STRUCTURAL STRENGTH OF AIRCRAFT

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CIA-RDP81-01043R002300220004-4
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RIPPUB
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K
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140
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December 23, 2016
Document Release Date: 
September 11, 2013
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4
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REPORT
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NM, Declassified in Part - Sanitized Copy Approved for Release ? 50-Yr 2013/09/11: CIA-RDP81-01043R002300220004-4 lifirISUIT1011 STRUCTURAL STRENGTH OF AIRCRAFT (Prochnosti Samoieta) By S. N. Kan ? STATE PUBLISHING HOUSE FOR THE DEFENSE INDUSTRY, MOSCOW 1955 Pages 155 - 208, 217 - 264 STAT STAT PREPARED BY TECHNICAL DOCUMENTS LIAISON OFFICE MC LTD WRIGHT-PATTERSON AIR FORCE BASE, OHIO STAT ? Declassified in Part - Sanitized Copy Approved for Release @ 50-Yr 2013/09/11: CIA-RDP81-01043R002300220004-4 Declassified in Part - Sanitized Co .y Approved for Release ? 50-Yr 2013/09/11: CIA-RDP81-01043R002300220004-4 ? Table of Contents Page Chapter VIII- The Controls 1 Section 31. Principal Systems of Basic Control 4 Section 32. The Principal System of Control Cables 10 Section 33. Hydraulic Aids 15 Chapter IX - The Fuselage 23 Section 3i;.. External Loads of the Fuselage 25. Section 35. Fuselage Design 29 Section 36. Design of a Semimonocoque Fuselage 38 Section 37. Design of a Truss-Type Fuselage 47 Section 38. Pressurized Cabins 48 Section 39. Ejection Seats for the Crew 59 Chapter XI - Landing Gear 71 Section 43. Basic Requirements of a Landing Gear 76 Section 44. Bicycle Type Landing Gear Diagram 78 Section 45. Landing-Gear Wheels 80 Chapter XII - Shock Struts 85 Section 46. Designation of Shock Struts 85 Section 47. Function of an Oleo-Pneumatic Shock Strut 88 Section 48. Influence of the Forces of Friction Produced by the Packing Collar on the Work of the Strut 94 Section 49. Incorrect Fillingsof Shock Absorbers 98 Section 50. Shock Strut Design 103 Chapter XIII - Performance of a Landing Gear Energy Diagram 111 Section 51. External Loads Acting on a landing Gear 112 Section 52. Cantilever landing Gear 117 STAT narlaccifiPri in Part - Sanitized Copy Approved for Release @ 50-Yr 2013/09/11: CIA-RDP81-01043R002300220004-4 Declassified in Part - Sanitized Copy Approved for Release ? 50-Yr 2013/09/11: CIA-RDP81-01043R002300220004-4 Page, . Section 53. Semicantilever Landing Gear 127 Section 54. Landing Gear with a Lever Suspension of Wheels ii 330 STAT Declassified in Part - Sanitized Copy Approved for Release @ 50-Yr 2013/09/11: CIA-RDP81-01043R002300220004-4 STAT Declassified in Part - Sanitized Copy Approved for Release ? 50-Yr 2013/09/11: CIA-RDP81-01043R002300220004-4 CHAPTER VIII THE CONTROLS The controls* of aircraft consist of mechanisms, rockers, riushZandLpull rods, etc., by which the pilot controls the rudder, ailerons, trim tabs, flaps, wing flaps, brakes, the raising and lowering of the landing gear, the propulsive units, etc. The entire complex of aircraft controls is easily divided into two groups. The first group includes the control by ailerons, elevator, and rudder. This control is called "basic control". The second group includes the remaining controls, i.e., control of the trim tabs, wing flaps, flaps, etc. which is called "supplementary or auxiliary control". In this way, using basic control, the pilot has the possibility of generating or eliminating the moment of the airplane relative to its three axes in space. The pilot himself is in a position to maintain or change the flight path. Basic control, in turn, takes the form of "manual control" which is carried out by manual action and "foot control", carried out by foot action. Hand control includes control of ailerons and elevators, and foot control cov- ers control of the control surfaces. The concentration of control of the ailerons and elevators in one unit, as is done in all modern aircraft, has been in effect throughout the history of aviation. * According to the writings in the contemporary chapters of the widely used book by esi?n of Aircraft Parts", Oborongiz, 1947. 1 Declassified in Part - Sanitized Copy Approved for Release @ 50-Yr 2013/09/11: CIA-RDP81-01043R002300220004-4 ly that control of the aircraft requires only a minor effort. The pilot, carrying out basic control, must sense this control and must smoothly increase the pressure proportionally to the deflection of the control surfaces from the neutral position, in a direction opposite to that of the deflection. For this, the controls must have iltendencv-to return to the neutral position under the action of aerodynamic--- f?1-STAT 0 -!This system of control was worked out by the Russian inventor, Ullyaninyi in 1906. 2_J To simplify control of the aircraft, the direction in which the-hands and feet . are moved is coordinated with the instinctive motions of man. Thus, creating a - diving moment of the aircraft, the pilot instinctively strives to move his entire - body forward. Therefore, his stick (col) is also moved forward, which deflects ! 0? the elevator downward. This leads to the obtainment of additional lift on the 12 ?horizontal tail surface; the lift produces a diving moment along the arm leading to 1A l() 2 0 ? the CG of the aircraft and reduced the ankle of attack of the wing. If it is required to bank +urn thb aircraft, the Valet pushes the atiek _sideways or turns the control wheel. This action leads to lowering of the aileron on one wing and raising an the other wing, thus producing the necessary banking 1) 4 I moment of the aircraft. The action of the rudders, i.e., a turning of the aircraft relative to the ver-: 'tical axis, is accomplished by leg control. If the aircraft is to turn to the right', the pilot depresses the right pedal with the foot. This causes the rudder to deflect to the right, which leads to a generation of lifting force on the vertical tail eur-i faces, effective toward the left. This force creates a moment relative to the verti:- cal central axis of the aircraft, which turns the aircraft to the right. The quality of this or any other system of control is determined primarily by -.the rapidity of action and ease with which the pilot is able to maneuver the air- - craft relative to any spatial axis. Controls which meet these requirements will re- , dude pilot fatigue and give him an opportunity to devote his entire attention to fulfilling the basic mission. From the above, however, it does not follownecessari- 4 Declassified in Part - Sanitized Copy Approved for Release ? 50-Yr 2013/09/11: CIA-RDP81-01043R002300220004-4 a. 2 Declassified in Part - Sanitized Copy Approved for Release @ 50-Yr 2013/09/11: CIA-RDP81-01043R002300220004-4 Declassified in Part - Sanitized Copy Approved for Release ? 50-Yr 2013/09/11: CIA-RDP81-01043R002300220004-4 0 _ The ease of control depends greatly on the friction in the control-cable hinges. In order to reduce this friction, the control mechanisms in modern aircraft are fit- ted with ball bearings. Friction in hinges, backlash, and deformation in the con- trols produce a retardation effect. This effect results in the fact that between the moment of application of pressure to the controls and the incipient deflection of the control surfaces, a certain time will elapse, a measurable part of a second. It is obvious that the occurence of this lag is harmful, especially in flight close to the ground or in flight in bumpy air. The design of the basic controls must meet certain requirements. These demands are common to all types of aircraft and include: sufficient mechanical strength and rigidity, light weight and resistance of projecting parts in contact with the air flaw, convenience of use and long life, simplicity of production and repair, etc. Concerning specific requirements, in relation to controls, the following basic specifications should be mentioned: 1. The control rods must have such geometric dimensions that the frequency of their vibration is outside the sphere of the revolutions and even double the rpm of the propulsive unit (propeller, turbines, etc.) i.e., they must be out of the way of resonant vibrations. The determination of the frequency of free vibration of the control rods is described in Chapter XIV. 2. The design must guarantee the independence of action of the ailerons and el- evators, i.e., the operation of the control stick in the longitudinal direction must not cause deflection of the ailerons and an inclination of the stick to the side must not deflect the elevators. 3. Possible deformations of the wing or the fuselage must not lead to fouling of the lines or control mechanisms. 4. The design of the foot controls must allow for the regulation of the posit- ion of the pedals at the level of the pilot. 5. The angles of inclination of the control mechanisms, the angles of inclina- STAT 3 Declassified in Part - Sanitized Copy Approved for Release @ 50-Yr 2013/09/11: CIA-RDP81-01043R002300220004-4 Declassified in Part - Sanitized Copy Approved for Release ? 50-Yr 2013/09/11: CIA-RDP81-01043R002300220004-4 0 tion of the controls, the loads on the control levers and control pedals, and the ruggedness of the control lines etc. must satisfy the strength standards. Section 31. Principal Systems of Basic Control All modern aircraft have two accepted systems, differing only in the method of controlling the ailerons. In one system, control of the ailerons is achieved by in- clination of the lever (the stick) to the sides, and in the other control systems, the ailerons are actuated by the rotation of the control wheel relative to the axis which is applied to the column. For accomplishing this, the column can be displaced 4)11:Py_in_the plane of symmetry of the aircraft. The first as well as the second control system may be either single or dual. In the dual system there may be two sticks, two wheels, or a combination of a stick and a wheel. Often the second stick is removable so as to relieve the copilot when he is performing duties not immediately connected with piloting the aircraft. The individual control mechanisms, levers, and tubes usually are installed un- derneath the pilot's seat, in order not to impede the work of the pilot in the cabin. This also protects ball bearings and hinges from damage. The selection of the type of mechanism and distribution of control levers re- lative to the stick depends on the layout of the cabin and wings. In a cabin placed rearward relative to the wing, the aileron control levers are placed in front of the stick. If the cabin is located ahead of the wing, the aileron control levers and the elevator control levers are placed in back of the stick. For circumventing var- ious obstacles, the elevator control levers sometimes are installed at the side of the fuselage as are all other control cables. Control by the Stick In the case of a cabin located behind the wing, the ailerons are controlled by a torque tube (1) (Fig.171a) having an axis of rotation ab with one radial and an- other radially resisting ball bearing. On the tube a lever (2) is mounted, to which a rod (3) for aileron control is attached. The stick (4) rotates in a longitndinAl STAT 4 Declassified in Part - Sanitized Copy Approved for Release ? 50-Yr 2013/09/11: CIA-RDP81-01043R002300220004-4 STAT Declassified in Part - Sanitized Copy Approved for Release ? 50-Yr 2013/09/11: CIA-RDP81-01043R002300220004-4 r. .1, direction relative to the axis cd and in a lateral direction, together with the tube (1), relative to the axis ab. The front of the rod (5) for elevator control is at- tached to the stick, and the rear to the rocker (6). The independence of action of the rudders and ailerons is obtained by placing the upper end of the rocker (6) on the extended axis ab. On deflecting the stick sideways (for aileron control) the tube (5) describes the exterior of a cone so that the cable to the elevator (7) is not displaced in a longitudinal direction. Moving Fig.171 - Stick Control a - Cabin located behind the wing; b - Cabin located in front of the wing the stick only in longitudinal direction does not produce a rotation of the tube (1) so that the aileron cable does not function. If the cabin is located in front of the wing or directly below it (Fig.171b), the aileron control lever is shifted toward the rear, behind the stick. The rod (3) to the ailerons is underneath the rod (5) going to the elevators. To ensure inde- 5 Declassified in Part - Sanitized Copy Approved for Release @ 50-Yr 2013/09/11: CIA-RDP81-01043R002300220004-4 Declassified in Part - Sanitized Copy Approved for Release ? 50-Yr 2013/09/11: CIA-RDP81-01043R002300220004-4 0 'pendence of function of the ailerons and rudders in cabins placed far ahead of the wing, the control lever is designed in the form of a small triangle (21) with connect- ing hinges on the aileron control rods. The rod (5), at the connection point with the stick (4) and the rocker (6), is provided with spherical joints or universal joints. For lower angles of deviation, double-aligning ball bearings are used. Fig.172 - Stick Control with Torque Tubes a) To elevator; b) To aileron In some aircraft (Fig.173) the lateral directions cd rection, the stick is In cases when the control cables to the elevators do not pass through the plane of symmetry (Fig.172), control is transmitted by means of a torque tube, for control of both ailerons (tube 1) and elevators (tube 2). Independence of ac- tion of the rudders and ailerons is a- chieved if the rotation of the rod (3) is laid through the axis Oa and the ro- tation of the rod (2) and the stick through the axis cd. axes of rotation of the stick in longitudinal and and ab are manipulated by elevation. In the longitudinal di- rotated in relative to the axis cd and in a transverse direc- tion, together with the tube (1) or the aileron controls relative to the axis ab. The bracket (2) to which the stick is mounted, compensates through the cut-out in the tube (1), for the gap in the lower end of the stick. The forward end of the tube (1) carries the lever (3) of the aileron control. The independence of action of the rud- ders and ailerons is achieved by placing the axis of the attachment joints of the rod (4) to the lever (5) of the elevator control, on the axis ab or on its.extension. Wheel Control The control wheel (1) shown in Fig.1 is located on the upper part of the column STAT 6 Declassified in Part - Sanitized Copy Approved for Release @ 50-Yr 2013/09/11: CIA-RDP81-01043R002300220004-4 (3) and is rotatable. The wheel is rigidly coupled to the cogwheel (2) which carries a bicycle?type chain. To the chain are attached two cables (5) which, by turning the wheel and thus passing the chains over the cogwheel, actuate the rods (or cables) going to the ailerons. The column may be swung forward or backward on ball bearings Fig.173 ? Stick Control with Transmission by Raising the Axes of Rotation (4) thus actuating the system of rods (or cables) of the elevator control. In this mechanism, full independence of action of the rudder and ailerons is maintained. Foot Control The basic elements of foot control are pedals and mechanisms, which connect with the rudder control cables. The dimensions of the pedals are determined by convenience of foot placement, these dimensions usually being about 140 mm width and 280 mm length. Declassified in Part - Sanitized Copy Approved for Release ? 50-Yr 2013/09/11: CIA-RDP81-01043R002300220004-4 ? 7 STAT Declassified in Part - Sanitized Copy Approved for Release @ 50-Yr 2013/09/11: CIA-RDP81-01043R002300220004-4 0 The feet of the pilot move together with the pedals, through which action for- ces are exerted both in the horizontal and vertical planes. For ease in operating the pedals, the distance between them must be minimal. In different aircraft, this spacing varies between 250 and 500 mm and is determined by the type of manual controls and the design of the pedal mechanisms. Displacement of the pedals in the horizontal plane is achieved by means of a hinged parallelogram (Fig.175) or by linear float guides (Fig.176). The hinged parallelogram is simple in design. It consists 'of two cross bars (1) and (2) which are attached over hinges (Fig.175) to the longitudi- . nal elements (3). This hinge mechanism is actuated over the pedals (4), attach- ed to the longitudinal elements (3). The pedals can be regulated under- neath the pilot's seat. The fixed points of the entire me- chanism are the hinges (5) and (6) and the cross bars (1) and (2). To the cross bar (1), the bracket (7) is welded. To this a sectional cable guide (8) is mounted, for controlling the rudders. The strap (9) serves for attach- ing the feet of the pilot to the pedals. Because of the design of the front sections of the hinged parallelogram, the pedals are shifted gradually without turning. This in itself facilitates the con- trol and prevents the feet of the pilot from slipping off the pedals. Fig.174 - Wheel Control Declassified in Pad- Sanitized Cop Ap roved for Release ? 50-Yr 2013/09/11 : CIA-RDP81-01043R002300220004-4 8 STAT Declassified in Part- Sanitized Cop Approved for Release 50-Yr2013/09/11. Rn Prw-v-y)rw-v-v-w-sr, . STA Declassified in Part - Sanitized Copy Approved for Release ? 50-Yr 2013/09/11: CIA-RDP81-01043R002300220004-4 ? The design of the linear float guides (Fig.176) for progressive shifting of the pedals can be obtained by the following system: The pedals are attached to the brack- et (1) and, by means of the adjusting sliders (2), can be shifted freely along the Fig.175 - Foot Control over a Hinged Parallelogram linear guides (3). The pedals, over the bracket (1) and the sliders (2) connected with the cable (4), control the deflection of the control surfaces. The sliders (2) 2 In this, the pedals attached to the le- Fig.176 - Foot Control by vers describe an arc of a circle, which are interconnected by the cable (5) over the pulley (6) to achieve an integ- ral cable line. The displacement of the pedals in the vertical plane is usually accom- plished with the help of rocking levers. Linear Float Guides changes their inclination. In some air- craft, the pedals are connected to hinges or joints forming a sort of parallelogram, which permits a displacement of the pedals without changing their inclination. Figure 177 shows a system of lever attachment to the upper and lower grouping 9 Declassified in Part - Sanitized Copy Approved for Release @ 50-Yr 2013/09/11: CIA-RDP81-01043R002300220004-4 Declassified in Part - Sanitized Copy Approved for Release ? 50-Yr 2013/09/11: CIA-RDP81-01043R002300220004-4 of the pedals. Here, the pedals are hinged to the levers, which are able to rock re- lative to the fixed axis ab. The motion of the pedals is further transmitted over the sector (1) to the cable (2). The sector (1) is connected to the cable (3) over the pulley (4). Fig.177 - Foot Control with Levers, Swinging in a Vertical Plane Section 32. The Principal Systems of Control Cables The cables of both hand control and foot control may be rigid, flexible, or mix- ed. In rigid control cables, the forces are transmitted by means of tubes which work by extension and contraction. Flexible control lines consist of cables, wires, or belts which transmit forces only by extension. Finally, mixed control lines com- prise portions of both rigid and flexible types. The rigid cables (tubes) have the following advantages: Tubes, working with lit- tle stress under compression, deform less and for that reason are more advantageous; in addition, they do not contribute to the generation of self-oscillations (flutter) of the wing or tail group (see Chapter XIV). Here, friction in the control lines can be reduced to a minimum by having all joints work on ball bearings, which in ad- klash. Rigid control lines result in longer life of the cIsTAT1s. 10 Declassified in Part - Sanitized Copy Approved for Release @ 50-Yr 2013/09/11: CIA-RDP81-01043R002300220004-4 Declassified in Part - Sanitized Copy Ap roved for Release ? 50-Yr 2013/09/11: CIA-RDP81-01043R002300220004-4 With respect to elevator control, separate rods located in the wing can be used with the possibility of controlling the aircraft by only one aileron. In listing the drawbacks of rigid control cables, the difficulty of "by-passing" equipment, complexity of design due to the great number of joints, and excessive weight of the entire control system. In addition, it is of importance that no res- onance of the tubes with the power plant occurs. Flexible control lines, due to their design, have small dimensions, light weight, and readily permit "by-passing" installations. One drawback of flexible control lines to be mentioned is a low mechanical strength, leading to deformations of the Gables which are harmful since they may gen- erate self-oscillations (flutter) of the wing or tail unit. In actual operation, de- spite the fact that they are pre-stretched when being installed, flexible control lines are less long-lived, and considerable friction occurs in the transmission. Be- cause of their constant bending on the pulleys, the cables wear out rapidly. The possible systems of transmission of manual stick control are presented in Fig.178. The control stick (1) (Fig.178a) in its function as a fixed point has a horizontal joint (3) attached to the fork of the horizontal tube (2). This tube (2) is supported by the radial bearing (4) and by the radial thrust bearing (5). Push- ing the stick (1) forward and rotating the tube (2) actuates the aileron control le- vers (6). Through this action the elevators remain in neutral, so that the upper joint of the first rocker (11) coincides with the longitudinal axis of the tube (2). Consequently, pushing the stick (1) forward causes the rod (7) to describe a cone and the elevator to remain stationary. Deflection of the elevator is achieved by pushing the stick (1) toward or away from the pilot. This produces a displace- ment of the lower end of the stick either forward or backward and causes a displace- ment of the rods (7), (8), (9), and (10) or (100 as well as of the lever (14) at- tached directly to the elevator. These rods rest on the rockers (11), (12), and (13). In presence of the control lever (14) below the rudder (dotted lines) the 11 STAT npriaccifipn in Part- Sanitized Copy Approved for Release @50-Yr 2013/09/11 : CIA-RDP81-01043R002300220004-4 Declassified in Part - Sanitized Copy Approved for Release ? 50-Yr 2013/09/11: CIA-RDP81-01043R002300220004-4 rocket (13) is replaced by an intermediate double-arm lever (15) in the coatrol system. In some instances of control transmission, the rocker (Fig.178b) is replaced by guides (11). When using guides, the transmission system has less clearance. The deflection of the ailerons (Fig.178c), as shown above, is achieved by push- ing the control stick (6) forward together with the rods (17), (18), (19), and (20) // // // o r.-40 /0' C=0=1 1425a) /27-1H==.77-T-% 7 C:=216m4 Fig.178 - Control Lines for Manual Stick Control which rest on the rockers (22) and (23). The forward shift of the rods causes rota- tion of the double-arm levers (24) and (25) which are connected to the rods (16) and Declassified in Part - Sanitized Copy Approved for Release ? 50-Yr 2013/09/11: CIA-RDP81-01043R002300220004-4 Declassified in Part - Sanitized Copy Approved for Release ? 50-Yr 2013/09/11: CIA-RDP81-01043R002300220004-4 0 The above is a consideration of the system with rigid controls. If the controls are flexible (Fig.178d), the rod (7) is mounted to the double-arm lever (27), to which cables, lines or, belts going to the elevators are attached. These are sup- ported along their length by guides (29). Turning the control lines is done with the help of the pulleys (32) (Fig.178c) but only in the case of cables. For deflecting Fig.179 - Control Cables for Manual Wheel Control the ailerons (Fig.178c), the sector (26) is used instead of the lever (6). Since the cables in flexible control lines work only by traction, double-arm levers (27) and (28), forming a locking chain, are attached to the elevators (Fig.178d) and the ailerons (Fig.178f). In Figs.178e and 178g, a mixed system of control lines is shown. In this, auxiliary elements are the double-arm lever (30) and the triple- arm lever (31). Control cables controlled by a wheel considerably reduce the stress on the ail- erons, thus increasing the rpm of the wheel. In this case, full deflection of the ailerons requires more time than does stick control. For this reason, wheel control is not used in manuvering aircraft. The advantage of this type of control lies only in the transfer of stress from the wheel to the aileron control cables. Ph? STAT 13 Declassified in Part - Sanitized Copy Approved for Release 50-Yr 2013/09/11 CIA-RDP81-01043R0071nn99nnn4_A central control mechanism (Fig.179a and b) consists of an articulated tube (1) to which the wheel (3) and the cogwheel (4) rotating relative to the axis (2) are at- tached. Control of the elevators is carried out by the lever (5) attached to the horizontal part of the tube (1). The tube (1) can be turned only relative to the joints attached to the brackets (6) with the brackets (7). Aileron control here is also carried out by cables attached to the column by a chain (8) placed over the cog- wheel. Turning the wheel (3) rotates the cogwheel (4), thus actuating the cable which, over a system of pulleys (9) and (10) (Fig.179b), goes to the ailerons. The I \ / \ !-I \ 6)/ \ (4-- - 1 ? I- ii Fig.180 - Foot Control Cables of the Hinged Parallelogram Varient a - From the side; b - From above pulleys (9) and (10) is so arranged that the cables pass through them along the ax- is ab, which is the pivot of the column. This ensures independence of action of the rudders and ailerons. The three-arm lever (11) ensures the transmission of stresses from the cables to the rods (12) which are directly attached to the ailerons. The control cables of the foot control can be rigid, flexible, or mixed. Flex- ible and mixed cables are more common since they have less weight, require less space, and permit easier installation and fitting. As described earlier, the pedals of the centrol foot-control mechanism may be in the form of a horizontal parallelo- gram (Fig.180) or may be displaced forward (Fig.181) along guides (2). In the first instance, for reducing the load on the feet, the cables (1) (Fig.180) are attached less to the lever arms than to the pedals (2). The rudder control cables are con- Declassified in Part - Sanitized Copy Approved for Release ? 50-Yr 2013/09/11: CIA-RDP81-01043R002300220004-4 14 STAT Declassified in Part - Sanitized Copy Approved for Release @ 50-Yr 2013/09/11: CIA-RDP81-01043R002300220004-4 STAT Declassified in Part- Sanitized Copy Ap roved for Release ? 50-Yr 2013/09/11 : CIA-RDP81-01043R002300220004-4 nected directly tothe.iW7o le'VWS-(5)-(Figaibi:d)-or to the sector (3)-(Fig.180a1b), independent of_the.position of the rudder.iwith_respect to the fuselage. In the second variant, the pedals (Fig.181) are connected to a lug (5) over a , cable (3) which turns on pulleys (4). Direct control of the rudder is achieved over -..1the double-arm rocker (8), which is turned by the cables (7). The levers (10) of the ....irudder control are connected to the rocker (S) by rods. The kinematics of the rudder 1 .control are satisfied by only one rod (9). 1 _ , the following. Through the control elements, the pilot controls the hinge moment of the rudders (ailerons) Mh which is well defined by the equation a) 1-41 4 '3 5 4-- '&43)- I 1 /1 b\ ? ? ? ? Fig.181 - Foot Control Cables of the Guide Variant Section 33. Hydraulic Aids Hydraulic aids or boosters take the form of special mechanisms which relieve the pilot from excessive burdens of control. However, this does not eliminate the feeling of controlling the aircraft. The necessity of hydraulic boosters in aircraft control systems is explained in U2 v = ChOp ? , --where ch coefficient of hinge moment of the rudder or aileron; 5 . 5 s a area of the rudder surface; , 15 npriaccifipn in Part - Sanitized Copy Approved for Release @ 50-Yr 2013/09/11 : CIA-RDP81-01043R002300220004-4 Declassified in Part - Sanitized Copy Approved for Release ? 