SUGGESTIONS REGARDING QUALITY AND THE REWARD SYSTEM

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Document Number (FOIA) /ESDN (CREST): 
CIA-RDP87M00539R002404050030-1
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RIPPUB
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U
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10
Document Creation Date: 
December 22, 2016
Document Release Date: 
September 4, 2009
Sequence Number: 
30
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Publication Date: 
February 22, 1985
Content Type: 
MEMO
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PDF icon CIA-RDP87M00539R002404050030-1.pdf714.08 KB
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Approved For Release 2009/09/04: CIA-RDP87M00539R002404050030-1 AOMI MST ATfVL-IN 1 ER A' USE ONLY Executive Registry 2 2 FEB 1985 SUBJECT: Suggestions Regarding Quality and The Reward System Thank you for your suggestions regarding quality and the reward system. Your dedication to the concept of top quality work and excellence in general is in keeping with the finest traditions of our Agency. As I understand your suggestion about the reward system, you believe that employees need to be told early, clearly, and often what the Agency's mission and their place in it is, and what is expected from them, how they should accomplish their tasks, and what should and should not be done if we are to do our work well. You indicate -- and rightfully so -- that preventing ourselves and others from making costly errors should be considered a valuable positive contribution and rewarded as such. I agree with the thrust of your argument. You are in effect, calling for more and better communications about our mission, goals, objectives, and the pitfalls to be avoided in pursuing them. Your suggestion concerning quality science is harder to deal with on an Agency level. The articles you forwarded pertain to, the manufacturing process in which tangible widgets of one kind or another are turned out in greater or lesser numbers at lower or higher degrees of perfection. Returns, scrap, cost per item, and customer share of the market are all quantifiable and easily identified factors of the equation in the business examples dealt with in the articles. Assembly line production problems, however, are the exception rather than the rule in the Agency, although a high degree of concern with quality is certainly one of our principal driving forces. In a sense, the excellence initiative taken by the Director is our own form of the quality program you advocate. The contributions of all employees in our own search of excellence -- as exemplified by your having taken the time and effort to outline your suggestions for us -- are, in the long run, what will bring continued improvement in our product. To borrow a phrase from your paper, I believe each of us should be his or her own quality guru and share the thoughts and ideas that will help us accomplish our mission effectively. I appreciate the fact that you have done so. A11 ~r'I'~ i Ali r /0~ .V#NLIMA[USArat Approved For Release 2009/09/04: CIA-RDP87M00539R002404050030-1 Approved For Release 2009/09/04: CIA-RDP87M00539R002404050030-1 ~i,r.??~iAry 478 6 February 1985 To Director of Central Intelligence STAT From Subject Reference Attachments STAT DDS&T/OTS Suggestions room 212 South Bldg. DCI memo of 28 November 1984 A) above reference B) article from Industry Week C) article from Quality Progress In response to your memo (referenced above), I submit two suggestions regarding quality and the reward system. The intent is to make our man-hours more effective, to improve timeliness and productivity by improving quality. Thank you for asking my opinion and leading our pursuit of excellence. -ids Approved For Release 2009/09/04: CIA-RDP87M00539R002404050030-1 Approved For Release 2009/09/04: CIA-RDP87M00539R002404050030-1 THE REWARD SYSTEM This is the basic reason why things work right as well as why things don't work right. We are rewarded for quantity, quality and timeliness within our own narrow purview. However, we are not rewarded for serving extra consideration outside our narrow purview. In other words, people appreciate it when someone pulls the fat out of the fire (it smokes and smells). But people don't notice when someone prevents fat in the fire in the first place. Modern organizations suffer from neglect of long-term considerations. The system rewards quick-fix at the expense of long-term solution. You know the negative effect this has on U.S. business and industry. Putting out fires at a construction site does not expand GNP. Preventing fires at the construction site allows GNP to grow. Therefore, I suggest that we add one more item to the reward system -- prevention. In other words, I suggest that all AWPs direct, and that all PARs access the extra consideration of making it easy for our co-workers to do things right- the first time, but hard to err. For example, managers and workers alike should be motivated to: 1. write or illustrate procedures and post them where appropriate, 2. collect and propagate practical information from both internal and external sources, 3. execute formal indoctrination and on-the-job training beginning