SCIENTIFIC ABSTRACT PAVLOV, I. M. - PAVLOV, I. M.

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CIA-RDP86-00513R001239610015-3
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December 31, 1967
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SCIENTIFIC ABSTRACT
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S/qoq/60/000/004/009/024 E193/E183 Specific Pressure in Cold Polling (Cold Reducing) of Tubes groove). In addition, the average magnitude of specific pressure was determined, and an attempt was made analytically to solve the problem of distribution of pressure in the deformation region. The measurements of the specific pressure were carried out under industrial conditions on a cold-reducing inall ')W.T-32 (KhPT-32). Specially designed rolls (300 mm in diameter) permitted direct determination of the pressure at six points of the pass with the aid of six carbon pressure gauges of the membrane type, constructed ~jy TsNIITMASh~ Fig.1 shows the expanded pass with the location of the pressure gauges indicated by dots and their distance from the wide end of the pass given in mm. Each of the two semi-circular rolls accommodated three of these gauges in the manner shown in Fig.2. All gauges were located in the plane of the crown of the pass, the problem of distribution of pressure across the groove being outside tlie scope of this Investigation. The electrical pulses, generated by the pressure gauges, were recorded on a photographic film with the aid of a magneto-electric oscillograph nc. -3 -A (POB-14). The groove and the mandrel were Card 2/ it S/509/60/000/004/009/024 E193/EI83 Specific Pressure in Cold Rolling (Cold Reducing) of Tubes designed to give a pass which tapered from 34 x 3.0 to 23 x 1.0 mm. The pressure measurements were carried out during rolling of tubes of aluminium alloys AMF(AMG), R-1 (D-1) and a-16 (D-16). The stock (33.2 outside diameter, 3-0-3-2 mm wall thickness) was rolled to the following final sizes: 23 x 0.75, 23 x 0.83, 23 x 1.0, 23 x 1.1, 23 X 1.5, and 23 x 1.73 mm. Both the roll grooves and inside walls of the tubes were lubricated with mineral oil. The magnitude of feed was determined from the number of reversals per 100 mm of the length of the stock rolled. Owing to the difficulties encountered in measuring the pressure at normal rolling speeds, a speed of 10-12 reciprocal revs/min was used in the experiments. In addition to the specific pressure, the total roll pressure was measured with the aid of a gauge accommodated in the roll housing. Preliminary to experiments proper, a formula was derived for the critical angle, P, in the plane of the groove crown, and the values of this angle and of the contact angle go, were calculated for various feeds, m. It was shown that at small m (e.g. m = 1.5 mm) P < go for the entire length of the Card 3/ 1((r s/gog/6o/000/004/009/024 E193/6183 Specific Pressure in Cold Rolling (Cold Reducing) of Tubes pass; this means that under these conditions the metal lags behind the rolls in the entire deformation region. At large m, 0 > eol and the deformation region (contact zone) comprises two zones: a zone where the metal lags behind the rolls, and the zone of forward slip, the latter increasing with increasing m. (Fig.3). Measurements of specific pressure, p, were carried out at m = 4-12 mm, i.e. under conditions of 2-zone deformation region. The results for alloy D-1, rolled to elongation i1o = 5.4, are reproduced in Fig-4 where p (kg/mm2) is plotted against the distance, x (mm) from the wide end of the pass, the three curves relatin!; to data obtained at m = 6, 8 and 11 mm. It will be seen that p varies along the pass, passing through a maximum at a point approximately 180 mm distant from the wide end of the pass, the magnitude of the pressure peak increasing with increasing m. The ascending portions of the curves in Fig.4 correspond to the rolling stage during which the wall thickness is considerably reduced and the metal is rapidly work-hardened; the descending parts of the curves correspond to that stage of the process during which the reduction of the wall thickness attained rapidly Card 4/0 S/509/60/000/004/009/024 E193/EI83 Specific Pressure in Cold Rolling (Cold Reducing) of Tubu, decreases. The results of some other experiments are also reproduced graphically. In Fig-5, p (kg/n1m2) at various points of the pass during the forward movement of the rolls, is plotted against m (mm), the curves obtained for alloy D-1, rolled to Po = 4.34, relating to points at a distance of 53, 99, 140 and 177 mm from the wide end of the pass. Fig.6 shows how p at various points of the pass (distance from the wide end of the pass indicated by each curve) varied with the magnitude of the absolute deformation Lt, the graphs relating to the forward movement of the rolls in rolling alloy D-1 to lio = 4.13. The effect of the relative deformation, ( '& t/t Ad x 100%, on p is illustrated in the same manner (and for the same rolling conditions) in Fig-7- In Fig.8, p is plotted against the final thickness, ttp (Mm) of the tube (the upper horizontal scale) and against the total elongation, po, (the lower horizontal scale); the curves, determined for alloy D-1 (wall thickness of the stock = 3.1 nun) rolled at m = 7.8 mm, relate to points of the pass whose distance (mm) from the wide end of the pass is indicated by each curve. Card 5/rZ S/509/60/000/004/009/021, E193/E183 Specific Pressure in Cold Rolling (Cold Reducing) of Tubes In the second part of the investigation, the average specific pressure PC,) was determined from tho mensured magnitude of roll pressure P., The results .: , and calculated contact area FK- obtained on various materials rolled on cold-reducin Y mills, XPT-32 (KhPT-32N, X"T-11/2 (KhPT-11/2) and AnT -2 /2 (KhPT-21/2) are reproduced graphically in Figs. 9-11, all of which relate to the forward movement of the rolling process. Fig.9, relating to copper, rolled on mill KhPT-11/2 (in = 6.3 mm, iLo = 4.95) shows how pcp (kg/n=2) varied with the distance, x (mm) from the wide end. In Fig.10 p is plotted against in (nun); the Cfoy D-1 rolled on mill KhPT-32 curves, constructed for al (ilo = 4.13), relate to points of the pass whose distance from tile wide end is shown by each curve. The same relationship for brass ,r-62 (L-62) rolled on mill KhPT-11/2 to u0 = 4.95, is illustrated in Fig.11. To explain the fact that PC was found to be practically independent to in, the present autgors postulated that the variation of in brings about redistribution of the additional pressure across the pass so that although the Card 6/ !v6 7 S/509/60/000/004/009/024 E193/EJL83 Specific Pressure in Cold Rolling (Cold Reducing) of Tubes pressure at some points may increase, its average value remains the same. Fig.12 shows the hypothetical distribution of pressure across the pass; for the sake of clarity, the semi-circle representing the circumference of the groove is shown as a straight line -jTRx long, where RX is the radius of the groove: graphs a and 6 relate to rolling at m 4 and 12 mm respectively. Based on the results of the present investigation, an empirical formula for pcp was derived in the form - (t f IVD tj Pcp = 013 7.9 tx (5) where vjB - U.T.S. (kg/mm2) of the metal rolled, corresponding to the degree of work-hardening attained in a given point of the pass; f - coefficient of friction between the metal and rolls; D - roll diameter, mm; t3 - wall thickness of the stock; tx - wall thickness of the tube at the point of the pass for which pcp is Card 7/A S/509/60/000/004/009/024 E193/EI83 Specific Pressure in Cold Rolling (Cold Reducing) of Tubes calculated. The above formula (which is applicable only when the reduction in the wall thickness of the tube is not less than 0.04 mm) gave results which were in good agreement with the experimental data. In the last chapter of the present paver the distribution of pressure along the momentary deformation region (contact zone) is analytically studied, and two formulae are derived for the pressure in the zones before and after the neutral point (referred to as the lagging and forward slip zones). The values cfpressure, obtained with the aid of these formulae, agree with experimental data only for the narrow end of the pass. The results of the present investigation can be summarized as follows. (1) The diagram of the distribution of pressure along the deformation region constitutes an arched curve which is characteristic for a 2-zone deformation'.region, and which supports the postulated existence of a "critical" section in the plane of the crown of the pass. (2) The specific pressure reaches a maximum approximately in the middle of the pass. The peak pressure is 2-2.5 times higher than the U.T.S. of the metal rolled. Card S/509/60/000/004/009/024 E193/EI83. Specific Pressure in Cold Rolling (Cold Reducing) of Tubes (3) Near the leading (wide),end Of the pass, the spec:kfic pressure is practically independent of the magnitude of feed, m. Near the exit (narrow) end of the pass, the. specific pressure increases almost linearly with increasing m, the increase being more pronounced in sections*corresponding to small wall thickness,of the tube* With increasing total elongation (or decreasing final wall thickness) the specific pressure increases hyperboli- cally. (5) The average specific pkessure is practically independent of m. (6) The average specific pressure cc-in be calculated (with accuracy sufficient for practical purposes) from a formula derived by the present authors. There are 14 figures, 3 tables and 6 Soviet references~ Card 9/0 S/509/60/000/004/010/024 E193/EI83 AUTHORS: Pavlov, I.M., and Piryazeyt D.I. TITLE: Axial Loads in Cold Rolling (Cold Reducing) of Tubes PERIODICAL: Akademiya nauk SSSR. Institut metallurgii. Trudy, No. 4, 1960. Metallurgiya, metallovedeniye, fiziko-khimicheakiye metody issledovaniya, pp-135-140. TEXT: Many of the mechanical failures, encountered in the cold-reducing process (seizure of the stock, bending of the rod supporting the mandrel, excessive wear of various parts of the feeding mechanism) are caused by axial loads which, in addition, constitute a factor limiting the protective capacity of the mill. It was for theme reasons that the present investigation, concerned with axial loads in rolling non-ferrous metals and alloys, was undertaken. The measurements were carried out on cold-reducing mills XrIT-I]L/2" MPT-11/2") and X11T-21/2" (KhPr-2-1/2"), used for rolling copper and bra'ss tubes. The axial loads, acting directly on stock, were measured with the aid of carbon pressure gauges, mounted in a special device attached to the end of the stocks In the came of mill KhPT-11/2, only the Card I/ jF S/5oq/6o/ooo/oo4/oiO/024 E193/EI83 Axial Loads in Cold Rolling (Cold Reducing) of Tubes compressive loads were measured; the device used during rolling on mill KhPT-21/2" was designed to measure both compressive and tensile loads. A general view of this device is reproduced in Fig.1, which shows a cylinder (1) to which the stock (2) was rigidly attached, and flanges (3) and (4); the compressive loads were measured with the aid of three carbon gauges (5), similar gauges of the membrane type having been used to measure the tensile loads. The