydrogen appears to have w%vantages in the handling area since it is neither toxic nor pyrophoric. Also considerable experience with hand- ling and pumping cold liquids has been gained with liquid rockets in recent years. on performance it has higher heat content and clean exhaust. It does not have a solid-liquid vapor phase as does pentaborane. 1antaborane has advantages in its ability to produce a strong stable flame at high altitudes. It has better volume characteristics for tankage. SECRET Declassified and Approved For Release 2012/05/31 : CIA-RDP89B00709R000400810001-5 AN/ Declassified and Approved For Release 2012/05/31 : CIA-RDP89B00709R000400810001-5 CONVAIR PAGE J PREPARED BY A DIVISION OF GENERAL DINAMICS CORPORATION REPORT NO. Z J-026 ;CHECKED BY (SAN DIEGO) IT -1? ..-(acv OT DATE 10/31/58 SECRET Both fuels appear. adequate for the combueb.on conditions anticipated for the Hazel vehicle. Hydrogen would seem to be somewhat marginal at altitudes above 150,000 feet at the chosen design Mach number. This is based on preliminary results from Marquardt and depends partially on combustion efficiency assumptions. This does not seem to be a problem, however, as the present mission does not attain this altitude. Approximate combustion pressures and inlet temperatures are shown on Figure 1, together with Marquardt and Pratt and Whitney test data available on the two fuels. The test data is at or near Mach 2.0 but combustion conditions may be expected to improve at the same pressures and higher tempera- tures encountered at Mach 3.0. No combustion efficiency data was derived from these tests, a fact th4t has led to a marked difference in design of combustion chamber lengths as will be brought out later. As was requested'by the Navy, Marquardt and Pratt and Whitney were the only engine companies approached for performance and design data. The results received from them are presented at the design points chosen'for each engine. These are also substantiated by calculations made by Convair in the region of the selected design points. The engine size range was established by an interchange of estimated L/D'a, gross weights and flight conditions between Convair and the engine companies. Latitude on either side of the estimated design sizes was given to allow for changes produced by more detailed calculations. Contacts with both companies were made regularly by visit and mail to resolve design problems and interchange data. Somewhat optimistic engine performance and weight data was given earlier by Marquardt, while the reverse was essentially true of Pratt and Whitney. Sub-. sequent results received are in much better agreement between the two companies. The mission performed starts at 125,000 feet and ends at approximately 140,000 feet. It is assumed that. the vehicle will be boosted to the design Mach number of 3.0 and follow a Breguet range path at constant Mach number. Mach 3.0 was necessary to keep within the'structural limits of the Marquardt engine, as well as the plastic airframe. The Pratt and Whitney engine is shown on Figure 2. It is constructed of high temperature steels throughout. The fuel system is designed to vaporize the fuel within the cowl surfaces and center body. This general fuel system approach is proposed for both hydrogen and pentaborane. The same basic geometry was held using pentaborane as SF-1 except that the exit nozzle throat diameter was ad- justed. This was done to match the higher combustion temperature considered op- tinaun by Pratt and Whitney for pentaborane. The inlet shown is not the final Pratt and Whitney design. In place of the two step cone, an isentropic spike was used and the cowl lip geometry altered to match. The use of the engine was limited earlier to 54.8" exit diameter by Pratt and Whitney facility capability. This was relaxed to 104" diameter as later SECRET Declassified and Approved For Release 2012/05/31 : CIA-RDP89B00709R000400810001-5 Declassified and Approved For Release 2012/05/31 : CIA-RDP89B00709R000400810001-5 ANALYSIS C O N VA I R PAGE 9 PREPARED BY A DIVISION OF GENERAL DYNAMICS CORPORATION REPORT NO ZJ--026 CHECKED BY (SAN DIEGO) MODELHTZEL REVISED BY DATE10/31/56 SECRET facility availability data revealed possible. A graph showing Pratt and Whitney facility capability by 1959 and 1960 is ehawia in Figure 14. The subject of facilities is discussed later. The Marquardt engine is shown on Figure 3. The proposed construction is plastic honneyccl>sb except for the fuel system., flaw holder, cooling shroud, and engine mounts. The plastic Is a ceramic fiber impregnated with a high tempera- ture phenolic. Plastics of this type are marketed under the trade name of "Refraail". The maxim= skin temperature allowable is 800 - 904' . Very little data is available for strength at these temperatures for time periods typical of the Hazel mission. The critical point is at the exhaust nozzle throat where the double skin area surrounding the exit nozzle has to be perforated to allow cooling by radiation leakage. Marquardt is facility limited to 8' diameter as shown on Figure 15. They do not look at the scaling problem for this application as being a great risk, however. This is backed with considerable experience in the ram jet field. The Marquardt engine, as was Pratt and Whitney's, is designed for vaporized fuel. In this case, too, the nose cone and recirculation zone walls are utilized but additional heat exchanger surface supplied by Convair is required. This is described in more detail under final tankage study results elsewhere in the report. PF. 4RXANC H Mar~wardt Data presented by Marquardt for design point selection