DETERMINATION OF THE DIFFUSION RATE OF INERMETALLIC COMPOUND AL3MG4 INTO MAGNESIUM

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CIA-RDP82-00039R000200030028-7
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18
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December 22, 2016
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April 11, 2012
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28
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Publication Date: 
May 23, 1952
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REPORT
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Declassified in Part -Sanitized Copy Approved for Release 2012/04/11 :CIA-RDP82-000398000200030028-7 '["~f~'1~~~~~~~~~r~~.~~,~~,~r~ o,~ ~~~~7~~~ ~a:~~~~~~~~~:~~~~ ~1~~~~ o~ ~:~1~,~,r~r~~r,~1~~L~,~~ 1.11, l.l. COI~.'OI1I~:~ Al~~~~>~~ ~:~11~'0 M.~~:G~'~r~~~TI1T~1 ~~~~~~d ~T~o~~ei~nny Vozclushnoy C)~'c~.ena Leming ~Ll~~de~-leni e ~our,oe, Y , , ~ i ~7; ~~~xe Y Kr~~~no;y 1~.1:'Tr1.11 imena. Zhukovsl~o~,o ~ ~~' , ~ edincni ~ skor.~~~a. dif~~u~ii.:Ln~ex^ra.el~al.l.~.che~,~ko~o ~~o,~ ~ r ~~ 14,T~, .v mar;niy (~1.G!~ 3~~~ ~ 3 ~.~ Declassified in Part -Sanitized Copy Approved for Release 2012J04/11 :CIA-RDP82-000398000200030028-7 _. _ _ __ STAT Declassified in Part -Sanitized Copy Approved for Release 2012/04/11 :CIA-RDP82-000398000200030028-7 ~~~~;~' r+ ~~ m,n~ ,~ t~ t r. i' ~ ~ +i a ~^~' D~TEHM.~~~~~~'~Q~N~~'~~ , tJSTON R~T~ OF TNTER,N~1'~L~C CQM~'OUND Al~M~1~ INTO M~G~NESTUM Docent V. V, Chichagov, Army engineer, 2nd Class Forms of Diffusion into Solid Metal Diffusion into sol~.d metal is a comp~ex:proce~s depending on numerous factors., Therefore, up to the present, there is no def inite precise~~law, expressed by a mathematical formula, which would embrace and take into consideration all factors and complexities of this phenomenon. All forms of diffusion may be broken into three large groups first group;. diffusion of gas :into r~etal; second, diffusion of liquid metal into solid one; and third, diffusion of solid metal. into solid. This purely formal division corresponds to .widely used industrial ~' processes; gas carburization, cyaniding, and plating. However, each of these forms may be fug^ther broken into diffusion within the in- dividual?grain and diffusion along. grain boundaries, i.e, on the grain surface or at the boundary separating two phases. Diffusion within the grain may be again broken into (1) dif- fusion in the basal plane for metals with non-cubic crystal lattice, (2) diffusion in a direction perpendicular to the basal plane and (3) diffusion along the planes ,more closely. packed with atoms or along the planes of most possible deformation of graih. There is another entirely separate phenamenon of self-diffusion which may be defined as di~'fusion of atoms into their lattice. Determination of the ,rate of self -diffusion was .developed by G, Hevesy who treated the surface of lead with~a radioactive isotope of lead, observing its diffusion inwards. He studied this phenomenon and cal- culated the diffusion coefficient by measuring the radioactivity on the specimen surface with an electroscope, since radioactivity Declassified in Part -Sanitized Copy Approved for Release 2012J04/11 :CIA-RDP82-000398000200030028-7 _ _. Sanitized Copy Approved for Release 2012/04/11 :CIA-RDP82-000398000200030028-7 aces Burin diffusion of thc:-lead i~ota~e deep into the specimen Bette ~ ,~,~Fr intrpduced a concept of puxe and reactive Tn addition, y' tahl and Eisen 19~~, p~ ~-039) Pure diffusion diffusion (A. ~'ry, ~ ~ omenon of mro~tua~. diffusion of metals in the solid embraces the phen state onl in cases when these metals f orrn solid solutions, Tn the y case of".limited mutual solubility, pure diffusion is determined by inn concentration of the solid solution at a given tempera saturat e Reactive diffusion is a phenomenon connected with the appear.