electric pulses generated by the gauges were recorded with the aid of a magneto-electric oscillograph !MOE;-14 (POB-14). In addition to the axial loads, the roll pressure was also determined. In the case of mill KhPT-11/211, the measurements were carried out during rolling of copper and brass tubes through six different passes. Mill KhFT-2-172" was used to study the variation of axial loads during rolling of brass tubes through a tapered pass (61 x 6 - 36 x 3 mm) and through a 4-zone pass (61 x 6 - 38 x 3 mm)- Some of the typical results are reproduced graphically. In Fig.2, the roll pressure, ~, (kg, left-hand scale) is plotted against the distance, x (mm) from the leading Card 2/ ~s S/5oq/6o/ooo/oo4/olO/024 E193/El83 Axial Loads in Cold Rolling (Cold Reducing) of Tubes end of the pass, curves I and 2 relating to the forward and reverse movements of the rolls respectively. Similarly, curves 3 (forward movement) and 4 (reverse movement) show the variation of the axial load 0 (kg, right-hand scale). The results, reproduced in hgl, reltkte to copper tubes rolled on mill KhPT-114V through a pass 40 x 3 27 x 0.8 mm, the other rolling parameters being p0 (elongation) 3.9 and m (feed) = 8.3 mm. The results for brass JI-68 (L-68) rolled on mill KhPT-21/2" through a 4-zone pass 61 x 6 - 38 X 3-0 mm (ILO = 2.9, m = 4 mm) are reproduced in the same manner in Fig-3, except that in this case PZ; is given in tons. In Fig.4, the axial load Qj; (kg) is plotted against the distance x (mm) from the leading end of the pass, curves I and 2 relating respectively to the forward and reverse movement during rolling of brass L-68 through a tapered pass 61 x 6 - 36 x 3 mm Oo = 3.5, m = 4.0 mm). The combined effect of the variation of feed, m, and elongation, 1i0, on Qy (kg) during rolling of copper (reverse movejoent) on mill KhPT-1-L/2", through a pass 40 x 2 - 27 x 0.8 mm, is plotted against m (mm), curves 1, 2 and Card 3/,* j- S/509/60/000/004/010/024 E193/El83 Axial Loads in Cold Rolling (Cold Reducing) of Tubes Xj 3 relating to i1o = 3.0, 3.9 and 5.6 respectively, see Fig-5). , (kg) during rolling of brass L-68 on mill KhPT-11/211 in Fig.6, Q7 through a Pass 36 x 3 - 24 x 1 mm GLo = 3-9) is plotted against m (mm), curves I and 2 relating respectively to points at a distance of 154-7 mm from the leading end of the pass (forward movement) and 126.7 mm (reverse movement). In the final experiments, the effect of various lubricants on Q7 was studied. The results, obtained during rolling of brass L-68 on mill KhPT-11/2" through a tapered Pass 36 x 3 - 24 x I nun 0io = 3.9. m = 8.3 mm), are reproduced in Fig-7, showing the variation of Q-Z due to change of the lubricant, curves 1 and 2 having been constructed for the forward and reverse movement of the rolls, and the experimental points relating to an oil/graphite mixture (open circles), solidol (full circles), emulsol (full triangles), and mineral oil (full squares). The main conclusions reached by the present authors can be summarised as follows. (1) In analogy to the roll pressure, the axial loads during cold reducing of tubes vary along the pass. The axial loads during the reverse movement are considerably higher Card 4/ s/5oq/6o/ooo/oo4/oio/024 al 93/ L" 183 Axial Loads in Cold Rolling (Cold Reducing) of Tubes than those during the forward movement rolls, constituting 8-1000 of the roll pressure in the former,'and only 2.5-6e,'o in the latter case. If, therefore, seizure of the stock occurs, it probably takes place during the reverse movement of the rolls. -fold increase in the feed increases the axial loads (2) Two 1.3-1.8 times; a similar increase in the wall thickness o-~* the stock Increases the axial loads by a factor of 2.3. (3) Minimum axial loads are ensured by using an oll/graphite' mixture for lubrication; mineral oil, used for this purpose', raises the magnitude of the axial loads to its maximum. There are 7 figures, 2 tables and 2 refererices: I Soviet and 2 1 German. Card 5/Yk 71 5/509/60/000/c,04/0! 1/024 E' 19 3/ il 8 3 AUTHOP_,-~: Pavlov, and i'iryazev, D. I. TITI,,,,- Investigation of the Uotal Roll Pressure During Cold Rolling (Cold Reducing) of' Tubes PERIODICAL: -kademiya nauk 6.~-~)R- Institut metallurgii. Trudy, No. 4. 1960. Nietallurgiya, metallovedeniye, fiziko-khitnicheskive metody i~-Iedovanjya, pp.141-149 TEXT: The object of' the present inve.-,igation was to study the effect of various parameters of the rolling process on the pressure exerted on the rolls during cold reducing of tubes made of aluminium alloys LI-1 (D-1) and AMF tAMG), brasses P-62 (L-62) and )~-68 (L-68). German silver, and copper. Mills Xr7-1 " (Khi'T-1-F"), V`7 -2-.," (Khifr-21"), 'XI-7-F-32 (KhPY-32) and 'Y"--75 Mhl'T-75) were u,- -.1 in the experiments, and the measure- ..:ents were carried out with the aid of carbon pressure gauges accommodated in the housing of the rolls, the electrical pulses generated by the gauges being recorded by a 14-loop oscillograph rCjF -14 (POB-1;k ) .The long-term object of the investigation was to gather data that could be utilized for improvement of the roll Card 114--- 7 j/ 509/60/ 000/ 004/0 11/ 02"1 L 193/ j,183 Investigation of the rotal Roil Pressure During Cold Rolling (Cold Reducing) of Tubes pas-, design developed at Katedra prokatki Institut.1 stall (Mech.mical Rolling Department of the oteel Institute), io this end. ;he passes in the roils u,,;ed in the present investigation were CalCUlated from the formulaedue to I.M. Pavlov et al. (Pef.3). tz tx= --- - U E: -nj -nl (1) z and t t x x" x (2) n.-, n2 W11 er e: tx wall thickness (min) at the given [)o2nt of the pass; Card 2/rP S/5oq/6o/ooo/oo4/0ll/024 E193/Ei83 investigation of the Total Roll Pressure During Cold Rolling (Cold Reducing) of Tubes tz - ~fall thickness (mm) of the stock; ~Lc = tz/ttp- total reduction in the wall thickness; e - length (mm) of the reducing portion of the pass; x - the coordinate (distance from the wide e~Ind) of the given point of the pass (mm); n1 and n2 - constants (nl 0.64, n2 =-#pO.l)- Formula (1) was used to design the roll passes for mills KhFT-21 it and KhPT-75, formula (2) having been used for the two other mills. Some of the results obtained during rolling of alloy MIG (mill KhPT-32) through a tapered pass 34 x 3 - 23 x 1.0 mm (elongation 40 = 4.32, feed m = 8.0 mm), are reproduced in Fig.1, where the roll pressure PE (kg, left- hand scale, lower curve) and the decrease atx (mm, right-hand scale, upper curve) in the wall thickness are plotted against the distance x (mm), from the leading end of the pass. In Fig.2, &- (kg) is plotted against the distance FP (mm) from the leading end of the pass, curves I and 2 relating respectively to the forward and reverse movement of the rolls of the mill KIWT-75, used for rolling alloy D-16 through a 4-zone Pass 54 x 4 - Card 3/1,4 7 S/5oq/6o/ooo/oo4/0ll/024 E193/Ei83 Invescigation of the Total Roll Pressure During Cold Rolling (Cold Reducing) of Tubes 35 x 1.75 mm (m = 10 mm). In Fig-3, P-Z (kg) during the forward movement of the rolls (mill KhPT-A" used for rolling copper through a pass 40 x 2 - 27 x 0.8 mm) is plotted against feed m (mm), curves 1, 2 and 3 relating to rolling to attain elongation ILo of 3.0, 3.9 and 5.6 respectively; the variation of PS during the reverse movement under the same conditions is similarly illustrated in Fig-4. The effect of elongation, igo, is illustrated in Fig-5, where Pn during the forward movement of the rolls is plotted against 40, graphs (a) and (b) relating respectively to points at a distance of 99 and 140 mm from the leAdtng end of the pass: the graphs were constructed for alloy D-1, rolled on mill KhPr-32 through a pass 31, x 3 - 23 x I -rnm (m = 7.9 mm). Fig.o' shows P7 (at x = 177 and 53 mm) as a function of the absolute deformation j~~t (mm), the data having I?ee.n obtained during rolling of alloy D-1 on mill KhPT-32 Go = 4.13). Fig.7 shows P5, (at x = 201.5 and 59-5) as a function of the relative deformation &t/t x 1001- the curves ~ar,d 4/ U S/509/60/000/004/011/024 E193/El83 Investigation of the Total Roll Pressure During Cold Rolling (Cold Reducing) of Tubes having been constructed for copper rolled through a pass 32 x 3 - 20 x I mm (p. = 4.65). In Fig.8, PE at x = 94.7 mm (curve 1) and x. = 235.7 mm (curve 2) is plotted against the wall thickness tz (mm) of the stock; this graph relates to brass L-62 rolled through a pass 38 x 3 - 1-5 x I mm (forward movement). The results reproduced in Fig.9, where PIS is plotted against the rolling speed n (reciprocal revs/111in), relate to alloy MIG, rolled on mill KhPT-32, through a pass 29 x 3 - 18 x 0.8 mm (m = 7.8 mm). Finally, the results of lubricating tests are reproduced in Fig.10, where P-y is plotted against various types of lubricants used in the rolling of brass L-68 on mill KhPT-A through a pass 36 x 3 - 24 x 1 mm (~to = 4.65, m = 8.3 mm), curves I and 11 relating to the forward and reverse movement respectively. The type of lubricant is shown as follows: open circles - oil/graphite mixture; full circles - solidol; full triangle - emulsol; full circle (on the extreme left) - mineral oil T e following conclusions were reached. Card 5/; S/509/60/000/004/011/024 E193/E183 Investigation of the Total Roll Pressure During Cold Rolling (Cold Reducing) of Tubes (1) Irrespective of the size of tho mill and type of alloy rolled, more favourable distribution of' the roll pressure along the pass is obtained if instead of a 4-zone pass, a tapered pass calculated from the formulae (1) and (2) is used. Since the maximum roll pressure in a tapered pass is 1.5 times lower than that in a 4-zone pass, the introduction of tho former in industrial practico should increase the output of the mill and improve the quality of' the product. (2) A two-fold increase in the feed increases the roll pressure by a factor of 1.3-1-5. (3) In rolling tubes to the final wall thickness > 1.3 mm, the increase in the roll pressure due to increased feed is approximately the same as that due to increased elongation; when the final wall thickness is below 1.3 mm, the effect of elongation becomes more pronounced. (4) Doubling the wall thickness of the stock increases the roll pressure by a factor of 1.2 during the forward movement, and by a factor of 1.3 during the reverse movement of the rolls. (5) Within the range of the rolling speeds studied Card 61Y2 S/5oq/6o/ooo/oo4/oil/o2-4 E195/E183 Investigation of the Total Roll Pressure During Cold Rolling (Cold Reducing) of Tubes (10-80 reciprocal revs/min), the roll pressure remains practically constant. (6) Best results (lowest roll pressure) are obtained when an oil/graphite mixture is used for lubrication. However, this lubricant is difficult to remove from the finished product, and the application of emulsol or solidol is recommended instoad. There are 10 figures, I table and 4 Soviet references. Pe "MO Z?OX 18POP Card 7/3A PAVWV. I.)L; SUVOROV. 