50-Yr 2013/09/11: CIA-RDP81-01043R002300220004-4 p = air density; v flying speed; b = chord of the rudder or aileron. At low speeds, the hinge moment Nh is lowered by changing the coefficient ch by 'producing aerodynamic balance of the rudders or ailerons (cf. Section 18). For ex- ample, in axial aerodynamic balance, the hinge moment is reduced by displacing the axis of rotation of the rudder along the chord backward, nearer to the center of pres- sure. In heavier aircraft (increased S and b) and in high-speed aircraft (increas- ed IT), it is impossible to facilitate control by aerodynamic compensation since un- desirable overcompensation might occur. In addition, in flights approaching the speed of sound, a sharp increase, in the hinge moment might take place, due to signi- ficant change in the position of pressure of the control surfaces. Hydraulic boosters in the control system permit meeting the requirements for sensing and control at times when the pilot has to apply only slight pressure to the controls. Such boosters also make it possible to eliminate aerodynamic compensation, in- cluding internal compensation, which is very important for high-speed airplanes with thin airfoils. It should be mentioned that hydraulic boosters also act as dampers for quench- ing oscillations generated by rudder flutter. In modern aircraft, an attempt is made to place the hydraulic boosters as near the rudders and ailerons as possible so that the greater part of the control cables can be relieved. This leads to a lowering of structural weight and a decrease in friction on the joints and pulleys of the control lines. To ensure independence of function of the controls a self-supporting hydraulic system is usually installed. The hydraulic boosters are applied easily and quickly according to the wishes of the pilot, resulting in direct control of the aircraft. The presence of hydraulic boost- ers does not disrupt control and does not cause a lag in the deflection of the rud- . STAT 16 Declassified in Part - Sanitized Copy Approved for Release @ 50-Yr 2013/09/11: CIA-RDP81-01043R002300220004-4 Declassified in Part - Sanitized Copy Approved for Release ? 50-Yr 2013/09/11: CIA-RDP81-01043R002300220004-4 _iders, which is done by the stick. Hydraulic boosters of two types exist; reversible and nonreversible. In the reversible system of hydraulic boosters, the deflection of the control surfaces, basically, is produced by the hydro-system; a small portion (from 1/30 to 1/6) is accomplished with the help of pilot's forces which constitute the constant percentage of the full necessary stress. The more common tractive forces for rudder 10 deflection and the portion contributed by the pilot, can be coupled by means of lev- ers r special pistons of the hydraulic system. In the first case a hydro-system _with mechanical coupling and in the second case one with hydraulic coupling is in- 18 volved. The nonreversible system of hydraulic boosters is characterized by the fact ) _I that the entire hinge moment is compensated by the hydro-system. Here, the sensing of control is ensured by a spring, whose tension increases on deflection of the _ .stick. Hence, independently of the flying speed, the pilot must apply the same pressure to the control stick, which can change only with respect to the angle of - deflection of the rudder. Booster Diagrams The principal diagram of a reversible hydraulic booster system with hydraulic coupling is shown in Fig.182. The control system includes: the slide valve (3), the booster (4), induction pipe and exhaust manifold, and the piping (9) and (10) .with the cock (11). The diagram shows the system in the neutral position, when the fluid from the induction pipe flows back freely to the tank through the central groove in the cen- ter piston of the slide valve, the piping (10), and the exhaust manifold. In the working position, for example, while pushing the control stick (1) ,(forward), three slide-valve pistons, rigidly interconnected, are shifted forward with the help of the control rod (2). This causes displacement of the fluid from ugh the piping (9) and the cock (11) into the right half STAT 17 Declassified in Part - Sanitized Copy Approved for Release @ 50-Yr 2013/09/11: CIA-RDP81-01043R002300220004-4 .the booster cylinder (4) and into the left part of the coci-Of-ihe cylinder (3). By thiS action, the pipe (12), over the slide valve, connects the . a) b) 10 2 8 a- 12 Fig.182 - Reversible HydrauliclUmiAr System, with Hydraulic Connection a) Exhaust; b) Induction pipe; c) Center piston of valve left part of the booster cylinder with the exhaust manifold. Consequently, the 'force P transmitted through the rod (5) to the control surface (6) will produce pressure to the right on the booster piston (4) and pressure to the left on the cylinder bottom of the slide valve. (87) where p is the pressure of the fluid into the induction pipe, in kg/cm2; S is the area of the booster cylinder; Sz is the area of the slide valve. The control rod (2), tightly connected with the slide-valve cylinder (3), will measure the force of pressure on the left cylinder. pSL. (88) On dividing the left and right-hand sides of eqs.(87) and (88), the following relationship is obtained. Declassified in Part - Sanitized Copy Approved for Release ? 50-Yr 2013/09/11: CIA-RDP81-01043R002300220004-4 18 STAT -14 Declassified in Part - Sanitized Copy Approved for Release 50-Yr 2013/09/11 ? CIA-RDP81-01043R00230o77onn4-4 Declassified in Part - Sanitized Copy Approved for Release ? 50-Yr 2013/09/11: CIA-RDP81-01043R002300220004-4 (89) which shows that the greater the force exerted on the rod Pp the greater will be the force PT on the hydraulic booster. Fig.183 - Reversible System of Hydraulic Booster, with Mechanical Connections a) Induction pipe; b) Exhaust The force exerted on the control rod P overcomes the hinge moment of the con- trol surface, deflecting the latter through some angle. This deflection ceases as soon as the control stick is shifted. In the same way, the actuation of the rod (2) and the slide-valve piston (3) is stopped. The booster cylinder (4), actuating the slide-valve cylinder, closes the induction pipe and thus stops the boosting. By turning the cock (11) to the position (I), it is possible to control the rudder without boosting. By turning the cock to position (II) it can be used for locking the control surfaces, thereby preventing displacement of the booster pis- ton (4). The slide-valve piston (3) and the booster piston (4) are connected by rods which slide along the guides (8). 19 STAT Declassified in Part - Sanitized Copy Approved for Release ? 50-Yr 2013/09/11: CIA-RDP81-01043R002300220004-4 Declassified in Part - Sanitized Copy Approved for Release ? 50-Yr 2013/09/11: CIA-RDP81-01043R002300220004-4 The booster cylinder (4) is rigidly attached by means of bolts (7). Figure 183 presents the reversible system of hydraulic boosters with mechanical connections. The auxiliary elements here are: the double-arm rocker (3), the hinge attachment to the control lever (4) of the servorudder, the slide valve (5), the cylinder which is rigidly attached to the rudder (6), the booster (7), the cylinder which is hinged to the body of the aircraft, the pipeline system (9) and the induc- tion and exhaust pipes of the hydraulic-booster system (8) with flexible hose. The hydraulic-booster system is illusLraLed in tne neutral position, in which the fluid from the induction pipe flows freely back into the tank through the central groove of the slide-valve piston and the exhaust manifolds. In the working position, for?example, on pulling the control stick (backward), the control rod (2) displaces the slide-valve piston (5) to the left. By this, the exhaust line is separated from the induction lines and the latter will dispense ? fluid under pressure into the right part of the booster cylinder (7) which causes its piston to be displaced to the left. The fluid from the left part of the booster cylinder will flow freely into the exhaust manifold through the pipe (9) and the slide valve (5). From the condition of equilibrium of the double-arm rocker (3) with the arms (a) and (b) it follows that Pp ,= b + a PT a b + a a Consequently: Pp = Pm and PT = PP b + a 1 a (90) If the pilot stops pulling the stick, the slide-valve piston (5) will become stationary and its cylinder, connected rigidly with the rudders, will shift to the left and thus disconnect the induction pipe from the booster cylinder (7). A consideration of the system of hydraulic boosters with mechanical connection shows that it starts o .erating immediately, without jars, and has several advantagSTATub ? 20 IThca-laccifiarl in Part - Sanitized Com/ Approved for Release @ 50-Yr 2013/09/11: CIA-RDP81-01043R002300220004-4 over a system of hydraulic boosters with hydraulic connections. One of these is the relative ease of changing the arms of the double-arm rocker (3), giving the possi- bility of changing the ratio (90). In the latter system (Fig.183), friction on the booster cylinder (7) does not influence the force PT on the control lines. Besides this, in operation of the aircraft, less rigid requirements as to tightening of the slide valve (5) are possible. The systems of nonreversible hydraulic boosters are shown in Figs.184 and 185, resembling the systems shown in Figs.182 and 183. In Fig.1841 a displacement of the stick (1) causes a displacement of the rod (2) and of the pistons of the slide valve (3). As a result of thi4 the fluid from the induction pipe flows into the booster cylinder (4) through the pipe (9) and the cock (11) where (in the booster cylinder) the force P from the piston is exerted on the rod (5) going to the rudder. At this time, the other cavity of the booster cylinder, through the cock (11), the pipe (9) and the slide valve, connects with the exhaust manifold. The coordination of de- flection of the rudder (6) by working the stick (1) is achieved by connection of the booster cylinder (4) with the cylinder of the slide valve (3). The pilot senses the force Pp exerted on the control stick by the springs (10). The piston rods of the slide valve (3) and the booster cylinder (4) slide along the guides (8). The booster (4) is connected to the body of the aircraft by bolts (7). A study of this system shows that shifting into the neutral position is accom- plished by moving the control stick (1). In the same way, if the stick (1) is mov- ed, the springs (10) will tend to bring it into a neutral position. This will be accompanied by a displacement of the slide-valve piston (3), and the fluid from the corresponding part of the booster cylinder will flow into the exhaust manifold. In the system pictured in Fig.185, moving the stick (1) causes displacement of ? the rod (2) and of the pistons of the slide valve (5). This causes the fluid from the induction pipe to pass along the pipe (9) into the booster cylinder (7) where STAT Declassified in Part - Sanitized Copy Approved for Release ? 50-Yr 2013/09/11: CIA-RDP81-01043R002300220004-4 21 Declassified in Part - Sanitized Copy Approved for Release @ 50-Yr 2013/09/11: CIA-RDP81-01043R002300220004-4 pressure by the piston Pp is transferred to the control rods (4). At this time, the other cavity of the booster cylinder, through the pipe (9) and the cylinder of the Fig.184 - Nonreversible System of Hydraulic Booster, with Hydraulic Connection a) EXhause; b) Induction pipe slide valve (5), is connected with the exhaust manifold (8). On the rod (2), leading to the slide-valve piston (5), no force or sensing by means of the springs (3) is present. Here, as in the system in Fig.184, return to Fig.185 - Nonreversible System of Hydraulic Booster, with Mechanical Connection a) Exhaust; b) Induction pipe the neutral position is ensured by moving the control stick (1) and also by the presence of proportionality of the travel of the stick with the angle of deflection STAT of the rudder (6). Declassified in Part - Sanitized Copy Approved for Release ? 50-Yr 2013/09/11: CIA-RDP81-01043R002300220004-4 22 Declassified in Part - Sanitized Copy Approved for Release @ 50-Yr 2013/09/11: CIA-RDP81-01043R002300220004-4 intik CHAPTER IX ThT FUSELAGE The fuselage is usually the base of support for many parts of the airplane: the wirg, the tail group, the engine nacelle, and the landing gear. Besides this, ,===l2e 'lZw1;;;;Is ?????:.L'i " *ow,/ ???? ? ?Aft ak) Fig.186 - Fuselage with Internal Power Plant The construction is extended and thus absorbs the fuselage loading a) Engine the fuselage houses the crew, the fuel, armament, the power plant, equipment, and other loads. Hence, the exterior loads of the fuselage are determined primarily by the forces of mass action of parts within it and by the forces exerted by the in- dividual parts of the airplane. From an aerodynamic point of view, the fuselage is the parasite part of the airplane, since it does not accomplish a lifting force and actually produces drag. For this reason, the overall size of the fuselage must be minimal and its form streamlined. In smaller machines, the overall size of the fuselage is determined by STAT Declassified in Part - Sanitized Copy Approved for Release ? 50-Yr 2013/09/11: CIA-RDP81-01043R002300220004-4 23 Declassified in Part - Sanitized Copy Approved for Release 50-Yr 2013/09/11: CIA-RDP81-01043R002300220004-4 the size of the engine, the dimensions of the cabin, or the bulk of the armament. In larger machines, the overall size of the fuselage is determined by the dimensions of the cargo space, and the crew quarters. Practically speaking, the range of transverse dimensions is 1 - 3 m or larger. The installation of jet engines in the fuselage outside of its body raises the question: should the engine be located within the power system of the fuselage (Fig.186) or outside it (Fig.187). In the first instance, the fuselage is more satisfactory from an aerodynamic and mechanical strength viewpoint. The rationality of arrangement within the power system is demonstrated by the fact that, in the power system in Fig.1861 the structure of the fuselage is larger in cross section and, for that reason, better absorbs the external loads. Fig.187 - Fuselage with Engine Outside the Power System The structure is less extended and therefore less favor- ably absorbs the fuselage loading a) Engine The length of the tail section of the fuselage is determined by the necessarily great distance from the center of gravity of the airplane to the tail assembly for insurance of sufficient stability and control of the airplane. This length fluc- tuates within the limits of 2.5 to 3.2 lengths of the mean chord of the wing. The presence of a landing gear with a nose wheel requires lengthening of the nose section of the fuselage. ST Fuselages of high-speed airplanes are characterized by rounded cross sectiAT vAlo. Declassified in Part - Sanitized Copy Approved for Release ? 50-Yr 2013/09/11: CIA-RDP81-01043R002300220004-4 a 24 Declassified in Part - Sanitized Copy Approved for Release @ 50-Yr 2013/09/11: CIA-RDP81-01043R002300220004-4 Declassified in Part - Sanitized Copy A Declassified in Part - Sanitized Copy Approved for Release ? 50-Yr 2013/09/11: CIA-RDP81-01043R002300220004-4 Fuselages of jet aircraft have less free space. Consequently, because of the ? decreased size of the wings, the fuel usually is placed in the fuselage. The fuel capacity of jet aircraft is greater than that of piston-engine airplanes. In addi- tion, on single-engine airplanes the engine is placed within the fuselage, taking up a considerable portion of the available space. The air scoops greatly influence the form and design of the fuselage. All this leads to the fact that on jet aircraft there is less free space within the fuselage. Section 34. External Loads of the Fuselage Stresses produced by parts riveted to the fuselage (wings, tail section, power plant) form the basic active loads of the fuselage. Besides this, the fuselage is loaded by stresses exerted by the cargo and various units placed within it and by the weight of its own structure. The external loads of the fuselage, according to size, placement, and distribu- tion, are determined by the basic existing norms of stability. The stability norms demand reliability of the fuselage in all types of flight and in all landing situa- tions. The computable cases of the fuselage are denoted as follows. A A" B C D liz 1-1" A1, 1, P '1' f 11 . These cases can be subdivided into two groups: symmetric and asymmetric loads. The first six instances are already familiar (see Section 7. "Norms of Stability") and belong to the group of symmetric loads, which are loads placed symmetrically with respect to the surfaces of symmetry of the fuselage. The group of asymmetric loads includes and Hlf) (Fig.188). The case Hf represents the transverse stress on the nose section of the fusel- age, due to loads placed within it (Fig.188a). The case Hf represents the transverse stress on the tail section of the fusel- age, due to loads of the vertical tail surfaces (Fig.l88b). 25 STAT pproved for Release @50-Yr 2013/09/11 : CIA-RDP81-01043R002300220004-4 Declassified in Part - Sanitized Copy Approved for Release ? 50-Yr 2013/09/11: CIA-RDP81-01043R002300220004-4 ? In the general case of calculating the fuselage it is well to take into con- sideration all forces coming in contact with it, i.e., the entirety of its equili- brium, which is much too complicated. tz Fig.188 - Case of Asymmetric Load of the Fuselage a- Case Hf corresponds to the situa- tion when the nose section of the fuselage, under the effect of the force of inertia of the mass, turns sideways. b- Case H4 corresponds to the situation f when the vertical tail surfaces are de- flected sideways by the load 1) Case Hn' . 2) Case Hz f bending. For simplification, it is possible, with a sufficient degree of accuracy, to cal- culate the fuselage in accordance with its parts, dividing it into tail, nose, and center section (Fig.189). Such a division of the fuselage is permissible since many computable cases can be calculated only for individual parts of the fuselage. For example, the case Cf - nose dive - is related only to the tail section. In the given instance, the internal load of the fuselage will be a load exerted only by the horizontal tail surfaces. Conse- quently, the tail section of the fusel- age will work as a cantilever beam in The case Hz (see Fig.188a) also refers to the tail section of the fuselage which, in this instance, works in bending and torsion as a cantilever beam. n The case Hf is concerned only with the nose section of the fuselage, which in this instance works in bending as a cantilever beam. The cases AI" Af' and Ef refer to the entire fuselage. The fuselage as a whole must be considered as a double-support beam. The attachment bolts of the wing to the fuselage represent the supports. Under symmetric load, the fuselage works in bending, and under asymmetric in bending and torsion. Declassified in Part - Sanitized Copy Approved for Release 26 load STAT 50-Yr 2013/09/11: CIA-RDP81-01043R002300220004-4 Ph.t mzst 2 17dive 2 (91) We may establish the reference curves Q and Mb as for the usual double-support cantilever beam. Case Hz . Here the fuselage is calculated according to the load of the verti- cal tail surfaces B.O.P (Fig.191). The load is often ascertained by calculation. STAT 1;1.. 1 alien-itata iir'cliteraining the freehand curves of the lateral force Fig.189 - Subdivisions of the Fuselage For convenience in calculating the ;fuselage, it is subdivided into three ,parts: nose, center, and tail sections. a) Nose section; b) Center section; 20 . c) Tail section liOraialer ind the tangent T of stress are- ---1 the bending moment Mb, and the torsion moment M. With the help of the curve, we may determine the stresses of a sec- tion of the fuselage and the magnitude of Q, Mb, and Mt of any section. In this way, for the calculation it is necessary not only to determine the external loads but also to estab- lish a reference curve of the lateral forces as well as of the bending and torsion moments for all computable cases and to determine which sections may cases, in order to define these computable .be most endangered. If we are interested in the stability of only one section of ' the fuselage, there is no need for a reference curve and it is sufficient to compute Q, Mi,, and Mt only for that section. As an example, we will discuss the character of the reference curve for several calculable cases. Case Cf. In this case, it is necessary to calculate the fuselage according to the load of the horizontal tail surfaces (Fig.190) which begins with a dive of the aircraft [see eq.(83)]: Declassified in Part - Sanitized Copy Approved for Release ? 50-Yr 2013/09/11: CIA-RDP81-01043R002300220004-4 27 Declassified in Part - Sanitized Copy Approved for Release @ 50-Yr 2013/09/11: CIA-RDP81-01043R002300220004-4 ? Declassified in Part - Sanitized Copy Approved for Release ? 50-Yr 2013/09/11: CIA-RDP81-01043R002300220004-4 J1111..1211?1_ JJ Fig.190 - Case Cr Airplane in a Dive a) Attachment of center panel to fuselage; b) Reference curve Mb; c) Reference curve Q In carrying out the dive, the airplane is calculated, in relation to the tail section of the fuselage, from the load of the horizontal tail surfaces Ph .t. The tail section of the fuselage is a beam, working on the fixtures of the center panel to the fuselage. Cd fl Fig.191 - Work of the Fuselage in the Case Hf a) Reference curve Mb; b) Reference curve Q; c) Axis of fuselage; d) Reference curve Mt In this case, the tail section of the fuselage will work in bending and tor- sion. The magnitude of the bending moment for the fuselage section is determined by generation of the force Pv.t. over the observed section to the force Pvit. along the axis of the fuselage. The magnitude of the torsion moment is produced by the force along the longitudinal axis of the airplane. Fig.192 - Work of the fuselage in the Case HI; a) Propeller; b) Tank; c) Engine; d) Reference curve Q; e) Reference curve Mb Here it is necessary to calculate only the nose section of the fuselage in bending, from the concentrated stress which are equally produced by the weight of each unit (Anaine. nropeller. etc.) to the load factor n. STAT 28 Declassified in Part - Sanitized Copy Approved for Release @ 50-Yr 2013/09/11: CIA-RDP81-01043R002300220004-4 Declassified in Part - Sanitized Copy Approved for Release ? 50-Yr 2013/09/11: CIA-RDP81-01043R002300220004-4 determined according to eq.(85): \ 0.37 ma. 2 where V is the maximum speed of the airplane; Sv.t Sv.t. is the area of the vertical tail surfaces. (92) In the case Hz ' the fuselage works in bending and torsion. The torsion is pro- duced by the activation of the upper axes of the fuselage. Case H. As noted above, the case H; is related to the nose section of the fuselage (Fig.192). Here, the nose section of the fuselage is calculated in bending _ as a cantilever beam from the line of the concentrated inertia force Gagrn. Section 35. Fuselage Design From a consideration of the action on the fuselage by loads we see that the fuselage works in bending and torsion. The design of the fuselage must be consider- ed in relation to these deformations. Depending on the type of power system, fuselages are of the truss type or gir- der type. As to the material used in construction, mostly metal and less often wood is used. Truss-type fuselages, in turn, are divided into: rigid types, consisting of truss elements capable of either expansion or contraction; and braced types, in which the rigid diagonal rods are substituted by a pair of bracing struts capable of handling only expanding loads. Besides this, there are truss-type fuselages in which the nose and center sections consist of a rigid rod framework and the tail section of a braced framework. Girder-type fuselages have longitudinal (longerons, stringers) and transverse framing (transverse trusses or bulkheads). The entire body is covered by a skin. The Truss-Type Fuselage The trt.iss-type fuselage (Fig.193) consists of a system of rads differing STAT 29 7 tq Declassified in Part - Sanitized Copy Approved for Release @ 50-Yr 2013/09/11: CIA-RDP81-01043R002300220004-4 Declassified in Part - Sanitized Copy Approved for Release ? 50-Yr 2013/09/11: CIA-RDP81-01043R002300220004-4 ? ? usually from the ideal spatial truss in that the connections at many angles are not hinged but fixed. Fig.193 - Design of the Truss-Type Fuselage The truss-type fuselage consists of a three-dimensional system made up of rigidly interconnected rods. 1- Longerons; 2- Strut; 3- Diagonal Bruce The spatial truss of the fuselage consists of four plane trusses, two horizon- tal and two vertical. Each two-dimensional truss consists of two booms joined to each other by struts and diagonal braces*. In addition to the four flat trusses mentioned above, within the fuselage there are cross-wise connections. In Fig.193 there is shown a section of the fuselage whose elements consist mostly of fixed rods. The individual transverse connections may also be trusses or frames. In the case of truss connection, instead of one rigid diagonal, two boom braces or wires are used (Fig.194) which always are pre-stretched. At times of stress on the truss cell, one brace absorbs the strain while the other is relaxed; during maximum stress, this yields completely so that, according to calculation, it always takes only one of the two transverse booms, i.e., the one which works on the given load of expansion. The strength of the brace construction depends greatly upon the degree of *Ribbon types are the common type of the horizontal and vertical trusses. Declassified in Part - Sanitized Copy Approved for Release 30 STAT 50-Yr 2013/09/11: CIA-RDP81-01043R002300220004-4 Declassified in Part - Sanitized Copy Approved for Release ? 50-Yr 2013/09/11: CIA-RDP81-01043R002300220004-4 ,preliminary stretching of the ribbon bracing. The method of calculation and practi- cal recommendations for the brace construction b) Fig.194 - Bracing Section of the Truss-Type Fuselage In the installation of a ribbon truss instead of one diagonal two (more) trusses are installed. In this instance, the exterior force P stresses the truss (1) for expansion, truss (2) for buck- ling, and the upper boom for contraction. a) Boom; b) Boom force; c) External force; d) Bracing-wire force; e) Bracing wire were given by N.Ye.Zhukovskiy and his student, V.P.Vetchinkin. /3 The elements of the truss-type fuselage are usually tubes. Some- / times they have open profiles. The materials are steel and aluminum. Often the Joining of the tubular elements is done by welding and the Joining of the open profile elements by riveting. The welded articulations are accomplished in the following manner. The tubes are welded to the ribbon and welded along the engaging flanges (Fig.195a). For greater strength, the abutting Joints are often reinforced by open corner plates, with subsequent welding (Fig.195b). If the metal truss has braces, the welded corner plates can serve as mounting lugs (Fig.195c). In brace construction, the corner plates are sometimes replaced by welded tubes (Fig.195d). Assemblies of riveted construction are made with the help of corner plates. Very often it is impossible to install diagonals or braces in the separate cells, for example, in the cockpit. The lack of diagonals here may be compensated by rigid Joints, 1.e., by a framework (Fig.196). In order to achieve a streamlined form of the truss-type fuselage, it is fitted with a special light-weight body which may be covered with fabric, laminated wood, STAT 31 Declassified in Part - Sanitized Copy Approved for Release ? 50-Yr 2013/09/11: CIA-RDP81-01043R002300220004-4 Declassified in Part - Sanitized Copy Approved for Release ? 50-Yr 2013/09/11: CIA-RDP81-01043R002300220004-4 or aluminum. Part of this body or individual pieces, for convenience of utiliza- tion, may be of mixed construction. Fig.195 - Design of the Welded Nodes of the Fuselage The joining of the elements (rods) is accomplished by welding. For increased strength, corner plates are often welded on. a) Spacer; b) Vertical strut; c) Cross strut; d) Ribbon; e) Corner plate; f) Bracing wire Girder-Type Fuselages Constructionwise, girder-type fuselages are more advantageous than truss types. Possessing a better aerodynamic form, they have smaller outside dimensions and per,- mit a more ready displacement of the useful load. In a military sense, girder-type fuselages are preferable over truss-type fuselages. On receiving a hit in the longerons or diagonals, the truss-type fuselage may become unfit for combat. Con- versely, in a girder-type fuselage (monocoque) even numerous hits are not very dangerous. The girder-type fuselages (having ihe aspect of a beam) usually are of metal construction. They may be subdivided into three types: Longeron girder fuselage; Declassified in Part - Sanitized Copy Approved for Release ? 