- tur , oncerltrations greater than maximum saturation concentration ante of c of the solid solution, Complexity of the diffusion process is increased further by the author's observation that, in addition to penetration of the " lament into :h,he metal, the reverse phenomenon occurs due diffusing e to concentration increase and separation of individual phases at the boundary . ~ - Laws of Diffusion f diffusion was ,first developed by A. Fick in 1850 The law a According to this law, the quantity of diffusing substance dm is proportional to the cross-section F of flow, concentration decrease do and time d~': dm = D.F d__r e___ ~ d~, ~ dx The constant D, known as a diffusion coefficient, is numerically e ua1 to the amount of substance in grams,. diffused per second through q a of l s cm when the concentration drop is equal to unity. the are q 'te of considerable practical limitations, Fick's l,aw remains In sp z roximatel~ 'ustif ied for the formation of intermetallic compounds. app y J In 1879, M. I. Stefan used it for measuring diffusion in liquid solutions of metals and compiled tables facilitating calculation of the diffusion coefficient for experimental conditions. These tables Declassified in Part -Sanitized Copy Approved for Release 2012J04/11 :CIA-RDP82-000398000200030028-7 ^ Declassified in Part -Sanitized Copy Approved for Release 2012/04/11 :CIA-RDP82-000398000200030028-7 -~roy.T. were su ~.emented by W, ~oval.~ci in ~~9~ and W, Jest i~ ~y2C, ~'~ is p~ to determine the rates of diffusion using Fick's 1,aw, possible e forms of dif~~usion rates have to be distinguished, Thre neral rate of diffusion is measured by the amount of sub ]. , Ge (fused er unit of time through cross-section ~' when the stance di P do oncentration gradient is -~--- ~'ormul~ for the diffusion rate is c ,-- v = dm d~' ~ 2. Concentration rate represents the increase in concentra- tion per unit time in across-section located at a def finite distance from surface. It is expressed by Fick's second l.aw: do = D d2c vc - __ d~ _.._ dx . ar rate denotes the shift per unit time of the zone with 3. Line t concentration into the depth of the substance to be saturated, canstan he linear rats is generally accepted in practice and literature as T tr~e diffusion rats which, theref ors, is expressed by Wane of the two reviousl given equations, but by a third equation correspanding p y to linear rate: ~'~r ~','' }rr ~!' ... ~n,~l w dx d'4~ ~ where k is a constant. . This rate of diffusion is determined by the shift. of an arbitrary s o ndar having definite concentration and chosen depending on the b u y, od of investigation, Deduction of all equations is described meth in "Diffusion of Metals" by V. S. ~uganov and V. D, Neskuchayev and "Diffusion of Elements into Solid Iron" by D. A. prokoshkin, published in 197 and 1938, respectively). The diffusion rate in solid bodies increases greatly with a rise in temperature. ~ is y, ~~ a d i;~ ? Declassified in Part -Sanitized Copy Approved for Release 2012J04/11 :CIA-RDP82-000398000200030028-7 Declassified in Part -Sanitized Copy Approved for Release 2012/04/11 :CIA-RDP82-000398000200030028-7 -~,n ~~.s works (revue de Mete,~,~,uxgie, 19~~~) givee~ the fo~.~ Weiss r the diffusion date in respect to temperature: lowing eXpressi0n fQ - ~, ^ k~ a T, where ~'is time, T absolute tempera- v. ` ~7uY~?~. e k .and a~'are~~cons~ants determinable expex~,~aentally, tun , d Schonert (Zeitschz, anorg, allg. chemie, 1.92) give Tamman an ession for determining the diffusion coefficient an exponent~.al expr ,~ w e- a ~' b T~ where a and b are D in relation to temperature; D constants and T is absolute temperature, Arrhenius divides atoms(molecules) into active and passive Their activity is determined by the kinetic energy of motion, types. b oscillating motions or by the enhanced equation of energy which y is attained by means of collisions or radiation. It is assumed that in solids only those atoms are able 'to move, whose oscillation neater than the average oscillation amplitude of atoms; amplitude ~s g atoms with ~' ~'~a have ,a definite possibility for movement in a i.e. lattice while this possibility for atoms with' ~ ~Q is small to the point of vanishing. According to the Maxwell law of velocita.es distribution, the e~ robabl relative number of atoms with the oscillation amplitude ~""~ ~"~ p ~ E will be equal to e, KT where the magnit~,:ae E, heat of loosening, la s a role similar to that of activation heat in chemical reactions. p y Its values for alloys vary mainly in the range of 20,000-X0,000 -16 erg~deg al mol? is is a universal Boltzmann constant equal to 1.37'10 c -14 cal~deg, T is absolute. temperature of diffusion, or 3.27.10 he uantit of substance diffusing per time unit, i.e. the Hence, t g y - E diffusion coefficient, may be expressed as follows: D = Ae ~ ? The value of A depends on temperature since it includes velocity of atoms but this .influence is considered negligible. compared to e of otential, and, therefore, A is considered in the first ap- chang p ximation as a constant, Practice showed its applicability in a pro cases for processes of diffusion in the crystalline state number of ? nd I. Laird. 