on the first day of one's new assignment, not months or years later, e.g., video tapes of the organizational. mission at each level from Director down to the respective Branch, practical technical guidance, lessons from history (flaps), etc. In other words, paraphrasing Steven Jobs of Apple Computers, "Excellent people share a common objective, a common value system. Their leader should articulate that commonality." Why not tell everyone? Why wait for a flap? Therefore, I recommend that new people receive immediate formal indoctrination and formal O-J-T regarding what we are paid for and what +--,.,,a -- Approved For Release 2009/09/04: CIA-RDP87M00539R002404050030-1 Approved For Release 2009/09/04: CIA-RDP87M00539R002404050030-1 4. etc. (add your favorite prevention techniques here), A) B) C) Why bother with adding prevention to the reward system? Don't people render these extra considerations naturally? No, because if we don't see it, hear it, smell it or feel it occasionally, we don't bother, particularly if we don't gain anything for the extra trouble. Look at where we would be today in areas of public health, transportation safety, fire codes, etc. if people were not paid to work on prevention in these areas. Notice how the quality of life has improved through prevention. Look at countries that don't bother with these things. Prevention does occur naturally in some small way through the efforts of a minority. Therefore, with the intent of multiplying excellence, those individual fortuitous acts of prevention, I suggest that everyone's AWP and PAR have acts of prevention added to them -- ways of helping co-workers and enhancing the rest of the organization to do it right the first time. Approved For Release 2009/09/04: CIA-RDP87M00539R002404050030-1 Approved For Release 2009/09/04: CIA-RDP87M00539R002404050030-1 QUALITY Attachments B and C are two articles that illustrate how CEOs are using quality science to strengthen their organization for business competition. I have highlighted and turned to the last pages for your convenience. Two points are: 1. trouble is caused by the system, not by the people working within that system, 2. the CEO at Signetics has identified what his organization stands for in terms of quality, and he propagates that ethic. That's what's going on in business and industry. The quality sciences also serve DOD and other large government organizations. Do you find any way we can benefit by an organization-wide quality policy? Working at the grass roots level of the quality business, I have to consume resources on classical cases, e.g., myopia, narrow purviews, disregard for the original purpose (the mission), the push for short-term fixes at the expense of long- term gains, why bother?, etc. Thus, I have learned the futility of working without total commitment of the entire managerial hierarchy. As references B and C explain, verbal support is not sufficient. Our Branch Chiefs and Division Chiefs are very capable leaders, using traditional tools (PERT, MBO, stick & carrot, etc.). But they are merely laborers in the vineyard, lacking instruments of organization-wide quality policy and a finely tuned reward system. I admire and respect your leadership in the pursuit of excellence that you broadcast several months ago. I regret that I was not alert to your call for suggestions at that time. Had I been, here's what I would have recommended: Select your quality guru and attend his quality college. Then, appoint your VP for quality, send your managerial hierarchy to that same school and implement that gurus quality process. I could recommend the big names in the profession (Deming, Juran, Crosby, Feiganbaum and Shainin), but these people probably would not want to work with the encumbrances of government. Approved For Release 2009/09/04: CIA-RDP87M00539R002404050030-1 Approved For Release 2009/09/04: CIA-RDP87M00539R002404050030-1 If you are unfamiliar with quality science, you ask -- What's all this stuff about quality and gurus? From a business/industrial perspective, quality is the science of variability, dedicated to helping operators of repetitive processes (banking, manufacturing, insurance, transportation, etc.) keep up with the competition. After an organization finds out how to operate a process successfully, the quality scientists can recommend statistical techniques to repeat that operation successfully, many times again at lowest cost (by minimizing scrap and rework), as well as provide a stable basis for further improvement (pursue excellence). ,But, these scientific things come with a price -- long term managerial commitment, organization-wide. One cannct expect the manufacturing division to get with the quality process when the marketing and support divisions refuse to come aboard. The short term focus of the modern American reward system discourages quick adoption of new things by prudent managers. Thus, the learning experience shared by the CEO of Signetics (Attachment C) emphasizes managerial commitment. Therefore, I suggest that you talk to the above highly regarded individuals and ask them to recommend a consultant who can advise us on getting our processes into statistical control. Why? So we can see scientifically where