50-Yr 2013/09/11: CIA-RDP81-01043R002300220004-4 Declassified in Part - Sanitized Copy Approved for Release ? 50-Yr 2013/09/11: CIA-RDP81-01043R002300220004-4 Stringer girder fuselage; Nacelle type fuselage. Fig.196 - Cut-Out in the Truss-Type Fuselage In the production of cut-outs (cockpit, doors, portholes, etc.) no diagonals are installed in the cell. The lack of dia- gonals here is compensated by rigid Joints, i.e., by a frame. a) Spacer strut; b) Boom longeron; c) Rigid framework often thicker than in the longeron fuselage. The longeron fusela&e (Fig.197) has longitudinal frames, consisting of four strong longerons and a series of light stringers. The elements of the longitudinal frame are intercon- nected by the transverse frame or bulkheads. The power plant is cover- ed by aluminum plates. The stringer fuselage (Fig.198) has longitudinal elements consisting of a series of high-strength string- ers, which are connected to each other by frames. There are no long- erons. The covering, aluminum is The coque-type fuselage (Fig.199) consists of a relatively thick covering attached to the inside frame.. '1%z:re are no stringers or longerons. Fuselages of such type are found only in a few aircraft prototypes. In larger machines, because of the possibility of loss of stability (buckling), the skin must be thick, which exerts excessive stress on the structure. At the present time, the basic type of fuselage is the stringer type, where all elements of the longitudinal frame and covering can absorb bending moments. But if the fuselage has many cut-outs (Fig.200), then to compensate the weakening of the structure, caused by these cut-outs, the longitudinal frame is fitted with longer- ons. In these instances, longeron construction of the fuselage is mandatory. 33 STAT Declassified in Part - Sanitized Copy Approved for Release @ 50-Yr 2013/09/11: CIA-RDP81-01043R002300220004-4 Declassified in Part - Sanitized Copy Approved for Release ? 50-Yr 2013/09/11: CIA-RDP81-01043R002300220004-4 ,e? Fig.197 - Design of a Longeron Fuselage The longeron fuselage has four strong longitudinal elements known as longerons. a) Longerons; b) Transverse trusses; c) Stringers Structural Elements of the Girder-Type Fuselage The metal stringers (Fig.201) are pressed aluminum profiles in the form of angles (a), angles with bulb (b), Z-sections (c) or U-sections (d). Longerons, in cross section, have the form of profiles (Fig.202) or tubes. Longerons may be riveted to the covering (Fig.203). The bulkheads (Fig.204) are made either of an entire profile, more often a channel section, or from profiles and sheets riveted to each other. Reinforced STAT 34 Declassified in Part - Sanitized Copy Approved for Release @ 50-Yr 2013/09/11: CIA-RDP81-01043R002300220004-4 Declassified in Part - Sanitized Copy Approved for Release ? 50-Yr 2013/09/11: CIA-RDP81-01043R002300220004-4 bulkheads, as a rule, are riveted into a box section. The joining of the longitudinal frame to the transverse frame (Fig.205) is done Fig.198 - Design of a Stringer Fuselage In the stringer fuselage all the longi- tudinal elements (stringers) are roughly of one section. a) Light transverse truss; b) Stringer; c) Heavy transverse truss Fig.199 - Design of a Shell-Type or Coque Fuselage The shell-type fuselage has no longi- tudinal frame; the body consists only of bulkheads. a) Bulkhead c) Fig.200 - Cut-Outs in the Fuselage Cut-outs in the fuselage weaken its mechanical strength. This weakening is compensated by longerons. a) Gunner station; b) Entrance hatch; c) Machine-gun mount with rivets. Usually, the bulkheads are provided with inside holes for passing the stringers or longerons. The joining of the stringers with the bulkheads is done through holes in STAT 35 Declassified in Part - Sanitized Copy Approved for Release 50-Yr 2013/09/11: CIA-RDP81-01043R002300220004-4 Declassified in Part - Sanitized Copy Approved for Release ? 50-Yr 2013/09/11: CIA-RDP81-01043R002300220004-4 b) c) d) Fig.201 ? Design of Stringers Stringers consist of pressed aluminum profiles. Fig.202 ? Design of Longerons Longerons are usually profiles which, together with the adjoining fuselage skin, form the sections of the completed contour. a) akin; b) Longeron b) Fig.203 ? Riveted Longeron The longeron may be riveted from several profiles, forming the completed contour. a) Longeron; b) Skin Fig.204 ? Design of Bulkheads The bulkheads are prepared from pressed profiles or riveted from several bent profiles. a) Fuselage skin 36 STAT Declassified in Part - Sanitized Copy Approved for Release @ 50-Yr 2013/09/11: CIA-RDP81-01043R002300220004-4 Declassified in Part - Sanitized Copy Approved for Release ? 50-Yr 2013/09/11: CIA-RDP81-01043R002300220004-4 .bulkhead itself or through a special box or angle plate. general, the stringers are not joined to the Fig.205 - Joining of Stringers and Bulkheads The bulkheads, for joining with the stringers, are provided with holes. The stringers are riveted to the bulkheads with the help of reverse bulkheads or special angle plates. a) Stringer; b) Fold; c) Bulkhead; d) Angle plate on the butt ends of the longerons (Fig.206a); age are assembled along the entire contour by (Fig.206b) or fittings (Fig.206c). In many designs, in bulkheads. The covering of the fuselage with a sheet metal is most often done with aluminum sheets. Every sheet is shaped in accordance with the form of the fuselage. The butt joint of the sheets is lashed to the stringers and bulk- heads. The possibility of using wooden planking on a metal frame is not ex- cluded. The assembly of the individual fuselage parts is carried out in vari- ous ways: Longeron-type fuselages are assembled by means of joints, laid out the parts of the stringer-type fusel- screws or bolts, by means of tapes Fig.206 - Assembly Plan of Individual Parts of the Fuselage In longeron design, the butt joints are prepared from four joints mounted to the longerons. In the stringer design, the butt joining is done along the entire contour of the fuselage. 1) Butt joint; 2) Longeron; 3) Screws; 4) Bulkhead; 5) Plate; 6) Stringer; "1 vlfting; 8) Fabric strip; 9) Connection under tape STAT 37 Declassified in Part - Sanitized Copy Approved for Release @ 50-Yr 2013/09/11: CIA-RDP81-01043R002300220004-4 Declassified in Part - Sanitized Copy Approved for Release ? 50-Yr 2013/09/11: CIA-RDP81-01043R002300220004-4 Section 36. Design of a Semimonocoque Fuselage In its strength characteristics a semimonocoque fuselage is very much like a monospar wing. Its energy diagram consists of longitudinal stiffeners, transverse frames, and a stressed skin. External loads deform the fuselage in the same manner as they deform the wing. in a fuselage, concentrated forces are applied to the bulkheads. Concentrated loads are transmitted through the bulkheads to the skin in the form of distributed forces. These forces flow down the skin toward the wings and cause bending and twisting of the fuselage. Thus in separate cross secLirms_ of the fuselage lateral forces Q, bending moments Mb, and torsion moments Mt are present. The bending moments Mb are absorbed by the longitudinal stiffeners and the skin. Lateral forces and torsional moments are absorbed by the skin. As in the energy diagram of a fuselage, i.e., the character of action of external forces, the flow of stresses through structural elements, and the work of the fuselage elements are similar in principle to the energy diagram of a wing, whereas the order of cal- culations - the order of determining the loads in the fuselage elements - is similar to that of the wing. Data necessary for these calculations consist of the diagrams of lateral forces, bending and fuselage elements. Determination of Normal Loads torsional moments (see Section 34), and the size of In a longeron-type fuselage (Fig.207) the bending moment Mb is absorbed by longerons in the form of compression and tension and to a lesser degree by stringers and the skin. This is explained by the thinness of the skin, only slightly rein- forced by stringers, and by the presence of cut-outs. In order to simplify these calculations let us assume that both skin and stringers do not participate in the work. In such a case, the total bending moment Mb of the fuselage will be absorbed by longerons (Fig.207b). Axial stresses will STAT 38 Declassified in Part - Sanitized Copy Approved for Release ? 50-Yr 2013/09/11: CIA-RDP81-01043R002300220004-4 Declassified in Part - Sanitized Copy Approved for Release ? 50-Yr 2013/09/11: CIA-RDP81-01043R002300220004-4 also form in the booms where 111 is the distance between longerons. b II 1 0 n (93) a) b) Fig.207 - Action of the Bending Moment in a Longeron-Type Fuselage The bending moment (a) is absorbed mainly by longerons in the form of contraction and expansion (b). 1) Bending moment; 2) Longeron area; 3) Tensile stress below longeron When the magnitude of the axial stress S is known, it is possible to find the magnitude of the normal stress in longerons: For the top boom where Fv is the cross-sectional area of an upper longeron; For the bottom boom where Fn is the cross-sectional area of a lower longeron. In a stringer-type fuselage (Fig.208a) the bending moment is absorbed by ISIWT 39 Declassified in Part - Sanitized Copy Approved for Release 50-Yr 2013/09/11: CIA-RDP81-01043R002300220004-4 Declassified in Part - Sanitized Copy Approved for Release ? 50-Yr 2013/09/11: CIA-RDP81-01043R002300220004-4 stringers and skin. The mechanical strength of such a fuselage is limited by the strength of the stringers. a) 6) "11 e) Fig.208 - Action of the Bending Moment in a Stringer-Type Fuselage Here the bending moment acts on both stringers and skin, causing expansion and compressions in them. 1) Ssk = stress in the skin; 2) Sstr = stress in the stringer; 3) Total com- pressive force; 4) S = total tensile force; 5) Arm pair Forces which act separately on the skin and stringers in zones of tension and compression (Fig.208b), form two resultant forces S (Fig.208c) which, in turn, con- stitute a couple. Therefore the magnitude of S is determined by the formula -11112? "mar: * where 'mean is the lever arm of the couple. - In approximate calculations, it may be assumed that 9 H H entin in such a case s.. 41_13 . 2 // 3 In order to determine the stresses, we start with the well-known law of stress distribution through the depth of a beam (Fig.209), according to which the greatest stresses will be found near the fibers at the extremeties while in the neutral STAT (94) (95) 40 Declassified in Part - Sanitized Copy Approved for Release 50-Yr 2013/09/11: CIA-RDP81-01043R002300220004-4 Declassified in Part - Sanitized Cop Approved for Release ? 50-Yr 2013/09/11: CIA-RDP81-01043R002300220004-4 surface they diminish to zero. Thus, for our calculations we take the cross-sectional area of the elements located in the zone of greatest compression and tension, i.e., in the top and bottom arches. Fig.209 - Stress Distribution Through the Depth of the Fuselage High stresses occur in the arches of the fuselage and lower stresses in the elements near to its neutral layer due to the action of the bending moment. a) Upper arch; b) Neutral layer; c) Lower arch; d)' = stress in the co upper arch; e)0 exp = stress in the lower arch The common cross-sectional area of elements in one arch is equal to Fatch= tifstr ? Fsk (96) where n is the number of stringers in one arch; fstr is the cross-sectional area of one stringer; Fsk is the area of skin of one arch; is the so-called reduction coefficient which shows what section of the skin is working to its full capacity. In the zone of expansion, p = I (i.e., the entire skin is working to its full capaciW, while in the zone of compression 308 cp 1. b Here b is the distance between stringers; o is the thickness of the skin. 41 STAT Declassified in Part - Sanitized Cop Approved for Release ? 50-Yr 2013/09/11: CIA-RDP81-01043R002300220004-4 Declassified in Part - Sanitized Copy Approved for Release ? 50-Yr 2013/09/11: CIA-RDP81-01043R002300220004-4 Thus the normal stresses in stringers are equal to a = = str FAtib 2 3 - (it for Fsk (f) (97) In a true monocoque fuselage (without stringers), the bending moment Mb is ab- sorbed by the skin alone. For full load performance it is necessary to secure an adequate stability of the skin (to prevent buckling). All considerations made in determining the strains and stresses in a stringer-type semimonocoque fuselage are Fig.210 - Lateral Bending of the Fuselage In case of lateral fuselage loading, strains and stresses are calculated in the same manner as in symmetrical bending. a) Mb = bending moment of cross section; b) P .t. = lateral load; v c) Axial stress on longeron (boom). fully applicable to a true monocoque fuselage. Stresses in the skin caused by the action of Mb are determined by eq.(97) in the following manner: Al b str " ? 1/Fsk (98) As a result it can be stated that fuselages of all three types work in a STAT 42 Declassified in Part - Sanitized Copy Approved for Release @ 50-Yr 2013/09/11: CIA-RDP81-01043R002300220004-4 similar manner and differ only in the degree to which different elements participate in the absorption of Mb. In a longeron-type semimonocoque fuselage moment Mb is absorbed by longerons and the loss of stability (buckling) of stringers and the skin does not affect the mechanical strength of the fuselage. The fuselage will fail only if longerons are destroyed. In a stringer-type semimonocoque fuselage, most of the moment Mb is absorbed by stringers; therefore, their strength determines the strength of the fuselage and the loss of stability by the skin is not dangerous. In case of a lateral asymmetric loading of the fuselage (Fig.210), the line of reasoning in determining strains and normal stresses is the same as before, with the exception that, in all formulas, the quantity B (cross section) must be used instead of H. Determining Tangential Stresses Tangential stresses T in the skin of the fuselage occur under the action of the lateral forces Q and the torsional moments Mt. Torque takes place in the case of asymmetrical loading of the fuselage. If the fuselage is loaded symmetrically, Mt is absent. First let us examine the process of determining tangential stresses caused by symmetrical lateral forces Q (Fig.211). The force Q will be absorbed by the side- walls of the fuselage, causing tangential bending stresses lb in them. Tangential stresses in the skin of the top and bottom arches of the cross section are negli- gible and can be disregarded. In order to determine the tangential stresses produced by Q in the skin of the fuselage and assuming that these stresses are evenly distributed, let us find their magnitude by dividing the force by the sectional area of the skin portion on which Q is acting. In a longeron-type fuselage (Fig.211a), the force Q is mainly absorbed by the sidewalls, whose area is approximately equal to 2H1. STAT Declassified in Part - Sanitized Copy Approved for Release ? 50-Yr 2013/09/11: CIA-RDP81-01043R002300220004-4 4.3 Declassified in Part - Sanitized Copy Approved for Release @ 50-Yr 2013/09/11: CIA-RDP81-01043R002300220004-4 Ora 2.) Fig.211 - Action of a Lateral Symmetric Force The force Q acts on the sidewalls of the fuselage and produces tangential bending stresses h? The force Q when applied to the tail unit, together with the resultant of the internal forces R forms a couple - the bending moment. 1) Q = resultant external force; 2) R = Q = resultant internal force lb Therefore, (100) Now let us define how the tangential stresses are determined when a fuselage is loaded asymmetrically. In this case, in addition to tangential bending stresses (due to the action of the force Q), other stresses will be produced by the torsional STAT Therefore, (,) 2//17, (99) where 6 is the skin thickness. In a stringer-type and in a true monocoque fuselage (Fig.211b and c), the force 2 Q is absorbed mainly by the walls - H high. The area of these walls will be equal 3 2 4 to 2 -5 H8 -5 H. Declassified in Part - Sanitized Copy Approved for Release 50-Yr 2013/09/11: CIA-RDP81-01043R002300220004-4 44 Declassified in Part - Sanitized Copy Approved for Release 50-Yr 2013/09/11: CIA-RDP81-01043R002300220004-4 Declassified in Part - Sanitized Copy Approved for Release ? 50-Yr 2013/09/11: CIA-RDP81-01043R002300220004-4 moment Mt. For example, let us take the case of asymmetric fuselage loading with a ? load acting in the direction away from the vertical tail surfaces (Fig.212), the force P, The action of the couple Pv.t. and Q in the horizontal plane (action of ^ Mb) has been examined above. Here we are going to examine the action of the force P v.t. = Q which, due to the lever arm a, produces a torque Mt Q ? a, where the lever arm a is the vertical distance from the line of action of the force to the middle of the cross section of the fuselage. Pv.t. Fig.212 ? Loading of a Fuselage, with the Load Acting Away From the Vertical Tail Surfaces, with a Force Pv.t. The force Pv.t? applied to a point A, together with the force Q applied to the point 111 form a bending moment of the fuselage. The force Py.t, applied to B together with the resultant of the internal forces Rtb produce the torsional moment Mb Pv.L.a. The force Pv.t. is balanced by the stresses Ii), while Mb is balanced by the stresses IL' a) Arm of the bending moment; b) Arm of the torsional moment; c) RI = Q = resultant force lb The lateral force Q in any cross section of the fuselage is absorbed by the skin of the top and bottom arches and produces tangential stresses lb in it. The STAT 45 Declassified in Part - Sanitized Copy Approved for Release @ 50-Yr 2013/09/11: CIA-RDP81-01043R002300220004-4 Declassified in Part - Sanitized Copy Approved for Release ? 50-Yr 2013/09/11 CIA-RDP81-01043R002300220004-4 ? magnitude of lb in a longeron-type semimonocoque fuselage is determined by eq.(99) where DI is the distance between longerons. The tangential stresses lb produce a resultant force R1 = 0 which, together with the force Pv.t., forms a couple which produces twisting of the fuselage or Mt = Qa, Mt = P v.ta. The determined torque will act on the entire contour of the cross section of the fuselage and produce torsional stresses there. The tangential torsional stress- es are determined by the formula or Mt t 2 F(f a 2F6 (102) (103) where F is the cross-sectional area limited by the contour of the fuselage. All these formulas, with a single modification are also valid for the 2 stringer-type and true monocoque fuselages; only Di must be replaced by 7B, where 13 is the width of fuselage. In order to determine the resultants of tangential stresses in the skin, an algebraic addition of tangential stresses of bending b and of torsion 1 t must be performed. 46 STAT im,,,ineeifiori in Part - Sanitized CODV Approved for Release @ 50-Yr 2013/09/11 CIA-RDP81-01043R002300220004-4 Declassified in Part - Sanitized Copy Approved for Release ? 50-Yr 2013/09/11: CIA-RDP81-01043R002300220004-4 r r r b t' Section 37. Desigp of a Truss-Type Fuselage In its strength characteristics, a truss-type fuselage is similar to a semi- monocoque fuselage, except that in this case the main strength element is not the skin but the girders and diagonal braces. Therefore, the determination of external forces and the process of plotting the loading diagram of Q, Mb, and Mt as the initial data in our calculations, remains the same as a semimonocoque fuselage. When the loading diagram and Lhe dimensions of the fuselage are determined, it is possible to find the stress and strain in its elements. The bending moment of the fuselage (Fig.213) will be fully absorbed by compres- sion and tension of its longerons. The magnitude of the axial stresses in the longerons (booms) is determined from the formula Mb Sboom = 2H (104) The lateral forces Q (Fig.214) produce axial stresses in the girders and dia- gonal braces of the lateral plane trusses. The lateral force Q is evenly distribut- ed between the two plane trusses: If the angle a between the vertical girders and diagonal braces is known, we can determine the axial stresses in the latter from the following formula: Sb race 2 cos a. (105) The stress in a vertical girder according to the conditions of equilibrium of the assembly is equal to the shearing force of a plane truss. In this case, ( ,) S 2qirder ? 47 (106) STAT npriassified in Part - Sanitized COPY Approved for Release 50-Yr 2013/09/11: CIA-RDP81-01043R002300220004-4 Declassified in Part - Sanitized Copy Approved for Release ? 50-Yr 2013/09/11: CIA-RDP81-01043R002300220004-4 A vertical loading of the tail unit will cause bending of the fuselage in the horizontal plane and twisting. Since the stresses produced by Q and Mt in the upper truss are cumulative, this truss is usually reinforced by double tie-rods or stronger diagonals. Fig.213 - Action of the Bending Moment The bending moment of the fuselage will be fully absorbed by compression and tension of the longerons. a) Sboom = tension in the lower boom Fig.214 - Action of the Lateral Force ? The stress in the vertical girder is equal to the lateral force of the plane truss The stress in the diagonal braces is equal to the lateral force of the plane truss divided by cos x, i.e., Sbrace - 2 cos a) Q = transverse force on fuselage; b) Sbrace = stress in brdce; c) Trans- verse force in plane truss In order to increase the rigidity of the fuselage and to include all four plane trusses in the resistance work to Mt, use is made of internal cross braces, diagonal braces, or frames are employed inside the fuselage. These lateral elements perform the functions of wing ribs, i.e., they distribute local loads over the entire longitudinal assembly of the fuselage. More elaborate calculations demonstrate that the load on these lateral elements is negligible. Section 38. Pressurized Cabins Designation of Pressurized Cabins f jet aircraft, not only did the speed of flight but also AT 48 Declassified in Part - Sanitized Copy Approved for Release 50-Yr 2013/09/11: CIA-RDP81-01043R002300220004-4 altitude increase considerably. Thus, the problem of creating the necessary vital conditions for the crew and maintaining its combat efficiency at high altitudes ac- quires now more significance than ever before. Atmospheric pressure decreases with altitude and so does the partial oxygen pressure (the percentage of which, as that of other gases in the air, remains prac- tically constant up to an altitude of approximately 2000 m). This leads to a short- age of oxygen or anoxia; for flights at altitudes above 4500 in man needs an addi- tional supply of oxygen. A harmful effect on the human body is also produced by the low pressure of the surrounding atmosphere; pains in the joints, stomach, teeth, etc., and attacks of altitude sickness (aeroemholism). These symptoms appear during long flights at altitudes above 8000 m. Vital conditions for the crew and passengers at high altitudes are created by oxygen equipment, pressurized suits, and pressurized cabins. Oxygen equipment is ordinarily used at altitudes above 4500 m. It adds some oxygen to the inhaled air and just prevents symptoms of anoxia, but only below a certain altitude. Prolonged flights at altitudes above 10,000 m, even with oxygen equipment, are very difficult both because of the low atmospheric pressure and be- cause of an inadequate partial oxygen pressure produced by the oxygen equipment. Therefore, even though individual flights in open cockpits with oxygen equip- ment at altitudes of the order of 5,000 m are known, i t must be considered that the highest altitude for mass flights in open cockpits is 12,000 in and that, as a rule, above 9000 - 10,000 m pressurized suits or cabins must be used which make it possi- ble to increase the pressure on the body and create a higher partial oxygen pressure. Pressurized suits are complicated and hinder the movements of the pilot and therefore did not come into wide use (they are used only for record flights). Due to the_fact that a pressurized cabin is completely or partially insulated from the surrounding atmosphere, it is possible to raise its oxygen content and Declassified in Part - Sanitized Copy Approved for Release ? 50-Yr 2013/09/11: CIA-RDP81-01043R002300220004-4 49 STAT Declassified in Part - Sanitized Copy Approved for Release @ 50-Yr 2013/09/11: CIA-RDP81-01043R002300220004-4 Declassified in Part - Sanitized Copy Approved for Release ? 50-Yr 2013/09/11: CIA-RDP81-01043R002300220004-4 1 increase the pressure (with respect to the surrounding atmosphere), thus creating the necessary conditions for sustaining life and efficiency of the crew and passen- gers. The problem of temperature control may be solved by insulating pressurized cabins and by installing heating equipment. This problem acquires special impor- 1 Lance in connection with high-altitude flights in regions of low temperature and in connection with airplane heating at high speeds. Flying in pressurized cabins at high altitudes is less tiring than high-al ti tude fl ights w i Lh oxygen equi pment . Pressurized cabins are the surest means toward securing the efficiency of the crew of a modern airplane at high altitudes under combat conditions. The idea of building pressurized cabins was first forwarded and proived in 1875 by the great Russian scientist D.I .Mendeleyev. Types of Pressurized Cabins and How They Operate In accordance with the means by which vital conditions are produced in pressur,- ized cabins, these are divided into two main types: 1) pressurized cabins, 2) sealed cabins. in pressurized cabins which are now the most widely used type, a blower con- stantly blows air under pressure into the cabin, thus producing a certain super- charging; at the same time, through certain valves which keep up the necessary pres- sure in the cabin, the air is discharged into the atmosphere. As a result, a con- tinuous ventilation of the atmospheric air throughout the cabin is achieved. Thus, supercharging and ventilation are the characteristics of a pressurized cabin. Pressurized cabins are sometimes called supercharged cabins. The percentage of oxy- gen in the air blown into the cabin is the same as that in the outside atmosphere, but the partial oxygen pressure is proportional to the absolute pressure in the cal)] n. 50 STAT neclassified in Part - Sanitized Copy Approved for Release 50-Yr 2013/09/11: CIA-RDP81-01043R002300220004-4 Declassified in Part - Sanitized Copy Approved for Release ? 50-Yr 2013/09/11: CIA-RDP81-01043R002300220004-4 Let us now examine how a cabin is supercharged. It may seem that, in order to create the most favorable conditions, it is necessary to keep up a normal atmos- pheric pressure in the cabin at all altitudes. However, in case of a blowout at high altitudes, due to puncturing of the cabin or to some other damage, the pressure drop will be extremely sharp. At an altitude of 16,000 m in such a case the pres- sure would diminish 10 times within a fraction of a second, which would lead to serious physiological consequences for the crew members. Also, in order to sustain a higher positive pressure in a cabin, it is necessary to reinforce its structure considerably which, in turn, leads to a substantial gain in weight. Therefore, the pressure produced in the cabin is such that it secures comfort- able living conditions and that, at the same time, even a sharp pressure drop in case of a blowout will be endured by the crew without injury. Up to 2000 - 3000 m, the pressure of the surrounding atmosphere is ordinarily maintained in a pressurized cabin (segment 1 of the curve in Fig.215). in a pressurized cabin, this is accomplished by a suitable valve. The absolute pressure thus attained is maintained in the cabin up to a certain altitude where the pressure is raised so that it will be higher than that of the surrounding atmosphere (segment 2 of the curve). This positive pressure is usually equal to 0.25 - 0.30 atm and is kept constant during the rest of the climb (segment 3 of the curve). Thus the cabin altitude is lower than the airplane altitude. According to Fig.215, at an altitude of let us say 15,000 m, conditions in the cabin will represent those at an altitude of 7000 m. However, even though the absolute pressure in the cabin will be adequate for the crew, there will be a shortage of oxygen. Therefore, it is necessary to use oxygen equipment in pressurized cabins above a certain altitude. Such oxygen equip- ment has to be switched on in open cockpits at an altitude of 4000 m while, in pressurized cabins, oxygen equipment must be put into use only at much greater al Li- , at 9000 m). Declassified in Part - Sanitized Copy Approved for Release STAT 51 50-Yr 2013/09/11: CIA-RDP81-01043R002300220004-4 Declassified in Part - Sanitized Copy Approved for Release ? 