is shown on Figure 4 for the pentaborane fuel and. Figure 5 for the SF-i fuel. The "net jet" thrust coefficients are based on "A3" as sham an the inset aketch Figure 5. These data are based on the combustion efficiency variation assumed for a 16' combustion chamber length and shown on Figure 6. Shorter lengths were exodned but there was no real requirement. Uie weight of the additional length of combustion chamber was negligible compared to the lose in range caused by a reduction in length. The engine selected has a geometry peculiar to the design points shown on Figures 4 and 5. The exit nozzle throat and exit areas "A5" and "A6", are given as ratios to a reference area A A. These ratios are held for the entire graph while the inlet area "Ac" is allowed ~o vary to place the diffuser always at design pressure ratio. '.Thus, each point on the graphs represent a single engine geocetry. The basis for choice of the particular engine in each case was a compromise between engine size and beet specific fuel consumption. The choice of the particular. set of 55/A3 and A6/A3 ratios resulted from the exchange of vehicle LID, and gross weight data with Marquardt, which led to a narrower field of engine geometries giving best range of the totalvehicle. The curves supplied by Marquardt and used for engine weights are shown on Figure 7. lire-diameter and combustion chamber length is given along with the effect of altitude on the design weight of the engine at a combustion chamber lengtft of 16 feet. Off design per- SECRET Declassified and Approved For Release 2012/05/31 : CIA-RDP89B00709R000400810001-5 Declassified and Approved For Release 2012/05/31 : CIA-RDP89B00709R000400810001-5 ANALYSIS CO N VA I R PAGE 10 PREPARED BY A DIVISION OF GENERAL DYNAMICS CORPORATION REPORT NO. ZJ-026 CHECKED BY I SAN DIEGO) MODEL HAZEL. REVISED BY DATE 10/31/58 S E C with ntaborane fuel formance variation with Mach number is ven or two altitudes pe on Figures 8 and 9 . Effect of angle of attack is also shown on these figures. Pratt and Whitney Data presented by Pratt and Whitney for design point selection Is presented in Tables 2 through 5 . The size of this engine was fixed at what Pratt and Whitney considered reasonable for full scale testing. Given the same general input on mission requirements, a, basic engine geometry was established by Pratt and Whitney. A passible alternate was provided for the SF-1 engine only. These are designated SRJ-b3D for both the SF-1 and pentaborane engines, while the SF-1 alternate is the SRJ-43E. The engines were scaled down in size where necessary but not up, as this would emceed facility Halite. The scaling curves provl d by Pratt and Whitney are given in Figure 10. Performance and basic physical data of the engine is given at altitudes from 1 80,000 feet to 150,000 feet an a standard day at the design Mach number of 3.0 and for 80,000 to 135s000 feet at the off design condition of Mach 2.5. The off design data was rusted of Pratt and Whitney for turns and/or climb. Angle of attack effect on performance was also provided by Pratt and Whitney to determine the effect! of a 20 trim error on angle of attack. This is also shown on the tables. Coarative Data The engines selected are arranged in tabular form below with pertinent physi- cal dimensions and performance. All engines are for a design point of Mach, 3.0 on a standard day. The range for all cases is 3240 nautical miles. Dimension In. Total Engine Total Fuel- Specific Diameter Weight Thrust air FM1 B. Fuel Fi I.iet dt h Pounds Pounds Ratio Consumption (Vehicle: PC 22; Altitude: 135,000 ft. at start of cruise) 2 SF'-1 73- "-.3 226 17100 2382 .01)48 .880 PBoW (Vehicle: PC 20; Altitude: 125,000 ft. at start of cruise) 2 P9 68.3 82.7 221 1590 3520 [_??66 t 1.950 (Vehicle:.MC2?; Altitude: 139,000 ft. at start of cruise) 2 SF-1 84.7 lk.7 808 920 2260 .0150 .970 --~ I~AR- QUARDT (Vehicle : ).I 10; Altitude : 125,000 ft. at start of cruise) 1 125.2 153.5 786 1460 3640 .0175 1.460 (Vehicle : MC 20; Altitude : 125s000 ft. at start of cruise) 2 PB [ 85.7 105.3 808 1340 1695 .0175 1.460 __ SECRET "?"" Declassified and Approved For Release 2012/05/31 : CIA-RDP89B00709R000400810001-5 Declassified and Approved For Release 2012/05/31 : CIA-RDP89B00709R000400810001-5 ANALYSIS C O N VA I R PAGE 11 PREPARED BY A DIVISION OF GENERAL DYNAMICS CORPORATION REPORT NO. ZJ-02(, SAN DIEGO) MODEL LAWiL CHECKED BY DATE 10/31/58 REVISED BY SECRET As can be seen, Marquardt presented pentaborane engine data at lower fuel - ratios favoring the plastic construction. The lower fuel - air ratios dictated a larger engine. Marquardt engine weights are lover despite the larger size by a considerable margin. This is due to two factors; (a) the plastic construction with a more liberal use of honeycomb structure and (b) the size restriction by Pratt and Whitney which required that two Miller engines be used instead of one larger engine, rvit'? )lit-1,111T ..~e i r_L- ,~ ? S_1~a~Y. in Figure 10. ;4n ~1 vIous difference in the two engines is in the over-all len.