1.I.; FOMWO. TU.Ye. Improved cylindrical torelometer with a cut-lj2 strip. Ity. vys.ucheb.zav.; chern.met. no-5:72-75 160. (MIM 13 -.6) 1. HDskovskly inetitut stall. (Torsion) (%~asuring instruments) PAVLOV, I.M.; MIS, V.Ya. Relation of metal hardness during cold working to the reversal of the deforwition stress. Trudy Inst.met. no.5:100-112 '60. (M14- 13:6) (Metals--Cold vorking) (Brinell teet) - FAVLOV, I.M.; MKIS, Y-Ta. Dependence of the strength limit. the yield limit and the elongatiot per unit length on stress reversal during plastic metal deformation. Trudy Inst.met. no.5:113-126 160. (MIRA 13:6) (Metals-Testing) (Deformations (Mechanics) 8/:L80/60/000/005/031/033 Elll/E135 AUTHORS: Belosevich, V.K. , anS_E2%kQy-,=,j~os cow) TITLE: The Destruction of Metal under the Influence of a Technological Lubricant A\ During Rolling P BRIODICAL: Izvestiya Akademii nauk SSSR,Otdeleniye tekhnicheskikh nauk, Metallurgiya i toplivo, 1960, No-5, pp 224-226 TEXT: It is pointed out that the influence of a technological lubricant on the process of cold rolling was investigated mainly from the point of view of its influence on the friction coefficient and the related problem of the thickness of sheets obtainable on a given rolling equipment. The lubricant can also have a strong influence on the quality of the surface of sheets. This is illustrated by examples of steel strip from steel ce -08 (SV-08) rolled with castor and palm oil (Fig.1) and stearic acid (Fig.2a) and titanium strip rolled with natural wax (Fig.26). It is considered that in addition to known phenomena of surface activity of the lubricant and the subsequent hydrostatic action of the lubricant squeezed into fissures, the destruction of --trip can be caused by some specific phenomena in the focal point of deformation which, apparently, were not yet investigated. Card 112 22740 )~Jbj IVY S/509/60/000/007/00i/oi4 9193/E483 AUTHORS: Pavlov. I.M' and Mekhed, G.N. TITLE. Determination of the Resistance to Deformation of Metals in Impact Bending and Tension PERIODICAL: Akademiya nauk SSSR. Institut metallurgii. Trudy, No.7. Moscow, 1960. PP~3-14- Metallurgiya, metallovedeniye, fiziko-khimicheskiye metody issledovaniya TEXT: Proper understanding of the behaviour of polycrystalline aggregatea, deformed at elevated temperatures at high rates of strain, has an important bearing on the problems of malectiort, design and construction of equipment for hot plastic working of metals. Owing to experimental difficulties, encountered in studies of the resistance to deformation of metals subjected to dynamic loads, data yielded by static tests or obtained by indirect dynamic methods have been used for this purpose, leading often to erroneous results, The object.of the investigation described in the present paper was to explore the possibility of using a direct method to obtain accurate data on the load-strain-time relationship for metals, deformed under conditions of dynamic Card 1/7 22740 S/509/60/000/007/001/014 Determination of the Resistance ... E193/E483 loading, To this end, a specially designed impact testing machine PSWO-1000 (VEB WPM - Leipzig) of the pendulum type was used, in which both tensile and bending tests could be carried out, In addition to the usual facilities for measuring the work done in bending a notched bar (of the beam type) or in fracturing a tensile-test pieco, the machine was equipped with photo-cells, piezo-electric gauges and an oscillograph, With the aid of these devices, the load-strain and strain-time diagrams could be recorded in the form of oscillograms from which the impact strength and inean resistance to deformation of the metal studied could be IX calculated, as well as the duration of the deformation process. The equipment (whose detailed description in given) was used to conduct impact bending tests on technical iron with the combined C,'S and Ma content of 0.02% at 20 to 1200*C, and impact tensile tests an copper at room temperature. An oscillogram of the type obtained in the bending tests is reproduced in Fig.6 which shows how the load exerted on the test piece ( h, middle curve) varied with time (upper waveform, 1 wavelength representing 1/1000 sec) and with the distance travelled by the pendulum (lower waveform, I waveform representing 2 mm). By dividing the area under the Card 2/7 . 22741 S/5og/60/POO/007/002/014 E193/E483- AUTHORS: Pavlov I.M. and Krupin, A.V, TITLE: An Approximate Graphical Method o'f Determining the Defect-Induced Stress Concentration in Metals PERIODICAL: Akademiya nauk SSSR. Institut metallurgii. Trudy, No-7. Yoscow, 1960. PP-15-19. Metallurgiya metallovedeniye, fiziko-khimicheskiy mptody issledovaniya TEXT: Defects in the form of discontinuities (voids) in metals zkct as.stress risers. The stress concentration due to such a defect is always less if the defect is completely filled with another substance (subsequently referred to as "fillerlt), the existence of a bond between the filler and the parent metal being a necessary condition-for this decrease in the stress concentration to occur. The'results of photo-elastic studies, conducted by the present authors on thin flat test pieces, showed that in the case of hard and notch-sensitive metals the defect-induced stress concentration depends on the shape of the defect and on the nature of the filler, the quantitative measure of the in luence of these two factors beAng given by the, so-called, shape loefficient K4P Card 1/4 22741 5/5og/60/000/007/002/014 An Approximate G6phical Method ... E193/E483 and filler coefficient Ka It was shown also that the integrated coefficient of ;tress concentration due to any defect is given by K = K4 Ka . The magnitude of K 0 of a filler-free defect can be determined experimentally or analytically; in the case of an elliptical or circular hole it can be calculated from a formula derived by G.Kolosov' K = 1 + 2a/b, where a and b are the main semi-axes of the ellipse. K3 can be found from an empirical formula Kq= __ S ___ 0.62 E~' +J* L'O where E3 and Eo metal respectively. defect-induced stress are elastic moduli of the filler and parent Thus the integrated coefficient of any Concentration-can be calculated from K 0.62 LL,3 + I The approximate values of K can be found with the aid of the nomogram, reproduced in FiS.2, which consists of a KS (r3/Eo) curve Card 2/4 22741 S/5og/60/000/007/002/014 An Approximate Graphical Method ... E193/E483 (left-hand side diagram) and a set of lines'passing through the origin of the coordinate system and corresponding to various values of K4p -(right-hand diagram). The following procedure is used: (1) the ES/Eo ratio-is-calculated for the given case and the corresponding value of Kq --is found from the left-hand curve; (2) from the point determined by these two-coordinates, a horizon'tal line is draum to intersect a line corresponding to K(p of the given defect, the appropriate magnitude of K+ having been determined experimentally or analytically; (31 a vertical line is draum from the point of intersection to intersect the axis of abs cissae on which the sought value of K is'read off. The method proposed is illustrated by various numerical examples. There are 3 figures and I table. Card 3/4 22751 S/5og/60/000/007/012/oi4 C) E194/E483 AUTHORS. Pavlov, I.M, and Shelest, A.Ye, TITLZ: Investigation of Basic Factors in Rolling Titanium Alloys With High Reductions PERIODICAL: Akademiya nauk SSSR. Institut metallurgii, Trudy, N0.7, Moscow, 1960. pp.110-114. Metallurgiya metallovedeniye, fiziko-khimicheskiy metody issledovaniya TEXT- The authors have previously studied the hot rolling of various titanium alloys at constant relative reductions of 20%. They now describe corresponding studies on one of these alloys, BT5 (VTO and type lXl8H9T (lKhl8N9T) stainless steels at reductions of up to 60% A two-high mill with smooth 200 mm diameter rolls fitted with ball bearings was used to roll specimens 10 mm thick, 15 mm wide and 150 mm long. Total rolling pressure was measured with carbon load cells in the screw-down gear. Wire strain gauges on the shafts measured torque, their output being amplified electronically and recorded, together with total rolling pressure by means of an oscillograph. Specimens were preheated to 800 -1200"C to give uniform temperature distribution (Ref.l: V,K.Belosevich, V.F.Kalugin, H.I,Korneyev, Card 1/5 22751 S/509/60/000/007/012/014 Investigation of Basic Factors E194/E483 I.M.Pavlov, I.G.Skugarev, A.Ye.Shelest, "Isv. AN SSSR, OTNII, 1956. NO~10). Fig.1 shows specific pressure, kg/mm2, as functions of rolling temperature by continuous and interrupted lines for the titanium alloy and stainless steel, respectively; curves 1, 2 and 3 refer to reductions of 60, 40 and 20%, respectively. The specific pressure was less than when the authors used 220 mm diameter rolls (Ref-3: I.M.Pavlov, A.Ye.Shelest. "Nauchnyye doklady vysshey shkoly (metallurgiya)", No.3, Izd-vo "Sovetskaya nauka", 1958), the difference rising with falling roll pressure. The ratio n of the contact angle a to the central angle tp , i.e. the angle between the radius through the point of application of the total metal pressure on the rolls (acting in the direction of the vertical axis) and the..Wxi'al line, varies within the range 2 -3 for both steel and alloy, first falling and then rising with increasing reduction. The authors note the importance of this parameter, Spread was measured by finding the change in distance between two points on the side of the specimen produced in rolling, The lateral spread is plotted as a functian of temperature for 20% average reduction of type P~TlA MID) titanium in Fig,2; for IKhl8N9T the maximum lies at 1100 and for Card 2/5 '22751 S/5og/60/000/007/012/Cl4 Investigation of Basic Factors ... E194/E483 the alloy VT5 at 1000 -10500C, and for technical purity titanium at 900- 95()"C- Sprend a's a function of relntive reduction is shown for the steel and the alloy in Fig-3, left and right-hand graphs respectively, at 800, 1000 and 12000C. The work has shown that for VT5 alloy the specific pressure in the beta-phase region is considerably less than in the alpha-ph~se region, the transformation.leading to an abrupt change. The spread mechanism in rolling titanium is mpinly through barrel formation, while with steel it is mainly through slip along the c.ontact surface. Th c dependence of the index of spread on temperature is also affected by the allotropic transformati-on, the index being lower for alpha than for beta titanium: -the narrower the temperature interval of the transformation the sharper the change. There are 3 figures, 1 table and 11 references: 10 Soviet-bloc and 1 non-Soviet-bloc. The reference to the English language publication reads as follows: C.W.Starling. "Sheet Metal Industries", 35, 1958, No.379.. Card 3/5 -- PAV10V I -- I.H.; LITOVCHENKOF N.V. of rolling reinforcement bar helical rib Investigating the proces's nectione. TrtWy Inst. met, no.7:11~-337 160, (HIPJ. 24:3) Roning(Metalworky) tinforcing bare) S/509/60/000/007/014/014 D 0 C"11 Is B3) E194/E483 AUTHORS: Pavlov, I.M.4 Belosevich, V.K. and Belousovt A.S. TITLE: A Procedure for Assessing Wire Drawing Lubricants PERIODICAL: Akademiya nauk SSSR. Institut metallurgii. Trudy, No.7- Moscow, 1960. PP-138-146. Metallurgiya metallovedeniye, fiziko-khimicheskiy metody issledovaniya TEXT: This article describes a laboratory method of assessing wire drawing lubricants. The principal requirements applicable to wire drawing lubricants are first summarized. In the assessment the principal magnitudes measured were the wire