50-Yr 2013/09/11: CIA-RDP81-01043R002300220004-4 Ventilation of a pressurized cabin consists of constant circulation of fresh air through the cabin and is measured by the volume of air flowing through the cabin in unit time. Ventilation is used in order to maintain a certain concentration of a given substance in the cabin air (oxygen, water vapor, carbon dioxide, etc.). p utni 10. cui NL, N. I IN a 1 - 1 . , ? 4 , I 1 6 8 14 16 - Ili H Ma Fig.215 - Character of Change in Atmospheric Pressure With Respect to Altitude and Corresponding Change in Pressure in a Pressurized Cabin The cabin altitude is generally lower than the airplane altitude. a) Pressure in cabin; b) Standard atmosphere The general diagram of a pressurized cabin (Fig.21(a) includes l) feed system; 2) air release and pressure control equipment. The feed system consists of a blower (engine compressor or a special cabin supercharger) from which the air is blown through a check valve (4) into a manual supply cock (2), with which the pilot can manually control the delivery of air from the blower or stop it completely and connect the cabin directly with the Outside atmosphere by opening a special scoop (depressurize the cabin and switch on venti- lation with atmospheric air). From the cock (2), the air flows into the collector (3) from where, through a number of small openings, it enters the cabin, blowing STAT 52 Declassified in Part - Sanitized Copy Approved for Release @ 50-Yr 2013/09/11: CIA-RDP81-01043R002300220004-4 Declassified in Part - Sanitized Copy Approved for Release ? 50-Yr 2013/09/11: CIA-RDP81-01043R002300220004-4 over the canopy and the windshield. Air is heated by compression in the supercharg- er and thus heats the cabin (completely or partially) and prevents fogging of the pilot's enclosure. An an air-intake volume control (I) may be added to the feel system, in order to control irregular supercharginp of the compressorduring fluctuation in engine operation. A filter (5), containing active charcoal, silica gel, cotton, and the like, may be used to clean the air or oil and decomposition products (which are present when the cabin is supercharged by the engine compres- sor). The air release and pressure control equipment consists of pressure regulators desipned for maintaining the given pressure in the cabin and of safety devices pro- tecting the cabin from extreme internal and external pressures. The regulator or the valve of permanent absolute pressure (6) remains open until a certain altitude is reached, and the cabin freely comunicaLes wiLh the surrounding atmosphere (see segment I of the curve in 1"ig.215). The valve (6), according to its adjustment, maintains a permanent absolute pressure (see segment 2 of the curve in 1'ig.215); when the required positive pressure in the cabin is reachol, the regulator for pen- manent positive pressure (9), which functions on the prInciple of premoire varia- tion, comes into operation and secures the segment i of the curve (see Fig.215). Sometimes the valves (() and (9) are comhined into a sinple aggregate, a pres- sure regulator (Pli). To protect. the cahin filnu excessive internal pressures in case of failure of the pressure regulator, a connecting safety valve WO is insert-- el. This valve is adjusted to a somewhat greater pressure drop than that of the valve (9). The pressure-variation check valve (8) allows atmospheric air to enter the cahin when a vacuum starts forming there (during rapid descents) and thus pro- tects the cabin from collapse due to externnl pressure. The pressure-variation check valve (8) is often used as a manual control valve for the cabin pressure. ? Manual control is accomplished by changing the design of the valve accordingly and )rovidin it with a hand wheel (7). In caae of necessity, 5i iL is possihle to bleesTAT Declassified in Part - Sanitized Copy Approved for Release ? 50-Yr 2013/09/11: CIA-RDP81-01043R002300220004-4 Declassified in Part - Sanitized Copy Approved for Release ? 50-Yr 2013/09/11 : CIA-RDP81-01043R002300220004-4 the cabin air into the atmosphere. Pressurizol cabins may al so be suppl ed wi th heating equ i pment (if the tempera- ture of the supercharged air is not ii ? c lently high), a i r-cool i ng equipment, a i r fill. ems, humid I Ly control equ i pment, and general runt rol equ ij iment (control of a i r I ntak e, a i r pressure, tempera tu re, humid i ty, purl ty, etc.). Fig.216 - Principal Diagram of Cab i n Ventilation The swi Leh ing diagram i tic lut I en the a i eat system i tse f ( intake, supetvharging) and the al r-d t,charge system and pressu IP control . I e i tig pressurized cabins, the technician must careful ly check the good work ing cond i L ion of al I al Li Wile equ i !anent mid of the devices that. keep the cabin 3cal si e (Mei r i lure at Iiigh al L i Ludes may I ead t o crashes or even catas- trophe. In a seal ed cabin, air is pumped through an a i r purl Fi('ation plant where the rospi rat, i Utl p rodue Ls (water vapor, carbon d inx ide) are absorbed . i muI taneous I y, oxygen from tanks and air are con t I iniously added to the cabin atmosphere (as a com- pensaL ion for the oxygen used 11 breath ng). Thus a certain posi Ii ve pressure i created in the cab iii and i s ma in La i ned by va I ves which regu late the d I scharge of air from the cabin. 54 STAT narlaccifiinri in Part - Sanitized Com/ Approved for Release @ 50-Yr 2013/09/11: CIA-RDP81-01043R002300220004-4 Declassified in Part - Sanitized Copy Approved for Release ? 50-Yr 2013/09/11: CIA-RDP81-01043R002300220004-4 Thus, in this type of cabin not only a positive pressure (supercharging) but also a constant ventilation of the cabin, regulating the concentration of the vari- ous air components, is achieved. The high percentage of oxygen in sealed cabins makes it possible to produce the necessary partial oxygen pressure at lower cabin pressures (in comparison with a pressurized cabin) but at the same time fire hazards are increased. One of the ad- vantages of sealed cabins is that their functioning does not depend on the condi- tions of the outside atmosphere. This fact makes it possible to use sealed cabins at such altitudes where pressurized cabins can no longer be used. The duration of flight in a sealed cabin is limited by the amount of oxygen in the tanks. Cabins of this type are also more complex than pressurized cabins. Energy Diagrams and Loads Acting on Pressurized Cabins The loading of a pressurized cabin and its functions as a unit of power largely depends on the degree to which it is included in the energy diagram of the fuselage. A pressurized cabin may be built as a separate unit of power, which is install- . ed (suspended) inside the fuselage without being included into its energy diagram (Fig.217a). Such a cabin is sometimes called a suspensed cabin. It is loaded with the difference of internal and external pressures, and also with loads (forces of inertia and the mass) of men and cargo distributed inside the cabin. Since the loads of the fuselage are not transmitted to the cabin, its deformations due to such loads is less which, in turn, makes the sealing of the cabin more reliable. The shape of a suspended cabin when the fuselage is large does not depend on its contours so that the cabin can be given a shape that is more advantageous in relation to strength. It can then be of minimum size, which will be determined only by the accommodation of the crew and the requirements of its work. This per- mits a decrease in the cabin weight, but its structural material, not included in the energy diagram of the fuselage, is not adequately exploited. Cabins forming airtight sections of the fuselage (Fig.217b) are also widely 55 STAT Declassified in Part - Sanitized Copy Approved for Release ? 50-Yr 2013/09/11: CIA-RDP81-01043R002300220004-4 Declassified in Part - Sanitized Cop Approved for Release ? 50-Yr 2013/09/11: CIA-RDP81-01043R002300220004-4 used. These are completely included into the energy diagram of the fuselage. Such cabins represent sections of the fuselage and accordingly, in addition to the loads mentioned above, they also absorb aero- dynamic loads distributed over the en- tire surface of the cabin and the loads of other parts of the al rcraft connect- ed with the pressurized cabin (such as wings, tail assembly, fuselage, etc.). Therefore loading of a pressurized cabin with a pressure difference is in- cluded in the energy diagram of both cabins. Under normal conditions, the cabin is loaded with internal positive pressures. However, if the aircraft would descend rapidly, the cabin would be subject to an external pressure. Since a pressurized cabin, due to its form and structure, is more capable of with- standing internal pressures, loading the cabin with excessive external pressures is more dangerous. Such a condition may arise if, during a rapid descent, the valve (9) (see Fig.216) fails to equalize the pressure inside the cabin with the pressure of the surrounding atmosphere. Canopies, due to the curvature of their surface and due to considerable speeds, are loaded with large aerodynamic forces. These loads are usually directed toward the outer side of the enclosure. Fi p.217 - Diagram Showing Inclusion of Pressurized Cabins into the Structure of the Fuselage Suspensed cabin (a) increases the reli- ability of its sealing, since it does not participate in the work of the energy diagram of the fuselage; pres- surized section of a fuselage (b) con- stitutes a part of the fuselage. Design of Pressurized Cabins The design of a pressurized cabin must meet the requirements of strength, rigidity, pressurization, heat insulation, survival, and must be free from fire 56 STAT npriaccifipri in Part - Sanitized Copy Approved for Release @ 50-Yr 2013/09/11: CIA-RDP81-01043R002300220004-4 Declassified in Part - Sanitized Copy Approved for Release ? 50-Yr 2013/09/11: CIA-RDP81-01043R002300220004-4 hazards, etc. A pressurized cabin, when loaded, acts first of all as a thin-walled vessel un- der the action of internal or external pressures and secondly (not always) as a thin-walled vessel subjected to bending and twisting in the energy diagram of the fuselage. The strength of a pressurized cabin is secured by making its construction similar to that of the fuselage and by selecting a suitable assortment of profiles for the power units. The work of a pressurized cabin as a vessel has its own peculiarities, which influence the choice of a rational form, its structure, and strength. As it is well known, the most advantageous form for a closed vessel loaded with internal pressures, in relation to its strength, is a sphere. But a spherical cabin cannot be used in aircraft since it would be difficult to accommodate the crew in a cabin of such a form, and since it does not correspond to the outline of the fuselage. Consequently, there is a general trend to design pressurized cabins in the form of cylinders with circular cross sections, closed on the ends with spherical or conical end pieces. The transition from the walls of the cylinder to the end pieces must be smooth, without sharp edges. If any sharp edges are present, the end pieces will compress the walls of the cylinder in radial directions and it will then be neces- sary to place reinforced frames at the point of junction. Even when the transition from the end pieces to the cylinder is smooth, additional local stresses occur, and the destruction of the cabin during strength tests by the use of internal pressure, usually begins at the joint of the end pieces with the cylindrical part of the cabin. In the walls of a cabin of a cylindrical form with a circular cross section, under the action of internal forces, only normal tensile stresses occur in the longitudinal and transverse cross sections. But if the cabin has another form (and this is often necessary, due to the design of the airplane) the cabin walls will STAT 57 Declassified in Part - Sanitized Copy Approved for Release 50-Yr 2013/09/11: CIA-RDP81-01043R002300220004-4 subjected to bending and therefore must be made thicker and more heavily reinforced. All this tends to increase the cabin weight. Strength and weight requirements are the most important factors that limit the use of positive pressures exce'eding 0.25 - 0.30 atm in noncylindrical cabins. The walls of pressurized cabins are usually riveted from duraluminum sheets of a rather small thickness (1.5 - 3 mm), reinforced by longitudinal and transverse frames. Since canopies are loaded wi th large aerodynamic forces, careful attention must be given during manufacturing and operating to their strength and to mechanisms securing them to the cabin. Adequate sealing of the cabins is one of the most important conditions that make it possible to sustain the necessary positive pressure. This is achieved by 1) an airtight structure of the cabin and the canopy (sealing of riveted seams and canopy connections); 2) making hatches and enclosures airtight; 3) sealing the out- lets of rods, fillets, cables, electric wiring, etc. Failure of the airtight struc- ture of the cabin or its partial inadequacy may lead to such air losses that the work of the supercharger is unable to compensate them. Therefore, when operating pressurized cabins, special attention must be given to the condition of the cabin seal and to elimination of any defects. The rigidity of the structure of a pressurized cabin is especially important .at the outlets of movable leads, controll ing various units, since this makes the seal- ing of these outlets more reliable. A wider margin of safety for the crew working in a pressurized cabin is achiev- ed by preventing explosive decompression. With an increase in altitude, greater positive pressures in the cabin become necessary and a sudden blowout will be accompanied by an even more dangerous pressure drop. If the cabin is shot through, an explosive decompression may be prevented by a rapid increase in the amount of air blown into the cabin by the supercharger or by impeding depressurization by covering the walls of the cabin and the enclosure with special protectors hindersTAT Declassified in Part - Sanitized Copy Ap roved for Release ? 50-Yr 2013/09/11: CIA-RDP81-01043R002300220004-4 58 nprlaRRifipci in Part - Sanitized Copy Approved for Release @ 50-Yr 2013/09/11: CIA-RDP81-01043R002300220004-4 Declassified in Part - Sanitized Copy Approved for Release ? 50-Yr 2013/09/11: CIA-RDP81-01043R002300220004-4 the flow of air through the hole. This protector may simultaneously serve as a heat insulator. To prevent fogging and freezing of the canopy, it is heated with a stream of hot air. The sections of the enclosure not heated by this air flow, for the same reasons (and also in order to decrease heat losses), may be designed with double windows, with desiccator cartridges inserted in the air gap between them. Section 39. Election Seats for the Crew Desi n of E ection Seats and the Principle of Their Operation With the increase in flying speed, the problem of leaving the cabin of the air- plane in case of emergency becomes more difficult. These difficulties increase for the following reasons. 1) As the speed increases, the aerodynamic forces acting on the body of the pilot as he bails out from the cabin, increase greatly in magnitude. For instance, at a speed of 600 km/hr the body of the pilot, showing only halfway above the cock- pit, is subject to an aerodynamic force of about 450 kg from the oncoming air stream; the head alone is subject to an impact of about 60 kg. Therefore, bailing out at high speeds requires considerable time and strength, which may prove to be above the physical possibilities of the pilot. 2) With the increase in speed, the danger increases of colliding with the tail assembly or some other part of the aircraft after the pilot has left the cockpit. Therefore even if the pilot left the cabin successfully and on time, for instance by climbing over the side of the cabin, there still remains the danger of colliding with the tail assembly. 3) A high-speed air stream has a marked effect on the unprotected face and on the lungs of the pilot. For these reasons (the first two being the most apparent), bailing out from the aircraft in the usual manner (bailing out directly from the cabin) is restricted to STAT flying speeds of 500 ? 600 km/hr. One of the means for getting clear of the air'- 59 IThno-Inecifiari in Part - Sanitized Com/ Approved for Release @ 50-Yr 2013/09/11: CIA-RDP81-01043R002300220004-4 Declassified in Part - Sanitized Cosy Approved for Release ? 50-Yr 2013/09/11: CIA-RDP81-01043R002300220004-4 craft is a bail-out (ejection) from the cabin of the pilot's seat together with the pilot himself. 1 vc , 1 1111 b;-4 Ard A) Fig.218 - Principal Diagram of an Ejection Seat During ejection, the canopy is automatically jettisoned after which the ejection mechanism is actuated. a) Seat; b) Footrest; c) Hand rail; d) Backrest; e) Headrest; f) Ejection mechanism; g) Guide rail Ejection may be performed upward through the open cabin enclosure or downward through a special porthole in the fuselage. Ejection of the pilot's seat upward by means of compressed air or firing of a cartridge is structurally more simple. Figure 218 shows the principal diagram of an ejection seat. Two pairs of rollers are fastened to the backrest of the seat. These slide over two guide rails. The guide rails are placed on both sides of the backrest and are fixed to the bulk- heads of the fuselage. The ejector consists of a cylinder hinged to the fuselage with its lower end, and a piston with a rod. The latter is placed inside the cylin- der, and the upper end of the rod is hinged to the backrest of the seat. During a normal flight, the piston is locked inside the cylinder by a special retainer in STAT der to prevent movement of the seat in the guide rails during negative acceleration. 60 rlarlaccifiPri in Part - Sanitized Copy Approved for Release 50-Yr 2013/09/11: CIA-RDP81-01043R002300220004-4 Declassified in Part - Sanitized Copy Approved for Release ? 50-Yr 2013/09/11: CIA-RDP81-01043R002300220004-4 During ejection, the canopy is jettisoned automatically, followed by actuation of the ejector mechanism. The cylinder is filled either with gases under high pres- sure from firing of a cartridge or with compressed air from a special tank under a pressure of 100 - 150 atm. Under the action of this high pressure, the retainer of the piston inside the cylinder unlocks and the piston, pushed by the gases, entrains the seat, together with the pilot, secured to it by his harness. The seat moves along the guide rails for only a very short period of time (0.15 - 0.20 sec), but the acceleration is great so that, by the time the piston leaves its cylinder, the seat has acquired a very high velocity. With this velocity Vo, known as the initial velocity, the seat begins its free flight relative to the airplane. When the seat enters the air stream and experiences its braking effect, it starts lagging behind the aircraft which continues its flight. In the air, a second or two after the ejection, the pilot harness is unlocked, the seat starts moving away from the pilot so that even a few seconds after ejection it is already possible to open the parachute without running any risk. To permit use of ejection at any altitude, the chute is provided with oxygen equipment, which supplies the pilot with oxygen after he leaves the cabin. The use of automatic devices for unlocking the pilot harness, opening the chute, etc. greatly increases the reliability of functioning of the entire ejection system. EnsurinigL the Necessary Tralpctory of the Seat In order to ensure safety, the path of the seat should follow a trajectory somewhat above the tail assembly. The actual magnitude*of this height depends on the flying speed. With an increase in flying speed, the braking effect of the air stream on the seat increases greatly (in proportion to the dynamic head) so that it will lag behind the airplane to an even greater extent. Therefore, with an in- crease in the speed of the aircraft Vc the path of the seat drops (if at the same time the initial velocity of the seat Vo remains constant). This can be observed STAT in Fig.219, where examples of seat trajectories at different aircraft velocities Vo 61 Declassified in Part - Sanitized Copy Approved for Release ? 50-Yr 2013/09/11: CIA-RDP81-01043R002300220004-4 Declassified in Part - Sanitized Copy Approved for Release ? 50-Yr 2013/09/11 CIA-RDP81-01043R002300220004-4 are plotted (the positions of the seat correspond to a time approximately 0.3 sec after ejection). Fig.219 - Relation Between Trajectory of the Seat and Airplane Speed The greater the speed of the aircraft V" the closer will the trajectory of the seat approach the tail assembly. In addition to being influenced by the speed of the airplane, the trajectory of the seat is also greatly affected by the initial velocity Vo. The higher Vo, the higher will be the trajectory above the tail assembly (Fig.220). The necessary initial velocity of ejection Vo is usually so selected that it secures the needed elevation of the trajectory over the tail assembly. Thus, an increase in the air,- craft speed Vc requires an increase in the initial velocity Vo. The initial velo- city Vo for fighters with an indicated speed of 800 km/hr is 10 - 15 m/sec; if the speed of the airplane is increased to 900 - 1000 km/hr, the required velocity Vo may reach 20 m/sec. At a constant aircraft speed Vc and initial velocity Vo, the path of the seeSTAT may be elevated by increasing the weight G of the seat and by decreasing the drag 62 A' M n'+' (-4 r.rnv A d for Release @50-Yr 2013/09/11 ? CIA-RDP81-01043R002300220004-4 Declassified in Part - Sanitized Copy Approved for Release ? 50-Yr 2013/09/11: CIA-RDP81-01043R002300220004-4 :10.k the seat (which is proportional to ODF) and its lift usually directed downward ,(and proportional to CLF). Therefore, streamlined seats with a higher value of the ratios _2_. and -g- are most favorable. This is particularly apparent at high Cup CLF . speeds. The angle of inclination x of the seat (see Fig.218) has very little effect on the height of the trajectory. The most effective magnitude for E is 5 - 200. Fig.220 - Relation Between the Seat Trajectory and Initial Velocity of the Seat The greater the initial velocity of the seat Vo, the greater will be the elevation of the seat path above the tail assembly. In relation to the aspects of a given flight, it must be noted that, as far as the height of the trajectory is concerned, a curvilinear flight is usually not more dangerous than.a horizontal flight. This is due to the lower speed in a curvilinear flight. In a dive, the distance by which the seat is separated from the tail assem- bly is 15 - 20% greater than in a horizontal flight and, thus, is more favorable. Acceleration During Ejection The required initial velocity Vo is acquired by the ejected seat during a com- paratively shdrt time which is equal to the power stroke of the ejector mechanism so (see Fig.218). Therefore the seat moves in the guide rails at high acceleration. This produces brief but large G-forces which act on the seat and the pilot. At a given power stroke so, the overloads will be proportional to the required magnitusTKr 63 Declassified in Part - Sanitized Copy Approved for Release 50-Yr 2013/09/11: CIA-RDP81-01043R002300220004-4 Declassified in Part - Sanitized Copy Approved for Release ? 50-Yr 2013/09/11 CIA-RDP81-01043R002300220004-4 of the velocity Vo. G-forces produced during ejection, tend to exert excessive loads on the spine. Figure 221 shows the maximum overloads n (the weight of the pilot is not taken into consideration), which can be endured by man, depending on the duration and the direction of their action. During ejection, the pilot can withstand brief overloads 28 24. 12 8 ? 'd) e) Fig.221 - Maximum 0-Forces n Withstood by Man The magnitude of ng depends on the duration and direction of their action. 4 I sec a) Tolerated overload ng; b) Spine-to-chest; c) Head-to-pelvis; d) Pelvis-to-head; e) Duration of action acting in the direction of head -.pelvis as high as 18 - 20 G and, in case of a special construction of the seat (see later), even up to 28 G. Ejection seats are designed for the average pilot, and therefore overloads during ejection must not 'exceed 18 - 20 G. Such G-forces, due to their brevity (0.1 - 0.2 sec), can be with- stood by the average flight crew without harmful effect. It could have been possible to decrease the overloads produced by ejection by extending the power stroke so, during which the seat gains speed, but the stroke is of the cabin and is ordinarily equal to 0.7 - 1.0 m. Witt?TAT 64 Declassified in Part - Sanitized Copy Approved for Release @ 50-Yr 2013/09/11: CIA-RDP81-01043R002300220004-4 Declassified in Part - Sanitized Copy Approved for Release ? 50-Yr 2013/09/11: CIA-RDP81-01043R002300220004-4 such a power stroke and the overloads mentioned above, the initial velocity Vo, necessary at high-speed flights, is reached. rag Acmor gr mean SI) Fig.222 - Diagram Showing the Over- loads n on the Seat During the Piston Stroke so. In ease of an unfavorable diagram (a) the pilot will experience greater accelerations n gmae load n gmax coefficient 71 by the following relation is connected with the initial from where Since the magnitude of the initial velocity Vo depends on the average acceleration in the process of ejec- tion, it is a prerequisite to avoid any fluctuations in the acceleration and, therefore, avoid overloads (Fig.222a), striving for a smooth increase and de- crease of overloading throughout the entire stroke of the piston (Fig.222b), i.e., an attempt should be made at in- creasing the efficient of full stroke. magnitude of n (the co- acceleration) during a This would tend to de- crease the maximum overload n ax dur- ing ejection. The magnitude of the maximum over- velocity Vo, the power strokes and the 0, g III .1 I 914. (is? - V n O= 9 r *.i"g max SO ? (107) Therefore, at a given velocity Vo it is possible to decrease the overload n by increasing the power stroke so and the coefficient 71. But if it is necessTATto 65 Declassified in Part - Sanitized Copy Approved for Release 50-Yr 2013/09/11 ? CIA-RDP81-01043R00230o77nn4-4 increase the initial velocity Vo without, at the same time, increasing the overload ? . n (for instance, in connection with an increase of the flying speed), this can be accomplished by enlarging the power stroke so and the pressure coefficient n. The product ng mean so (where ng mean =1 ng Max) is an important characteristic of the ejector performance, and its magnitude is equal to the distance of the free fall of an object during which the velocity Vo is attained. The influence of the overload ng mean and of the power stroke so on the magnitude of the initial velo- city Vo is exactly identical. The Influence of the Air Stream During and After Ejection Even while the seat is moving along the guide rails, the face and body of the pilot, as they emerge from the cabin, f7 10 5 05 t sec Fig.223 - Overloads Caused by Abrupt Deceleration of the Velocity of the Seat in the Air Stream The G-forces reach their maximum at the instant the seat leaves the guide rails and then diminishes sharply. are subjected to the moving at the air stream of impact of the ai/r stream, speed of flight. In an such velocity the pilot remains for only about 0.1 sec, until the seat disengages itself from the guide rails. After that, the movement of the seat is greatly retarded and the speed of the air jet diminishes. At indicated speeds lower than 800 km/hr, a direct impact of the air stream on the face produces heavy loads which, however, are tolerated without harmful consequences or ill effects. At fly- ing speeds over 800 - 850 km/hr, the pilot's face must be protected during ejection. Due to the abrupt deceleration of the seat in the air stream, considerable accelerations are produced in the direction of flight and in the corresponding Declassified in Part - Sanitized Copy Approved for Release ? 