-ths. This is due to the difference in combustion chamber len;;ths. Marquardt used 16 feet while Pratt and Whitney used 4 feet. Marquardt may be quite conserva- tive but the questi?n of which is correct can only be resolved throughi adequate testing. As yet, neither company has measured combustion efficiency accurately enough. This may not be an important issue, however, as very little engine weight is involved and the space requirements of most vehicles studied will permit both engine lengths. A check was made c-y Convair on the performance Wtimates of the two companies. This was clone at comparative performance points using Convair methods and without knowledge of the complete cycle assumptions made by either engine company. The results are shown in Figures 11 through 13. Theagreement was very good in all cases on both engine geometry and performance, and is con- sidered adequate to substantiate both companies estimates. The differences that do exist may be caused by slightly differing diffuser efficiencies, assump- tions of combustion total head loss and degree of dissociation and recombination in the exhaust nozzle. TESTING AND FACILI:'t REQUI 1P. 4T8 Both Marquardt and Pratt and Whitney have adequate home facilities for rain jet testing. Pratt and Whitney will have capacity by 1960 for testing its 86 inch engine as shown on Figure 14. At Mach 3.0 there appears to be aauffi- clent margin to operate with the exit nozzle throat sonic. Marquardt facility capacity is shown on Figure 15. The 8 foot diameter engine can be operated with the exit nozzle throat conic simulacing the Mach 3.0 case at 125,000 feet. Certainly, the two engine versions of both Pratt and Whitney and Marquardt' s engines can be tested with the facilities available in. the time period. It is also very p'obable that Marquardt 's single engine is within scaling distance of the 8 foot diameter engine which would be simulated with sonic exit at 125,000 feet altitude and with subsonic exit and combustor Mach number matching at 1110,000 feet. Capacity is also available at the present time at RAGA to handle a 10.5 foot engine to 117,000 at Mach 3.0 with sonic exit. A.E.D.C. plans within one year to handle an 8 - 9 foot diameter engine at 135,000 feet under the same conditions. CONCLUSIONS AND IMCOMMIDATIONS The estimates of engine performance appear to be correct depending upon the validity of the combustion efficiencies assumed. It is recommended that SECRET /OIM ' Declassified and Approved For Release 2012/05/31 : CIA-RDP89B00709R000400810001-5 Declassified and Approved For Release 2012/05/31 : CIA-RDP89B00709R000400810001-5 ' ANALYSIS PREPARED BY CHECKED BY REVISED BY CONVAIR A DIVISION OF GFNFRAL DY NAMI'S CORPORATIUN I$AN DIEGOI PAGE 12 REPORT NO ZJ-026 MODEL HAZEL DATE 10/31/58 SECRET testing be directed toward substantiating the values assumed as this affects range directly. There appears little question that Pratt and Whitney can build the engine presented using the materials selected. Similarly, Marquardt could build their plastic design but it is obvious that more development wort, would be required to obtain the advantage that plastic offers in weight saving. It is also not entirely clear that by use of honeycomb structure the metal engine could not have been made lighter. Both fuels.: have undesirable logistics characteristics but are considered essential to do this high altitude mission. Hydrogen appears to present the least over-all problems-frcm the propulsion standpoint. Its volume characteris- tics appear to require a two engine vehicle. Facilities apparently can be made available in the required time period that will satisfy the basic engine needs either at home facilities pr Government test laboratories. SECRET Declassified and Approved For Release 2012/05/31 : CIA-RDP89B00709R000400810001-5 Declassified and Approved For Release 2012/05/31 : CIA-RDP89B00709R000400810001-5 ANALYSIS CO N VA I R PAGE 13 PREPARED BY A DIVISION Of GENERAL DYNAMICS CORPORATION REPORT NO ZJ-026 CHECKED BY I SAN DIEGO) MODEL HAZEL REVISED BY DATE 10-31-58 SECRET STRUCTURAL HEATING AMIS INTRODUCTION The basic problems of fuel and structural heating have been evaluated. Aerodynamic heating and heating effects from the engine, contribute to increase the temperature of the basic structures. Both factors are considered in the analysis. SUI~II4AR_,,, x Structural temperatures will. not exceed reasonable operating limits for the materials proposed, with the exception of some sections of the engine case. Some areas of the engine case may require additional materials study for an optimum design. Fuel heating will not be a major problem if a liquid fuel system is selected. No insulation will be required for a liquid pentaborane system. A hydrogen fuel system would only require insulation to avoid icing conditions. The wing surface temperature will vary from 6300 F at the leading edge to 400 and 300? 7 at one-foot and ten-feet from the leading edge respectively. YEC ATIONS During early stages of development, run heat flow test across simulated engine walls to ascertain thermal transmission. Radiation properties are of prime importance. Determine rates of decomposition and deposits within fuel controls and the heat exchanger if vaporized pentaborane is used as fuel. DISCUSSION OF RESULTS Fuel System Heating Two types of fuel systems were investigated, gaseous and liquid injection. Pantaborane and SF-1 were considered for both systems. With the liquid injection systems, the possibility of fuel losses by evaporation, and malfunction of the fuel system due to vapor entrainment, are two major problems. The major problems in a gaseous distribution system are the correct sizing of generators, or heat exchangers, to vaporize the liquid, and considerably larger flow controls than normally needed for liquid systems. SECRET Declassified and Approved For Release 2012/05/31 : CIA-RDP89B00709R000400810001-5 Declassified and Approved For Release 2012/05/31 : CIA-RDP89B00709R000400810001-5 ANALYSIS PREPARED BY CHECKED BY REVISED BY CONVAIR A DIVISION OF GENERAL DYNAMICS CORPORATION I SAN DIEGO) SECRET PAGE 14 REPORT NO ZJ-026 MODEL HAZEL DATE 10-31-58 Pentaborane fuel can be used as a liquid in the proposed