drawing force and the amount of lubricant on the wire surface after drawing. The quality of the wire surface was assessed in certain cases. The tests were made on a laboratory drawbench at speed of 15 m per min. The wire drawing forces were measured with a spring dynamometer fitted with strain gauges, the outputs of which were applied through an amplifier to an oscillograph. The lubricant thickness on the surface was determined by taking samples after each draw weighing, washing with benzene and reweighing. The quality of the surface was assessed-visually by examination Card V-9, C_ S/509/6 0/000/007/014/014 A Procedure for Assessing ... E194/E483 through a lens with a magnification Of X5 and in some cases a profilograph type &IC-18 (IS-18) with diamond stylus was used. it was difficult to obtain uniform raw material in large quantities. For each series of tests the wire was taken from a single melt or even from a single coil. Steel of grades 08 -10 was annealed, etched and limed. Some of the wire was tested without liming. Steel grade 50 was copper plated and covered with a layer of liquid glass. Stainless steels IX18IA9 (lKhl8N9) and 2918W9 (2Khl8N9) were annealed (hardened) and etched and then coated with lime and salt. So far the procedure was much the same as used in practice at the "Serp i molot" works. The materials were dried before the tests. The dried lubricants were milled and sievedo The die geometry was the same in all cases, the half angle of the inlet cone being 6*30' and the length of cylindrical part 4P = d/2. All the dies were made of hard alloy type IRK8 MO. The method of finishing the dies is explained. The initial length of the wire samples was about 10 m. Both solid and liquid lubricants were applied by normal methods. The wire drawing force was measured oscillographically at ten points at intervals of Card 2/9, (_ s/569/60/000/007/014/014 A Procedure for Assessing E194/E483 about 1.5 sec, thus giving the mean force used in calculations of the coefficient of friction. The wire drawing force itself should not be used to assess,the quality of the lubricant, it-is better to use the coefficient of friction, formulae for the calculation of which have been given by other authors. In view of the cone geometry used, the coefficient of friction was calcula.ted from the following simplified formula 1k 21i.p b +0,7698 (0,1139+L"2.), P + ~- 2 where PTp - the coefficient of friction; drawing stress; p - the mean resistance ~o cross-~gection'of the area before drawing; area after drawing', 'a Cos T tga-cos T b , + - ~ ~L Cos 2- Lq a - ens k - the specific wire strain; F - the f - the cross-sectional Card 3/9, S/509/60/000/007/014/ol4 A Procedure for'Assessing ... For difterent vv~iues, curves of the following type may be constructed: k/p = V(UTp)- . In practice, the value of k may be determined from the mean wire drawing stress and p may be taken'as the mean of c0 and a,. In each particular case the coefficient ef friction is determined from the calculated value of k/p. The amount of lubricant on the surface was expressed in . X mg/cm2. It was difficult to calculate the mean thickness because the specific gravity-of the lubricant layer wKich includes the lubricant and wear products in indeterminate condition could not be determined. In addition, determinations were made of variations in wire drawing stress (Kmax - Kmin) /Kaverage 1000- Fig-3 shows typical graphs of the change in the amount of lubricant on the surface and of the coefficient of friction with increasing number of passes. The tests relate to steel lubricated with soap powder, the upper graph gives the quantity of lubricant on the surface in mg/cm2 and the lower graph the coefficient of friction (note that rough scratches are formed after the seventh pass). So long as there is plenty of lubricant the surface of the wire is matt and profilograms of the surface give differences of about 'Card 4/k ( S/509/6o/ooo/oo7/014/014 A Procedure for Assessing E194/E483 5 microns between the peaks and values. There are no scratches or scorings. When the amount of lubricant has become reduced, the friction usually varies little but there is a marked change in the surface finish, there may be sometimes one or two more passes without scoring or heavy scratches but with bad lubricants scratching occurs at once. As soon as scoring has commenced, the amount of lubricant varies widely and the wire drawing stresses and coefficient of friction increase, as does the variation in wire drawing effort. The values obtained with some of the lubricants when drawing steel are tabulated. It is evident that there is no direct relationship between the coefficient of friction and the stability of lubricant assessed-by the number of passes. Certain changes in the coefficient of friction when the quantity of lubricant is markedly reduced shows that it is impossible to judge of the mechanism of friction from the absolute value of the coefficient of friction as certain authors do, Still less is it justified to assert that when the coefficient of friction is less than 0.05, the friction in wire drawing is of hydrodynamic type, The fact that after the layer of lubricant has become thin, with Card 5/ 9L, L S/509/60/000/007/014/014 A Procedure for Assessing ... E194/E483 most lubri--ants scratches are observed which are later converted to deep scoring indicates that in assessing the quality of wire drawing lubricant it is important to note the number Of passes for the lubricant layer becomes too thin, The number of passes without heavy scratches and scoring in the presence of a thin layer of lubricant is also very important in assessing the lubricant. I.L.Perlin and S.I.Gubkin are mentioned for their contribution in this field. There are 5 figures, I table and 10 references: 6 Soviet-bloc and 4 non-Soviet-bloc., The two references to English language publications read as follows; R.Tourett, Wire and Wire Products. 111, 30, No.3. 1955; W.M.Halliday. Wire Industry, XII, 24, No.228, 1957. Card 6/-9, ~,_- 5/148/60/000/009/013/025 A16l/AO30 AUTHORSs Pavlov, I.M., Suvorov, I.K., and Fomenko, Yu.Ye. TITLE: An investigation of scale on free-cutting steel and its effect on friction in rolling PERIODICAL: Izvestiya vyeshikh uohebnykh zavedeniy. Chernaya metallurgiya, no. 9, 1960, 95-101 TEXTt Free-cutting steel causes difficulties in rolling, i.e. the grip of the rollers is not fi rm. the rollers slip on metal, the metal cracks and tears. Same diff'culties are experienced with this steel abroad. The steel per GOST 141L-~4 standard contains 0.08-0.30% S, up to 0-15% P and 0.45% C. Sulphur content sometimes reaches 0.596, The causes of the trouble in rolling have not yet been investigated and no data on the matter exist in works on the melting, deoxidation and teeming of free-cutting steel (Ref.1-4). The described Investigation has been carried out in rolling in a "75011 billet mill, with free-cutting "A1211 and "A12A" and structural steel for comparison. Scale was collected from under the rolls in the mill Card 1/6 3/11"AJ/60/000/009/013/025 An investigation of scale A16 I7A030 and from ingots, The temperature of Bcale softening was determined in an installation of Kafedra metallurgii chuguna MIS (The Chair of Iron Metal- lurgy of MIS) used for testing the softening of ore and sinter (Fig.1). The softening point of the furnace Beale was found at 10500C. The soften-- ing point changed in rolling: 10000C after the second pass; 9500 after the third; 8500 after the fifth and the seventh; 9000 after the ninth. It drops from 10500 in the first pass to 8500, and rises again after the seventh. The content of C in the scale varied from O~01 to 0.02%; of Mn from 0.6 to 0.7%; Si from 0.15 to 0.96%, The S content varied drastically: furnace scale contained 0,.032-0.039% S, this content was maintained in the first and second pass. but in the third p6es it rose to 0.15% and reached 0.39% in the fifth, then dropped to 0-115% in the seventh pass and to 0.10% after the ninth, Sulphur content in structural "20" steel scale was con- siderably lower, Curves of the sulphur content variation are shown (Fig-5). The curve of the roller grip (Fig.1) clearly shows the influence of the sulphur content in t.he scale .- gripping becomes difficult with a higher sulphur content, The sulphur distribution in the metal was investigated by Baumann sulphur prints and by chemical analysis taken from different Card 216 S/148J60/000/009/013/025 An investigation of scale A161/AO30 portions of ingots and from rolled strip. It varied only insignificantly. Conclusions: 1) A difficult grip is characteristic of free-cutting steel compared with other steel grades. 2) The chemical composition of the scale changes in the rolling process, particularly the sulphur content. 3) The softening point of the scale collected in the rolling process is in the range 850-10500C, and the softening point is lower with a higher sulphur content. 4) Increased sulphur content in the scale makes the gripping dif- ficult. 5) The segregation of sulphnr is insignificant in rolled steel and in ingots. 6) Sulphur segregation is not clearly exprVesed in steel with a high sulphur content; the sulphur content difference is low on a different level and across in the agots. 7) The sulphur distribution is more even in free-cutting steel !-,oxidized with aluminum, and the size of sulphurous inclusions is smalle-. 8) The sulphur distribution improves in rolled metal during the rol'inJ process. This is more clearly expressed in "A12A" steel deoxidized ~,_th aluminum. There are 5 figures, 3 tables and '0 Sov-iet- bloc references. ASSOCIATION: Moskovskiy institut stali (moscow Steel Institute S UBM I HBO: 26 January 1960 Card 3/6 An investigation of scale AV jV 20 Card V6 S/ 1 If 8/60/000/009/013/025 A161/AO30 Fig. I - Rolls grip in the 1st staxd of "750" mill 1 - "A12" steel 2 - "A12A" 3 "n".3" (3t-3) 4 112011 steel An invest~,ation of scale ... OJ2 - cl~ t3 'ZO k 0g 12 - 098 Card 5/6 s/14a/6o/ooo/ooq/cI3/025 i.16VA030 Fig. 4 - The sulphur content. in scale of "A12" steel (in 9 passes) An investigation of scale ... &V S/148/60/000/009/013/025 A161/AO30 V'r - Fig. 5 - The sulphur con- 4:8 . tent in scale from ingots A - 'IA12" steel; B - " Al 2A" 1 - from the bottom portion of ingot; 2 - from the mid; 3 - from the top ftmv &owl* VA" A /A0 W) AUTHORS: Pavlov, I. M.j K.r Forlo r I ko YU Ye TITI.Et In v e s i ca t I r r, f f ie e - r.,., -3 11 e d i t Y. PERIODICAL: I z v f~ s a 3 5! t'~ t' -n'. a a :T r no TEXT: As had been 5t,.t,,,i ~n r, ~R-f. ~7a,,isp, (.f the difflc-~llt trij -,i; ,s th, IJ~7h -r.- tent in 9--ale. :t r i;,' f t3 j'4, t.rninv, :t n t i ci ~,,bri c ar t . Besidi,5, thin 'an F%13o decrease fri azni 0,i~, ii 2.~ ri,ses the ;;Ia.' t. I . 1 t of ateel at the rollin- ttmpej iv.ir~- i!.j- -,iti r I-: I. h us. b e r, m Da-r a o f a wo rk on !3-,- s tems Fe - I i 3' up i F! T; - 3 R f F i 3 h e 1 V Rj D. E--- 1 ig . The des-Lil f'-ira- Ing e f t i f t,i .9 t;- 1 a 1 D e ad t o t h c- c c n,, 1 n a t r an I u r, ir, ay in r the wozriability ~lf h~, t , L at r. t 1 t ~l t,, rol t h a w o ii : I i n d i z a t r- -~- h - e f f f I i 1-!', r 7 n fi; r - ) ~,i card 1/ A',' 1 IAO'4r' -1 !7, carried .ut this ri'l ti* o, t r fu- I r,~ li(,s,:ow Steel Insti tL. ti. . Th j t V - r, ~ t ri ip. "'ll f Ilt s h o, f.,)ur.d --.P, ullc~,~d a-, t, I ') 1- T! 1, 1 !