1932, Zeitschrift fur Metalkunde). (works `by W, Seith a ~ 1,~~Y.ifJ t1 f a ~ :q ~ ~If l . s a~ ri j e i ~ ~.:i ~ Can Declassified in Part -Sanitized Copy Approved for Release 2012J04/11 :CIA-RDP82-000398000200030028-7 Declassified in Part -Sanitized Copy Approved for Release 2012/04/11 :CIA-RDP82-000398000200030028-7 ,.., in order to satisfy the purpose of this investigation, The most essen~cial require~aents are as follows: 1, Contact must be sui'ficiently close to prevent the fog^ma- Lion of oxide films and, especially, the existence of any air inter- layer. 2, The method for establishing such a contact should be simple, approaching industrial possibilities, 3. Metallographic examination must be possible for clear ob- nervation of the Ala Mg4 structure and further changes in structure along the phase diagram up to pure magnesium, 4. Penetration of A1~ Mgt into magnesium must take place over a large area in order to make it possible to stu?dy this phenomenon by the metallographic method, and by X-ray analysis. 5 , The method far.. obtaining contact should involve no modifica- Lion of any of the properties of magnesium, i,g. grain coarsening. ~~ All the requirements are necessary in ordex to attain the high- est possible degree of precision in the investigations, keeping them close to practical production problems. Method One Solid magnesium in the shape of a cylinder 15 mm in diameter and 30 mm high is submerged into liquid or semiliquid A13 Mg4. Melting oints of ma nesium and Al Mg are X51? and 463? C, respectively. P ~ 3 ~. t h~ ~a ~ o It seems difference ~ 188 must provide for the process. of dif- fusion of liquid A13 Mg4 into solid magnesium. ? .Fig. 1 represents a microscopic study of this process, The c Linder was .kept in liquid Al Mg far l5 minutes at 470-47~? C. y 3 ~ The structure of pure magnesium is sharply separated by a eutectic consisting of Al~ Mg ,and crystals of the solid solution Ala Mg4' ~ Mg. 3 4 'f ,', L rh R ts'q ~, l' Declassified in Part -Sanitized Copy Approved for Release 2012J04/11 :CIA-RDP82-000398000200030028-7 __ Declassified in Part -Sanitized Copv Approved for Release 2012/04/11 :CIA-RDP82-000398000200030028-7 1 {ii~ ~F~I A~ ~y itsck~em.ical composition, the a1,1.ay next to pure magnesium carres~ ponds to 100~a eutectic, i.e, 67~ Mg+ 33~ Al. Farther inside of the eutectic, grains of A13 Mg4 are inserted, gradually increasing and reaching 100' of composition. This structure clearly illustrates the process of A13 Mgt penetration into solid magnesium. FIowever, the method has a number of essential shortcomings. The intermetallic compound A13 Mg4 in liquid state is subject to intensive oxidation and may ignite in the presence of a considerable supply of oxygen. Therefore, it has to be kept under the protection of fluxes, The cylinder of pure mag- nesium, during its sinking into molten A13 Mg4, is covered with fluxes and, as a result, merging of the two substances does not begin simultaneously at all points on the .cylinder, The eutectic, formed. at the moment of merging, melts guickly since its melting point is 436? C, i.e. 34-38? lower than the temperature of the experiment. The cylinder melts guickly to various extents at different points, making it difficult to calculate the rate of A13 Mg4 penetrata.on into the magnesium. This method also does not provide for the presence of A13 Mg4 on magnesium in a large guantity which would permit hav- ing structurally free A1~ Mg4 on the surface during investigation of the process of its diffusion into magnesium. Method Two This method uses a different approach to the pz?oblem, attempt- ing to establish close contact by pouring molten A13 Mg4 into a hol- low cylinder of pure magnesium. Several hollow cylinders were used for experiments. The dimensions were outside diameter 30 mm, inside diameter