tank arrangements without requiring insulation to avoid overheat, or boiling, at a 15 psi fuel system pressure. This requires a fuel temperature at take-off below 60? F, which is not considered restrictive. This system will result in lesser maintenance problems due to the absence of deposits of decomposed fuel elements. The analysis was based upon cylindrical fuel cells. If the internal wing volume were used to store fuel in bulk, a small amount of insulation may be required on the lower surface to maintain fuel temperatures below boiling. A schematic diagram of a liquid system is shown on Figurel6. Due to a possible fire hazard, the fuel tank pressure relief line must be vented downstream of the vehicle. Fuel decomposition is negligible.but the system should be flushed after each flight. Deposits in the fuel system that occur, due to temperature, are absorbed by fuel at temperatures below 100? F and sea level pressure. Therefore, fuel may be used to flush the system after each flight. Figure 16 describes a vapor feed system for pentaborane. With a vapor feed system a large amount of energy is absorbed by the fuel during vaporization. It is evident from the analysis that a minimum of 1500 aq.ft. of external surface would be required to evaporate the fuel, at the required rate, by aerodynamic heating. A heat exchanger may be made as an integral part of the engine wall using only 75 sq.ft. of surface. Any deposits within the heat exchanger can be removed by flushing after each flight. The fuel flow diagram shows the gaseous fuel bubbling through the liquid fuel. This will minimize the deposits within the flow controls and spray nozzles. Sufficient vapor for starting must be stored within the tanks. to minimize the storage volume the pressure at light-off must be at a system maximum, and the temperature must be at the boiling point. This will allow vapor generation by lowering the tank pressure during the time the heat exchanger is becoming operative. The required vapor boil-off rate is maintained by controlling the pumping rate through the heat exchanger. SF-1 fuel has the inherent problem of boil-off at very low temperature. While this is helpful in flight, in reducing heat exchanger size, it creates high fuel losses and icing problems during and previous to launch. Approximately two-inches of insulation will be required to avoid icing. A weight. saving of the vehicle may result by developing rapid fuel handling techniques and accepting the icing penalties encountered during last minute ground check out of launch. A minimum weight exchanger would probably be one that is an intergral part of the engine wall. This arrangement would require a heat exchanger of approximately 50 sq.ft., based on a fuel consumption of 1+000 #/hr. SECRET ro.u Isla-IM-1 Declassified and Approved For Release 2012/05/31 : CIA-RDP89B00709R000400810001-5 Declassified and Approved For Release 2012/05/31 : CIA-RDP89B00709R000400810001-5 ANALYSIS PREPARED BY CHECKED BY REVISED BY CONVAIR. A DIVISION OF GENERAL DYNAMICS CORPORATION (SAN DIEGO) PAGE 15 REPORT NO. ZJ-026 MODEL HAZEL DATE 10-31-58 SECRET STRUCTURAL HEATING The basic airframe heating is caused by the usual aerodynamic and solar heat- ing. Some areas are also effected by radiation from the engine surfaces. The selection of materials is a major factor in the thermal analysis of the engine case. Due to the high temperature of the combustion gases, 3100? R, the inner surface of the engine absorbs large quantities of heat, both by radiation and convection. The amount of structural cooling done by inner passage air flow, or external flow, is limited by the high energy level of the ambient air stream (approximately a 1250? R boundary layer and a 1350? R stagnation temperature) and the low convective heat transfer coefficients. This means that engine structures must rely on thermal radiation to the atmosphere for cooling. Preliminary investigation shows that the materials selected by the engine manufacturer can be surfaced to control thermal emissivity and, therefore, the temperatures can be maintained within the limits to which the materials can perform. Limited information is available on the deposits of combustion products on the engine walls. Additional data is also required on the gaseous radiation to the engine walls. Both of these areas will have to be investigated for an optimum design of the engine structure. I Placing the heat exchanger, for vaporizing the fuel, on the inside engine wall will result in lower structural temperatures in a local area. Some advantage may be gained by this in the detailed design. The maximum heating during the cruise portion of the trajectory of the pro- posed Hazel vehicle occurs at its beginning (M.= 3 @ 125,000 ft.) The temperatures of the wing were determined from steady state equilibrium heat balances by equating the engine, solar, aerodynamic, and terrestrial heating, to the radiation to space. The flow field at this condition would be laminar. The aerodynamic heating for the flat portion of the wing was evaluated by the Reference Temperature. Method (2) and the predicted temperatures are 400 and 300? F at one-foot and ten-feet respectively, from the leading edge. The nose stagnation temperature of the vehicle was determined by the method of Sibulkin (1). The temperature determined by this method was 725? F, considering two inch radius. The temperature of the stagnation line of the leading edge was also determined by the method of Sibulkin, but modified by the cosine of the effective sweep angle in order to account for the sweep of the leading edge. The temperature determined by this method