50-Yr 2013/09/11: CIA-RDP81-01043R002300220004-4 66 STAT Declassified in Part - Sanitized Copy Approved for Release @ 50-Yr 2013/09/11: CIA-RDP81-01043R002300220004-4 STAT forces of inertia. Forces of inertia, equal in magnitude to the aerodynamic forces acting on the seat, produce heavy acceleration in the back-to-chest direction. This overload reaches its greatest magnitude at the instant the seat clears the guide rails and then diminishes abruptly (Fig.223). Near the ground, at a velocity of 900 km/hr, the magnitude of the overload due to the braking effect may be about 20G. This magnitude of G-forces despite their brevity, is near the maximum (see Fig.221). With an increase in altitude, the rarefaction of the air causes a reduction in the forces that produce the braking effect on the seat and, accordingly, a decrease in the overloading. Overloading due to the braking effect may be reduced by increasing the weight G of the seat and by streamlining its form (decreasing the braking effect), i.e., by increasing the relation e,F After the seat leaves the cabin, besides the phenomena just discussed, a sharp deceleration of the upward movement takes place, produced by the gravity of the seat and by the negative lift (directed downward). As a result, the overload which, dur- ing the ejection, acted in the head-to-pelvis direction changes its sign to the negative and, after the seat is ejected, acts in the pelvis-to-head direction. These overloads usually are not great (about 40), and are brief (less than one sec- ond), but, they act in the most unfavorable direction (see Fig.221). After the seat leaves the cabin, it may start rotating about its lateral axis. This is produced by the moment of the aerodynamic forces acting on the seat and, also, by the initial moment of the eccentrically applied ejection forces, and by the action of aerodynamic forces on the upper part of the seat during ejection. The magnitude of the angular moment depends greatly on the height of the headrest. If the height of this headrest is chosen correctly, the rotation is not great and does not lead to unfavorable consequences. Declassified in Part - Sanitized Copy Approved for Release ? 50-Yr 2013/09/11: CIA-RDP81-01043R002300220004-4 67 Declassified in Part - Sanitized Copy Approved for Release @ 50-Yr 2013/09/11: CIA-RDP81-01043R002300220004-4 Declassified in Part - Sanitized Copy Approved for Release ? 50-Yr 2013/09/11: CIA-RDP81-01043R002300220004-4 v Ejector Seat Mounts An ejection seat (Fig.218), as previously stated, consists of a seat, guide rails, and the ejector mechanism. An ejection seat is designed to assist in counteracting the heavy overloads during ejection. For this reason, the seat is supplied with a footrest, hand rails, and an inclined backrest with a headrest. Before ejection, the pilot raises his feet, places them on the footrest, grasps the hand rails, and leans on the backrest thus considerably relieving the spine of overloads. In order to decrease overloads and to soften the impact, the seat, backrest, and headrest are covered with elastic cushions. With the use of such devices the maximum overload, tolerated by man, is increased to 28G with the duration of its action being equal to,, 0.015 sec. Placing the feet on the footrest relieves the pelvis of large loads, prevents catching the legs on some part of the cabin during ejection, and decreases the drag of the seat and of the pilot on reaching the air stream. An inclination of the seat, best for relieving the spine, is chosen. The pilot must strap himself to the seat securely with the shoulder harness to prevent his body from leaning forward during ejection under the action of inertia forces. At the same time, the shoulder harness must not be too tight since this would cause an additional compression of the spine. To decrease overload during deceleration and to elevate the trajectory of the seat, it is desirable to streamline its form. Ejectors may be pyrotechnical (operated by explosion of a cartridge) or pneu- matic (operated by a tank with compressed air). The advantage of a pyrotechnical mechanism over the pneumatic type lies in its small weight and simplicity of design. But pyrotechnical mechanisms have less stable operating characteristics: at low temperatures the time of explosion is increased and, therefore, the initial vela- city Vo decreases. Since the temperature changes in the cabin during flight are STAT' not great, this drawback of cartridges has no practical significance. 68 Declassified in Part - Sanitized Copy Approved for Release @ 50-Yr 2013/09/11: CIA-RDP81-01043R002300220004-4 Declassified in Part - Sanitized Copy Approved for Release ? 50-Yr 2013/09/11: CIA-RDP81-01043R002300220004-4 Careful testing of all the elements of ejection seats and a control of the high quality of their manufacture guarantee reliability of their functioning. The ejection seats described above can be effectively used at velocities of about 900 km/hr, at low altitudes. At greater altitudes, this maximum speed also increases. Possibilities of Ejection at Higher Flying Speeds The me-Lhod of ejection described above is restricted to flying speeds of the order of 900 km/hr for the reasons discussed below. If these causes could be eliminated, this limiting speed could be increased. 1) On increase in the flying speed, the elevation of the seat trajectory above the tail assembly becomes smaller. Elevation of the trajectory by increasing the initial velocity Vo, without at the same time enlarging the overloads, demands an elongation of the power stroke of the ejector so. Since the height of the cabin is limited, the use of telescoping ejector mechanisms, together with an increase in the coefficient T1 by using a cartridge train may be the solution to this problem. An elevation of the trajectory may be achieved by increasing the weight of the seat (at a simultaneous increase of the power of the cartridge) and by improving the streamlining of the seat, i.e., by increasing the ratio G clop In aircraft with vertical tail surfaces, the elevation of the trajectory can be decreased so that, with this type of tail assembly, the flying speed can be increas- ed, which would allow ejection without increasing the initial velocity Vo and the overloads. * Ejection downward requires smaller initial velocities and, therefore, permits a considerable reduction in the overloads; for this reason, ejection downward can be used at much greater velocities than ejection upward. 2) At high flying speeds, the impact of the air stream on the face is painful. This can be eliminated by the use of a special blind, pulled down in front of the pilot's face during ejection and protecting him from the impact of the relativeSTAT 69 Declassified in Part - Sanitized Copy Approved for Release 50-Yr 2013/09/11: CIA-RDP81-01043R00230o77nn4-4 stream. 3) With the increase in flying speeds, the overloads from the braing effect of the air stream increases. The fight against such overloads is very difficult. Some results may be obtained if the weight of the seat is increased and its streamlining made more perfect (an increase in clop 4) As the velocities increase, the rotation of the seat becomes more intensi- fied. This may produce large additional overloads due to the centrifugal force. In this respect, a forward rotation is the most unfavorable. Rotation of the seat can be prevented by means of a small auxiliary parachute, attached to the upper part of the seat and opening automatically as soon as the seat leaves the cabin. In this manner, although increasing flying speeds make ejection of the crew more difficult, these difficulties can be overcome. By making use of the measures discussed above, which tend to decrease the difficulties of ejection at high speeds, it is possible to employ ejection seats up to speeds near the velocity of sound. Flying at supersonic speeds would require closed, detachable cabins, and also discovery of an effective means for decreasing the speed of the aircraft. Declassified in Part - Sanitized Copy Approved for Release ? 50-Yr 2013/09/11: CIA-RDP81-01043R002300220004-4 70 STAT Declassified in Part - Sanitized Copy Approved for Release @ 50-Yr 2013/09/11: CIA-RDP81-01043R002300220004-4 400 Declassified in Part - Sanitized Cop Approved for Release ? 50-Yr 2013/09/11: CIA-RDP81-01043R002300220004-4 CHAPTER XI LANDING GEAR Landing gears serve for taxiing, for take-off runs, and for landing runs. Also, the landing gear must absorb the kinetic energy of the aircraft during touch- down. Fig.232 - Landing Gear Diagram of a Modern Aircraft The main wheels are placed slightly behind the center of gravity of the aircraft, and the nose wheel is carried far ahead. The predominating landing-gear type in modern high-speed aircraft is a re- tractable tricycle landing gear with a nose wheel (Fig.232). In this type, main wheels are placed slightly behind the center of gravity of the aircraft, and the front wheel is carried far to- ward the nose. Retractable landing gears make it a) Center of gravity of aircraft; possible to decrease the drag of the b) Nose wheel; c) Main wheel aircraft in high-speed flights. At the same time, they somewhat complicate the structure and increase the weight. Landing gears with a nose wheel were used even in the early years of aeronautical development (Ufimtsev's spheroplane, 1909), with the nose wheel having the function of an anti-nose-over device. Landing was per- formed on the two landing gear wheels and the tail skid. After some time this anti-nose-over device went out of use. This can be attributed to the fact thai -I - STAT 71 Declassified in Part - Sanitized Cop Approved for Release ? 50-Yr 2013/09/11: CIA-RDP81-01043R002300220004-4 Declassified in Part - Sanitized Copy Approved for Release ? 50-Yr 2013/09/11: CIA-RDP81-01043R002300220004-4 nose of the fuselage was built quite short and, therefore, the nose wheel was placed' very near the main wheels. This caused frequent failures of the front landing gear strut due to heavy loads. Moreover, this short distance led to rocking of the air- craft and created the danger of wing-over (ground loop). A diagram of a landing gear with nose wheel was revived in the Thirties, since it had some advantages over a landing gear layout with a tail wheel or a tail skid. The presence of a nose wheel permits applying the brakes more fully in order to shorten the landing run. Here there is no danger of nose-over. The existing landing gear types do not require a very exact landing performance. In fact, no matter what the landing speed may be, re- actions of the main wheels will always ' rotate the aircraft so as to diminish the angle of attack of the wing. This will Fig.233 - Landing of an Aircraft with Drift. Since the direction of motion of the aircraft does not coincide with the plane of symmetry, the wheels of the landing gear will be loaded with lateral forces F. a) Angle of crab; b) Center of gravity of aircraft; c) F = force of ground reaction; d) Direction of motion of aircraft; e) Axis of aircraft Fig.234 - Motion of the Aircraft The forces of friction F and the force of inertia N1 of the aircraft form a couple which forces the aircraft to nose over. a) N = force of inertia; b) Center of gravity of aircraft; c) Force of friction lead to a decrease in lift, forcing the aircraft closer to the ground. A lower value of lift during the run insures greater normal loads on the wheels, and, STAT 72 Declassified in Part - Sanitized Copy Approved for Release @ 50-Yr 2013/09/11: CIA-RDP81-01043R002300220004-4 Declassified in Part - Sanitized Copy Approved for Release ? 50-Yr 2013/09/11: CIA-RDP81-01043R002300220004-4 therefore, greater friction forces. It is true, however, that the length of the run is negatively affected by the fact that the head resistance of the aircraft is small in this case because of negligible angles of attack. Finally, statements are required on the presence of directional stability dur- ing runs over an airfield. If, for some reason, the aircraft moves with a crab (Fig.233), either in case of landing with a cross wind or if the landing gear - strikes an obstacle asymmetrically, the lateral forces of the main wheels will de- crease the angle of crab. .No lateral forces are created in the nose wheel since the front strut is designed as the swiveling type, i.e., it can rotate freely. A tricycle layout of the landing gear has two disadvantages. 1. When an airplane moves over a rough runway, the nose wheel surmounts ditches and hillocks with greater difficulty than the tail wheel. This is due to the fact that the friction force F and the inertia N (Fig.234) of the aircraft form a couple which forces the nose down and causes the nose wheel to be pressed hard to the ground. 2. When an aircraft runs along the runway at a high speed, self-oscillations of the front strut may occur (shimmy phenomenon), whose physical aspect is described below. Self-Oscillations of the Front Strut of a Landing Gear The front strut of the aircraft may always perform two independent types of motion, i.e., it has two degrees of freedom (Fig.235). First, the wheel (since it is able to swivel) can turn through some angle y about its vertical axis. Secondly, the wheel (or, more correctly, the point of its contact with the ground) can deviate from the direction of motion to a certain magnitude y. This motion is caused mainly by the elasticity of the tire, and partially by the elasticity of the strut, and as a result of crabbing of the aircraft nose. From here on, in order to simplify our reasonings, we will consider only the elasticity of the strut. The two indicated degrees of freedom create the possibility of transverse STAT 73 Declassified in Part - Sanitized Copy Approved for Release @ 50-Yr 2013/09/11 ? CIA-RDP81-01043R00210n79nnn4-4 Declassified in Part - Sanitized Copy Approved for Release ? 50-Yr 2013/09/11: CIA-RDP81-01043R002300220004-4 VII Fig.235 - Diagram of Self-Oscillations of the Front Strut of the Landing Gear Due to the presence of the initial angle of drift, the wheel vibrates with re- spect to the direction of motion of the aircraft. . a) Direction of motion of aircraft III etc.), oscillations. Figure 235 shows a diagram of kinematic transverse oscillations, i.e., oscillations due to the lack of possibility of the wheel' to turn in a plane parallel to the ground (i.e., relative to the vertical axis), with- out advancing motion. Moreover, it is assumed that the wheel cannot have any advancing motion in a direction per- pendicular to its plane. Let us assume that while the air- plane moves along the x-x axis, the wheel, under the action of external forces, turns to make a certain angle Ymax with it (position I). In such a case, the wheel will tend to move at an angle of Y with respect to the motion of the aircraft. If, during the first moment of motion of the turning wheel (at y = 0), the plane of the latter is normal to the ground (It), in the consecutive moments (y greater than 0) the wheel will tilt so as to form a certain angle 8 (III). In Fig.235, the positions of the wheel, placed on the right side (I, demonstrate its inclination with respect to the vertical (angle@ ). STAT 74. Declassified in Part - Sanitized Copy Approved for Release 50-Yr 2013/09/11: CIA-RDP81-01043R002300220004-4 Declassified in Part - Sanitized Copy Approved for Release ? 50-Yr 2013/09/11: CIA-RDP81-01043R002300220004-4 I , Due to the presence of the angle e (position IP), the point of intersection of the wheel axis with the plane of the ground, with respect to which the wheel is 'turning, will not be located at infinity, and the wheel while deviating from the path x-x (enlarging of y) will turn so as to decrease the angle y. At a certain inoment, the wheel will occupy the point of greatest deviation III Cr a' Yilax 6 iie) and the angle y will be equal to zero. Starting with position III, as a result of the presence of the same angle 8, the wheel will begin to approach the axis x-x, i.e., y and 6 will become smaller and the angle y will increase in magnitude but only with a negative sign. At the moment of intersection of the axis x-x by the wheel (position V) the angle 8 will be equal to zero, and the angle y will have its maximum negative value. All further positions of the wheel (VI - IX) represent a mirror image, on the left side, of the first five positions. It can be concluded from the above diagram -that, during self-oscillations, the ' front strut will execute harmonic oscillations. Under real conditions, the angular distances y and the lateral shifts y will be performed with variable speeds, and, therefore, with acceleration. Due to these accelerations, the strut will be loaded with forces of inertia. Moreover under real conditions, sideslip also occurs. Because of the presence of inertia forces, elasticity of the tire, and possible sideslip, the self oscilla- tions at high speed may proceed with an increasing amplitude (up to y ), which might lead to detachment of the tire, breaking of the front strut, and to other troubles. In order to damp the oscillations of the front strut, a vibration damper is mounted to it in which, with every turn of the wheel, a fluid flows through a small aperture from one container into another. The energy of oscillation of the front strut is thus transformed into heat, and as a result the vibrations are damped. The most complete and thorough research data on self-oscillations of the fro] S.TAT 75 . tr) Declassified in Part - Sanitized Copy Approved for Release 50-Yr 2013/09/11: CIA-RDP81-01043R002300220004-4 Declassified in Part - Sanitized Copy Approved for Release ? 50-Yr 2013/09/11: CIA-RDP81-01043R002300220004-4 .strut can be found in the book of Academician M.V.Keldish "Shimmy of the Nose Wheel", which was honored with a Stalin prize. Section 43. Basic Requirements of a Landing Gear The basic requirements made on a landing gear are as follows: 1) Ensure free movement and maneuvering of the airplane on the ground. In order to improve the maneuverability of the aircraft, the wheels are supplied with brakes, and the nose wheel is made to swivel (braked wheels tend to shorten the length of the runs). 2) Sufficient strength of the landing gear to satisfy all design cases which are foreseen by the normal strength requirements. 3) Possibility of absorbing the kinetic energy of the tires and shock struts, with relatively small overloading. 4) Minimum drug in flight, which is obtained by using a mechanism for retract- ing the landing gear. 5) Absence of nose-over tendency, sufficient stability, andcontrollability of the aircraft during its motion on the ground. All these requirements are satisfied by a rational layout of the landing gear on the aircraft. The layout of the landing gear is defined by the basic geometric parameters, which are described in Fig.236: the stagger of the main wheels e, the wheel base b, the track gage B, and the height of the landing gear h. The stagger of the main wheels must be very small so as to decrease the loads acting on the front strut. But at the same time the stagger must allow the plane to take its parking position at any landing. This is insured by making 13, ? P. For real aircraft, the following relationship exists: - 0,1 ? 0,15. b 76 STAT Declassified in Part - Sanitized Copy Approved for Release @ 50-Yr 2013/09/11: CIA-RDP81-01043R002300220004-4 Declassified in Part - Sanitized Copy Approved for Release ? 50-Yr 2013/09/11: CIA-RDP81-01043R002300220004-4 Since e ing the = hte, the ratio t) can be diminished by increasing the wheel base b, lower- center of gravity h of the aircraft, and decreasing the angle 0. Increasing of the wheel base b is usually attained by elongating the nose section of the fuselage and, partially, by carrying the front strut forward. Generally, Fig.236 - Layout of the Landing Gear Basic geometric parameters: e - Stagger of the main wheels; b - Wheel base; B - Track gage; h - Height of landing gear. ------, L 0,25 ? 0,35, where L is the length of the fuselage. Lateral directional stability and controllability of the aircraft when taxiing on the ground depend on the track gage of the landing gear B. For greater lateral stability and increased maneuverability of the aircraft on the ground, greater track gage is deslrable; this will reduce swaying of the airplane, permitting the use of softer shock absorbers. But the directional stability of an aircraft with a wide track gage is impaired. This is explained by the presence of the arm formed by the wheels with respect to the center of gravity of the aircraft which, in case of a rough runway, will create large torsional moments. A wide track gage is not advantageous from the point of view of the strength of the wing, as this will cause excessive bending. In modern airplanes, the ttack gage fluctuates be- tween 20 and 32% of the wing span. In multiengine aircraft the track gage is usually determined by the position of the engine nacelles. The distance of the center of gravity from the ground is determined by the height of the landing gear. The height chosen for the landing gear is such that, during a three-point landing of the aircraft, the wing has a landing angle of attack. Sometimes the height of the landing gear is determined by the minimum STAT 77 Declassified in Part - Sanitized Copy Approved for Release 50-Yr 2013/09/11: CIA-RDP81-01043R002300220004-4 allowable distance of the lower tip of the propeller blade from the ground.. In the general case, any landing gear forms a three-dimensional energy diagram with an axis to which the wheel is mounted. The shock absorber will be within this energy diagram. Section 44. Bicycle Type Landing Gear Diagram High-speed jet aircraft have a relatively thin airfoil. This very often creates unsurmountable difficulties if the main wheels of the landing gear have to Fig.237 - Bicycle Type Landing Gear The main wheels are placed under the fuselage. a) Wing-tip wheel; b) Main wheel; c) Nose wheel be retracted into the wings. The mounting of special bays or wells for the retrac- tion of the landing gear impairs the aerodynamics of the aircraft. Declassified in Part - Sanitized Copy Approved for Release ? 50-Yr 2013/09/11: CIA-RDP81-01043R002300220004-4 78 STAT Declassified in Part - Sanitized Copy Approved for Release @ 50-Yr 2013/09/11: CIA-RDP81-01043R002300220004-4 The disadvantages and difficulties of main-wheel retraction pointed out above are eliminated in some aircraft by the use of bicycle landing gears. In this lay- out, the main wheels are not placed (Fig.237) under the wings but under the fusel- age, into which they are retracted. Therefore, the basic difference of this layout from the usual one is the almost zero track gage of the landing gear. This last fact deprives the aircraft of lateral stability during taxiing on the ground and does not permit maneuvering of the aircraft with the help of the main-wheel brakes of the landing gear. Lateral stability of an aircraft with a bicycle landing gear is attained by mounting relatively light-weight shock struts under the wings (wing-tip wheels, Fig.237). Maneuvering of the aircraft on the airfield, especially at low speeds, when the tail unit is not effective, is achieved with a controllable nose wheel (controllable nose wheels are also encountered in ordinary landing gears). It must be noted that lateral stability of an aircraft at high taxiing speeds is present even without the wing-tip wheels, as a result of the action of the aero- dynamic forces of the wing. Also, the bend of the wing makes the air-gap between the ground and the wing-tip wheels large enough so that they will not strike a rough runway. Wing-tip orienting struts make contact with the runway when the aircraft is parked and when it moves at low speeds. The presence of a bomb bay in the fuselage makes it necessary to mount the main wheels of the landing gear in bombers far behind the center of gravity of the air- craft. This increases the loading of the nose wheel considerably and does not pen- mit the aircraft to move on its main wheels alone. Consequently, both take-off and landing of an aircraft must be performed with the help of the nose wheel, in con- junction with the main wheels. In order to be able to use the cy max of the wing during landing and to per- form the take-off at the most advantageous angle of attack, turning wings and exten- sion landing gears are used. With a turn of the wing or extension of the landing STAT Declassified in Part - Sanitized Copy Approved for Release ? 50-Yr 2013/09/11: CIA-RDP81-01043R002300220004-4 79 Declassified in Part - Sanitized Copy Approved for Release 50-Yr 2013/09/11 ? CIA-RDP81-01041Rnn9qnn9onnnA A Declassified in Part - Sanitized Co .y Ap roved for Release ? 50-Yr 2013/09/11: CIA-RDP81-01043R002300220004-4 gear the aircraft can move over the runway under different angles of attack. Section 45. Landing-Gear Wheels Landing-gear wheels ensure the roadability of the aircraft and absorb the shock energy with their tires. The main elements of the wheels are the wheel rim and the tire. The rim (Fig.238) is usually cast from an aluminum or magnesium alloy. It is test together with the hub. Fig.238 - Landing Gear Wheel 1 - Wheel rim with hub; 2 - Brake disk; 3 - Wheel axis; 4 - Removable rim; 5 - Brake jacket; 6 - Brake blocks; 7 - Brake chamber; 8 - Air intake pipe; 9 - Ball bearings Fig.239 - Wheel and Tire A wheel has two characteristic dimen- sions: the outside overall diameter D of the wheel and the diameter of the cross section of the tire d. a) Diameter of tire; b) Diameter of wheel For convenience in mounting and stripping the tire, one of the rims is remov- able. Roller bearings are mounted inside the hub. All modern wheels are supplied with brakes, whose disks are fixed on the axis; the steel brake-drum jacket is pressed into the rim. Brakes may be of the following three types: tire brakes, block brakes, and disk brakes. Brakes are mostly either pneumatically or hydraulic- ally controlled. STAT 80 Declassified in Part- Sanitized Copy Approved for Release @50-Yr2013/09/11:CIA-RDP81-01043R00230022nnn4_4. Wheels 'have two characteristic dimensions (Fig.239): overall outer diameter D of the wheel ana diameter of the cross section of the tire d. Types of Wheels Wheels in use at the present time may be subdivided into three types: a) high-pressure wheels; b) low-pressure wheels (Balloon type); c) medium-pressure wheels (semiballoon type). HiglIzaKsElt_ire wheels have a tire with a small diameter (d) and a high pressure of the pre&iminary charge (about 8 atm). They can be used on airfields with hard soil. Under these conditions, the wheel will have a small area of contact with the ground. One of the defects of such wheels is that, due to the small volume of the .tubes, they do not absorb shocks very well; moreover, they sink too much into swampy ground, which in turn hinders take-off and may cause nose-over during landing. Tires with superhigh pressure can be also grouped with this type. Their preliminary air charge may be 10 or more atmospheres. High-pressure wheels because their over- all dimensions are small, can be retracted more easily into an aircraft. Low-pressure wheels have a larger tire diameter (d) and, therefore, a larger volume of air, which helps them to absorb more kinetic energy. The roadability of such wheels is greater than that of wheels with high pressure, because of low unit pressure (less than 3 atm). Such tires are rarely used because of their large over- all size, which makes their retraction into the aircraft during flight, quite diffi- cult. Medium-pressure wheels have all the good points and all the defects of the first two types. They are used predominantly in our country. The pressure in the tires of these wheels ???? 3-4 atm. On wheels with small diameters, chamber brakes are generally used. Block brakes are mounted on large wheels. Friction-disk brakes are used on some wheels. The basic requirements of brakes are as follows: Declassified in Part - Sanitized Copy Approved for Release ? 50-Yr 2013/09/11: CIA-RDP81-01043R002300220004-4 81 STAT Declassified in Part - Sanitized Copy Approved for Release @ 50-Yr 2013/09/11: CIA-RDP81-01043R002300220004-4 dependability of performance; speed of braking and brake release; simplicity and comfort of operation. Tire Performance A complete tire performance characteristic is given in the diagram showing the load Pw, acting on the wheel, as a function of elongation of the tire 5 at different values of the preliminary charge. Figure 240 shows a simplified diagram of this dependence. MOO 7000 5000 .5000 4000 Ma` 2000 1000 ? a) b) 20 40 110 10 100 120 140 IN 180 - 64171C.: GT Fig.240 - Wheel Characteristic D/d = 750/250 With the growth in the load adting on the wheel, deflation of the tire 6 increases (lowering of the wheel axis). The shaded area of the triangle represents the work At, absorbed by the tire during its deflation. When the tire has a preliminary charge of p = 3 and is fully deflated 6 = 170 mm; At max = 552 kg-m. In the diagram oct is the deflation of the tire, which is desirable during parking. a) Pw kg - load on the wheel 750/250; b) 8 mm - deflation of the tire It can be seen from this diagram that the load Pw acting on the wheel, in STAT relation to the deflation of the tire 61 changes according to a rectilinear law Declassified in Part - Sanitized Copy Approved for Release ? 