they are satisfactory, where they can be improved, and where they excel. I don't know how much of our business is amenable to modern quality techniques; but I'm confident that there are reputable consultants who do know. I emphasize reputable, because the use of statistics demands credibility. As you know, figsres lie and liars figure. These consultants are told everywhere they go, "Oh, we're special. That quality stuff don't apply to us." Then the consultants demonstrate that the so-called unique and special activities are composed of a series of repetitive processes, amenable to statistical techniques. Approved For Release 2009/09/04: CIA-RDP87M00539R002404050030-1 Approved For Release 2009/09/04: CIA-RDP87M00539R002404050030-1 So, you ask, what could one of these guys do for us? After studying our business, they would recommend: A) compiling certain records, B) using that data to plot the flow of our processes in a statistical manner (so we can see their condition, whether they are in or out of statistical control), C) suggesting managerial action for those processes not in statistical control (e.g., reward, retraining, reassignment, etc. of responsible personnel), D) suggesting managerial action for those processes already in statistical control: a) exercise prevention -- use recommended action to prevent those processes from falling out of control, b) pursue excellence -- use the stability of that process as a base to launch improvement. But statistical techniques don't accomplish anything alone. They require long term managerial commitment working within a responsive system. Success depends on management and the environment (the system we work in). The consultants can advise us but not bring it off. It has to happen on fertile ground. Look at the turn-around in the quality of Japanese goods during the past twenty years. In summary, I suggest that you commit our organization to the quality effort -- select your quality guru, go to his quality college, appoint a high level executive as Director of Quality (someone with the quality attitude who can get things done), send all of the managerial hierarchy to quality college, and then periodically remind us about our quality commitment. Why bother? Competition. Keeping ahead of KGB, UPI, DIA, CBS, etc., necessitates quality goods and quality services. These things are not luxuries. They cost less because they come from a more productive process (minimal scrap and rework) where 100% inspection is not necessary because the output of such a process is predictable (in statistical control). In other words -- things were done right the first time. In conclusion, I suggest that you include quality science in our pursuit of excellence. Approved For Release 2009/09/04: CIA-RDP87M00539R002404050030-1 Approved For Release 2009/09/04: CIA-RDP87M00539R002404050030-1 ADMiN'lb'AA%&1. It.' L14AP+LIf(LV %J"- Central Intelligence Agency MEMORANDUM FOR ALL EMPLOYEES SUBJECT: Creative Problem solving 1. The intelligence problems the Agency faces continue to grow in number and complexity. Responding to these varied challenges puts a premium on our ability to develop a continuing stream of innovative solutions. 'We can use all the good ideas we can get, and it is crucial that we be prepared to act quickly on the most promising. This means that we do not subject occasional flashes of inspiration to bureaucratic red tape and endless levels of review before they reach the appropriate :decisionmaker. I have, therefore, established a top-level forum in the Agency for reviewing and reacting to new ideas concerning ways to accomplish our mission better. It consists of the Deputy Director of Central Intelligence, the Executive Director, and myself. ?I invite each of you with ideas for new or better ways to respond to critical intelligence problems -- including improvements in the collection, production, or dissemination of intelligence or to the .. way. we are organized to do our job ---:to.-.send them directly to one of the three of us. We will decide in short order on the merit and feasibility of such proposals and, if appropriate, arrange to implement them rapidly. 2. CIA already participates in two other programs designed to take maximum advantage of employee expertise and imagination. The Agency's cash awards program, administered by the office of Personnel, recognizes suggestions and special accomplishments that result in savings to the Government. The Community-wide Production Enhancement Initiatives program, managed by the Intelligence Producers Council, explores potentially useful, but longer-term, initiative to improve the intelligence production process. I hope that by supplementing these formal programs with the informal one described above, we will be able to initiate some innovative short-term projects providing immediate! intelligence payoff. 