l~ mm, height, 60 mm. Liguid A13 Mg4 was heated to 470- 47~a C, First, the cylinder, filled with A13 Mg4, was examined before any heat .treatment. A photomicrograph of this cylinder is given in Fig. 2. It is clearly shown that no complete a1.loying was ,, achieved; rather, there is a separation of the two components by an oxide film, ~ ry'R ti.. r i ~~ 1 ~ ~ r ~ p fv7 Declassified in Part -Sanitized Copy Approved for Release 2012J04/11 :CIA-RDP82-000398000200030028-7 Declassified in Part -Sanitized Copy Approved for Release 2012/04/11 :CIA-RDP82-000398000200030028-7 . .. l~.ed with molten A13 M~~, were our cy~.indexa, sim~,lax~y f i ~ ~' exiod ~5 ~ ~, X20? C, each ~'or a. Jiff exent p held in a furnace at 0 and 100 hours)? er 0 hours ~ finder No 3 af't ~ are 3 gives a micrograph ?f cy Fig o n having been etched. ~'~ shows the furnace at 42~ c, specime 1 in aund Ala ~g~,' e ~ gnesium and very porous comp grains of p~ ~ . ~, phis method also unsua.table Further investigation reveals F lace only ion over a large area, it takes p since there is no fus to oxidation in The high tendency of A1~ Mgt, at random points. measuresmelting u~~der fluxes, state, in spite ?f preventive liquid lets and etc.) did not permit a comp oaring in S02 atmosphere, p onents. In addition: liquid e contact and fusion of bath comp c1DS at the moment ch of the gases which, evolving Al Mgt dissolves mu 3 d macro bubbles. Oxidation occurs of solidification, form .pores an at the moment Df solidification . of only during pouz'~.ng but also n c finders was also coated with inside .surf ace of the magnes~.um y The. During, it reparation. Just before p oxide film regardless of the p kled with a Weak solution of c finders were degreased and plc all y nitric acid.) Method Three used in Method Two were tightly cylinders identical tD those ium of Al Mgt. and sealed with magnes packed .with a fine powder 3 he lugs must hermetically Seal nder a preasure of 3 tons. T p plugs u tration of Oxygen f r0m the aa.r . or the cylinders to prevent gene art of cylinders and plugs were this purpose, the upper inside p ix c finders prepared in this manner to erect at the same angle. S y ~ d from p each far a, dzf f exent per~.o a furnace at 120 c ~ ., were held in 2~ to 175 hours. arts ach c finder was cut into several p ~ Upon 'heat treatment, e y d . o ra hic specimens wire prepare from which metal/ g p -8 Declassified in Part -Sanitized Copy Approved for Release 2012J04/11 :CIA-RDP82-000398000200030028-7 Declassified in Part -Sanitized Copy Approved for Release 2012/04/11 :CIA-RDP82-000398000200030028-7 ,, . ecimens in the uxaetched state revealed no Examination of sp rota magnesium. ~eali~atian of d~,f di~'fusion of powdery Ali Mgt method described is quite possible, but it would be fusion by the ra ex catalyst or main'~ain an inert atmosM necessary to select a p p to increase the te~perature, The development of this phere, or takeconsidexable time and, therefore, f~~rther in~ method would Vestigation was interrupted. Method Four 't 0 mm deep and 10 mm in diameter, machined in A round cave. y 3 ordinar aluminum, was filled with molten magnesium. All precau- y ons such as melting under flux, dusting wa.th sulfur, etc., were ti , revert ossible oxidation during pouring. The cavity in taken to p p uminum was preliminarily degreased with alcohol. Liquid the al 0 10- 20~ ~, introduces an amount of heat suf- . magnesium, heated t 7 7 m,rltin a comparatively thick. layer of aluminum,. re~ ficient for g formation of the intermetallic compound A13 Mgt nn suiting in the the side near the magnesium. Ives a photomicrograph of such an intermediate layer Figure ~ g etched state. The width of this layer will vary depending in the tem erature of the agnesium and preheating of the aluminum. on the p termetallic compound Al Mg thus obtained, closely. adjoining fhe in 3 4 ' ientl free of oxide f ilxns and other impurities . magnesium, xs suffic y rains of pure magnesium, there is a sharply outlined Next to 1,he g utectic changing into crystallines of A13 Mgt. band of the e imens were heat treated as in methods two and Several spec etallo raphic examination proved it possible to observe the three. M g diffusion of A13 Mg4 into magnesium.. order to corroborate the .assumption that A13, Mgt, but not In tuall