was 630? F, considering a two inch radius. None of the above predicted temperatures have been found to be prohibitive for the proposed structure. SECRET Declassified and Approved For Release 2012/05/31 : CIA-RDP89B00709R000400810001-5 Declassified and Approved For Release 2012/05/31 : CIA-RDP89B00709R000400810001-5 ANALYSIS PREPARED BY CHECKED BY REVISED BY CONVAIR A DIVISION OP GENERAL DYNAMICS CORPORATION I SAN DIEGO) PAGE 16 REPORT NO. ZJ-02b MODEL HAZEL DATE 10/31/58 SECRET STRUCTURAL PRESSURIZATION SYSM INTRODUCTION The inflatable configuration of the vehicle consists of a rigid pilot's capsule and engine structure supported by a pressurized airfoil. This report evaluates various systems for supplying this pressurization and outlines those found most promising. From these, selection is made on the basis of minimum weight and operational suitability. CONCLUSIONS 1. Minimum system weight is afforded by a system utilizing helium stored in the liquid state and heated by direct mixing with hot gas from the monopropellant APO' hot gas generator. Total weight of the proposed system is 142 pounds. 2. Pure helium free of the hydrazine decompositon products can be sup- plied to the structure by an alternate system for a 19 pound weight penalty. Alternate system weight is 161 pounds. 3. Tests should be conducted to determine compatability with structure and explosive hazard of gas mixture containing hydrazine decomposition products at operating conditions. 4. Data on leakage rates for materials and construction employed should be obtained and all possible steps taken to reduce these quantities. SYSTEM RE Initial pressurization is supplied on the ground prior to take-off. Means must be provided for the controlled escape of a portion of this gas with (i) decreasing ambient pressure as the vehicle is lifted to 45,000 feet and boosted to 125,000 feet and (2) increased internal temperature due to aerodynamic heat- ing during cruise. Following this loss and stabilization at cruise conditions, gas must be added to offset leakage and maintain the given 15 psig pressure differentail as increasing ambient pressures are encountered during let-down from altitude. The inlet gas must be injected at such temperatures as to pre- clude thermal damage to the structure and to minimize total system weight. The pressurizing medium chosen must remain a gas over the temperature and pressure range encountered within the structure. SYSTE(B CONSIDERED The requirements on the pressurizing medium of (1) remaining a gas over the operating temperature range of the structure, and (2) having low weight, suggest the use of the low molecular weight gaseous elements. Table I below lists some properties of these gases. SECRET .CITY IS/s-4I Declassified and Approved For Release 2012/05/31 : CIA-RDP89B00709R000400810001-5 Declassified and Approved For Release 2012/05/31 : CIA-RDP89B00709R000400810001-5 ANALYSIS PREPARED BY CHECKED BY REVISED BY C O N VA I R PAGE 17 A DIVISION OF GENERAL DYNAMICS CORPORATION REPORT NO. ZJ-026 (SAN DIEGO) MODEL HAZEL DATE 10/31/58 SECRET TARLZ Z Properties of Pressurizing Gases Critical Density Critical Pressure Gas Referenced to H2 Temperature, ?F atm Remarks Hydrogen (H2) 1 -400 12.2 Highly Inflamable Helium (He) 2 -450 2.3 Inert Nitrogen (N2) 14 -233 33.5 Inert Oxygen (02) 16 -182 49.7 Reactive with Structural Material Neon 10 -380 26.9 Inert Argon 20 -88 48.0 Inert Hydrogen has the lowest density and thus affords the minimum weight penalty for the pressurizing gas itself but presents an explosive hazard. Oxygen is heavy and could react chemically with structural members at elevated temperatures. Neon offers no advantages over Helium, is heavier and less readily available. Similarly, Argon affords no advantage over Nitrogen. Thus, the choice from this group for the pressurizing gas is between Nitrogen and Helium. Table II below lists the advantages and disadvantages of these two gases as the pressurizing medium. TABLE II Comparison of Helium and Nitrogen as Pressurizing Medium Gas Advantages Disadvanta;;es Helium Density 1/7 as great Must be transported to point of use; higher leakage rate; liquifies only at extremely low temperature. Nitrogen Can be produced at site of use For equal volume leakage, 7 times in either liquid or gaseous weight of He required. form; liquifies at higher temperature. Also to be considered are the low molecular weight compounds existing as gases at the temperatures and pressures considered. Those include such compounds as ammonia (NH , M * 17), methane (CHt,, M o 16), and others. Some of these, such as ammonia, ofrer the advantage of remaining a.liquid at ambient temperatures and only moderate pressures an4 would thus require a simpler and lighter container system. However, almost all of these compounds are toxic and/or inflammable and afford no over-all weight advantage as seen below. Based on the vehicle requirements as outlined in the following section of this report, the required weights of various gases for the let-down re-pressuri- zation with zero leakage were calculated and listed in Table III below. This SECRET FOR" tSIZ-A-4 Declassified and Approved For Release 2012/05/31 : CIA-RDP89B00709R000400810001-5 Declassified and Approved For Release 2012/05/31 : CIA-RDP89B00709R000400810001-5 ANALYSIS PREPARED BY CHECKED BY REVISED BY CONVAIR A DIVISION OF GENERAL DYNAMICS CORPORATION (SAN DIEGO) SECRET PAGE 18 REPORT NO. ZJ-026 MODEL R AZM DATE 10/31/58 weight is for gas alone and includes no allowance for container weight. TABLE III Required Weights of Gases for Let-Down Re-Pressurization Helium 34 lbs Nitrogen 238 Ammonia 144 Methane 