50-Yr 2013/09/11: CIA-RDP81-01043R002300220004-4 82 Declassified in Part - Sanitized Copy Approved for Release 50-Yr 2013/09/11: CIA-RDP81-01043R002300220004-4 Declassified in Part - Sanitized Copy Approved for Release ? 50-Yr 2013/09/11: CIA-RDP81-01043R002300220004-4 (from the pressure p). The hatched area of the triangle shows the work Ati, absorb- ed by the tire during deflation. The work done is the product of force times dis- tance. In our case, the force is the loading Pw of the wheel and the distance is the deflation of the tire 6. Therefore, the work must be approximately equal to the product Pw .6 ? This would have been true only if the force Pw would have been permanent in value throughout the whole of the path 6. Since the loading of the wheel Pw throughout the path a(deflation) differs from zero, the work done can be calculated only by using the product of the mean value of Pw times 6. The mean value of the load acting on the wheel will be equal to one half the greatest value of Pb,. For this reason Ati is expressed in the following manner: w Ati = (115) 2 It may be seen from this diagram that, at a lower preliminary charge and at the same deflation the tire will do less work. But if two wheels are loaded with an equal load Pw the greater workAti will wi be done by the wheel, which will have a low- er pressure. The greatest amount of work will be absorbed by the tire at its full Ati max = w max max 2 (116) In this way, the work absorbed by the tire depends completely on the magnitude of its deflation and the load acting on the wheel Pb,. The main wheels of an aircraft are selected according to a standard, depending on the deflation on parking act and the parking load Pwset. The deflation on park- ing act is determined by the conditions of the life of the tires and prevention of their detachment by lateral forces. STAT 83 Declassified in Part - Sanitized Copy Approved for Release 50-Yr 2013/09/11: CIA-RDP81-01043R002300220004-4 According to the standard 0.2 - 0.25 for d, 6 ct 6 max = 0.7 d. The pressure in the tires is so selected that, at a given deflation on parking, the wheel load according to the standard would equal the real parking load. The relation between wheel loading at maximum deflation of the tire to the parking loading w max) is called the coefficient of load carrying capacity of the Pw ct wheel. In order to make utmost use of the wheels on landing, it is necessary to use an acceleration coefficient of operation neclose to the load carrying capacity of the wheel. Then, in case of a rough landing, the greatest loading of the wheels will equal Pw 1 and the tire will be deflated to such an extent, that any further in- crease in this force will not diminish the volume of air in the tire. Declassified in Part - Sanitized Copy Approved for Release ? 50-Yr 2013/09/11: CIA-RDP81-01043R002300220004-4 84 STAT Declassified in Part - Sanitized Copy Approved for Release @ 50-Yr 2013/09/11: CIA-RDP81-01043R002300220004-4 CHAPTER XII SHOCK STRUTS Section 46. Designation of Shock Struts During the landing of an aircraft, at the instant its wheels touch the ground, the path of motion of the center of gravity is somewhat inclined; in addition to the horizontal speed component there is also a vertical component. The horizontal velo- city component is damped during the landing run L due to the drag of the aircraft and the forces of friction caused by the movement of wheels over the ground. The vertical velocity component is damped during the path s, connected with the defla- tion of the tire and contraction of the shock struts. It can be demonstrated by simple calculations that the mass of the aircraft, after touching the ground, undergoes vertical accelerations which are greater than the horizontal ones. Therefore, the mass of the aircraft will experience large forces of inertia, acting in a vertical direction. Let us assume that the horizontal velocity component Vhor is equal in magnitude to Vlalid VhorP-4 Vland = 90 m/sec. The vertical rate of descent V may practically become -2 misec. But Vhor is damped during the path Lrun=1000 m, when Vy is damped during the path sill m. Therefore, the velocity ratio is STAT Declassified in Part - Sanitized Copy Approved for Release ? 50-Yr 2013/09/11: CIA-RDP81-01043R002300220004-4 85 Declassified in Part - Sanitized Copy Approved for Release @ 50-Yr 2013/09/11: CIA-RDP81-01043R002300220004-4 As a result, we find that the ratio of the paths is a magnitude many times greater than the velocity ratio. This confirms the above statement as to the magni- tude of the accelerations and the forces of inertia. The shock absorbers of the landing gear are designed to absorb the kinetic energy of the aircraft during landing and moving over the airfield. The landing gear shock struts must meet the following basic requirements: 1) A shock absorber, during its power stroke, must absorb its share of kinetic energy of the shock. 2) A shock absorber must perform its work with small stresses. More- over, the stresses in the shock absorb- er must increase gradually, the great- est stress coming at the end of a com- plete stroke. 3) In order for the shock absorber to make the succeeding stroke, it is neces- to limit the duration of the forward and reverse strokes. This time interval not exceed 0.8 sec (maximum time for one stroke). 4) A shock absorber must have as large a lag as possible, i.e., the greater of the absorbed work must be converted into heat, and must not return in STAT Vhor : Vy = 50 : 2 = 25. And the ratio of the path Lrun : s = 1000 : 1 = 1000. , 5/7,12J b) Fig.241 - Diagram of Shock Strut stroke The diagram shows the stresses occurring in the strut during its contraction. The hatched area represents the work done by the strut when fully contracted. Curves 1, 2, and 3 correspond to differ,- ent struts. a) Maximum stress in strut; b) Stress produced by contraction sary must oart Declassified in Part - Sanitized Copy Approved for Release ? 50-Yr 2013/09/11: CIA-RDP81-01043R002300220004-4 86 Declassified in Part - Sanitized Copy Approved for Release 50-Yr 2013/09/11: CIA-RDP81-01043R002300220004-4 ? Declassified in Part - Sanitized Copy Approved for Release ? 50-Yr 2013/09/11: CIA-RDP81-01043R002300220004-4 form of a reaction that would cause the aircraft to swerve. ? A full performance diagram of a shock absorber is given in Fig.241 which shows changes in the load Pam acting on the shock absorber as related to its deflation s. . This diagram contains the following characteristic values: stress of pre- :liminary contraction Pam? and the maximum stress Pam iai, which corresponds to the maximum stroke of the strut s . The area of the shaded portion of the diagram gives the magnitude of the absorbed work (kinetic energy), since it represents the product of the mean stress of the strut (force) by the stroke (path). The curves of Fig.241, which belong to different shock absorbers, clearly demonstrate the different character of change of loading of the strut as a function of the deflation. The smoothest growth of loading of the shock absorber is shown by curve 1, and the most abrupt by curve 3. But curve 3 is the one which absorbs most work at the same stroke of the strut. A shock strut must never work in the manner shown by curve 3, since the great- est stresses there do not occur at the end of the stroke. As a result, large Over- loads will occur during landings that are not too rough, and this would lead to a premature wear of the structure. On modern aircraft, landing gear shock absorbers consist of separate force struts of the landing gear, which are so designed that they can greatly contract under the action of external forces. Absorption of the shock takes place because of contraction of the strut's length. Such struts may be constructed with rubber, springs, or air as the shock-absorbing elements. At present, shock absorbers that are a combination of pneumatic and hydraulic chambers are used. The fluid is highly compressed in the air chamber and thus serves as an additional means of absorbing the shock. Such shock absorbers are called oleo-pneumatic. The skeleton diagram of this type shock absorption was first developed and proposed by Prof. V.P.Betchinkin in 1921. 87 STAT Declassified in Part - Sanitized Copy Approved for Release ? 50-Yr 2013/09/11: CIA-RDP81-01043R002300220004-4 Declassified in Part - Sanitized Cop Approved for Release ? 50-Yr 2013/09/11: CIA-RDP81-01043R002300220004-4 ? Section 47. Function of An Oleo-Pneumatic Shock Strut Pneumatic Lefi In order to better comprehend the function of an oleo-pneumatic shock absorber let us first examine the working principle of a strut of the old design (Fig.242). e Il ? , , ' ? ' , 4/ ? Snaa 49 owl. orris b) Fig.243 - Diagram of a Pneumatic Strut If there is no diaphragm, the shock Fig.242 - Diagram of a Shock Absorber strut will work like a wheel tire with the only difference that the curve AB 1 - Cylinder; 2 - Piston; 3 ? Diaphragm; will not pass through the origin of the coordinates, due to the preliminary 4 - Packing; 5 ? Air; 6 - Liquid; contraction. 7 ? Filler plug a) Stress in the strut; b) Stress pro- duced by compression Let us imagine a strut charged with a fluid (6) and air (5), but without a dia- phragm (3) in the cylinder. Under such a condition, the strut will work like a pneumatic tire. The work, in this case, is absorbed by the compression of air. The magnitude of the load Pam acting on the strut, with respect to the power stroke of the piston s will change according to the curve AB (Fig.243), which is called a polytropic curve. In order to absorb more energy during a shorter power stroke of the leg, it is necessary to create in it a preliminary initial pressure Po (segment OA). In reality, during the power stroke of the leg, which corresponds to the given dia- gram AB, the work will be expressed by the area OABD (shaded area). If the STAT 88 Declassified in Part - Sanitized Cop Approved for Release ? 50-Yr 2013/09/11: CIA-RDP81-01043R002300220004-4 Declassified in Part - Sanitized Copy Approved for Release ? 50-Yr 2013/09/11: CIA-RDP81-01043R002300220004-4 ? preliminary pressure in the strut is equal to zero, the pressure diagram will have the form of the curve OC; however, then in order to absorb the same amount of energy as in the case AB, i.e., in order to absorb the area OABD, it is necessary to in- crease the base by the magnitude of DE, i.e., to increase the power stroke of the strut s. In other words, in case of soft shock absorption, the stroke of the strut OE must be greater than in case of rigid shock absorption. In case no diaphragm is used, the shock strut will work like a wheel tire. Such a strut will have a small hysteresis, which does not satisfy one of the re- quirements made on shock absorbe...s. In this design, the air first stores the work and then gives it off again. The nature of the change of the working diagram de- pends very little on the rate of contraction of the strut. Hydraulic Leg Let us examine the function phragm of a strut filled with a fluid and having a dia- in the cylinder, but with an open filler plug (7) (see F1g.242). It is that when the strut contracts, pressure of the air (5), which #lat. .e ? d) --0 RIM am Fig.244 - Diagram of a Hydraulic Strut The shaded area is the work done by friction, which is absorbed by the strut because of the flow of the liquid through the opening in the diaphragm. a) Small orifice; b) Work during power stroke of strut; c) Large orifice; d) viork during idling stroke of strut 89 clear the com- municates with the outside atmos- phere, will not change; therefore, the strut will operate like a hy- draulic leg. The whole of the shock energy will be expended on overcoming the hydraulic resistance during the flow of this fluid through the opening of the dia- phragm. All the energy will be converted into heat and the strut will not return to its initial, straight position. .Therefore sucsTAT Declassified in Part - Sanitized Copy Approved for Release @ 50-Yr 2013/09/11: CIA-RDP81-01043R002300220004-4 Declassified in Part - Sanitized Copy Approved for Release ? 50-Yr 2013/09/11: CIA-RDP81-01043R002300220004-4 a strut has a larger hysteresis than a purely pneumatic one. Let us see what factors are influencing the diagram that shows the dependence of the force Pam on the stroke of the strut s (Fig.244), for the case of a purely hydraulic shock absorber. The force that forces the fluid through the opening in the diaphragm depends on the hydraulic resistance of the liquid. This resistance is proportional to the square of the rate of flow of the liquid and inversely proportional to the area of the cross section of the opening through which it flows. The initial and end velo- city of the strut contraction are equal to zero; therefore, the force Pam, which is necessary for strut contraction, is also equal to zero at the beginning and the end of the stroke. As demonstrated by research, the rate of the strut contraction and also the force Pam increase rapidly in the beginning in magnitude and then start to decrease gradually. For this reason, the diagrams showing the dependence of Pam on s have the form of the curves shown in Fig.244. With respect to the dependence of the hydraulic resistance of the fluid on the cross-sectional area of the orifice, it is expressed in the following manner; If the cross-sectional area of the orifice is small, the curve of Pam as a function of s is much steeper (curve 2). Therefore, here the stresses in the strut will be much greater in magnitude and they will increase very rapidly. As the cross-sectional area of the orifice in the diaphragm increases, the diagram will correspondingly lower (curve 3). In modern aircraft, the area of the orifice is equal to about 2% of the area of the piston. The form of the orifice also has an influence on the magnitude of the stresses in the strut Pam. The viscosity of the liquid has an effect of the same kind. If there are forces which return the piston of the strut to its initial posi- tion, some additional work will be spent on this. In such a case, Pam has a nega- tive value (curve 4). STAT The character of the curve P as a function of s will change in accordance am 90 Declassified in Part - Sanitized Copy Approved for Release ? 50-Yr 2013/09/11: CIA-RDP81-01043R002300220004-4 Declassified in Part - Sanitized Co .y Ap roved for Release ? 50-Yr 2013/09/11: CIA-RDP81-01043R002300220004-4 with the roughness of landing, on which the rate of the strut contraction depends. In designing a shock strut, measures can be taken to influence the slope of the curve P. This is achieved by changing the cross-sectional area of the orifice with the help of a metering pin (Fig.245), which moves together with the piston through the orifice in the diaphragm. d) Fig.245 - Metering Pin in a Shock Strut A metering pin changes the cross-sectional area of the ori- fice through which the liquid flows and, thus, affects the shape of the curVe 1 (Fig.244). a) Stress of liquid; b) Diaphragm; c) Cylinder; d) Pin; e) Piston rie a) go Mil I OA, Fig.246 - Return Valve During the forward stroke the valve opens a larger orifice for the flow of fluid than during the return stroke. Therefore during the return stroke the path of the liquid will be more inhibited than during the for- ward stroke. a) Forward stroke; b) Return stroke The pin is chosen of such a shape that, at the beginning of the stroke when the velocity of the piston is great, the area of the orifice later, as the strut contracts and the velocity of the piston would be larger, while diminishes, the area of the orifice would diminish too. In case of a rough landing, the stresses Pam will increase more smoothly. In order to achieve a smoother shock absorption, it is desirable to have a larger hysteresis during the return stroke. For this purpose, the strut must be supplemented by an additional device, which would partially close the cross section of the orifice during the return stroke. Such a device is a diaphragm with a return valve (Fig.246). 91 Declassified in Part- Sanitized Copy Approved for Release ?50-Yr2013/09/11:CIA-RDP81-01043R00230o27onn4_4 STAT Declassified in Part - Sanitized Copy Approved for Release ? 50-Yr 2013/09/11: CIA-RDP81-01043R002300220004-4 If such a return valve is employed, the curve (4) (see Fig.244) will follow a lower path, as there will be a greater resistance to the flow of the liquid. Combined Strut Let us now imagine an ordinary strut, filled with a liquid and air at an initial pressure pe The function of this strut will represent a combination of the Fig.247 - Stress-Strain Diagram for an Oleo-Pneumatic Strut a - Variation in stress in the strut during the stroke, both during forward and return stroke; b - Curve 1 represents the forward stroke of the liquid when the cross section of the orifice is small; curve II is produced by the metering pin; curve III represents the return stroke of the liquid when a return valve is used; and curve IV corresponds to the forward stroke of the liquid in case of a soft landing. a) Air pressure; b) Forward stroke; c) Return stroke functioning of the two struts examined above, i.e., air (pneumatic) and oil (hydraulic) struts. This operation maybe expressed by the diagram shown in Fig .247a. The first force (the air pressure) will vary both during the forward and the STAT return stroke according to the curve amb, with which we are acquainted from Fig.243 92 Declassified in Part - Sanitized Copy Approved for Release 50-Yr 2013/09/11: CIA-RDP81-01043R002300220004-4 Declassified in Part - Sanitized Co .y Ap roved for Release ? 50-Yr 2013/09/11: CIA-RDP81-01043R002300220004-4 (curve AB). The energy absorbed by the air during the forward stroke and liberated during the return stroke is represented by the area Oambc0. The second force (additional load) on the strut due to the flow of fluid through the orifice in the diaphragm is known from Fig.244. In order to obtain the curve representing the sum of pressures of the liquid and air, it is necessary to add the pressures (ordinates) of the curve 1, 2, or 3 (see Fig.244) to the pressures (ordinates) of the curve amb. Then we will obtain the cumulative curve anb, and the energy absorbed by the strut during the forward stroke will be expressed by the area Oanbc0. For the return stroke, the air pressure must follow the curve bma, and the magnitude of the pressure exerted by the liquid (see Fig.244, curve 4) is traced below the curve bma. This will give the curve bda, which will give us the cumula- tive curve representing the pressures of both air and liquid during the return stroke. The area anbda represents the energy converted into heat during the forward and the return strokes. The energy not converted into heat will be expressed in the diagram by the area Oadbc0. In order to have the liquid flow through the orifice in the diaphragm and thus perform work of friction, the pressures in the liquid and in the air chambers must differ. The total force of the liquid pressure (ordinate 1 - 3, Fig.247b) is com- posed from the force of air pressure (1 - 2) and the force of friction of the liquid through the diaphragm (2 - 3). We already know that it is possible to change the slope of the curve represent- ing the loading of the hydraulic strut (see Fig.244), by ,changing the area of the orifice in the diaphragm by mounting a metering pin or by using return valves. If we make the cross-sectional area of the orifice smaller, the loading will increase sharply in magnitude (curve I, Fig.247b). Such a strut (a more rigid one) makes it possible to have more work done during a shorter stroke simax. We can obtain a curve of the shape II by mounting a metering pin. Struts with STAT 93 Declassified in Part- Sanitized Copy Approved for Release @50-Yr2013/09/11:CIA-RDP81-01043R00230022nnad_4. such characteristics have smooth shock absorption during taxiing. But 'in order to absorb the required amount of energy, the stroke of the piston must be greater. If we introduce a device to impede the flow of the liquid during the return stroke (see Fig.246), the energy absorbed by the liquid during the return stroke in- creases (curve 4 in Fig.244 will become lower), and instead of the ordinates 2 - 4 (Fig.247b) we will obtain the ordinates 2 - 5, i.e., the characteristic of the re- turn stroke will be in the form of the curve III. The amount of energy converted into heat increases in such a case (area anbIIIa). Therefore, in order to decrease the stroke of the piston it is necessary to have a strut with a greater braking during the forward stroke (a higher diagram); however, shock absorption in this case will be more rigid and will give greater overloads during taxiing. At present, such struts are not used. To ensure a smooth growth of the stresses during the forward stroke and a de- crease of stresses in the shock absorber during short strokes, it is necessary to have a strut that brakes during the return stroke but not during the forward stroke. The greatest amount of shock energy is converted into heat during the return stroke. In case of a medium rough landing, the stroke of the strut and the work of the fluid will be smaller (see curve IV in Fig.247b). Section 48. Influence of the Forces of Friction Produced by the Packing Collar on the Work of the Strut Until now we have been examining the load acting on the strut Pam only as a function of the force exerted by the air pressure in the air chamber and as a func- tion of the force of the hydraulic resistance of the fluid in the orifice of the diaphragm. But in reality, Pam depends also on the forces of friction produced by packing collars and bearing axles. This can be found by a static test of the strut (a slow contraction and extension of the strut), since then the rate of the strut contraction is small; therefore, the fluid does not produce a braking effect and Declassified in Part - Sanitized Copy Approved for Release ? 50-Yr 2013/09/11: CIA-RDP81-01043R002300220004-4 94 STAT Declassified in Part - Sanitized Copy Approved for Release @ 50-Yr 2013/09/11: CIA-RDP81-01043R002300220004-4 .cannot influence the curve type shown in Fig.243, i.e stroke. Pam above s. Thus we would have to obtain a curve of thel Op the same curve AB for the forward and the return Fig.248 - Diagram of Stresses in a Pneumatic Strut when the Friction of the Packing Collar is Taken into Account Under the action of friction of the pack- ing collars and bearing axles, the air-pressure curve is shifted upward during the forward stroke and downward during the return stroke.* a) Forward stroke; b) Return stroke; c) Curve of air pressure of friction depends on the air pressure; collar rings be pressed to the However, experiments give curve II (Fig.248) during the for- ward stroke and curve III during the return stroke, but not curve I which corresponds to curve AB in Fig.243. We see that the curve of an actual strut will be shifted upward with respect to the air-pressure curve I during the forward stroke, and downward during the return stroke. This shift exactly corresponds to the force of friction Ffr. But the force of friction does not remain constant through the entire length of the stroke; it will increase dun- ing the forward stroke and decrease during the return stroke. This is explained by the fact that the force the greater (this pressure the more will the surface of the cylinder. Therefore, until now we were examining the performance of ideal struts which do not have any friction forces produced by collar rings and bearing axles. In reality, however, the characteristics of shock struts include the magnitude of friction forces corresponding to the given position of the piston. At every instant of the piston stroke, it must overcome air pressure and the force of friction. STAT Declassified in Part - Sanitized Copy Approved for Release ? 50-Yr 2013/09/11: CIA-RDP81-01043R002300220004-4 95 Declassified in Part - Sanitized Copy Approved for Release @ 50-Yr 2013/09/11: CIA-RDP81-01043R002300220004-4 Declassified in Part - Sanitized Copy Approved for Release ? 50-Yr 2013/09/11: CIA-RDP81-01043R002300220004-4 Friction will produce work during both forward and return stroke; this work is irre- versible, i.e., it constitutes an additional hysteresis. In Fig.248, work produced by the forces of friction during the forward stroke is expressed by the area AbcB, and during the return stroke by the area ABen. Here the force of friction produced by packing rings is added directly to the air pressure, while the friction produced by the liquid is absent because of the slow movement of the strut. In order to obtain the characteristics of a strut under actual working conditions, i.e., during a rapid contraction and expansion of the strut, we must take curves anb and bda (see Fig.247a) representing air pressure and liquid pressure and add to them the forces of friction both up and down, i.e., corresponding to the forward and reverse strokes. Then we will obtain the charac- teristics of the strut (Fig.249). Fig.249 - Diagram Showing the Stresses in an Oleo-Pneumatic Strut, Taking the Friction Forces Produced by Packing Rings into Consideration Under the action of friction, produced by the packing collars and bear- ing axles, the curve representing the stresses in the struts will be shifted upward during the forward stroke and, downward during the return stroke. Here: 96 STAT npnlassified in Part - Sanitized Copy Approved for Release 50-Yr 2013/09/11: CIA-RDP81-01043R002300220004-4 Declassified in Part - Sanitized Copy Approved for Release ? 50-Yr 2013/09/11: CIA-RDP81-01043R002300220004-4 Curve amb denotes the performance of the air during the forward and return strokes; Curve II is the performance of the liquid during the forward stroke; Curve bda is the performance of the liquid during the return stroke; Curve V is the performance of the liquid, including the friction forces pro- duced by the collar rings during the forward stroke; Curve VI is the performance of the liquid, including the forces of friction produced by the collar rings during the return stroke. At any instant of the piston stroke, it must overcome air pressure, hydraulic resistance of the liquid passing through the diaphragm, and friction produced by the packing rings and bearing axles. The area zhzik (shaded) represents the hysteresis of the strut work during the forward and return strokes. We see that the force of friction produced by packing rings and bearing axles increases the hysteresis of work. It has been established through tests that the friction produced by packing rings and bearing axles comprises about 20% of the total force Pam of the strut. For decreasing the length of the strut, an initial air pressure is creat,ed in the strut, which according to the type of landing gear, varies from 25 to 100 atm. The initial stress in the strut, friction forces not considered, will be equal to Pa ni F P Jr . (119) and the total initial stress in the strut, friction forces taken into consideration, will equal pa m = 1.2 Fppo, (120) where F is the piston area in cm2; pc) is the initial air pressure in kg/cm2. is the maximum dynamic load on the strut. 97 STAT Declassified in Part - Sanitized Copy Approved for Release @ 50-Yr 2013/09/11: alA-RDP81-01043R002300220004-4 Declassified in Part - Sanitized Copy Approved for Release ? 50-Yr 2013/09/11: CIA-RDP81-01043R002300220004-4 Therefore, in order to contract the strut, the external force, acting on the strut, must be greater than 1.2 Fp . po. Ordinarily the magnitude chosen for pc, is such that the product 1.2 Fp . pc) would be less than the parking stresses. Then during parking of the aircraft, the strut will be already somewhat compressed. The relation of the initial loading to the parking compression is called the coefficient of preliminary compression and is designated by the letter no. Therefore, no = 1.2 F p p o am.park. (121) In modern aircraft, no ms 0.6 - 0.8, and sometimes even smaller. The smaller is the magnitude of no, the softer will be the absorption of shocks. Given no and us- ing eq.