-,0, 1 11 !.v a~i,; t-,' 3 1. t,~.o itaridard "Tvic ,- ; I ters t Ii,I n a -, h,~- ( I n " L I s I r.,4 t ~i I, Mad~. Of f I ',~ E.- L t 0 t, e 1 j r I tr, canni - te i llr~ a Lalviin~ d -, f f f- r~--n t th rm(, c- t r,, r ", :-, ~ c, at f ,~ r r, i Ti i i., r- u I h.. rie r f- :I , :- , r. !~- , - "T . vi , IS I Ti t i a d th(! 3471,-, M110- II I ;II Much i nab 111 t y witu 1 111 a I, s t. i n fc~ t A 'j' The f r i ( '#' T thaj.. in nr T rn, a I A I . C ~)n 1 3 1 : t v h Carl Ap ~ /-, C) I* Doc /c C) n v e a t 1 jz a t i o r, c, f f r e t t r,.2, 9 1 e i A /AO ' 0 culty; lh~ ~ffe:t of tjt!jnii.r~ ad i i on n *.-7 high T~ 7 Th,-r,~ trr- rc,?s and njn A S 3 0 C I AT 10 N 5 V -k i y r. :3 1 1 * i~ t SUPMITTED~~ !.,qj '4. Card 3,/" 02 2 :iJ 26 AUTHORS: Pavlov, 1. M.--and Ushakov, YE. 7. TITLE: The Method of the Flat itucessen in the Front ~3urface,;, Kliicn Are Filled With Lubricants PERIODICAL: Zavodskaya laboratoriya, !360, Vol. 26, No. 12, pp. 1403-1404 TEXT: The effect produced by the width of the collar upon the specific pressure, and the possibility of determining the true deformation resis- ance by means of the method mentioneJ, was investigated. In this connec- tion, the aluminum alloyal(Dl) Aas investigated, from which spe:~imens having a diameter of 12 and a height of 19 mm were cut, and int,') Yh4ch 0.5 mm deep recesses were drilled. The width of the recesses was v~riaLie with their depth being constant. Paraffin was used as a lubricant, if.lt~fi warranted largely uniform deformation. The specimens were tusted by means ofv~15-t machine of the type P-5 (R-5) and by means of a device warranting the parallel position of the working surfaces. The Jef(.)rim,tion rate varied from 0.012 sec-1 at the beginning to 0.03 sec- 1 at the enJ. At such low rates, their influence upon the deformation resistance may Ibe Card 1/2 #I P The Method of the Flat Recesses in the Front 31032160102610121'021--/D'~, Surfaces, Which Are Filled With Lubricants B020056 neglected. The compres3ion diagrams for specimens with different widthn of the recesses were drain. The dependence of the specific pressure uj),ji, the width of the recess at various stages of deformation is shown in Fig. In consideration of the fact that the inclination of the curves is smull, it may be expected that the curve of the true deformation reuistance lif- fers little from the compression diagram at low widths (e.g., 0.',, mmi~~. This is confirmed by the curves given in Fig. 2. The difference between the stresses determined from these two curves is not more than 4)6 of the true deformation resistance, i.e., not greater than the possiblc exptri- mental error. M. V. Rastegayev is mentioned. There are 2 figure~j ~:.J Soviet references. ASSOCIATIO14: Institut metallurgii ii:..A.A.Baykova Akademii nauk 3j~'R (Institute of Metallurgy imeni A. A. BaykOv of the ACiiaetV of Sciences USSR) Card 212 I FAVLOVI CHZHAO LITI-CHUIP [Chao Ling-chlun) Invouti-ating the relation of longitudinal and transversal U coform.tion to groove ahape in roning. Izv. vyr,. ucheb. zave; chern. met. no. 1:121-129 161. (ipjjRA 14;2) 1. Moskovskly institut stall. (Rolling ('Metal-jork)) (Deformation (Mechanics)) 20264 15 o0A 6/180/6),/000/002/002/012 E073/E535 AUTHORS: Pavlov,_!_.M., Sigalov, Yu.M., Shelest, A.Ye., iubko' A.M-. and Gurevich, Ya.B. (Moscow) TITLEt Investigation of the Process of Hot Rolling of Aluminium in Vacuum nnd in Air PERIODICAL: Izvestiya Akademii nauk SSSR, Otdeleniye tekhnicheskikh nauk, Metallurgiya i toplivo, 1961, No.2, pp.64-67 TEXT: The influence on the friction coefficient of scale or an oxide film layer on the surface of a metal being rolled has been the subject of numerous papers. However, no direct comparison was made of the ordinary process of rolling aluminium in air and in vacuum. Such a r-mparative study will permit direct elucidation of the influence of oxide films on the conditions of rolling. The authors investigated the power consumption, the speed and deforma- tion conditions and the friction coefficient during hot rolling of aluminium in vacuum and in air. The rolling was on TsNIIChermet laboratory vacuum equipment permitting heating, rolling and cooling of 15 x 20 mm, 200 mm long specimens in a vacuum down to io-5 mm Hg. From a forged and annealed blank 150 x 10 x 12 mm Card l/ 202~% Investigation of the Process ... s/18o/61/000/002/002/012 E073/E535 specimens were cut. These were heated in a tubular electric furnace. The heating temperature was maintained within +150C, Rolling was at 400*C with reductions of 20 to 70% per pa-ss. The diameter of the rolls was 85 mm, the rolling speed 6.5 m/min. The rolls were of steel W)(-IT (ShKh-15) (hardness 55 R c) and had a polished surface. The pressure was measured by wire strain gauges. Fig.1 shows a typical oscillogram in which I is the torque on the top spindle, 2 and 5 - pressure measured by the strain gauges, 3 - recorded roll speed, 4 - recorded strip speed, 6 - torque on the lower spindle, 7 - oscillation curve (500 c.p.s.). Fig.2 shows the dependence of the broadening = B2/Bl, % on the relative reduction 6 B/4h, where H, B and L 1 are respectively the height, width and length of the specimens before rolling and h B 2 and L2 ,are respectively the height, width and length after r;ll:Lng, B = B2 - B1 and 6 h = H - h. (Here and in the following plots the dashed line curve refers to results obtained in vacuum and the continuous line curve refers to results obtained in air). Fig-3 shows the lead Sh as a function of the broadening, Card 2/5 20264 Investigation of the Process ... s/180/61/000/002/002/012 E073/E535 whereby S Lstrip Lroll (1) roll where L strip is the distance between the markings on the strip and L is the distance between corresponding markings on the roll. roll 2 FiS.4 shows the dependence of the specific pressure P, kg/mm on the broadening Fig-5 shows the friction coefficient V as a function of Fig.6 shows the torque M, kSm as a function of Ti~S. it was found that the friction coefficient and the required force, which depends directly on the friction coefficient, for vacuum hot rolling of titanium, grade RT-1 (VT-1), is considerably lower than for rolling in air, whilst for nickel and iron (C - 0.01%) it is higher in the same way as it is for Al. This again confirms the dependence of these quantities on the chemical composition of the rolled metal. The following conclusions are airived-at: 1. It was established that for Al the coefficient of friction Card 3/5 1 2026-14 Investigation of the Process S/180/61/000/002/002/012 E073/E535 during rolling in vacuum is higher than for rolling in air, whereby the greatest difference (by a factor of about 1.4) was observed for smaller reductions; 2. it was confirmed that the friction coefficient during rolling decreases with increasing specific pressure both in air and in vacuum. There are 6 figures and 7 references: all Soviet. SUBMITTED: August 8, 1960 Fig.1 .Card,4AI GUREVICH,(Ya. B. (Moskva)- ZUBKO A.M. (Mosk-"); PAVLOV, I.M. (Moskva); SIGAWV, Yu.m. tHosival Effect of the state of specimen surfaces an the coefficient of friction and other parameters during the rollings of iron In vacuum. Izv. AN SSSR. Otd. tekh. nauk. Met. i topl. nc,.2:144- 145 Mr-Ap 161. (Rolling(Retalwork)) WIA 14:4) (Friction) PAVIDV, I.M.; GANI]Nq IN.P.; YEWRDVg B.V.; SHEMST, A.Ye.: SYUY TSI70-MIUA ----------- m*"Mwm~ Investigating the process of rolling with smooth roLls by the &)ethod of rotating bearingse 12v*vyso uchebo zav.; charm. met. no63:67-73 161. (MMA 14:3) 1. Ideskavskly institut sta,11 i institut rdeta.Ildgii AN SM. (Rolling(Hetalwork)) S/148/61/000/003/'C,07/01"; A16l/A133 AUTHORS: Pavlov,__I-. M., Musikhin, A. M. TME: Investigation of 4elical tube rolling In three-high reeling mill PERIDDICALt Iavestiya vysshikh uchebnykh zavedenly. Chernaya metallurgiya, no. 3, 1961, 91 - lol TEM. The existing process investigation data are either obsolete, or they do not elucidate some problems that arose with time. The purpose of the subject investigation was to find some new data and study the dependence of the axial slip, rolling time per I meter tube, metal pressure, load on the motor and power con- sumption on the shell wall reduction on the grip cone, peripheral velocity, feed angle, and height of the roll crest. The metal-pressure on the rolls was measured with dynamometers with strain wire gages. Over 700 osaillograms were recorded in rolling tubes of different dimensions and steel grades, apart from mass rolling to determine the effect of various process parameters on the quality of the tubes. The determined interdependences are discussed and Illustrated in three graphs. Practical-reoommendations are made and the determined optimum values are given of the relative shell wall reduction (15 - 25% of the roll crest height), of the peripheral velocity of rolls, feed angle, etc. It is re,~ommended fo-r new mills Card 1/2 S/148/61 100010C 3/007/0 15 Investigation of helical tube rolling In three-high... A16l/A133 being designed to diminish the gap between the reeling mill mandrel and the In';Or- nal surfaae of the shell (or tube) and prevent crumpling of the front shell eqd by turming the piercing mill through 1800 (around the vertical axis) from the preeens- ly used position, so as to feed shells into ".he teeling mill rolls with the rear end first and move in the reeling mill mandrel from thq front side. It Is claimed that tha'investigation and the analysis of the results present some intereat for production engineers as an aid for more cow-ious control of the process, and may be utilized for further improvement of the existing rolling mill operation, as well as in designing new rolling units with reeling mills. There are 4 figures &r,d 4 Soviet-bloo references. ASSOCIATION. Moskovskiy institul, stall (Moscow Steel Institvte) SUENITTEDt June 1, 1960 Card 2/2 89493 S/136/61/000/004/006/oo6 E073/El35 AUTHORS: Pavlov, Brinza, V.N. - -.Jt~ TITLE: Investigation of the Bonding Between Titanium and Steel PERIODICAL: Tsvetnyye metally, 1961, No. 4, pp. 58-61 TEXT: Relatively little work has been published on the problem of cladding with titanium. To obtain a strong metallic bond between two unequal metals, the contact surfaces must be clean and the surface atoms must reach a certain energy state. Heating and plastic deformation bring about bonding between the metals. The duration of the pressure application has a considerable influence. Specimens of Steel 2 of 14 mm diameter with an intermediate layer of grade f3T1-1 (VTI-1) titanium of 14 mm diameter were placed into a split tubular sleeve. The contact surfaces of the specimens were ground, etched and degreased. To protect titanium from absorbing gases from the ambience, the junction spot between the tit.anium and steel was covered with a thin layer of an insulating pasto (magnesite powder in liquid glass), which contained additions of magnesium chips. The specimens were heated to 700-800 OC by passing a current through them from a welding transformer and also in a Card I/ 89493 3/136/61/000/001+/006/006 E073/E135 Investigation of the Bonding Between Titanium and Steel