136 " extreme corrosiveness while hydrogen and neon were discussed and rejected previously PROPOSED SYSM The following calculation demonstrates the necessity of using a low molecular weight gas for the pressurization of vehicles of this size. Assuming the required weight of helium to be 34 lbs., data from Reference 3 gives the weight of a suitable storage container for the gas in liquid form as container weight 16 + 1.53 x (weight of He) container weight = 68 pounds or a combined gas and container weight of 102 pounds. Considering the gas weight alone, the density of a second gas must be less than = 3 times greater than -144 34 that of helium to show a weight saving. This second gas must t3ierefore have a molecular weight less than 12. This condition is met by only three substances besides helium which are gases under the operating conditions; hydrogen fluoride, hydrogen, and neon. Hydrogen fluoride is dropped from consideration due to its The configuration and conditions assumed are listed below in Table IV. TABLE IV Configuration and Assumed Conditions Configuration M-10 Cruise duration 98-minutes Descent duration 10-minutes Assumed gas temperature at cruise 3)0? F Assumed gas temperature at landing -50? F Assumed gas temperature at take-off 600 F Wing area 1985 ft2 Total area of pressurized sections 3967 ft2 Inflatable volume 1720 ft3 Structural pressure differential 15 psig Launch altitude (boost) 45,000 feet Cruise altitude SECRET 125,000 - 137,800 feet Prom" I*12-A?1 Declassified and Approved For Release 2012/05/31 CIA-RDP89B00709R000400810001-5 Declassified and Approved For Release 2012/05/31 : CIA-RDP89B00709R000400810001-5 PREPARED BY CHECKED BY REVISED BY %. V IN ? PP I K - A DIVISION OF GENERAL D.NAMIC:S CORPORATION REPORT NO. ZJ-026 (SAN DIEGO) MODEL HA L DATE 10/31/58 SECRET The proposed system is shown schematically in Figure 1'T and an alternative system in Figure 18. Both systems utilize initial pressurization before take-off with helium gas, with make-up gas for leakage and let-down re-pressurization supplied from a storage bottle of liquid helium. Both systcrns utilize hot gas from the monorpopellant (hydrazine) auxi,Ltary power supply hot gas generator for beating the very cold helium prior to its use in the structure. They differ only in the method by which this heating is accomplished. The former utilizes direct mixing of the hot and cold gaacU while the latter passes the gases through a heat exchanger allowing only pure helium to enter the structure. The proposed direct mixing system requires less total gas and does not require the added weight of the heat exchanger. However, the compatibility with structural materj- als and the safety of the resulting gas mixture containing the hydrazine decom- position products must be proven by tests. As shown in Table V, the maximum concentration of hydrogen within the structure is 5% by volume which is within the explosive limits of hydrogen in air (4.1 to 47.2% by volume). Oxygen within the inflated volume will however, be limited, due to the positive pressure differential above the ambient, to leakage from the pilot's capsule. In addi- tion, it should be noted that due to adding the helium gas cold for leakage make-up as noted below, the structure contains only pure helium during all phases up to and including cruise with hydrazine gas added only during the let-down phase. Both systems make use of electrical heaters within the liquid helium storage tank for maintaining internal pressure as gas is withdrawn. Operation of both is based on the assumption that make-up for leakage during cruise would require very low flow and could be made with unheated gas direct from the liquid tank with heating supplied from the hot structure. Table V shows the amount and composition of gas present in the structure at various phases of the flight for both systems. TABLE V Structural Gas Content and Composition Phwe Flitf Item Di oct Mixing Pore Hp in 3toct. Take-off from Gas in Structure (He) 37 lb. 37 lb. Sea Level Air Displaced 132 lb. 132 lb. Net Lift 95 lb. 95 lb. Start of Boost Gas in Structure (He) 28 lb. 28 lb. Stabilized cruise Gas in Structure (He) 13 lb. 13 lb. Landing Gas in Structure 58 lb. 47 lb. He 42 lb. 47 lb. SECRET Declassified and Approved For Release 2012/05/31 : CIA-RDP89B00709R000400810001-5 Declassified and Approved For Release 2012/05/31 : CIA-RDP89B00709R000400810001-5 ANALYSIS PREPARED BY CHECKED BY REVISED BY CONVAIR PAGE20 r A DIVISION OF GENERAL DYNAMICS CORPORATION REPORT NO ZJ-026 (SAN DIEGO) MODEL HAM DATE 10/31/58 Phase of Flight Item Landing H2 (continued) N2 NH3 SECRET TABLE V (continued) Prop aed System Alternate System Direct Mixing Pure He in Struct. 1 1b. 0 1b. 10 lb. 0 lb. 5 1b. O lb. Air Displaced 132 lb. 132 lb. Net Lift 74 lb. 85 lb. Gas Composition % by Volume He 72 % 100 % 192 N2 17 9 N3 9 % A weight breakdown of the two systems is given in Table VI. This weight includes a 20% safety factor on required amounts of gas. System Weight Breakdown Proposed Alternate System System Direct Mixing Pure He in Structures Liquid Selium 35 1'2 lbs. 40 1'2 lbs. Helium Dewar 70 182 lbs. 77 1'2 lbs. Mixing Chamber 2 lbs. Heat Exchanger 5 lbs. Valves 7 lbs. 7 lbs. Ducting & Miscellaneous 5 lbs. 5 lbs. Sub Total 119 lbs. 134 lbs. Hydrazine (Hot Gas) 19 lbs. 22 lbs. Sub Total 138 lbs. 156 lbs. Batteries for Electric Heater 4 lbs. 5 lbs. 142 lbs. 161 lbs. SECRET FORM I Declassified and Approved For Release 2012/05/31 : CIA-RDP89B00709R000400810001-5 Declassified and Approved For Release 2012/05/31 : CIA-RDP89B00709R000400810001-5 ANALYSIS PREPARED BY CHECKED BY REVISED BY CONVAIR A DIVISION OF GENERAL DYNAMICS CORPORATION ISSN DIEGO) SECRET PAGE 21 REPORT NO. ZJ-026 MODEL AA +'L DATE 10/31/58 1 - Weight includes a 20 percent safety factor on required gas weight. 