(121), it is possible to calculate the necessary air pressure Po noPam. park. 1.2 FP (122) The principle of calculations involved in oleo-pneumatic shock absorbers was first given by Prof. M.M.Shishmarev in 1930. Section 49. Incorrect Filling of Shock Absorbers The shock absorbers of an aircraft will work properly and will perform their functions only if they are correctly filled. To charge the strut correctly, is to fill it with the necessary quantity of fluid, so that the volume of air Vo will be in accordance with the calculations, and the initial air pressure po will corre- spond to the coefficient of preliminary compression no used in the calculations. Let us analyze the functioning of shock absorbers when they are charged in- correctly, i.e., in cases when there is less or more fluid in the strut than neces- sary, and the initial air pressure does not correspond to the design pressure. The entire analysis will be performed only qualitatively, taking note of the positE4T 98 Declassified in Part - Sanitized Copy Approved for Release @ 50-Yr 2013/09/11: CIA-RDP81-01043R002300220004-4 Declassified in Part - Sanitized Copy Approved for Release ? 50-Yr 2013/09/11: CIA-RDP81-01043R002300220004-4 ?11, and negative sides of shock absorption during incorrect charging. Moreover we will specify that the struts perform the work required by strength standards. Also, the maximum stroke of the shock absorber s and the maximum stress in the shock . strut Pam max must not exceed the magnitudes acceptable in a normally filled shock absorber. In order to simplify our reasonings, we will disregard the friction of collar rings and bearing axles; this will not alter the qualitative result. First Case The amount of liquid in the strut is less than that required, and tha initial air pressure po corresponds to the design pressure: Obviously the volume of air Vo will be greater than required for normal work of the strut. am 0 ....- ---- Fr /1 / / ,.." / / ..." , Al mcx 110.. Fig.250 - Stress Diagram for the Strut When Filled With Less Fluid (by Volume) Than Required In this case, the curves have a steeper slope. Shock absorption be- comes softer but, at the given smax and Pam max, is not able to absorb the required work. a) Air pressure and forward stroke of the fluid at normal filling; b) Forward stroke of fluid; c) Ain-pressure curve Due to the increase in air volume, the curve representing its pressure 99 STAT , Declassified in Part - Sanitized Copy Approved for Release @ 50-Yr 2013/09/11: CIA-RDP81-01043R002300220004-4 Declassified in Part - Sanitized Copy Approved for Release ? 50-Yr 2013/09/11: CIA-RDP81-01043R002300220004-4 (Fig.250 - solid curve) will be more sloping than in the case of normal charging. Therefore, the stresses in the strut will increase more smoothly and the shock ab- sorption will be softer. As a result of the limited stroke of smax (abscissa OM) the maximum stress in the strut MN will be smaller than the stress MP, which is equal to Pam and at the same time the strut will absorb less work (in magni- tude). It is necessary to add to this that, due to the incorrect charging of the strut, the wheel is less deflated and, therefore, also absorbs less work. This smaller deflation of the wheel is explained by the fact that it is impossible to apply forces to it that would be near Pw in magnitude, since these forces will cause stresses in the strut, which will be close to Pam , which is not permis- sible due to the limitedness of the stroke s . As a result, when the -volume of air is increased, a shock absorber at a given stroke s will not be able to perform the work required of it by the strength max specifications. The necessary work may be performed during the stroke s, which is greater than s , which in turn may cause the breakdown of a shock absorber as the strut would strike the stop. Moreover, at certain instants of the piston stroke, the valve may happen to be above the liquid level, which also creates abnormal working conditions of the strut. Second (Opposite) Case Shock absorber is filled with a greater amount of fluid than required, and the initial air pressure 130 is equal to the design pressure: In this case, the initial volume of air Vo is smaller than required, which causes the air,-pressure curve to rise more steeply (Fig.251). This condition will make the shock absorption more rigid since the stresses in the strut will grow faster than when the strut is normally charged. Since the strength of the strut is limited (by the permissible magnitude of Pam ), we will not be able to utilize all of the permissible stroke smax. And, finally, the shock strut will absorb less work. For this reason, we again will not satisfy strength specifications. STAT 100 ? Declassified in Part - Sanitized Copy Approved for Release @ 50-Yr 2013/09/11: CIA-RDP81-01043R002300220004-4 Declassified in Part - Sanitized Copy Approved for Release ? 50-Yr 2013/09/11: CIA-RDP81-01043R002300220004-4 The total work will be absorbed when the values of Pam are greater than Pam max which may lead to a breakdown of different parts of the aircraft. Third Case The volumes of both liquid and air correspond to the normal filling of the strut, but the initial pressure of the air pc) is less than the design pressure: A decreased value of pc) lowers the magnitude of the stress on the strut, which corresponds to the preliminary compression. Therefore, the shock strut, during landing, will start contracting sooner - at smaller stresses (Fig.252), and the curve representing the air pressure will slope more. Fig.251 - Stress Diagram for a Strut Filled with More Liquid Than Required When the slope of the curve is steeper, the stresses in the strut increase more smoothly, which re- sults in softer shock absorption. In addition to this positive factor, the limited stroke smax will result in the fact that the greatest stress in the strut will be smaller than Pam max' as in the first case (see Fig.250), and will absorb less work. Here, just as in the first In this case, the curves are steeper. case, itis not permissible to Shock absorption becomes more rigid and, at the given smax and Pam max, is not able allow the tire to deflate corn- to absorb the required work. pletely; for this reason, the wheel a) Forward stroke of fluid; b) Air pres- will also absorb less work. As a sure curve; c) Air pressure and forward result shock absorbers (tire and stroke of the fluid at normal filling shock strut) are unable to absorb the work required by the strength specifications. In a rough landing, a shock 1STAT 101 Declassified in Part - Sanitized Copy Approved for Release @ 50-Yr 2013/09/11: CIA-RDP81-01043R002300220004-4 occur at the end of the stroke of the strut, accompanied by a sharp increase in the stress Pam. Fourth Case Volumes of liquid and air correspond to the required values, but the initial air pressure p0 is greater than that corresponding to normal filling: Due to the greater value of pc), an increase in the preliminary compression of the strut will occur. This will result in the fact that, during landing of the air- craft, the shock strut will begin to contract at greater stresses (Fig.253), and the air-pressure curve will be steeper. Fig.252 - Diagram of Strut Performance When Charged with Initial Air Pressure pc, Smaller Than Required In this case, the curve has a steeper slope. Shock absorption becomes softer but, at the given smax and Pam max, is not able to absorb the required work. a) Curves for air and forward stroke of fluid at normal filling; b) Forward stroke of fluid; c) Air-pressure curve As a result, the shock absorption will be more rigid since the stresses in the strut will grow much more intensely during the stroke. Moreover, due to the limited strength of the landing gear (limited by the permissible magnitude of Pam max), i STAT Declassified in Part - Sanitized Copy Approved for Release ? 50-Yr 2013/09/11: CIA-RDP81-01043R002300220004-4 102 ? Declassified in Part - Sanitized Copy Approved for Release @ 50-Yr 2013/09/11: CIA-RDP81-01043R002300220004-4 Declassified in Part - Sanitized Copy Approved for Release ? 50-Yr 2013/09/11: CIA-RDP81-01043R002300220004-4 is impossible to utilize the permissible stroke s This latter fact will cause the strut to absorb a diminished amount of work. As a result, the shock absorption will not only be much more rigid but will also not satisfy the strength specifics- tions with respect to the c.? awl If possibility of absorbing work. Smax O.+ Fig.253 - Diagram of Strut Performance When Charged with an Initial Air Pres- sure pc. Greater Than Required. In this case, the curves lie higher. Shock absorption becomes more rigid and, at the given smax and Pam max' is not able to absorb-Che requEied-imount of work. a) Forward stroke of fluid; b) Ain-pressure curve; c) Curves for air pressure and for- ward stroke of fluid at normal filling On the basis of the four cases we have just examined, we can con- clude that shock absorbers must be filled in accordance with the design data a since only in such a case they will ensure the design value of maximum overload, when they are ab- sorbing the greates work possible at a given stroke smax. Section 50. Shock Strut Design Shock absorbers of the old design (see Fig.242) made a long piston stroke impossible, so that the shock absorption was rigid (co- efficient nE was large). The reason for this was that, in order to make the stroke of the piston longer, the length of the strut had to be in- creased; however, this length was quite great since the fluid occupied a consider- able portion of the cylinder (vertically), and the diaphragm was placed inside the cylinder. Modern struts have no special volume for the fluid inside the cylinder. The fluid is placed in the inner pocket of the piston rod. This change in structure makes it possible to increase the stroke of the piston without changing the lenff 103 Declassified in Part - Sanitized Copy Approved for Release @ 50-Yr 2013/09/11: CIA-RDP81-01043R002300220004-4 Fig.254 - Shock Strut of the First Type The characteristic feature of this strut is that the packing is mounted on the piston rod and the return valve is placed on the bottom part of the piston. Declassified in Part - Sanitized Copy Approved for Release ? 50-Yr 2013/09/11: CIA-RDP81-01043R002300220004-4 1C4 of the strut itself, to decrease the initial pressure in the strut, and to make shock absorption more elastic. In such struts, a diaphragm is placed inside the piston rad. Shock Strut of the First Type The strut consists (Fig.254) of a steel cylinder (1), in which a piston rad (2) is mounted so that it can move freely inside the cylinder. Sealing between the piston and cylin- der is achieved by leather packing collars (5). These are mounted in the upper part of the piston rod and are tightened by a bearing axle nut (6). The packing gland (11) is mounted in the control nut (10) of the cylinder and is tied with a stuffing gland nut (12). The return stroke of the piston rod is limited by the shoulder of the rod (7) and the control nut (10), together with a bronze journal box (9) and a shock absorption ring (8). Inside the cylinder a steel tube (3) (plunger) is mounted, which forms the body of the diaphragm. The lower end of this STAT Declassified in Part - Sanitized Copy Approved for Release 50-Yr 2013/09/11: CIA-RDP81-01043R002300220004-4 Declassified in Part - Sanitized Copy Approved for Release ? 50-Yr 2013/09/11: CIA-RDP81-01043R002300220004-4 tube is lowered and positioned at the beginning of the piston pocket. On this same end of the pipe, a slide valve (4) is mounted. This valve has one 8mm orifice run- ning through its axis and four slanting side orifices of 5 mm each, as in the valve shown in Fig.246. In the upper portion of the cylinder there is a filler pipe (15). A steel ring (16) for fastening the wheel axle (17) is fixed on the lower end of the rod. The shock strut is filled with fluid and air through a filler pipe (15). The liquid usually is an antifreeze mixture of glycerol and ethyl alcohol. The liquid is placed in the upper portion of the pocket (13) of the piston rod (2), The level of the mixture must be above the valve (4). Air occupies the volume (14). The strut functions in the following manner: During the forward stroke, liquid flows from the pocket (13) of the piston into the pocket (14) of the cylinder. Liquid flows through the central and the four slanting orifices of the valve (the valve will be lifted) and through the clearance in the collar (18), between the body of the plunger (3) and the piston (2). During the return stroke, the valve lowers into its position and the four slanting orifices are closed (see Fig.246). In this case, the mixture will flow only through the central orifice of the valve and the play of the collar. This results in braking of the liquid. The strut has a limited possibility of controlling the velocity of the piston return during the return stroke. The speed of the return stroke can be lowered by making the orifices for the liquid flow smaller. But in reality, even at zero open- ing of the valve, the strut will still be extended since the boost pressure of the air in the cylinder will always create a force, which w4.1 be greater than the suc- tion of the vacuum under the plunger. Shock Strut of the Second Type In a shock absorber of this type (Fig.255) the flow of liquid is also braked mainly during the return stroke. The strut consists of a steel cylinder (1), in- side of which, in the lower portion, a piston rod (2) is moving. Between the STAT 105 \_Th Declassified in Part - Sanitized Copy Approved for Release 50-Yr 2013/09/11: CIA-RDP81-01043R002300220004-4 Declassified in Part - Sanitized Copy Approved for Release ? 50-Yr 2013/09/11: CIA-RDP81-01043R002300220004-4 ? ak) 44 b) d) 1/ 2/ 22 /3 /0 /2 /3 /4 20 7 8 Fig.255 - Shock Absorber of the Second Type ? It is characterized by the fact that the packing is mounted on the cylinder and the reverse valve is placed inside the piston. a) Direction of piston stroke; b) Forward stroke (compression); c) Return stroke (expansion); d) Cross section through A-A Declassified in Part - Sanitized Copy Approved for Release ? 106 50-Yr cylinder and the piston, a permanent packing is mounted at the lower por- tion of the cylinder. It consists of leather packing rings (3) and an oil felt pad (8), tied with a nut (7). The return stroke of the pis- ton is limited by a stop bushing (4), fixed on the rod, and a thrust ring (5). Inside the cylinder, in its upper portion, a plunger (9) is mounted, whose lower end is lowered into the pocket of the piston. A nut (10) is fixed on the low- er end of the plunger. It has a central hole (11). Inside the plun- ger a liquid-level control (15), is fixed which is connected with a plug (17). The technician can remove the extra liquid from the strut with the help of this pipe. On the upper end of the piston rod, two permanent bronze rings (12) and (14) are mounted. These rings have a large number of vertical holes around their circumferences. In between these rings, a movable ring valve (13) is mounted, which has two holes and a ring groove. Between the rod STAT 2013/09/1 1 : CIA-RDP81-01043R002300220004-4 Declassified in Part - Sanitized Cop Approved for Release ? 50-Yr 2013/09/11: CIA-RDP81-01043R002300220004-4 and the cylinder there is a pocket (20). This pocket is filled with the fluid. During the forward stroke, an additional amount of the fluid enters this pocket through the holes of the bronze rings (12) and (14) and through the radial gap be- tween the valve (13) and the cylinder. The function of bearing axle of the piston rod is taken over by the bronze rings (12) and (14) and by the bronze spacer (6). The inner pocket of the rod (21), in its upper portion, into which the plunger en- ters, is fashioned in the form of a cone. This changes the size of the orifice through which the liquid flOws. A ring (18) for fixing the wheel axle (19) is weld- ed to the lower end of the rod. The shock absorber is charged with a liquid consisting of a mixture of glycerol and ethyl alcohol through the filler plug (16). Charging of the strut with air is .performed from the general inflation valve through the filler plug (16). The strut operates in the following manner: During the forward stroke, liquid flaws from the piston pocket (21) into the pobkets (20) and (22) through the orifice (11) of the plunger, holes (12) and (14) in the bronze rings of the piston, and through the annular clearance between plunger and rod, and between the floating ring valve (13) and the cylinder. During the return stroke, the floating ring valve (13) is pressed to the ring (12) and closes all its holes, except two. Then the mixture flows slowly from the pocket (20) through these two holes in the rings (13) and (12) into the pocket (22), from there through the orifice in the plunger (11) and through the play in the ring between the plunger and the piston, into the piston pocket (21). The peculiar feature of this strut is that the piston area, on which the magni- tude of the air pressure depends and which balances the external force of the strut, is defined by the outside diameter of the rod. This makes it possible to increase the piston stroke. In this case, there is a greater possibility to regulate the Speed of the piston return during the return stroke by decreasing the cross section of the holes in the valve (13). The level of the liquid during the entire period of STAT 107 Declassified in Part - Sanitized Cop Approved for Release ? 50-Yr 2013/09/11: CIA-RDP81-01043R002300220004-4 Declassified in Part - Sanitized Copy Approved for Release ? 50-Yr 2013/09/11: CIA-RDP81-01043R002300220004-4 the strut performance must be such that the ring (12) is always submerged in the liquid. This prevents air from reaching the pocket (20) and avoids hydraulic shocks during the return stroke of the strut. Fig.256 - Shock Strut of the Third Type It is characterized by the fact that the packing is mounted on the cylinder and the reverse valve is placed on the lower portion of the pin (plunger). a) Forward stroke; b) Return stroke; c) Direction of piston stroke Shock Strut of the Third Type This strut (Fig.256) is a combination of the first two types and consists of a steel cylinder (1) and a piston rod (2). The packing of both cylinder and rod is permanent and consists of leather packing collars (3) and a tie nut (4), mounted to STAT Declassified in Part - Sanitized Copy Approved for Release ? 50-Yr 2013/09/11: CIA-RDP81-01043R002300220004-4 Declassified in Part - Sanitized Copy Approved for Release ? 50-Yr 2013/09/11: CIA-RDP81-01043R002300220004-4 ? the lower portion of the cylinder. The piston (9) is mounted to the upper end of the rod (2). It has an orifice for free passage of the mixture. The upper pocket of the piston (10) forms a reser- voir for the mixture. Inside the cylinder, a stationary pin (6) is mounted, whose lower end carries a diaphragm with an orifice (7), together with a slide valve (8) with two orifices. The cylinder has a filler plug (11). A welded clevis with an axle for attachment of the wheel is mounted to the lower end of the rod. The strut operates in the following manner: During the forward stroke, the mixture flows from the pocket (10) through the diaphragm orifice (7) and annular gap between the valve (8) and the rod (2) into the pocket, which is filled by compressed air. Noreover? the mixture from the cylinder will reach the circular pocket (5) be- tween the cylinder and the rod through the hole in the piston (9). During the re- turn stroke; the valve (8) lowers and closes all openings in the diaphragm, except two. This achieves the braking effect. The peculiar feature of this strut is that it possesses an additional possi- bility to increase the piston stroke by lowering the level of the liquid, since here it is not necessary that the piston (9) be covered by liquid.all the time. There may be air in the space behind the piston (5), without causing any hydraulic shocks. The same cannot be said on struts of the second type. But this strut, just as the strut of the first type, does not permit complete control of the return speed of the piston. Conclusions. aperimental tests have shown that the best strut of the three types examined above is the second one. A fluid of sufficiently high viscosity must be used. It must also withstand cold weather during winter and low temperatures at high altitudes (must be an antifreeze). A mixture of glycerol and alcohol is most frequently employed. The amount of the liquid is controlled by the liquid-level control pipe, by the filler pipe, or by a calibrating vessel. Ain-pressure contrsiwr 109 Declassified in Part - Sanitized Copy Approved for Release 50-Yr 2013/09/11: CIA-RDP81-01043R002300220004-4 Declassified in Part - Sanitized Copy Approved for Release . 50-Yr 2013/09/11: CIA-RDP81-01043R002300220004-4 is achieved either with the help of a pressure gage or by the position of the piston rod while the aircraft is parked. . 110 STAT , Declassified in Part - Sanitized Copy Approved for Release @ 50-Yr 2013/09/11: CIA-RDP81-01043R002300220004-4 Declassified in Part - Sanitized Copy Approved for Release ? 50-Yr 2013/09/11: CIA-RDP81-01043R002300220004-4 CHAPTER XIII PERFORMANCE OF A LANDING GEAR ENERGY DIAGRAM The landing gear performs the coupling between the wheel and the aircraft. The external loads acting on it are determined on the basis of applicable strength specifications. Fig.257 - Cantilever Landing Gear 1 - Shock strut; 2 - Wheel; 3 - Mechanism for retraction of the landing gear On modern aircraft, three basic types of landing gears are used: STAT Declassified in Part - Sanitized Copy Approved for Release ? 50-Yr 2013/09/11 : CIA-RDP81-01043R002300220004-4 Declassified in Part - Sanitized Copy Approved for Release ? 50-Yr 2013/09/11: CIA-RDP81-01043R002300220004-4 a) Cantilever (Fig.257); b) Senicantilever, with one or two inclined struts (Fig.258); c) Lever suspension of wheels (Fig.259). Fig.258 - Semicantilever Landing Gear a - With one inclined strut: 1 - shock strut; 2 - landing gear retraction mechanism; 3 - articulated cantilever. b - With two cantilevers. Section 51. External Loads Acting on a Landing Gear The basic external loads exerted on the landing gear are the reaction forces of the ground, generated during landing and taxiing of the aircraft. The ground effect (Fig.260) completely balances the weight and inertia force of the aircraft mass s) p W ?1 4) W where P is the load on the main wheel; mw is the load on the nose wheel; n w G is the aircraft weight; 112 (123) STAT Declassified in Part - Sanitized Copy Approved for Release @ 50-Yr 2013/09/11: CIA-RDP81-01043R002300220004-4 N is the inertia force of the aircraft mass. Y = 0.75 G which is the lift of the aircraft during touchdown is equal to about 0.75 of its flying weight. cr Fig.259 - Landing Gear With Lever Suspension of the Wheels a - Shock absorber inside the strut; b - Shock absorber carried outside of the strut a) Strut; b) Shock absorber; c) Wheel; d) Fork arm Equation (123) may be rewritten in another form: 9/) m w 1-Pnw (124) where n is the overload coefficient. The magnitude of the ground effect and the line of its action may differ de- pending on the quality of the landing, the character of the ground run, the rough- ness of the runway, and the rigidity of its shock absorption. Ground-reaction forces may be distributed throughout the elements of the landing gear in different ways: on three points, i.e., on the main wheels and the nose wheel; on two poiSTAT Declassified in Part - Sanitized Copy Approved for Release ? 50-Yr 2013/09/11: CIA-RDP81-01043R002300220004-4 113 Declassified in Part - Sanitized Copy Approved for Release @ 50-Yr 2013/09/11: CIA-RDP81-01043R002300220004-4 Declassified in Part - Sanitized Copy Approved for Release ? 50-Yr 2013/09/11: CIA-RDP81-01043R002300220004-4 and even on one point, which also depends on the character of the touchdown and the movement of the aircraft on the ground. b) 1c) Nd) Fig.260 - Loading of the Landing Gear at Touchdown The forces of ground reaction (external loading of the landing gear) balance the weight and inertia forces of the aircraft mass. a) Lift; b) Load on nose wheel, Pn w; c) Load on main wheel P ; d) Inertia mw Fig.261 - Loading of the Landing Gear on a Rough Airfield The forces of the ground effect will act at an angle to the horizontal, i.e., vertical and horizontal compo- nents of forces will act on the landing gear. In case of an aircraft landing on a smooth runway without the use of brakes, the forces of the ground reaction will in the main act in a vertical direction. During touchdown or taxiing on a rough runway, the ground effect will act at an angle to the horizontal, i.e., the landing gear will be acted upon by the vertical and horizontal components of forces (Fig.261). Horizontal components of the reaction forces of the ground will also act during the movement of the aircraft over a smooth runway and in cases of brake application to the wheels (Fig.262). When an aircraft makes ground contact with its wheels not locked, horizontal forces are generated which include forces of friction of the wheels on the ground, which tend to rotate the wheels. It must be noted that, at high touchdown veloci- ties, these considerable friction forces cause rapid wear of the tires and greatly STAT 114 Declassified in Part - Sanitized Copy Approved for Release @ 50-Yr 2013/09/11: CIA-RDP81-01043R002300220004-4 STAT Declassified in Part - Sanitized Copy Approved for Release ? 50-Yr 2013/09/11: CIA-RDP81-01043R002300220004-4 load the landing gear. For this reason, in some cases a special device is installed for preliminary untwisting of the wheels before touchdown of the aircraft. Fig.262 - Loading of the Landing Gear When Brakes Are Applied The horizontal components of the ground reaction will act during the movement of the aircraft over a smooth runway if the brakes are applied. Fig.263 - Loading of the Landing Gear During a Touchdown With Drift In this case, the landing gear will be acted upon by forces of friction directed perpendicularly to the plane of symmetry of the aircraft. a) Nn = Force of inertia; b) Force of friction During touchdown with a drift or in case of a"sharp turn during the ground run, the aircraft will be subject to the action of horizontal components of the ground reaction acting in a lateral direction (Fig.263). The outside wheel will always be loaded more than the inner one, since its normal force is greater, and since the horizontal components are the product of the normal force times the coefficient of friction. Normal forces are greater at the outside wheel since, under the action of lateral forces, the aircraft will crab. The landing gear must be strong enough to withstand all possible cases of load- ing during its operation. The existing aircraft strength specification list a num- ber of typical situations. The landing gear have sufficient mechanical strength to resist these forces. The external forces are determined according to the existing strength specifications. Rough Touchdown As a typical example, let us examine a case of a rough touchdown (El.g.). 115 Declassified in Part - Sanitized Copy Approved for Release @ 50-Yr 2013/09/11: CIA-RDP81-01043R002300220004-4 Declassified in Part - Sanitized Co .y Ap roved for Release ? 50-Yr 2013/09/11: CIA-RDP81-01043R002300220004-4 At the instant of touchdown (Fig.2(4), possesses two velocity components: Vhor is the horizontal component; V is the vertical component; while Vhor is a little greater than Vy. Vhor I ------- V `11^11111to A" Fig.264 - Design Case El.g. for Rough Landing During a rough landing of an aircraft, its vertical velocity component Vy must be canceled during contraction of the strut and deflation of the tire. There- fore, because of the short path, large accelerations must be in operation, large forces of inertia, which means large landing-gear reactions. corresponds to greater landing-gear reactions loads. The overload coefficient will equal to yr, w 11 e - PM NI previously mentioned, an aircraft After touchdown, the aircraft continues to run on the ground, slowing down gradually and with slight negative acceleration. Hori- zontal inertia forces, also of a small magnitude, correspond to these. But the vertical velocity com- ponent V is damped within a very short period of time (fraction of a second). Therefore, here we have large acceleration and inertia forces of high magnitude, which (P and Pn w) and to greater over- Where P is the load on the main wheel during touchdown; mw 0.42G is the load on the main wheel during parking of the aircraft. For modern aircraft, nE may reach 2.6 - 3.5 and may even be larger. (125) At touchdown, the magnitude of Pm w depends on the magnitude of the accelera- tion. Acceleration, in turn, depends on the stiffness of shock absorption. 