specially designed vertical tubular electric furnace (located under the press), which was preliminarily heated to temperatures at which the specimens were plastically deformed (700-1000 00. The temperature in the furnace was monitored by means of a regulating transformer and was recorded with a galvanometer; the temperature of the specimens was monitored by means of a contact thermocouple. Prior to heatingg the specimens were preliminarily pressed together for 1 min under the press so as to eliminate the residues of air between the titanium and the steel. The heated specimens were pressed in a press capable of a maximum pressure of 12 to-ons at various temperatures~ pressures and holding times. The influence was also investigated of the thickness of the titanium layer on the strength of the bond between the titanium and the steel; the best - results were obtained for a titanium layer of about 2 mm thickness and therefore in the main experiments 2 mm thick titanium shoot was used throughout, After cooling in air, the specimens were removed from the tubular sleeve and used for machining from them tensile test specimens, By means of metallographic analysis, the zone of Card 2/-# 89493 S/l36/61/000/oo1+/oo6/Oo6 E073/E135 Investigation of the Bonding Between Titanium and Steel contact was studied and the depth of the diffusion layer determined, The deformation temperature influences greatly the strength of the bond between th~ titanium and the steel. Fig.1 shows the bond strength, kg/mm , as a function of the bonding temperature (curve I - 12-75 kg/mm2, curve 2 - 8.50 kg/mm2, curve 3 - 4.25 kg/=2). The dependence of the bond strength on the temperature for various pressures has approximately the same general character; the bond strength increases with increasing temperature, reaching a maximum at IODO OC. In the temperature range 800-900 OC a decrease in the bond strength was observed. Apparently this is explained by the influence of the polymorphous a to 0 transformation of the titanium. The increase in the strength of the bond indicates formation of a brittle intermetallic zone. Fig.2 shows the influence of pressure on the bond strength between titanium and steel, bond strength kg/=2 vs. pressure kg/mm2 (curve 1 - cladding at 1000 OC, curve 2 - 900 OC, curve 3 - 600 OC, curve 4 - 700 00. It can be seen that for all the cladding temperatures tho bond strength increases with increasing cladding pressure. Card 3/- 6 V 89493 S/136/61/000/004/006/006 E073/E135 Investigation of the Bonding Between Titanium and Steel At 1000 OC and 4.25 kg/mm2 the specimens were pressed together for durations of 1 to 5 min. Fig.3 shows the influence of the duration (min) of pressure application on the bond strength, kg/am2. An increase in time to 3 min results in a decrease of the bond strength. A further increase in the duration of pressure application (1+ to 5 min) did not have any appreciable influence on the bond strength. Simultaneous plastic deformation of titanium and steel produces complicated diffusion processes. The diffusion zone progresses to a depth which depends on the temperature and pressure of the deformation. Metallographic investigations enabled establishing the presence of a considerable diffusion zone; the dependence of this diffusion zone on the deformation temperature and pressure is plotted in Figs. 4 and 5. Fig.4 shows the dependence of the thickness of the diffusion zone of a bimetal Ti-ste&l strip on the temperature, depth of the diffusion layer I x 10 cm vs- 10 OOO/Tabs (curve 1 - 4.25 kg/mm2, curve 2 - 8.5 kg/mm2, curve 3 - 12.75 kg/mm2). Fig.5 shows the dependence Card 1W 8~ 5' 89493 S/136/61/000/004/006/oo6 H073/E135 investigation of the Bonding Between Titanium and Steel on pressure, diffusion coefficient 10-9 cm2/sec vs. pressure, kg/mm2 (curve 1 - 1000 OC, curve 2 - 900 OCI curve 3 - 800 0C, curve 4 - 700 00. The experimental results confirm the data obtained by S. Storchheim (Ref.5) on the possibility of controlling the depth of the diffusion zone by varying the applied pressure. The follol,,fing conclusions are arrived at: 1) The thickness of the titanium layer did not have any appreciable influence on the strength of the bond between titanium and steel. 2) The greatest strength of the weld was obtained for a temperature of 1000 OC and a pressure of 12-75 kg/=2. 3) The depth of the diffusion zone depends on the deformation temperature and the pressure, and by changing the pressure it is possible to control the depth of the diffusion zone, whereby the greater the pressure the less deep will be the diffusion zone. There are 5 figures and 5 references: 3 Soviet and 2 non-Soviet. (Abstractor's Note: This is a slightly abridged translation). ASSOCIATION: Moskovskiy institut stali (Moscow Steel Institute) Card 519S BOCHVAR, A.A.; BELY.AYEV, A.I.; PAVIk)V, I.M.; PLAKSIN, 1.N.; CHIZHIKOV, D.M.; PERLIN, I.L. Petr Stepanovich Istomin; on his 80th birthday. Izv. vys. beheb. zav.; tsvet. met. 4 no.4:161-163 161. (MIRA 14:8) (Istomin, lletr Stepanovich, 1881-) 1 .~ 3t) C) 'U'o 4 6., 1 L4 22804 S/136/61/000/005/007/008 Elll/E152 AUTHORS: Pa,.Iov, I.M., and Belosevich, V.K. TITLE: Investigation of lubricants for cold rolling titanium PERIODICAL. Tsvetnyye metally, 1961, No-5, pp. 65-69 TEXT: In the work described the rolling of grade BT -17 (VT-IT) titanium and o8yn (o8KP) (rimming) steel using about 30 widely-uged lubricants and others, was studied. In a subsidiary series of experiments a further material, C-r-50 (St-50) steel was used. In selecting the lubricants, results of drawing experiments in collaboration with A.S. Belousov of the "Serp i Molot" works were taken into consideration. The annealed and pickled titanium had a tensile strength of 58-60 kg/mm2, elongation of 21-23N and Rockwell B hardness of 89-93; the corresponding figures for the steel were 35, 29-30 and 40-43. The initial thickness of both materials was 1.2 mm, thin enough to show lubricating effects clearly (Refs. 1, 2); the initial width (30 mm) was such that rolling could be effected at high pressures and degrees of reduction without width being an important factor in spread (Ref.6). A two-high mill with 220-mm diameter rolls of W~(-15 (ShKh.-15) Card 1/3 22804 S/136/61/000/005/007/008 Investigation of lubricants for cold - Elll/E152 steel (Rockwell C hardness after hardening and low-temperature annealing 63-64) was used, rolling speed being 0.53 m/sec and roll pressure and torque being measured. The steel was rolled in four passes, the titanium in five, the roll-setting for a given pass number being constant for all lubricants. The qualitative influence of lubricants was best represented, in the authors, opinion, by the ratio of overall reduction to final thickness. The results per pass qualitatively coincided with the overall results and the latter therefore provide a better criterion for lubricants since the lubricant influence is summated while random variations become relatively less important. The order of effectiveness of the tested lubricants was found to be the same for the titanium and the O8KP steel. The most effective for cold relling titanium were natural fats and high-molecular saturated aliphatic acids, and also some commercially available synthetic materials (e.g. oil number 142) whose cheapness makes them additionally attractive. Natural wax was outstandingly effective. Number 142 and an ultrasonic emulsion of a high paraffin content oil ("gach") should be tested under industrial conditions. The emulsion has the advantage of being also an'effective coolant. Card 2/ 3 2280h S/136/61/000/005/007/008 Investigation of lubvicants for cold..Elll/E152 cooling being an important factor in titanium rolling. The authors recommend water-cooling of rolls on the outlet side, as for steel atrip (Ref.9), or internal roll cooling. No hydrogen pick-up by titanium from lubricant decomposition products during annealing need be feared (Ref.10). Using effective lubricants, reduction of titanium in cold rolling can be increased by 30-40%, the number of passes required being almost halved compared with that when mineral oils are used. The subsidiary experiments on St-50 steel, carried out in collaboration with I.A. Chamin and I.K. Tokarl of TsNlIChM, on an 180/370 x 400 four-high mill, confirmed the main results. The present investigation represents a further contribution by Pavlov to previous work in this field (Refs. 1, 2). There are 1 figure, 3 tables and 10 references: 8 Soviet and 2 English. The English language references read: Ref.4t E. Rabinowicz, E.P. Kingsbury, Lubricants for titanium, Metal Progr. 1955, 67, No-5, PP. 112-114. Ref.9: I.C. Whetzel, Rodman Sayre, Improved lubrication in cold strip rolling. Iron and Eng., 1959, 36, pp. 123-132. Card 3/3 PAVUN I ; SUVORCYV, I.E. Ivvestigation of leading in rolling with nondriving rous and the application of brakes, I 7.v,vys.uchobe save; earn.net, 4 no.5-.98- 101 t61, (MMA 14:6) 1. Moskmkiy institut stali. (Rolling (Metalvork) ) 26582 s/l48/6l/OOO/oO6/oo6/ol3 Nl~ E073/E535 AUTHORS: Pavlov, I.M., Sigalov, Yu. M., Shelest, A.Ye., -ZUbX`6-,-_A_.N-. and Gurevich, Ya. H. TITLE. Investigation of some conditions of hot rolling of titanium in vacuum and in air PERIODICAL: Izvestiya vysshikh uchebnykh zavedeniy. Chernaya metallurgiya, 1961, No.6, pp.io6-llo TEXT: The authors investigated the force, velocity and deformation conditions dn-Ang the process of rolling of titanium in racuum and compared the results with similar results obtained for rolling in air. This was done to elucidate the influence of the scale on the friction coefficient, specific pressure and other parameters of the rolling of commercially pure titanium. From a pre-forg*d blank, specimens 15 x 20 mm. 200 min long were cut. Those specimens which were to be rolled in vacuum (3 x 10 5 mm Hg) were heated in a small-chamber electric furnace with molybdenum heater filaments; those to be rolled in air were heated in an electric furnace with nichrome heater filaments. The specimens were rolled in the temperature range 800-12000C on a two-high mill Card 1/6 26582 investigation of some conditions of ... S/148/61/000/006/006/013 E073/E535 with rolls of 85 mm diameter. The average reduction was 20%. the speed of rolling was 6.5 m/win. The rolls had a ground surface with a hardness of 55 RC. The rolling parameters, i.e. the total pressure, the torque, the speed of the rolled strip and the circumferential speed of the rolls were recorded by means of an 8-loop oscillograph. Fig-3 shows the dependence of the fric ion ,-oefficient f"' and of the specific friction force i , kg/mm on the rolling temperature, OC. Fig.4 shows the dependenace of the friction coefficient V and of the forward slip Sh on the rolling temperature, OC. Fig-5 shows the dependence of the specific pressure, k /mm2, on the rolling temperature, *C. Fig.6 gives the dependence of the specific pressure, kg mm , and the friction coefficient V on the reduction, %. In all these graphs the continuous line curves apply to roll--ng in air and the dashed line curves to rolling in vacuum. In the paper the auth'ars apply three differing friction coefficients, one f"' determined according to the formula of S. 1. Gubkin (Ref.12i Tbeory of shaping metals by pressure, Metallurgizdat, .''947), another f" determined on the basis of the theoretical formiila for the torque,proposed by C~ard 2/6 26582 Investigation of some conditions ... S/148/6l/oOo/oo6/oo6/013 E073/E535 V, Bayukov and the third, fl, determined from the value of the forward slip. The following conclusions are arrived at: I.