2 - These weights will be increased due to leakage as outlined in following paragraph. At the time of writing of this report no data was available on leakage rates for the materials and construction proposed for use. An expression for the weight penalty was therefore d&=rived on the basis of known flight para- meters and presented as a functlol of the leakage rate. For this purpose it was assumed that all leakage consisted of, and was replaced by, pure helium gas. For a given leakage rate the total gas weight lost is given by (gas weight lost) _ J/?rP 7'A (DP) no. where: leakage rate - efm$tp/ft2 psi tp ? gas density at t s o'C, p >4 1 atm - lb/ft3 flight duration- minutes A - surface area for leakage - ft2 Ap R pressure differential - psis; By data from Reference 1 (additional weight de?*ar) - 1.53 (gas 'weight lost) (total added wei& t) - 2.53 O,, r 7'. (pp) lbs. From the configuration data of Table IV (weight gas lost) - 71.5 0 x 103 lb. (added bottle weight) a 10g 0 x 103 lb. (total added weight) a 1810 x 103 lb. If the structure is assumed to consist of rubber 4-mils in thickness, extrapolation from International Critical Tables data gives 0 - 33.4 x 10-6 cu/ft` psig (weight gas lost) - 2.4 lb. (added bottle weight) - 3.6 lb. (total added weight) s 6.0 i~. However, the leakage rate stated for a somewhat similar material yields results 50-times the above. In addition, it should be noted that this addi- tional weight calculated above compensates for leakage by diffusion through the material only and not through any holes which may be present due to construction SECRET /OAM ISIS-A-1 Declassified and Approved For Release 2012/05/31 : CIA-RDP89B00709R000400810001-5 Declassified and Approved For Release 2012/05/31 : CIA-RDP89B00709R000400810001-5 ANALYSIS PREPARED BY CHECKED BY REVISED BY CONVAIR A DIVISION OF GENERAL DYNAMICS CORPORATION I SAN DIEGO) SECRET PAGE 22 REPORT NO. LJ-.0 6 MODEL I1 ZEL DATE 1431/58 or damage. Loss of Helium alone due to this latter cause could run to the order of 6.5 pounds/minute for one-square inch r hole. This would give a total weight penalty of 16.5 pounds for each square Inch of holies per minute of leakage time. SECRET ron" IsI*-A-I Declassified and Approved For Release 2012/05/31 : CIA-RDP89B00709R000400810001-5 Declassified and Approved For Release 2012/05/31 : CIA-RDP89B00709R000400810001-5 1 ' r i~;ul E Page :3 Declassified and Approved For Release 2012/05/31 : CIA-RDP89B00709R000400810001-5 7F I7T: rTI 1 _:COMBUSTO.R-1NL T TOTAL PRESSURES --__ -_~_..~---~-- I.-- E AND;TWTAL: TEMPr_PATUR S !. j. 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Declassified and Approved For Release 2012/05/31 : CIA-RDP89B00709R000400810001-5 Declassified and Approved For Release 2012/05/31 : CIA-RDP89B00709R000400810001-5 ~ 10 Page 32 : 777 lk, Eta HIT AN2__ E1 HI FN Lys 'o I - SLY-- --r-- - 7-- 7 L 7 T- 7 7 77 07 77 77 7, 77- 7 7 4 . t ,; + '~i a+ Tt i U T 1 Declassified and Approved For Release 2012/05/31: CIA-RDP89B00709R000400810001-5 Declassified and Approved For Release 2012/05/31 : CIA-RDP89B00709R000400810001-5 Figure 11 I?1~ i I?. `.`r r!i.. f ? ` ,t `.r rear };+ ' .. .r 1 r - 1 , ~? r-PICAPUT t : jr Tr + 9 1 A 8 Ws = M B T1 0h Ivt M4 ~ LE K F All Tyr. . .. . _ r r... k .r,. -r r_ 1., IF r L T. -!-k t. y L I 1+ l} j j r -{-. r- ' 1_ ; - - r J L G L 1 . ? t T } ?} .. _ ? _ . _H_Y "I 4F14 r rl { ~. 1!I T t k = i}~r j .*~~ r. - ? .. 7 .i t .' r ET - +?y :. ?;. ' -a_ I . + ? ;. r .i {, . + 1t t ~i,r ~_ +~ _ 4 77- A +- I N ly r r. ? rt r '-: ?rr?- r+ 1 !1. 5. ' 1 7L: - 7i v. T .. :r !r r ' i AO; IL i. . .r? _ -+ LY `Y }1 .. ~r ~I ? 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Er, I_` Yt T T a t. r J . ..l I ! . t. .~. t ?.. ; i Ttl A m 1 : -1) L }t r . 1 f l .1 y ?LY ' - . , L .. .. TT T . r- 4 77 Z ka -zF 111 }ti r ? T 1 < . r ,r r; a + T T1,. 4 1-t r T r r 1 ~ 4. ,. 77 :I , rT t 1 ? F ,I If: r . , ~ r I T: {+ > 4 L r+ I{ t 1 I ;Lyi ;, t . 7 t: i I tF {i t I ' . ' 1 t ..{: a' t I 77 E 41 1 i'?7* 17{ . + ~' i(7_ fir' 1 / r r f li r}t r rr ,.1 r. . :t r' L , . .- 41 om. ? } L -' I- i 2 E T-i { r 14 t L_ f: r r Declassified and Approved For Release 2012/05/31 : CIA-RDP89B00709R000400810001-5 Declassified and Approved For Release 2012/05/31: CIA-RDP89B00709R000400810001-5 ,. 14 } 11 ; ~ !? _ .1 _ ,~ ,~ ::. :- '~ _i: i: is s p : i J Ca~_C a - CA R . r I I j . : t ~. '-~h'r- 4 ' :i lt1; T-t_ 1. .y L. 1. +? : j i i 1 F- ? t * 1 l2 1 i' 111 I -r! 1jI+' t }1 . t 1. 1 ,. ti. . t 11_ . It 1. 11. t if r ft 1. 1 1 _ .I. 1 y .1 r :+ t:T -134 * , t t ` f}{ 1 `t ti 1. 2: !{ I+ } I. 11 1_ _J ,. .! iT_ ,. ? f f 1 1 r! 1. I t- l~ L ~ t ~ ! l. .i t i i l is I ! ' ! 1. t i. L .. 1' _E r T 1 t 1 1 ll T 1+ ~ ; a ' i I I ` ` . . 1 ` l . t I `r j. + 1, wl. t _ - a A r: } "ooo Ot k7 bq _n; 11:1 7 ~~ `;? , " 1. ' .: : ~, ~' ~-i . 