diffuses, apiece of pure 'aluminum was placed in a Al, ac y After oaring liquid magnesium into .its cavity, furnace at 1+20.. C , p the aluminum piece. was sectioned along magnesium insert 9- Declassified in Part -Sanitized Copy Approved for Release 2012J04/11 :CIA-RDP82-000398000200030028-7 __._ Declassified in Part -Sanitized Copy Approved for Release 2012/04/11 :CIA-RDP82-000398000200030028-7 ~~ ~M 4 t .. ~1 } oldie in the ~'urnaCe f 0~' se~feral hours ~ the ~.ntermetala.3,c Upon h g M embedded between.aluma.num and magnesiu~, being compound Ala g~ el oxia~,2ed expanded and partia~.ly squeezed the l~,gnesium intensiv y ~ out of its space, This is shown in Figuxe 5 (left part), Method Five This method for obtaining close contact between Ala Mgt and ium em 1o s the inverse procedure of the previous method. magnes p y 0 Liquid aluminum at 730 C was poured into a hollow cylinder a' pure which must be preheated to 350-4OOo C to secure complete magnesium, Fusin The inner walls of the magnesium cylinder must be degreased g with alcohol and .the oxide film ust be removed from the aluminum 'ust before pouring. Flow of metal over the edge of the cylinder J is not advisable. The liquid metal actually should not reach the e thus roviding far. free solidification and contraction. edg , p solidification shrinkage of aluminum (6,60) is greater than The at of ma nes ium (~+ . 4~~0 } , and this i s the .only negative factor of th g the given method, which otherwise has a great many advantages. The ma nesium cylinders, after the liquid aluminum was poured, g were heat treated as in the previous methods. Micrographs of etched specimens show a boundary zone near the ' after holding in the .furnace at 420? C for 100 hours::, magnes~.um Figure 6) and for l5O hours (Figure 7). Doth micrographs demon- ( am lets contact, absence of impurities and complete trans- strate a c p ' om lO content of A1, Mg to pure magnesium. Decomposition ition fr ~ ~ ~, ctic and coagulation of its components are also noticeable. of the sets Formation of the intermetallic compound A13 Mgt by this method is certain. Oxidation of this compound is intensive upon its contact with atmosp~~~eric oxygen, as shown in Figure ~ (right part), Method Six ectrol tical deposition of aluminum on?magnesium is impossible E1 y o the. more negative potential of the latter.. Deposition of due t ? aluminum is of no .interest within the scope: of this work. magnesium on i~ ,.~ rrr7 . Y, m ~ z~r +^+ , ~ r~1 ~~~ ~ ~,~ M~' ~~ C~ ~ r.y I y ~ 4 Y~ .G/ ~ .~ ~ G ~:w' W L~1~1 ~, -lo- ~ ;,, }~~. Declassified in Part -Sanitized Co A roved for Release 2012J04/11 :CIA-RDP82-000398000200030028-7 '~"'?' PY pp ~~~ . ~,:~1a,. Declassified in Part -Sanitized Copy Approved for Release 2012/04/11 :CIA-RDP82-000398000200030028-7 a ~ ~ ,, it 1 , ! ., .. There~'ore an attempt was made to deposit. aluminum on mag- athod s ra ing, Far this purpose, two pol~.shed speci- nesium by c ~ p Y mens of p~'e magnesium and aluminum, degreased with a~.cohol, were a art in vacua approaching hundredths off' one milli' placed 3-~ ~ p column, The aluminum specimen served as a cathode. meter mercury ' stallation was arranged according to a description in The ent~.re ~.n " thod S uttering,' published in 193+ by Yu. A. Maslakov. the paper Ca ~ p echnical reasons, a voltage of 5,600 v, and l$-20 However, due to t ma current were used, The installation was in operation with a continuous and constant vacuum for a period over 20 hours. Coat- in of the magnesium with thin film was observed, but upon complet- g ing the experiment, when air was admitted under the vacuum bell, this film was instantly oxidized, Metallographic examination of a carefully prepared specimen did not give any result. a1.1 methods here described, the fifth method-was selected Of as most suitable fox the purpose of .this investigation. Forty cylinders of 25 mm inside diameter, with a cavity 35 ~ deep and with 10 mm thickness of walls and bottom were machined out of a.n of magnesium. Molten aluminum was poured at 725p C into the g sium c finders preheated to 375-3$0o C. These conditions were ma,gne y ' tl maintained far all cylinders in order to obtain fusion of stric y bath components to an approximately identical extent along the entire tact surf ace. Four cylinders were cut for