- In all cases of rolling in air the curve expressing the dependence of the friction coefficient on the temperature has a convex-shaped section with a maximum in the temperature range 1050-11500C. If titanium is rolled in air at 800-1100%, a dense layer of titanium dioxide scale forms which leads to an increase 2n sliding friction coefficient and spreading. At rolling temperatures above 11000C, a dense layer of scale of a fine grain structure forms which peels off easily from the base metal and leads to a reduction of the friction coefficient, the friction coefficients fl and f" are similar and their values are very near to each other. When rolling was performed in vacuum, the friction coefficient was considerably lower and showed a tendency to increase with increasing rolling temperature, This is attributed to a drop in the specific pressure with a minimum effect of other factors. Changes in the specific pressure p and the specific friction force T 9 were similar during rolling in vacuum and in air. rhe Card 3/6 2658! investigation of some conditions _ S/148/61/000/006/006/013 E073/E535 values p and T,, and consequently also the torque, are affected by the sudden a o 0 transformations and this explains the sharp drop in the friction coefficient, forward slip and the slight increase in spreading in the temperature range 850-9500C. 3~ With increasing reduction an increase is observed in the specific pressure and a decrease in the friction coefficient. 4. The experiments revealed considerable qualitative and quantita- tive differences in the force, velocity and geometrical factors pertaining to rolling titanium in vacuum and in air, Experiments carried out earlier by some of the authors (Ref.14t Szall. 1959, No.10, 929-931) yielded differing results, namely, the coefficient of friction and the geometrical and force conditions depending on it were considerably higher in vacuum than in air in the case of rolling pure iron witl~ a carbon content of 0.01%. This clearly indicates that the investigated quantities depend on the chemical composition of the rolled inetal. There are 6 figures and 14 references: 13 Soviet and I non-Soviet. ASSOCIATIONt Institut metallurgii imeni A.A. Baykova (Institute of Metallurgy imeni A. 4. Baykov) Card 4/6 PAVWV, IJ4.,; OSADCHIY, V.Ya. ......... I-- StIckIng of the metal to tools in sliding friction. Tov. vyv. ucheb, zav,; cherno met, 4 no,7:105~-13-1 161. WIRA 14t8) 1. Moskovskiy institut stali. (Metalworking machinery) (Friction) PAVLOV, I.H., SIGALOV, Yu.H. Effect of vacuum and inert gas atmospheres on the properties )f metals for their plastic deformation. Izv. vys. ucheb. zav.; chern. met. 4 m1-8:195-197 161. (MIRA 34.9) (Rolling (Metalwork)) (Vacuum metallurgy) FAVIDV, I.M.; BELOSEVICH, V.K. Negative leading during the rolling process. Izv. vys. ucheb. zave; chern. met. 4 no.10:46-49 161. (MIM 14:11) 1. Institut metallurgii ijm Baykova. iRolling (14etalwork)) S/145/61/000/010/007/008 D221/D304 AUTHORS: Pavlov 1 14 Corresponding Member AS USSR, and ~!n, V. N., Engineer TITLEt Developing methods and experimental determination of energy and force parameters in the cold rolling of 313HM (E79NM) alloy j PERIODICAL: Izvestiya vysshikh uchebnykh zavendeniy. Mnahino- I stroyenie, no. 10, 1961, 180-190 J a~ TEXT: In 1960, at the "Elektrostall Plant", experimental invest I- du gations were carried out in production conditions for determining me( the conditions of cold rolling in a four-high mill with soft magne- The tic alloy E79NM. The article describes the examination method for the measuring the pressure distribution in the center of deformation, CeI21 along the length and width of contact zone between the working and cla,z supporting rollers, and the deformation resistance of metal. The t 1'alL actual contact area between the metal and the roller was found from Ye. , Cara Card 1/ 4 The _,r IV .1 th 0 Cr '13 427c0 -.,Ued by,Ile aboVe txla reco,,nr P n popat spe- nsducere, enclati 'ec. The WePe 048 f 0 ed 3/14 61/000/070/007/008 Developing methodg and ... D221YD304 against ingress of dampness, oil etc. by a special varnish (PKhV). The current take-off was ensured by slip rings. The cali- bration was made by a system of levers and weights. The torque transducer was calibrated by direct torsion of the roller by a known torque in a special fixture. The mean coefficient of friction was determined by the equationct-8-r which requires knowledge of ratio rl,2e, at the insert. Two center punches were made in the fore and aft of the insert, and this permitted experimental measurement 2 R of the advance. The ratio is then calculated by '~ = r and E = 'R, 06 0.1 [-Sh , where S is the advance in %; h is the height of strip af- T Th ter rolling in mm;A h is the absolute compression of strip in MM. The relationship between C and 41 is shown graphically. The rela- 0(1 H tive compression of strip under the insert is smaller than under the main body of the roller. The curves were used to determine C under the strip. The actual experiments are then described in de- 0(1 Card 3/4 S/14 61/000/010/007/008 Developing methods and ... D221YD304 tail. The above permitted assessment of the mentioned quantities as well as the following magnitudes: The effect on friction by the re- lative compression, initial thickness of strip, degree of the pre- liminary work hardening, and the position of the resulting pressure of metal against the rollers. Data on the position of this result- ant, effect of pinching on the resistance of metal deformation, total deformation of rollers in the deformation center and other items were also recorded. The results obtained are to be published, There are 6 figures and 5 Soviet-bloc references. ASSOCIATION: Dloskovskiy institut stali (Moscow Steel Instittite) SUBMITTED: July 3, 1961 Card 4/4 33167 ~50 D S/148/61/000/011/007/018 EIII/E480 AUTHORS; Pavlov akeyev D,I, TITLE, The influence of deformation conditions on the recrystallization process of type 08 steel PERIODICAL~ Izvestiya vysshikh uchebnykh zavedeniy. Chernaya metallurgiya,. no,ll, 1961, 110-115 TEXT, One of the authors. 1,,M,Pavlov, has previously shoim the usefulness of studying the effect of the relation of longitudinal and trans-verse deformation on the structure and properties of alloys, The other has described the structure and properties of 08 steel in the initial z1ate (Ref.4,, Iz-,VUZ, Chernaya metallurgiya, no,2, ig6o), This steel, initially in the form of a 50 x 50 mm square billet, was used for the present work, Before rolling, the steel was normalized at 950:C (Ar-3 = 9301C Ar3 = 900'C) 15.5 x 50 x 55 mm plates cut from the billet were cold-rolled with total reductions of 9 to 84%, reduction per pass being I to 1~5 mm~ The ratio of longitudinal to transverse deformation coefficients ,1/0 was I to 6,08 Reductions of 9 to 12% led Vickers hardness to rise from 80- 90 to 126- 128 Hardness remained independent of changes in the 4/0 ratio, but Card 1/ 3 -61 1 ' 0 /011/007/018 S/148/61 0 The influence of deformation EIII/E480 be.--ame dependent when deformation was raised to 21%, With 52% reduction, Vickers hardness rose to 163- 174, the lower -alue corresponding to a deformation-ratio value of unity, the higher to one of 1.94 and measured transversely to the rolling axis (170 along), With 84% deformation, there was little further increase in hardness for specimens rolled with 4/0 ~- 1, but on rolling in only one direction it rose to 201 transversely and 180 along the rolling axis, As expected from these effects mi,:.rostructure observations showed that recrystallization of steel rolled in one direction began earlier and proceeded faster at 600 C than that Of steel rolled with 410 = 1, Heating to 700 C made the structure more uniform and grains more equiaxial, With L;/0 -. 2,grain5 were finer than with the ratio equal to 1, this relation holding even on complete annealing at 950~c, although recrystallization produced mainly equiaxial grains, size differences persisted- Increase in reductions to 84% led to a more elongated structure and a greater effect of deformation ratiL e.g., with a/0 m 6, a grain in the end plane was only reduced (compressed) while along the strip length it was both reduced and longitudinally extended Recrystallization at 600-'C resulted in Card 2/3 33147 S/148/61/000/011/007/018 The influence of deformation ... Eili/E48o grains similar in the longitudinal and transverse planes. Increase in reduction from 51% to 84% gave a considerably finer grain after recrystallization. Annealing in a salt bath (temperature fluctuations + 50C) was also carried out. A characteristic peculiariiy of the structure is that directionality is more pronounced in the longitudinal plane. It appears that an increase in second and third order strains leads to earlier recryBtallization with more centres of crystallization and finally to a finer grain. There are 5 figures and 4 Soviet-bloc references. ASSOCIATION: Moskovskiy institut stali (Ploscow Steel Institute) SUBMITTEDt August 30, 1960 Card 3/3 PAVLOV., I.M.; YEGOROV, B.V.; SBFIMT, A.Ye.; SYU1 TSU06-KHUA Investigating the process of rolling with smoth rolls with the help of a split roll strain gauge. Izv.vys.ueheb.zav.; chern.met. 4 no.9:87-9,4 161o (14111A 14:10) 1. 14oskovskiy institut stali i Institut metallurgii Akademii nauk SSSR. (Rolls (Iron milla)-Testing) (Strain gauges) 4ribb 1!5,S1 O-V~ Y 21159 S/032/61/027/004/019/028 B103/B201 AUTHORS: Pavlov, _1. *-._t_Belosevich, V. K., and Ushakov, Ye. V. TITLE: Device for studying the external friction in the plastic deformation of metals PERIODICAL: Zavodskaya, laboratoriya, v. 27, no. 4, 1961, 462-463 TEXT: The apparatus described here is suited for measuring the frictional force at high pressures and rubbing speeds arising in the pressure treatment of metals. The authors achieved their purpose by making use of a flywheel. They state that the effect of speed and pressure upon the coefficient of friction is often difficult to be studied. In devices known so far, samples have been shifted by hand over deforming plates in the process of plastic deformation. The consequence has been a strongly fluctuating rubbing speed which did not exceed 0.05 m/800. In the authors' device (Fig. 1), samples are shifted by a mechanical system. Sample I is compressed by plane-parallel plates in a hydraulio 30-ton press. The parallel position of the working planes is ensured by guides 2, in which punches 3 move. RulVw shock absorbers 4 ensure a constant pressure Card 1/5 2n59 S/032/61/027/004/01 9/028 Device for ctudying the external ... B103/B201 on the sample. Inuide the deforming device, the sample is shifted by means of an elastic fork 6. The sample is altogether prevontod from banding. Fork 6 is fastened onto bar 7 which moves in guide 8 and which carries a pressure cell which records the sample resistance to shift, viz. the frictional force. Bar 7 is put into motion by the already turning flywheel 9. The mobile end of bar 10 is connected to armature 13 of electromagnet 14 via 11 and 12, and, when 14 is switched on, it is lowered to the position indicated by a dashed line. Striker 15 of the flywheel shifts bar 7 so far ahead that the sample is pushed out of its position between the plates. Flywheel 9 is driven by friction efep pulley 16 which is fixed to shaft 17 of a weighted rocking lever 1b. 