3. I urge you to share your ideas with us on how the Agency may do its job better. You are, after all, the ones who meet the challenges of Agency business head on every day and are, therefore, the best source of new concepts for solving pressing intelligence problems. Willi t J. Casey Director of Central Intelligence ADMINI R Vtr'L I t? I USE ONLY Approved For Release 2009/09/04: CIA-RDP87M00539R002404050030-1 Approved For Release 2009/09/04: CIA-RDP87M00539R002404050030-1 the compelling evidence will be H. B. the study and its conclusions by vart ous technical, quality-control, and Fuller's investment in retraining ex- ecutives and middle managers-to management personnel, he says. But convince them that quality is part of the results have borne out the value of ~ ._.,?.,~:~~?~,,,.~ their job. "We've already scheduled statistical analysis. "The entire pro- 14 executives to attend Vi-day ses= gram, from start to finish, will bring sions at the Quality College, followed the coating operation from being in a by 30 middle managers who will.take,; { --i ??isr* relatively noncompetitive position K=?' { into a very c:ompeti,tive position," in the full five=day sessions-: The company budgeted $150,000 this year ; Mr Conway declares. for This educational effort. Prognosis. In 1961, -in his book, Total Quality Control Engineering H. B. Fuller is building its program on the premise that management is Y r. & Management', Dr. Feigenbaum em- responsible for 80% of the quality - phasized "making it right the, first problems. "If management looks to time." Unfortunately, some Ameri c employees before cleaning up its own an businessmen have learned that +" Jp. house-or instead of cleaning up its lesson secondhand-from the .:fit.- ~;~;~. =: =~...~ ,?. , _-, , ,,;-: ; . own house-then employees will Japanese. cynically wonder why the company is If we make it right the first time,'.' only interested in the 20% of the s'a says S. John Cole, :vice president of quality problem that is within [the =7 r quality. and development at Earnest employees'] control," Mr. Odom says. Machine Products Co., Cleveland, "it That's another way of saying that will be an important step in transfer- most production problems are caused ring - ' -' - ~ [day-to-day] quality r-esponsibil by the system, not bythe worker: And DR. J. M. JURAN-"The quality of ity to where it belongs-in the hands it is why many quality-control ex- U. S.-mode products :.. has not deterio- of the worker. Once the [operational] pens, including Dr. Deming, are wary rated. It simply has not improved as fast responsibility is. there, production of the recent proliferation of quality in the U. S. as it has in Japan" workers must, also be given the au- circles in the U. S. Dr. Deming sus- thority to interrupt production to cor pects that quality circles are some- ings, as well has higher productivity, rect quality problems.".. times initiated as a substitute for an in one carbonless paper-coating oper- If this succeeds, Mr. Cole predicts overall quality program. . - ation. Management was aware that the emergence of a new, expanded Where do quality circles fit in? the amount of coating material being role for quality-control professionals Raymond Wachniak, director of cor- - used was high, but it wasn't sure how in industry. porate quality assurance at Firestone - to reduce it and still produce a consis- - "Breaking out of the compartment Tire & Rubber Co., Akron, views tently high-quality product. The pur- that has grown uparound.the tra- ;. ol... them simply as one element of a chase of?a new $700,000 coating head ditional function of quality contr company-wide program'. "Japan's -` was being considered as a possible so has become the big challenge for qual- quality success," he points out, "was lutiort ity professionals, acknowledges Mr. already 17 years old when quality cir But management decided to give -Maas, ASQC's president: .?; "' cles came into being. statistics a try, beginning with the It is not a nc:wproblem, he admits.. By the numbers. And where do_ es testing of samples and plotting "run"._.- "Years-ago,-when I first joined ASQC, :.. St.:tiseical control come in? charts, which plot data chronologi- . my boss at-Lockheed gave me some "it provides a road map that directs- tally to indicate trends and variation advice: 'The trouble with you guys is the attention of management to what in magnitude. Also, through meetings that you only talk to each other,' he ariations . said. 'You've got to start talking to'--., is wrong," explains William E. Con- . with the chemical supplier, variations'.- way, chairman and president of in the viscosity of the coating mate- management-'. _:';'? N::shua Corp., Nashua, N. H., which rial were minimized. And, rather than : "Now that'inahagement is ready to brought in Dr. Deming to help set up make frequent quality-related ad- listen,'.' Mr.- Maas adds,-"our chal---__ a total quality-control program 'It justments to the equipment, it was --..