metallographic speci- con e resentin longitudinal, transverse and bottom sections of mens, r p g the cylinders. with mag- Figure 8 presents atypical joining zone of A13 Mgt nesium> The. specimen splits into two portions along its brittle com onent, i . ~ e . Al Mg ; the second ,half , having no significance p 3 ~. for this investigation, is not examined. Diffusion of ~1 Mg in Regard to Time 3 4 ~: Twelve cylinders were heat treated. to study the effect of t e ;~ time. factor an the process of Al Mg diffusion into magnesium.., 3 ~ rs ere.held in a furnace at x+20? C; 2 cylinders for five All cylinde ~ ~ ~, wo for 25 hours; and other pairs for `' S0, ,,100, 125 and hours; next ~ t ~ ~~ f , ~f~, ~~, ~~~ ~. ~ ~ ~~, ~~~ .;~ Declassified in Part -Sanitized Copy Approved for Release 2012J04/11 :CIA-RDP82-000398000200030028-7 ___ _ _ w heat txeatme~t, metallpgxaph~.c and 1~0 ho~,~rs respect~,vely, Aftex ,. ar arts of each. cyl~.naer, Micro s ecimens were cut out of simil p of p ~ races of the specimens revealed that the p scopic examination of the specimen a .complex phenomenon, Examination diffusion is struc- t Figure ~) reveals the..f ollawing without any heat treatmen of intermetallic compound Al3Mg~ tore in the fusion Zone; grains se arated from the grains of surrounded with the eutectic and p are a solid axrow strip, evidentl'f representing pure magnesium by a n 4??w. solution A13Mg~~~~..~, Mg. ws no grains of n held at 420o C f or 5 hours, sho The specime gins of solid solution, framed by Al Mg (Figure 9) but reveals gr 3 ~' and the width of ic~ this band is considerably wider, .the eutect , Al M '~ Mg is also considerably li ht strip. of .solid solution 3 g~ ~ the g f ormatlon with deeper penetration of A13Mg~,' larger . O~,viously, mainly at grain boundaries, and of the eutectic again takes place, heir maximum concentration at 'ns of the solid solution attain t grai ~e and grow in volume and quantity' given temperatur hours cimen held in the furnace for 2~ In the case of the spe decom osition e remains unaltered but partial p (Figure ll), structur The eutectic does not now form a con" of the eutectic is observed, P ork and, are considerable breaks in the n~tw tinuous network; there tectic; i,e, coagulation and spher- seemingly, a dissolving of the eu is rocess continued with the in of its components occurs. Th p 01diZ g ore 12), a 0-hour holding period (Fig ame intensity in the case of 5 he s was not reali2ed for technical reasons. Holding for 100 hours hours (Fig~'e l3) shows complete ecimen held in a furnace for 125 , ~ ation sp lete isol the eutectic into its components,?comp decomposition of included. ne and deeper penetration of A1~Mg~ of Al 1`~~, in a Separate zo 3 e rains of solid solution. lxa th g Declassified in Part -Sanitized Copy Approved for Release 2012/04/11 :CIA-RDP82-000398000200030028-7 12 k r, k ~~~~;_ ~,~ ~, Declassified in Part -Sanitized Copy Approved for Release 2012J04/11 :CIA-RDP82-000398000200030028-7 ~arebaw_ Declassified in Part -Sanitized Copy Approved for Release 2012/04/11 :CIA-RDP82-000398000200030028-7 imen held fax ~,~0 hours demonstrates total complete- The spec Fi ores ~.~ and 7-~) , showing the gra~.ns o~ Hess of this process ( g of solid so~.ution ,A.l Mg ~ Mgr which have varied Al Mgt and grains 3 4 3 'o of Al Mg in depth, .Consequently, two processes take concentrate n ~ ~, ~, a increase in the amount of solid solution, place simultaneous y ( ) concentration of Al Mg in solution gradually decreases whereas the 3 !~ e de th of penetration; (b) decomposition of the eutectic, along th p ulation and spheraidizing of Al3Mg~ and formation of Al3Mg~ coag addition formation of the eutectic proceeded along the grains. Tn ~ boundaries of solid solution grains. hematical calculation of the diffusion rate can T'iot depict Mat /exit of this process and, therefore, investigation the entire comp Y to be limited to a consideration of only one side of the process, has namely, penetration of A13Mg~ into magnesium. t is necessary to estab7.ish a penetration limit fox plotting Z ' de th-time curve,, Metallographic analysis permits the penetration p ' his limit with sufficient precision. The limit of determining t enetration may be calculated from the edge of the solid solu- total p 'an stri to the minimum presence of