1 1:.t , 1. T? ` \ . .: .. .: Page 36 Declassified and Approved For Release 2012/05/31 : CIA-RDP89B00709R000400810001-5 Declassified and Approved For Release 2012/05/31 CIA-RDP89B00709R000400810001-5 e 15 MAR%UARDT I LLTY ~_CAP.A.B L1.L.Y i FQP .C.OMBO STION , TESTIS 1200?F' FAULI'TY , TEMPERATURE i LifrtlT - - - - Declassified and Approved For Release 2012/05/31 : CIA-RDP89B00709R000400810001-5 Declassified and Approved For Release 2012/05/31 : CIA-RDP89B00709R000400810001-5 ANALYSIS PREPARED BY CHECKED BY REVISED BY CONVAIR A DIVISION OF GENERAL DYNAMICS CORPORATION (SAN DIEGO) SECRET no ,affft wEm Puel Pressure Control Valve I Vapor Fuel 7 Cells o e O 0o Hest EI c1i1anger Pressure Raliet Line F1w Controls I L LIQUID FED ?t2L 8Yg= 8CIPIC Psntaboraue Fuel Pressure control valve Figure 16 SECRET PAGE 38 REPORT NO. ZJ-026 MODEL I ZEE DATE 10/31/58 Declassified and Approved For Release 2012/05/31 : CIA-RDP89B00709R000400810001-5 Declassified and Approved For Release 2012/05/31 : CIA-RDP89B00709R000400810001-5 s 39 aD H 'v V\lv lyO V kOy Declassified and Approved For Release 2012/05/31 : CIA-RDP89B00709R000400810001-5 Declassified and Approved For Release 2012/05/31 : CIA-RDP89B00709R000400810001-5 ANALYSIS PREPARED BY CHECKED BY REVISED BY C ONVA I R PAGE 40 ZJ-026 HAZISI 10/31/58 A DIVISION OF GCNERAL DYNAMICS CORPORATION J SAN DIEGO) SECRET REPORT NO. MODEL DATE TABLE Pratt & Whitney 8RJ-43D Altitude 80,00 100,000 135,000 150,000 Mach No 3.0 3.0 3.0 3.0 Pt2/~rto 0.784 0.784 0.784 0.759 Wa 1 /&t2 601.9 601.3 599.5 618.17 gt2 0.780 0.307 0.0709 0.0387 'F Tt2 623 703 854 917 - 2440 2685 2895 2856 f/A 0.0113 0.0133 0.015 0.015 Fiq 19,050 7,725 1,732 876 TB7C 0.689 0.760 0.831 0.902 Drag 979 387 99 58 Fi 18,071 7,338 1,633 818 ITan 0.726 0.800 0.881 0.967 Weight 1075 1075 1075 1075 Length 256 256 256 256 Weight/F1 0.048 0.119 0.535 1.070 Engine + Fuel Wt./n. 1.108 1.239 1.695 2.309 Pratt & Whitney SRJ-43E (Alternate Design) Altitude 80,000 100,000 135,E 150,000 No Mach 3-0 3.0- 3.0 r ~ 2 0.784 0.784 0.784 0.7yg W Yei/&t2 601.9 601.3 599.5 618.17 Ut2 0.780 0.307 0.0709 0.0387 'F Tt2 623 703 854 917 _ 2840 3075 3285 3200 f/A 0.0143 0.0168 0.020 0.020 FM 22,600 9,145 2,059 1,025 TSFC 0.731 0.811 ?.933 1.029 Drag 979 387 99 58 Fi 21,821 4x778 1,960 967 ITSFC 0.763 0.846 0.98 1.09 Weight 1057 1057 1057 1057 Length 252 252 252 252 Weight/Ft 0.039 0.998 0.439 0.890 Engine + Fuel lit. /Fi 1.149 1.28 1.729 2.285 SECRET Declassified and Approved For Release 2012/05/31 : CIA-RDP89B00709R000400810001-5 Declassified and Approved For Release 2012/05/31 : CIA-RDP89B00709R000400810001-5 ANALYSIS PREPARED BY CHECKED BY REVISED BY PAGE 41 REPORT NO. MODEL DATE ZJ-026 HAM 10/31/58 CONVAIR A DIVISION OF GENERAL DYNAMICS CORPORATION ISAN DIEGO) SECRET Mm Pratt & Whitney W- Altitude 60,000 100,000 135,E Mach No. 2.5 2.5 2.5 0.89 0.89 0.89 z /&t2 Wag/V e 635.8 635.6 635.0 T 0.41 0.162 0.0374 6T2 'F 415 481 60 T *F 1600 1740 2160 f 7A 0.0071 0.00765 0.0104 FIT 7980 3110 790 Tsn 0.644 0.679 0.760 Dreg 34,40 1371 322 Fi 45 1739 468 ITSF'C 1.133 1.212 1.282 weight 1075 1075 1075 Length 256 2-,56- 256 Weight/11"i 0.193 0.503 1.87 Engine + Fuel wt. /Fi 2.173 2.541 3.895 by 2% Pratt & whims SRJ-43E (Alternate De Altitude 80,000 100,000 135)E M(a)ch No. 2.5 2.5 2.5 . / p 0.89 0.89 0.8g V2 , ig V9 '/St2 635.8 635.6 635.0 r *2 0.41 0.162 0.0374 'F TT2 415 481 608 - 'F -LYW 2094 2530 f7A 0.0093 0.010 0.0138 FN 10,100 3,965 950 TSFC 0.666 0.695 0.835 Drag 3440 137. 322 Fi 6660 2594 628 IT dFC 1.00 1.062 1.262 Weight 1057 1057 1057 Length 252 252 252 weight/Fi 0.129 0.332 1.370 Engine + Fuel Wt-/F1 1.877 2.117 3.360 For 2? angle of attack reduce thrust by 2% and increase &FC SECRET '?"" Declassified and Approved For Release 2012/05/31 : CIA-RDP89B00709R000400810001-5 Declassified and Approved For Release 2012/05/31 : CIA-RDP89B00709R000400810001-5 ANALYSIS PREPARED BY CHECKED BY REVISED BY CONVAIR A DIVISION OF GENERAL DYNAMICS CORPORATION I SAN DIEGO) PAGE REPORT NO. MODEL DATE 42 ZJ-026 HAZEL 10/31/53 SECRET TA 4 Pratt & Whitn BRJ-- Fentaborane Fuel 2 3.0 .2 - A1titu* 100 1 80 100 135 150 Pr2/!to 0.89 0.89 0.89 .784 .784 .784 .714 IFT2 .412 .163 .0375 .780 .308 .0709 .040 TT2 *F 415 479 6o6 623 703 85'4 917 N 635 8 6 635 635 601.9 601.3 599.5 613.9 wa 2 . . w 16/sec 2D1 76.5 16.6 324 123 26.7 14.7 P/A .0158 .0176 .0217 .0245 .0278 .04 .04 .991 .985 .934. .989 .982 .945 .918 TB OF 2420 2200 2400 2720 2870 3280 3173 9440 3821 877 20179 8467 1933. 1003 Tarc 1..213 1.272 1.482 1.354 1.453 1.992 2.112 3440 1371 322 979 387 99 58 IFN 6000 2450 555 20100 8080 1834 945 ITBFC 1.908 1.984 2.342 1.41^0 1.523 2.100 2.241 SPWT .1733 .424 1.892 .052 .129 .567 1.101 Pr/Pi 499 694 3 582 5 2. u4 3.324 3.970 E + 3. . . DC in 86 A Ft L. 25.73 DD In 68.7 L/Vr 0.87 LN In 59.8 DE In 104 LIn 266 Wt ? Lbs. 1150 For 20 angle of attack reduce thrust by 2% and increase BF'C by 2% SECRET ?"" ' Declassified and Approved For Release 2012/05/31 : CIA-RDP89B00709R000400810001-5 Declassified and Approved For Release 2012/05/31 : CIA-RDP89B00709R000400810001-5 ANALYSIS PREPARED BY CHECKED BY REVISED BY CONVAIR A DIVISION OF GENERAL DYNAMICS CORPORATION (SAN DIEGO) SECRET TABLE L5 Lz L3 -- Pratt and Whitney one- Gecxaetry PAGE 43 REPORT NO. 'Z.J-026 MODEL HAZEL DATE 10/31/58 r SRJe.l3D sRJ-43E Alternate Design Fuel Pautaborae Sr-1 SF?2 DZ In. 86 86 86 DT in. 68.7 67.3 70.1 DE In. 104 3.04 104 L1 In. 98.5 98.5 98.5 L2 In. 60 6o 60 L3 1n' 48 36 36 L4 In. 60 62 55 L5 In. 266.5 256.5 252.5 SECRET Declassified and Approved For Release 2012/05/31 : CIA-RDP89B00709R000400810001-5 Declassified and Approved For Release 2012/05/31 : CIA-RDP89B00709R000400810001-5 ANALYSIS PREPARED BY CHECKED BY REVISED BY CONVA{R A DIVISION OF GENERAL DYNAMICS CORPORATION (SAN DIEGO) PAGE 44 REPORT NO. ZJ-026 MODEL HAZL!I. DATE 10i31/58 SECRET RAE 1. Sioulkin, M. ?H., "mat der, Near the 8tagsation Point of t Body of Revolution," Journal vf Av"nautiea1 Sciences, Vol. 10, P. 570. 2. Eckert, Ernest R. G. j, "Survey on That Transfer at High Speeds, " WADC Technical Report 54-70. 3. Private communication with Glen E. McIntosh, Group Engineer, Boulder Division, Beechcref t Research and Development, Inc. SECRET FORM lilt-A-I Declassified and Approved For Release 2012/05/31 : CIA-RDP89B00709R000400810001-5