'Wheel 16 is pressed onto flywheel 9 by the weight. Shaft 17 is driven by an electric motor. By means of this mechanism the sample can be shifted at a rate of UP to 4 M/sec. Fig. 2 presents the device serving to produce lower speeds (0-05-0-8 m/sec). The bent lever I has a shoe 2 which is pressed onto eccentric 3. The mechanism is inserted into the Position indicated by the solid line by folding of 2. Tht rough adjust- ment is done by means of step pulley 16 (Fig. 1), the fine adjustment by a partial braking of flywheel 9. The frictional forces are recorded Card 2/5 21159 S103 61/027/004/)1) /0, Device for studying the ext*ernal ... B103Y3201 by a wire' strain gauge as violl ae by an i1mplifying recordintr apparin.L.:.- (MYTO-2 (MPO-2) oscilloscope and ten6ometrie,eleotronic ampllfior). The apparatus is used to study the dependence of frictional forces on the rubbing speed, on pressurep and other factors. Fig. 3 presents, as an example,the coefficient of friction as a function of the relativ,e rubbing speed of aluminum on a hardened steel surface (type MIX15 (ShKhl5)) with castor oil as a lubricant, and at constant pressure (14-1-13 -5 kg/mm,2). 'There are 3 figures and 3 Soviet-bloc referenceo. ASSOCIATION: Institut metallurgii im. A. A. Baykova Akademii n9k SS3R (Institute of Metallurgy imeni A. t~. Baykov of the Academy of Sciences UpR) Card 3/5.-,' 30656 E193/E135 AUTHORSs Favlov, I.M. and B--inza, V.N. TITLE: A study of deformation cf titanium--lal sfeel during rolling PERIODICALi Tsvetnyye metally,~,no.ll, 1961, q9-64 TEXT-, The object of the present investigation was to study the effect of various factors on the strength of bond between I,,, components of titanium-clad steel. The method of preparation o" test pieces is best explained with reference to Fig,l, showingz I - two "Steel 21, plates~ 2 - two Ti plates, 3 - end spa:.ers 4 - r ivet s (prevent ing the re !a t ive movement o f the pa:k C ompc ne n* during rolling); 5 - a separating compound film. Prior to rolling, each pack was compressed in a 12-t press to ensurn gc~_! contact between steel and Ti, and to expel from the pa-k az_~ air as possible. To protect the interior of the pa--k from oxydation during pre-heating and rolling, its edges were eith-3- arc-welded or sealed with a protective paste (unspezified), Magnesium shavings, acting as oxygen getters. were pa~_ked in the space between Ti plates and spacers, preheating t.-- 70(j 100-') CC Card l/f 30656 A study of deformation of Ti-clad S/136/6i/ooo/oli/oo6/oo7 E193/E:L3'.--O was carried out in a protective atmoBphere~ A li36011 tWo-higi, reversible plate mill was used for rolling, The form of te3t pieces used to determine the bond strength is shown in FIgA. The results can be snmmarized as follow92 1) The bond .;n:-~reased with increasing total reduction and w.ith rai%:ng rolling temperature. This effect is illustrated in Fig.2, whayi? bond strength (kg/mm2) is plotted against total reduction H h 100%),. curves 1-4 relating to rolling temperatures cf' 700, 800,.. 900 and 1000 OC r9spectively. 2) The lower the initL,11 Ti/steel plate thi~knesq ratio, the higher is the bond streng'-1- ol the clad material. Maxiurtm strength was a"tailied when Ti aonst.-ituted 11.1% of the total thickness of the pa:-k b~,for.' rolling. 310 The bond strength decreases slightly on the rolling speed 1.r, 0.4 m'/3ec, after whi,:h -it remain-_k cconstanl,. 4) Al-~hough the thickness of the diffusi-on layer in.,_reases increasing preheating tlme, the bond streng,~h is not affP:*-! k-NI this factoz, 5) The greetter tbe total rpdu~~t:cn, the smal2i-_- the differenc:e between the reduction cf- gte:,l and T-4 Flat=A~ Card 2 PAVIDV, I.M. Main problems in rol--, ing, --zv. AN SS.'R. Otd. tekh. nauk. Met. i topl. no -3:3-9 Py-Je 162. O-TIRA 15:6) (Rolling (Metalwork)) g7"r ~~/000/007/027/040 /26 C D217/D307 AJThORS: Pavlov, I. 64gralov, Yu. M. and Gurevich, Ya. 3. TlTi,!~: Study of the process of hot rolling titanium in vacuo and in air 60'jHC_'-': Akademiya nauk 663R. Inotitut metallurgii. Titan i yepD 3plavy. no. 7, 1,10scow, 1962. IMetallokhimiya i novyye s,.~lavy, 197-203 T."EXT: In order to 6tudy the influence of scale formed cn the sur- face of the metal during heating on the coefficient of friction, s~;ecific pressure, expansion and other parameters of rollin1g, spe- cimens of commercially pure Ti were heated and rolled in a vacuum of the order to 10- 5 mm Hg, and in air. The work was carried out at a TsNIIChM laboratory vacuum plant. it was found that in every case of rolling Ti in air, the dependence of the coefficient of friction on temperature is cupola-shaped in character, with a maxim-am in the temperature range 1050 - 11500C. The changes in specific prea- Gard 112 0 3/5)8/62/000/007/027/J40 Study of the process ... D217/D307 sure and specific frictional force are identical in nature with air- and vacuum-rolled Ti. On increasing the percent'age reduction in area of titanium, the s~,ecific pressure increases and the co- efficient of friction decreases. '2here are 8 fi-LLres. CD Card 212 )L-701 S/598/62/000/007/025/040 C C D217/D307 ihelest, k. E. , Tarasevich, 1u. F. and Shakhov, V. "J. Invautigation of rol1ing of cortain titanium i-illoys 000,HCE: kkademiya nauk Institut .,ietail-argii. Titan i yego splavy. no. '~, 1%oscovi, i)62. Mletallokhimiya i novyye splavy, 204-212 2EXT: Hot and "warm" rolling of 2i alloys contafning 1 - 2.~~" Al' and 0.6 - 25 Mn (alloy 1), 2 - Al and 0.8 - 2c,~ Mn (alloy 2), 4 - 5.5,-1- Al and 2 - 3c;', Sn (alloy 3) was studied*and compared wi~~a rolling of commercially pure Ti. Microstructure of the alloys, the phenomena of gas saturation and scale formation and the liardness of the alloys were also studied. It was found that commercially pure Ti has a smaller tendency to oxidize than the alloys. Apart from scale formation, the extent of gas saturation increaseS on heating. Saturation of the surface layer of titanium with oxygen and nitrogen leads to the stabilization of the~j-phase. At the Card 1/2 S/598/62/000/007//02 V04 0 Inve3tigation of rollinta, ... B21 7/1)307 warm-roiling temperatures 1,7~o0C una beiow), the scale for,:.aLion proceeds slowly or ceases, ,but gas saturation continues even aT. these temperatures. The authors investigated thermal expansions of titanium 37-((VT1) ana of alloy VT5 in the pure state and' after complete gas saturation of dilatometric specimens. They found that the gas-saturated specimens do not undergo a phase transformat--on and have a somewhat higher coefficient of thermal expansion t-.an the pure metal. On coolin'g', the difference between t-he coefficients of -.hermal expansion of theCA-layer and -L!,.e basis metal can lead to the formation of microcracks on the surface. These cracks, act- ing as stress concentrators, deteriorate the mechanical properties of Ti articles, and on further cold rolling, can be one of the reasons for the failure of the metal. There are 5 figures and 8 tables. Card 212 3F702 S/598/62/000/007/029/040 D217/D307 '2C r iLTHORS; Pavlov, 1. M., Belosevich, V. K. and Chamin, YLL. A. TITLE: Cold rolling of commercially pure titanium as compared with rolling of steel and alu minum SOURCE: Akademiya nauk SSSR. Institut metallurgii. Titan i yego splavy. no. 7, Vloscow, 1962. Metallokhimiya i novyye splavy, 213-218 TEXT: Commercially pure titanium (VTIT), steel '7- (08?,*P) and aluminum ; (A) were used in this study. The lubricants used were vegetable and animal fats, bynthetic prodacts of similar composition (nos. 142, 151), and mineral oils, both in the pure state and with additions (paste (593)). The infiuence of standard lubricants on the parameters of rolling in passes with fixed roll positions is discussed. The authors recommend new syn- thetic lubricants of the complex ether type for cold-rolling of Ti. Their use enables the number of passes or the number of in- termediate annealing processes to be reduced, whilst retaining Card 112 Cold rolling of ... the properties of With a total redu3tion sheet in the cold case of stainless by a given set of lubricants. There j/'598/62/000/0U7,'Ot?')i 040 D217/D307 the metal. Cold-ro. g of technically pure 124L of up to 50,-' is possible, which enabies worked condition -,,o be manufactured, as in the steel. The surface quality of Ti sheet produced rolls can be regulated by the use of various are 3 figures and 2 tables. -IX Card 2/2 FAVLOV, I.M.; ZHDGHIN, V.N., inzh. Dependence of the strain resistance of precision alloy E79M on various factors of cold rolling. Izv.vys.ucheb.zav.; mashinostr. no.8:178-186 162. (MIFLA 15.12) 1. MoskovMdv institut stali. 2. Chlen-korrespondent AN SSSR (for Favlov). (Rolling (Wtalwork)) FAVLU'V2 I.M. - Some basic conditions and regularities in metal-rolling procesL3ea. Trudy Inst.met. no.9-.23-54 162. (MIP.A 16-5) (Rolling (14etalwork)) Consecutive relationship between certain processes of die for irlg, Trudy Inst,mt. no.9;'-t2-60 162. (MIRA 16M (Forgb*) .1 -. t-Z'0*4 - , z~, --~, 3/509/62/000/003/001/0'-4 D207/D308 AUT"--~OIRS Pavlov, I. ,!. and Ushaicov, Ye. V. TIT:'E: Determin~n- -.-.e true resistance to deformaLion by ex- ~rai~olatloi-. o,;.' curves resistance -.o deformation - coefficient of friction Azademiya nauk SSSR. Institut metallurgii. Trudy. no.9~ "10scow, 1962. Voprosy 3lasticheskoy deformELtsiJi metalia, 67-71 T-EXT : Annea' Led Armco iron cylinders (12 mm. di-ameter and 6 mm he4ght) were compressed between -~wD steel plates. The contact be- tween the plates and t.',-.e samples were lubricated witi one of t-e 0 4 '. 'L L-, 'e4c acid, purif-ed vaseline, gra- following: Cy (-U) engine o- P.~.ite mixed with engine cil, etc. The tests were carried out on a universal A '19 - -'~O(D:Ch-30) machine and the rate of deformation was 0.003 - 0.004 sec-1. Simultaneously with the axial stress, the la- zeral friction was meaSUrEd at the contacts of ~',e samples with tne U.. to deforma t4 t pLaues. The resistance ~on (axial s ress) plotted ag- Card 1/2 31/50 02/000/00-j/001/014 Determining the true ... D2 ON),z) 08 ainst the coeffic-.ent of fr:.ction f3r different degrees of deforma- tion (defined here as the natural ljgar~_thm of the ratio of t.-,e in- initial to final heicht of the sample) -ave straight lines wh.~ch were only par-c-'ally matched by tne tneoretical' formulas of Un.-Csov, ?e-.rov and "~ziebel. Followin,;7 Pavlov and Ya. S. Gallay the stresses were extrapolated to zero coefficient of friction and the resultai,t values of the axial stress were called the "true resist- ances to deformation". The resistances to deformation obtained in .hIs way a-reed saiisfac-uorlly with the values found by the me- thod of M. V. I'lastegayev (cYlindrical, samples with recesses at the two plane ends filled with stearic acid -to reduce the frIction with the steel plates). There are 5 f-gures. Card 2/2