structurally free A13Mg~ ti p l0 ll l2, l3 .and l4). This total depth of penetra- (Figures 8, 9, > > crate Zones with sharply varied concentration of Lion includes sep zone showing presence of the eutectic sharply differs A13Mg~, . The 'on from the zone containing only the solid solution. by concentrate ecessar to calculate also the second zone without Therefore, it is n Y 'c, De th of penetration is presented in Table l and in the eutecti p the graph, Figure l6. TABLE 1 . Depth of Al Mgt Penetration into Magnesium 3 Depending on Time Total Depth.' Time of Holding in Furnace in min Depth of the Zone Without the Eutectic , ~, ., ~ hours 0..125 0.023 2~ hours 0,17 0.03 5p hours o .1a5 0 0~8 l3 Declassified in Part -Sanitized Copy Approved for Release 2012J04/11 :CIA-RDP82-000398000200030028-7 Declassified in Part -Sanitized Copy Approved for Release 2012/04/11 :CIA-RDP82-000398000200030028-7 y ~ ~ ~ ~ ~ ~ r ~~j , 1 ' ~~~ ~ ~ ~? ~ ~ 6~ t ~ ~~ ~, ~ ~: ~' :., ~ fi { % ~ 4 ~,,1 ~{.:a X1,1 Time of Holding Total. Depth, Depth of the bane Without the eutectic in Furnace in mm 125 hour s l~0 hours 0.29 0.233 A number of investigators (G. Ageyev, Tamman, Rock, Weiss and others demonstrated experimentally ghat the depth of a sayer will vary, in regard to time, according to the parabolic law if the proc- ess of diffusion follows Fick's law, Their reasoning was as follows; the quantity of diffusing sub stance m, in a certain layer x, f or a certain period ~:. will be equal. to m - Cl ,~~ C2 = Fx~E and m2 ~ Fx~C, etc, 1 ~~ 2 Consequently, for the period of n,`i~~="~Lz. "~' 4, i the quantity of diffusing substance, when the layer thickness changes from x, to x~, will be ~ m = m2 - ml = Fx2C~ - FxIQ = Fc(x2 - xl) = Fc `~ x or: dm = Fcdx. From Fick's equation dm = DF ~ d~~; hence, DF c df"' x x Fcdx, or xdx - D ~ c d ~' . ._._.. c The value of cc is constant, since we take a layer with cer- tain constant concentration; the value of D, under certain condi- tions temper^ature, medium, pressure), is assumed also to be constant, ( Integration of the equation gives x C 0 a x2 = 2D '`` c ,replacing 2D "~~ ~ = k, obtain: x~ = k ~:" G C Let us .find out to what extent the experimental data of Table l are in agreement with this law, For this purpose we will consider only the penetration depth for one zone, since transition from one zone to the other involves a sharp change in concentration. Let us make calculations far the zone without the eutectic. Let us determine a constant k f or 2~+ flours or one day; then, 2 _ p,p~~ - -0,002, where x is expressed in mm and` in days' (2~+ hour. periods). Using the. equation x2 r 4 ~. ~ C~ I y ~? ~ a ' ~ ~~, ~~~ G E ~ w ~a~ ~ r~ - ],~ - = 0.002~,`~', let us find Declassified in Part -Sanitized Copy Approved for Release 2012J04/11 :CIA-RDP82-000398000200030028-7 Declassified in Part -Sanitized Copy Approved for Release 2012/04/11 :CIA-RDP82-000398000200030028-7 ~..,~ ~~ V ~~~ f, u the th~,cknes~ of the ~.ayer wlthou'~ eutect~.c f or ~ hour s : . x5 ~~-...._ \ 0,002j? ~ ~ ~ 0,028 mm . 2 hours . fox ~ x 2 ~ 0,002~ ~ \/~~ ,,.~., ~ 0.01 x : ~ro;~oo~~n? ~ ^ o?o7a~ mm far ~0 hours: 50 for l2~ hours : for 1~0 haurs ~w ~' ~ 0,113 mm x ~ 1 0,00~~' 2~ 12~ ,.,........:., ~ : 0 ? l2~ ~ xl 0 ~1~.0002~? ~, om arison of calculated values for depths C p of the layer with~- obtained experimentally is presented in out the eutectic with those Table 2 ve lotted according to theoretical cal- Figure 16 gives a cur p culations and experimental points. 7'AI~LE ~ De th of Al Mg Penetration into Magnesium p 3 ~. Time of holding in~ Ful?nace Dep~,nding on r~'ime De th of Penetraticalculation der..--'~= 0,023 5 hours 0.053 25 h0~'s 0.068. ~0 hours _ l2~ fours _~ 150 hours 0.0228 o.o~l 0.071 0.113 0.12 ata are in close agreement with calculations Experimental d according to the parabolic law, Determination of the Linear .,Date of Al Mg Diffusion into Magnesium 3 ~ diffusion is defined as penetration of a zone The linear rate of ntration per unit time. The relation be- with certain constant conce trat~.on and time was previously accepted as tween the depth of gene ~ ~ 2 ~ ~ x=k~~orx=k ~ 'ff erentiation of this equation gives: ~ Da. ~~ k 2 . f t and right parts ?f the equation by ~',.. ~ Dlv~.de le 1 .. ~ _ ~ ~~ 1...~..