=lenge is to-lea rn to talk to general ._ dce.sn't solve problems," Mr. Conway decided to let the coating operation management in terms they under advises, "btu it identifies where the run without interruption. stand.". problems are and points .. toward a The experiment showed that the. ASQC's -first major ..effort to solution. It provides data that allow amount of coating could be reduced encourage communication with top mat: _:ers and workers to make deci- and yet keep product variations management was the formation of a lions' based on facts, rather than on within an acceptable level. By reduc- National Advisory Council for Qual- sp i ulacion-" ing the average amount of coating ity, a prestigious group of leaders rep- Natshua is convinced that from 3.6 lb to 2.7 lb per 3,000 sq ft of . resenting business, labor, govern- r.:.::;:.;_ znent-directed quality efforts paper, material costs have since been ment,. industry, and consumer inter- x.,-ill achieve 90"% of the results, sliced by $900,000 a year. Meanwhile, ests. Its first project was a confer-. whereas quality-circle-type programs the plant has avoided the expense of a ence, held this last April in Washing- will yield only 10%. But the company new $700,000 coating head. And, fi- ton, for CEOs and other executives does involve the employees. For . nally, because fewer quality-related whose career portfolios don't include ex R;, le, it challenges them to prat- adjustments to the coating machinery a formal emphasis on quality. The ti:_e "ilr,a~iueering"-lRm:Iginingwhat are now being made, the speed-and, conference sr:ressed the critical role thins would he like "if everything hence, the capacity-of the equip that quality can play in increasing went right," explains William J. rent has been boosted by 25":x. productivity. Kelly, coordinator of the quality pro- It took seven months to conduct It's a start. And, in the long run, ef- gr:un. the study and implement the correc- forts like this one may prove to be as Triple benefit. At Nashua, statisti- rive actions, Mr. Conway points out. significant to the U. S. as Dr. Den- t-cal all:11ys1S led to a nuljor cost say- "There was tremendous opposition to ing's 1950 visit was to Japan. n S8 INDUSTRY WEEK. Approved For Release 2009/09/04: CIA-RDP87M00539R002404050030-1 Approved For Release 2009/09/04: CIA-RDP87M00539R002404050030-1 v In October 1982 %Ve aced a important decision. Our cor porate quality program manager left our company to join a company that was just starting up. Our profits were non- existent. We debated whether to replace the program manager, and decided it was important to the program and a signal to the company that we meant what we said. We appointed one of our senior product engineering managers to the job. In December 1982, the first issue of our corporate quali- ty publication was produced. By then, over 20 bootleg- but officially encouraged-.quality newsletters were being published by various groups. All exempt employes had gone through our two-day quality college-over 2,000 people by the end of 1982. In April 1983 we had our first QIT Recognition Day. We gave out awards to key performers. The program was now moving broadly across the company. There were many spontaneous groups being formed, like ZD teams and a few quality circles. Department slogans appeared. By September of 1983 massive corrective-action programs had begun. All employes signed a pledge to work toward zero defects. Each QIT held a ZD day. A quality college for nonexempt employes was started. The program was now four years old. We still had open issues. For example, some people still were not comfortable with the cost of quality measurement, and we had dif- ferences of opinion on the application of quality measures in the administrative area. But the program had become part of us. In December 1983 we had an off-site staff meeting and, like almost everybody else I know, we took a look at GAGE MASTER New Model 28 l t C e omp e System J o Price .e_ 8 Page Color Catalog Charts & Fixtures with rice List Circle no. 175 ajMcierd' diftert This MODEL With 141/2" Screen Add $500.00 Approved For Release 2009/09/04: CIA-RDP87M00539R002404050030-1 -1-7 a4,`J`JS Includes: ? Lens ? Digital Angle Measuring ? Dual Axis Digital Readout.0001 "/ .002 mm with 3"x6" lull travel glass scales. ourselves to light of Peers and Waterman s book, In Search .k of Excellence 3 The b'ook' stresses the importance of having ; a_superordinate goal. It was a quick and unanimous deci- sion that quality was our superordinate goal. We selected the phrase, "People Committed to Quality." And you can change that phrase from the plural to the singular: "I am committed to zero defects." When people ask me what Signetics does, I say that we make integrated circuits for our customers, with special em- phasis on new products. They then say, "Yes, I know, but what is important to you,.what.dio, you stand for?:' I then. say, "What we stand for.is.'People Commited to Quality;' and" that'starts with me:ive years after starting we have really just laid the quality foundation. More hard work lies ahead-and more opportunities. References 1. Philip B. Crosby, Quality is Free, New York: McGraw-Hill, 1979. 2. Ibid. 3. Thomas J. Peters and Robert F. Waterman, Jr., In Search of Excellence, New York: Harper & Row, 1982. About the Author Charles C. Harwood is President of Signetics Corp. He started his career as a shift foreman for Corning Glass Works and by 1970 worked his way up to President of Signetics, then a subsidiary of Corning Glass Works. Harwood remained as President after Signetics was sold to U.S. Philips Corp. Harwood completed his undergraduate work at Harvard Univer- sity. He also received an MBA from Harvard. Tr FOR Si M TIME AND MONEY, - - . k'wt. +i ". as .,.? C yx5 .f~ w~_. .~ AILOY, :SI 'ARATOR Here s t ow tt works When taiched I :hstant .1henn0coupie WRAee..",