~-- ~ _ ~ 2 2 or Vl - ~ , then Vl ' ~ 2 k "' ' '~ ~ Declassified in Part -Sanitized Copy Approved for Release 2012J04/11 :CIA-RDP82-000398000200030028-7 _ _ Declassified in Part -Sanitized Copy Approved for Release 2012/04/11 :CIA-RDP82-000398000200030028-7 . x'0.0025 ,,IN "1 ~ ~ pr w" -~ ~ u?~ ~~ r `~1 INS ~~ ~'i M ~r ~ a 'M~ ~i' 4~~1 L110 . het ua calculate the linear rate of diffusion of A1~Mg~ ~.nta ma nesium usin the constant k previously determined, For d.hours g g in the furnace the linear rate of diffusion wi11 be V ~~ for 24 hours: V~= for 48 hours: Vl for g6 hours: V1 0,~~ O,oS ~ 0,0 O,j mm day. -7 cm 0,57g.10 sec a. J .~ n r1 I A 7~ r~ ~ ti ~ . Q02~~_..., v~,~, ?~ 2' .. `, 2 t ~,`0 , 002 ~ 2'~ for 120 hours: Vl for 1~+4 hours : V1 o.a~5 ~tilo,oo~5 mm day = o,~;~~,10 ~ - 7 cm O , ol7"r dya ~ 0.20 , to s-...._-_ ~ - 7 cm 0.0125 d Y = O.1~~.10 s~ r r o . oll~ d = o .12g , lo----~-- y ~~ 5 w ~ .1~~0.0025 7 cm 0,0102 d ~ 0.118.10 sec Y These values are graphically represented in Figure l7, It is necessary to remember that each value, calculated by this method, ~A~x?resents the rate of Al Mg diffusion in the zone. of solid solu- 3~ bons at temperature of ~20o C. CONCLUSIONS The following conclusions may be drawn on the basis of this investigation: (L) A method was developed for establishing contact between intermetallic compound A1~ Mgt and solid magnesium to in- vestigate the processes of diffusion of Al3Mg~ into magnesium, (2) The diffusion of .one component. into another, being connected with the formation of new phases, is a complex phenornenon,~ The proc- ~ess proceeds in two antipac3?al c~irec~iohs . With an increase of time ela sed decomposition of the eutectic into its"basic components takes p ~ place, an increase of the zone of solid solution A1~ Mg~,~~..... Mg and separation of its second component A1~Mg~ into a structurally-free constituent oGCLU~s. (3) The relationship was established between r the de th of penetration (mainly for the zone of solid solution) and " p time., It was found :that the penetration depth, as a function of time,.. ~, ,~ ~~; fir, I; ~, '' ?t rr p C i. a l e 1j -16- Declassified in Part -Sanitized Copy Approved for Release 2012J04/11 :CIA-RDP82-000398000200030028-7 _ _ _ _ Declassified in Part -Sanitized Copy Approved for Release 2012/04/11 :CIA-RDP82-000398000200030028-7 For the zone of solid solution is in good agreement with Fick's 1.aw, (~+) On the bas~.s of Fick's law, the liner rate oi' dii'i'usion o:f Al3Mg4 in magnesium was determined for the zo~ae of solid solut~.on at a temperature of 420? C. ;5) The linear rate of di~'fusion and effect of the ~~.me factor on penetration are at ?~heir maximum dur- ing the initial 10-16 hours. This period is most appropriate for .production processes, such as homogenizing, holding at hardening temperature, etc. The present investigation puts Forward a number of new prob- lems, such as the rate of diffusion not only in cast but also in deformed magnesium, influence o~~ the grain size of magnesium on diffusion and also the efFsct of the. crystalline lattice of a dif fusing component on the process of diffusion, Works on these prob- lems are scheduled for 139. -END- Captions far Illustrations Figure 1. Magnif ication x 50 ~Fi ure 2. Magnif ication x 150 g Figure 3. Magnification x230 Figti~re 4. Magnif ication x 150 Figure 5. Formation of the Intermetallic Compound A13Mg4 Between Magnesium and A11~rninum Figure 6. 7~ Figure ~. Figure g. Figure J.O. Figure 11. Figure l2. Magnification x 150 Magnif ication x 150 Without Heat Treatment x 132.5 held in the Furnace at 420a C f or 5 hours x 132.5 JIeld in the Furnace at 420o C for 5 hours x 425 Held in the Furnace at .420? C for 25 hours x 132,5 Held in the Furnace at 420o C f or 50 hours x:132.5 L,, s,. i \.l .; ;~ ,~ ~, .~ a +~ 41~ ? YJ ;r X17 JI l7 Declassified in Part -Sanitized Copy Approved for Release 2012J04/11 :CIA-RDP82-000398000200030028-7 Declassified in Part -Sanitized Copy Approved for Release 2012/04/11 :CIA-RDP82-000398000200030028-7 Declassified in Part -Sanitized Copy Approved for Release 2012J04/11 :CIA-RDP82-000398000200030028-7 _. F~gu~e ~3, ~s~,d ~n the Fuxnace a~ ~2Q" C ~'ax ~.~~ Hauxs x ~.3~,~ Figure ].~+, H~~.d in the Fuxnact~ a~ ~~0? C ~'ox 1.50 Houxs x 132,E Figure 15, Held in the Fuxnace a~ ~20a C ~'or 1~0 I~auxs x ~2~ Figure ].6 Figure 17