1--riocr 116 Declassified in Part- Sanitized Copy Approved for Release @50-Yr2013/09/11:CIA-RDP81-01043R00230022nna4.4 Declassified in Part - Sanitized Copy Approved for Release ? 50-Yr 2013/09/11: CIA-RDP81-01043R002300220004-4 Strength specifications do not give the magnitude of ng, but the degree of roughness of touchdown, i.e., they determine the vertical velocity components (Vi) of the air- craft generated during a rough touchdown. In this manner, the kinetic energy A is Igiven, which is determined by the well-known formula A GVv 2g ' where g = 9.81 m/sec2 is the acceleration of gravity. (126) The magnitude of the vertical velocity of the aircraft V for a rough touchdown is assigned according to the weight of the aircraft and the magnitude of the landing speed (Vy. is equal to about 2 - 4 misec). In modern aircrafts, in order to obtain V = 3 m/sec, it is necessary to approach the ground at a small angle, equal to about 5?. This will be a rough land- ing. S.N.Shishkin has published the results of experimental work on actual loading of the landing gear in 1936. This work later served as a basis for planning the strength. Section 52. Cantilever Landing Gear ? The landing gear shown in Fig.257, strictly speaking, is not a beam fixed at one end, since its strut (Fig.265) has two supports. However, since the distance between the two supports is very small, and in order to simplify the stress analysis, we assume that the strut is of the cantilever type whose end is fixed while an external force P is applied to the other. Let us take a concrete case, for instance, a case of rough landing El.g. Here the external load (design), which acts on the main wheel, is equal to a.(14: f, (127) where d 0.42 is the coefficient showing which portion of the aircraft weight G STAT 117 Declassified in Part - Sanitized Copy Approved for Release @ 50-Yr 2013/09/11 ? CIA-RDP81-01043R00210n79nnn4-4 Declassified in Part - Sanitized Copy Approved for Release ? 50-Yr 2013/09/11: CIA-RDP81-01043R002300220004-4 acts on one main wheel in parking; this coefficient is obtained as a result of the resolution of gravitational forces of the aircraft according to the lever law between main wheels and nose wheel; f = 1.65 is the safety coefficient; Ne = 2.6 - 3.5 is the overload coefficient; the exact value of n; depends on the rigidity of shock absorption. Fig.265 - Diagram of a Cantilever Landing Gear The landing gear represents a beam, one end of which is fixed, while the external force is applied to the other end by means of the wheel. (Fig.266) the axle of the wheel will bend as ing moment will be at the point where the wheel is fixed to the axle, namely the strut The wheel, under the action of the external load PE, is deformed and transfers the load to the axle over two roller bearings. We are not interested here in the strength of the wheel since the wheels are standard and their strength is guaranteed by the manufac- turer which produces them. Let us resolve the force PE into its components (Fig.265): One of them, Pl, will act in the plane of the axle and the strut, while the other, P2, is perpendicular to this plane. Action of the Force P1 Under the action of the force P1 a cantilever beam. The greatest bend- Mb../3 a 1 where a is the lever arm of the force. Tina fnroa P, an the bending moment Mb = Pia are transferred from the axle STAT 118 Declassified in Part - Sanitized Copy Approved for Release @ 50-Yr 2013/09/11: CIA-RDP81-01043R002300220004-4 the struts so that in all the cross sections of the strut the bending moment Pia will have a constant value. The diagram of Mb is shown in Fig.267. Through the length e of the bending moments, Mb = Pia will be absorbed by the rod and cylinder. If we draw the diagonal CD, we will divide the diagram of Mb into parts belonging to the rod (the lower one) and the cylinder (the upper portion). The force P1 will compress the rod of the strut with a force of = [OM 1.rd where Frod is the cross-sectional area of the rod. Fig.266 - Bending of the Axle Under the action of the force Pl, the wheel axle bends with a maximum-bend- ing moment at the cross section near the strut. a) Wheel axle; b) Strut Fig.267 - Bending of the Strut Over the entire length of the strut, the bending moment created by the force Pi will be of the same magnitude. Through the length e, this moment will be absorb- ed by the rod and the cylinder simul- taneously. The diagonal CD divides the diagram of the bending moments into two parts; one, referring to the rod, and the other to the cylinder. a) Cylinder; b) Piston From the rod, this forte is transmitted to the mixture, and from the mixture to the air. Air transmits this force to 'the cylinder bottom, from where the load'.STAT Declassified in Part - Sanitized Copy Approved for Release ? 50-Yr 2013/09/11: CIA-RDP81-01043R002300220004-4 119 Declassified in Part - Sanitized Copy Approved for Release @ 50-Yr 2013/09/11: CIA-RDP81-01043R002300220004-4 Fig.268 - Distribution of Normal Stresses through the Cross Section Under the Xction of the Bending Moment Large stresses d occur in the fibers which are far from the neutral layer and are small near the neutral layer ..111 (6) Fig.269 - Actual and Approximate Distribution of Stresses in a Tubular Girder When determining the stresses d in the tubu- lar girder we consider it approximately to be a double-belt beam with a height U= Fig.270 - Loading of the Upper Support If we imagine the strut separated from its upper support, it will rotate under the action of the moment Pia. Reaction in the up- per support R acting on the lever arm b hinders this rotation Declassified in Part- Sanitized Cop Approved for Release ? 50-Yr 2013/09/11 : CIA-RDP81-01043R002300220004-4 120 a) Neutral layer 2 3 a) Fig.271 - Work Performed by the Landing Gear under the Component Force P2 Under the action of the force P2 the axle is bent, and the strut is both bent and twisted a) Torque diagram; b) Diagram of strut bending moment; c) Diagram of axle bending moment STAT Declassified in Part - Sanitized Cop Approved for Release 50-Yr2013/09/11.CIA-RDP810104:1pnn9 qnnoonnnA A Declassified in Part - Sanitized Copy Approved for Release ? 50-Yr 2013/09/11: CIA-RDP81-01043R002300220004-4 transmitted to the strut joint. Due to the high pressure of the mixture and air, the cylinder will operate as a vessel, subject to an internal pressure. Under the action of Mb the strut is bent, and the individual fibers of the strut and cylinder will be subject to normal pressures 0 (Fig.268). The true distribution of the bending stresses through the cross section of the pipe is described in Fig.269a. In determining the stresses 0, we approximately make use of the law described in Fig.269b. By this we determine the stresses 0 in the tube as if it was a double-ring beam with a height H and with an area of each ring equal to F. where we approximately assume that and Mb HFP a F = 2tDd. 3 (128) Reaction in the upper support (Fig.270) is determined from the equality of the moments P1 a = Rb, from where P1 a R - (129) Action of the Force P2 Under the action of this force (Fig.271), the axle is bent in the plane pe?,-.IAT- 121 Declassified in Part - Sanitized Copy Approved for Release ? 50-Yr 2013/09/11: CIA-RDP81-01043R002300220004-4 Declassified in Part - Sanitized Copy Approved for Release ? 50-Yr 2013/09/11: CIA-RDP81-01043R002300220004-4 dicular to the strut and passing through the axle. Its greatest bending moment will occur at the place where the axle is attached to the strut Mb = P2 8" For the strut, this moment is the torque Mt, which retains a constant value through the entire length of the strut Mt = P2 a = const. (130) Moreover, other bending moments caused by the same force P2 will act in the cross sections of the strut. The Mb of the greatest magnitude will be found in the joint Mb = P22, ' Under the action of Mb = P2a in the wheel axle and of Mb = P21, normal stresses will occur in the strut. The magnitude of these stresses is determined by the same method as those caused by the force P1, i.e., Mb 6 = ? (131) HF Under the action of the torque Mt, lateral stresses will occur in the rod and cylinder, whose magnitude is determined by the formula Mt T = 2F (132) n2 where F = II.' is the cross-sectional area of the tube circuit. This eq.(132) is valid only for those sections of the strut length where there is neither a two-piece cross beam nor a regular cross beam (Fig.272). In those places where the cross beam is mounted, the torque will be transmitted by the bend- ing of individual elements of the landing gear, in which normal stresses will occur. STAT 122 Declassified in Part - Sanitized Copy Approved for Release @ 50-Yr 2013/09/11: CIA-RDP81-01043R002300220004-4 Cross-Beam Performance If we would separate the cross beam at the joint k (Fig.272), a mechanism will result, i.e., the rod will rotate inside the cylinder under the action of the torque (see the lower position of the cross beam shown in dotted lines). From this, we can Fig.272 - Work of a Two-Piece Cross Beam When the Strut is Twisted If we imagine the cross beam separated at the hinge k, a mechanism will be formed, which will be balanced on application of forces of interaction T of the two halves of the cross beam. A) Fig.273 - Bending of the Two-Piece Cross Beam and Shear of the Connecting Bat The force T is transmitted to the rod (cylinder). The two-piece cross beam is bent and shearing of the connecting bolt occurs. a) Connecting bolt; b) Fulcrum; c) Piston conclude that the two-piece cross beam participates in the work of the strut under the action of Mt = P2a. In practice it can be assumed that both halves of the cross beam are tied together by a hinge. In this case, they can exert a mutual influence only by means of a force since it is impossible to transmit a moment through a hinge. In order that the lower half of the cross beam does not move with respect to the upper one, an interacting force T with a lever arm d, with respect to the axle of the strut, must be in operation. Declassified in Part - Sanitized Copy Approved for Release ? 50-Yr 2013/09/11: CIA-RDP81-01043R002300220004-4 123 STAT Declassified in Part - Sanitized Copy Approved for Release @ 50-Yr 2013/09/11: CIA-RDP81-01043R002300220004-4 Declassified in Part - Sanitized Copy Approved for Release ? 50-Yr 2013/09/11: CIA-RDP81-01043R002300220004-4 The magnitude of the force T is determined from the condition of absence of rotation from which it follows that Mt (133) Under the action of the force T, each half of the two-piece cross beam is bent like a cantilever beam, which is fixed to the rod (Fig.273) or to the cylinder. Fig.274 - Work of the Rod on the Fulcrum Section The rod is bent under the action of the torque Mt a) Shear forces - forces of interaction in rod; b) Rod diagrams From the action of Mb normal stresses will occur in the rings of the two-piece cross beam. M CT -= IIF, 124 (134) STAT Declassified in Part - Sanitized Copy Approved for Release @ 50-Yr 2013/09/11: CIA-RDP81-01043R002300220004-4 Declassified in Part - Sanitized Copy Approved for Release ? 50-Yr 2013/09/11: CIA-RDP81-01043R002300220004-4 where H is the distance between cross-beam rings; Ft is the cross-sectional area of a cross-beam ring. The maximum bending moment of the cross beam Mb =TL is transmitted to the rod or cylinder by shearing of the bolt. The shearing forces R are determined from the equality of moments from where IL Rh, (135) The lateral stresses from shearing of the bolt are determined by dividing the shearing force R by the cross-sectional area of the bolt Fb I? Tnwms?F (136) Let us examine the work of the rod on the fulcrum section. Let the rod (Fig. 274) intersect with a plane perpendicular to its axis and passing through the joint of the cross beam k. Then, under the action of the force T, applied to the lower portion of the two-piece cross beam, the cut portion of the rod will tend to move in the direction of action of the force T. In reality there will be no such motion since the cut-off portion must be balanced. Therefore, the acting force T will be balanced by the internal force of the elasticity of the rod, which is located in the plane of the cross section and causes shear. In this manner, the cross section of the above-described rod will also be subject to interacting forces equal to T, under whose action the rod and cylinder in the section under the two-piece cross beam will be bent (see the diagram of Mb). 125 STAT Declassified in Part - Sanitized Copy Approved for Release 50-Yr 2013/09/11: CIA-RDP81-01043R002300220004-4 Here the calculation of loads is performed separately for those caused by th-rAT As a result of the analysis it can be concluded that the torque M = P2a at the fulcrum section is transmitted by the bending of the rod, cylinder, and the fulcrum itself. Fig.275 - Loading of the Wheel During a Front Impact Here, unlike during a rough landing, the component force P2 is directed ? backward. a) Strut; b) Wheel; c) Force of front impact Fig.276 - Case of a Lateral Loading of the Landing Gear In this case, the wheel is loaded with two forces: A force normal to the ground PE, and a friction force PF, which lies in the plane of the ground. For a final evaluation of the strength of the landing-gear elements it is necessary to sum up the similar stresses in the dangerous points of an element under discussion, which are caused by simultaneously acting forces. In exactly the same way must the analysis of the function of landing-gear elements in other design cases be performed, if they differ from the just discussed case only in the magnitude and direction of action of the external force. For in- stance, in case of the wheel striking an obstacle during forward motion (Fig.275), the component force P2 will be directed toward the rear. Case of Lateral Loading of the Landing Gear Declassified in Part - Sanitized Copy Approved for Release ? 50-Yr 2013/09/11: CIA-RDP81-01043R002300220004-4 126 Declassified in Part - Sanitized Copy Approved for Release @ 50-Yr 2013/09/11: CIA-RDP81-01043R002300220004-4 Declassified in Part - Sanitized Co .y Ap roved for Release ? 50-Yr 2013/09/11: CIA-RDP81-01043R002300220004-4 force PE and for those caused by the action of the lateral force PF (Fig.276). The action of the force PE has been discussed above. But the lateral force PF will bend the wheel axle with a moment uniform throughout the entire length of the axle Al .1--)Fr. Under the action of the force P the entire strut will be subject to torque with a constant moment throughout the entire length of the strut Mt Ppc. Moreover, the strut will be bent by the force PF. This bending moment will vary throughout the length of the strut (see diagram of Mb). Section 53. Semicantilever Landing Gear Semicantilever landing gears (see Fig.258), if the cantilevers are removed, can have one or two degrees of freedom. Two degrees of freedom are created by a Cardanic joint of the landing gear. Cantilevers are used to eliminate these degrees of freedom during touchdown and moving of the aircraft on the ground, and to make the landing gear system more rigid. To ensure retraction of the landing gear during flight, the cantilevers are of the collapsible type. Landing gear diagrams are designed with one cantilever if, during retraction, the gear moves along the wing chord or along the wing span. If the gear moves at an ? angle, i.e., simultaneously along the span of the wing and along its chord, two cantilevers are used. In this case the strut can rotate around any of the two axes. gear. Let us examine the work performed by the elements of a semicantilever landing Let us take the case of a rough landing (Fig.277). The external load does not depend on the diagram of the landing gear andsTkil 127 Declassified in Part- Sanitized Copy Approved for Release @ 50-Yr 2013/09/11 : Declassified in Part - Sanitized Copy Approved for Release ? 50-Yr 2013/09/11: CIA-RDP81-01043R002300220004-4 be determined in the same way as in a cantilever-type landing gear. The axle and the lower portion of Fig.277 - Performance of a Landing Gear of the Semicantilever Type The cantilever causes elongation of the portion of the cylinder above the cantilever nodal point a) Cantilever; b) Cylinder; c) Piston; d) Wheel the strut, up to the cantilever nodal point, will work in the same manner as they do in a cantilever diagram. Only the port- tion of the cylinder which is above the cantilever nodal point will work in a different manner since it will be sub- ject to the stress of that cantilever. In order to analyze the work of the landing gear, let us substitute the cantilever by the stress Scant acting in it. The design of the upper portion of the cylinder is performed in two stages: First stage - the calculation of action of the force PE is performed, the landing gear being assumed as a cantilever type; Second stage - the action of the force acting through the cantilever is calcu- lated. To do this, it is necessary to determine the stress in the cantilever. Determination of Stress in the Cantilever Since the cantilever is joined by a hinge, it causes only axial stresses. If we imagine the cantilever to be dissected, the rigid diagram of the landing gear will be turned into a mechanism, and the strut will rotate about the upper node under the action of the moment M = Pia. In reality, there is no such rotation since it is prevented by the cantilever. Therefore, the cantilever will be loaded STAT with a compression stress. The magnitude of this stress is determined from the 128 Declassified in Part - Sanitized Copy Approved for Release 50-Yr 2013/09/11: CIA-RDP81-01043R002300220004-4 STAT Declassified in Part - Sanitized Copy Approved for Release ? 50-Yr 2013/09/11: CIA-RDP81-01043R002300220004-4 equality of moments (see Fig.277) from where P1 a = S cam r, Scamtr ? (137) If there are two cantilevers, the order of determination of their stresses remains the same: it is necessary to write two equations of moments with respect to the two axes of rotation of the strut. Fig.278 ? Influence of a Cantilever On Bending of the Cylinder Force Pl bends the cylinder in one direction, and the stress Scant in another. Because of this, the upper portion of the cylinder is unloaded. to the liquid, and the latter will pass force P1 to the nodal point of the strut external pressure of air, the cylinder tends to burst. In our example, the cantilever has no influence on the work of the strut due to the force P2 (see Fig.275), since it lies in the plane of the strut and axle. When the stress in the cantilever is found, we can determine the internal strain a ScArd ? Ficant (138) The upper part of the cylinder will be unloaded of the action of the force P1 (Fig.278, diagram Mb) due to the cantilever. The work of the strut, over its entire length, due to the action of the force P1 will be similar to the work of a cantilever system; the rod being compressed will transmit the force P1 it to the air; the air transmits the through the cylinder bottom. Due to the 129 Declassified in Part - Sanitized Copy Approved for Release @ 50-Yr 2013/09/11: CIA-RDP81-01043R002300220004-4 But if the cantilever is carried beyond this plane, component forces are generated due to stresses in the cantilever, which will be perpendicular to the plane ofthe strut and axle; this may change the performance of the upper portion of the cylinder: Since the cantilever is not at a right angle to the axis of the strut but at an acute angle it to it, the cylinder will be loaded with an additional axial stress due to the action of the component force Scant cos it. In our case, the cylinder in its upper portion is also stretched. Section 54. Landing Gear with a Lever Suspension of Wheels The landing gear of jet aircraft has its own features. These are due primarily to the absence of a propeller. The absence of a propeller makes it possible to use shorter gear, i.e., to lower the aircraft and make it more stable during its run over the runway. The landing gear of jet aircraft generally uses a lever suspension of wheels . (Fig.279). In this diagram, the shock struts are in a more favorable position since, in this landing gear system, they are subject to compression only. This fact eliminates possible detachment of the rod and piston from the cylinder and leakage of the fluid; it allows raising the initial pressure in the strut and, therefore, decreasing the overall strut dimensions. In the case of a landing gear with a lever suspension of wheels, the shocks experienced by the latter due to the horizontal components of forces become softer, i.e., the shock strut works not only from the vertical but also from the horizontal forces acting on the wheel. Retraction of the gear in high?speed aircraft, as already mentioned, becomes mor 11411 ' ficult due to the relatively small thickness of the wings. For this reason, the la g gear is very often retracted inside the fuselage. It must be noted that the fuselage also does not have much available space for retraction of the gear. This explains why high?pressure wheels of small overall size are used in jet aircraft. Such wheels assist a shock only slightly in softening shocks at touchdown and, most important, impair the aircraft roadability. As a result, airfields wiSTAT Declassified in Part - Sanitized Copy Approved for Release ? 50-Yr 2013/09/11: CIA-RDP81-01043R002300220004-4 130 Declassified in Part - Sanitized Copy Approved for Release @ 50-Yr 2013/09/11: CIA-RDP81-01043R002300220004-4 Declassified in Part - Sanitized Copy Approved for Release ? 50-Yr 2013/09/11: CIA-RDP81-01043R002300220004-4 a more impermeable soil are required. A landing gear with a lever suspension of wheels may be of either of the canti- lever or of the semicantilever type, in analogy with the diagrams examined above. The characteristic peculiarity of this landing gear is the suspension of the wheels on a special lever, which can rotate with respect to the joint, mounted on the strut-knee. The shock absorber can be designed as a self-contained element (1 - 2) (Fig.279) or it can be mounted inside the strut column (Fig. 280). In the first case, both the rod and cylinder of the shock absorber are subject to axial stresses, without being bent. This is explained by the presence of the double joints in the assembly (1) and (2) (see Fig.279), which ensure transmission of only axial stress- es. In the second case (Fig.280), because of the double hinge in the assembly (1), the rod of the shock absorber is not bent, but the cylinder, which is the strut column, is bent. For this reason, the shock absorber is in a more difficult posi- tion than in the diagram of Fig.279. Landing Gear With Shock Absorber Outside the Strut The diagram in question (see Fig.279) consists of a strut (column) (4 - 6) which is joined to the assembly (6) with a hinge and is free to rotate with respect to the axis x - x. This degree of freedom ensures retraction and extension of the landing gear with the help of the wheel-retraction mechanism, attached by a bolt to the assembly (7). At take-off and landing, the assembly (7) remains stationary. A lever (4 - 3) is hinged to the lower portion of the strut at the assembly (4). This lever can rotate only in its plane with respect to the assembly (4), in which the bolt is mounted on a large base. The freedom of the lever rotation is limited by the shock absorber (1 - 2), which is double-hinged at the assemblies (1) and (2), in order to prevent bending of the shock absorber. At the assembly point (3) a semiaxis (3 - 5) is rigidly fixed to the lever. The wheel is mounted to this semi-axis. It must be noted that instead of a semiaxis, a semifork or a fork-and-axle could be Mounted on the lever. 131 STAT Declassified in Part - Sanitized Copy Approved for Release @ 50-Yr 2013/09/11: CIA-RDP81-01043R002300220004-4 Declassified in Part - Sanitized Copy Approved for Release ? 50-Yr 2013/09/11: CIA-RDP81-01043R002300220004-4 Below, as an example, we will study the work of separate landing-gear elements during a rough landing, i.e., from the force Pw. ? Er- bw C b) Fig.279 - A Landing Gear With Lever Lifting Mechanism of Wheels - Shock Absorber Outside the Strut (a) Lifting cylinder; (b) Strut (main); (c) Shock absorber; (d) Fork arm; (e) Semiaxle; Mb from force Pl; (g) Mb from force P2; (h) Mt from force P1 Work of the Semiaxis. The force of the ground reaction Pw is directly applied to the wheel and is transmitted to the semia.xis through the roller bearings. In this case, the semiaxis (3 - 5) (Fig.279a) is bent like a cantilever beam. The dia- grams of the bending moments change according to a linear law with the maximum value of Pwcat the point (3). 132 STAT Declassified in Part - Sanitized Copy Approved for Release @ 50-Yr 2013/09/11: CIA-RDP81-01043R002300220004-4 Declassified in Part - Sanitized Cosy Approved for Release ? 50-Yr 2013/09/11: CIA-RDP81-01043R002300220004-4 Work of the Lever. The moment Pwc, together with the force Pw, are transmitted to the lever (3 - 4). For convenience in calculation, let us resolve the force Pw (Fig.279b) into its components Pi and P2. The force P2 acts along the axis of the lever, while the force Pi is normal to P2. ? Sam p ? \ w A ,' Fig.280 - Landing Gear With Lever Lifting Mechanism of Wheels - Shock Absorber Inside the Strut (a) Lifting cylinder; (b) Mb from the Rime P1 The force Pi applied to the assembly (3) bends the lever in its plane, like a simple beam with a cantilever. The supports are: the strut (4 - 6) with a fixed assembly (4) and the shock absorber (1 - 2) with a movable assembly (1). It is not difficult to find the reactions in the supports 114 and S. For instance, the STAT 133 rlarlaccifiPri in Part - Sanitized Copy Approved for Release @ 50-Yr 2013/09/11: CIA-RDP81-01043R002300220004-4 Declassified in Part - Sanitized Copy Approved for Release ? 50-Yr 2013/09/11: CIA-RDP81-01043R002300220004-4 stress in the shock absorber (1 - 2) can be determined from the fact that the lever is hinged at the assembly point (4) From this it follows that Plb= Sama. Sam = P2 a The diagram of the hgding mommts Mb for the lever. caused by the actiof the force F11 is represented by a triangle (Fig.279b). The greatest moment will occur at the point of assembly (1) of the shock absorber bracing and will correspond to the value P1d Since the point of assembly (1) is not on the axis of the lever (4 - 3), the left portion of the lever is slightly less bent. As the force P1 is applied to the point (5) of the semiaxis, it will twist the lever with a constant moment Mt = P1 c, which is fully transmitted to the strut through the assembly (4). The force P2 will cause compressive stresses in the lever, while being trans- mitted to the assembly (4) of the strut. Moreover, because of the lever arm c, the lever (3 - 4) will be bent in a plane perpendicular to the plane of the lever (3 - 4 - 1). The assembly (4) remains, as before, the seal. The bending moments for individual cross sections of the lever over its entire length will be constant (Fig.279b) and they will correspond to the value 3 P2 c. 134 STAT Declassified in Part - Sanitized Copy Approved for Release 50-Yr 2013/09/11: CIA-RDP81-01043R002300220004-4 STAT Strut Performance.' The external loads acting on the strut (4 - 6 - 7) will be the forces transmitted through the assembly (4), and the stresses of the shock absorber Sam, transmitted through the assembly (2). Under the action of the loads just mentioned the strut is bent and axial deformations occur in it. Let us examine the bend in the plane of the lever and the shock absorber (Fig.279c). Here the strut is loaded with the forces Rif and S. The strut is attached to the aircraft by the unit (6). Through the segment (4 - 2) the bending moments change according to a linear ?1?1111M11.w. law. They are equal to zero at the point (4). In section (2 - 6) they are constant and equal to Pwi, which is clearly indicated from the general-view diagram of the landing gear. The strut is additionally bent in the perpendicular plane (Fig.279d), being loaded at the assembly with a concentrated moment = wc. This moment is the geometric sum of the magnitudes of the moments of the lever: Plc and P2c (Fig.279b). The value of Pw can be easily obtained from the general view of the landing gear (first projection). The strut is bent in the perpendicular plane like a simple beam with a large cantilever (6 - 2 - 4). The supports will be found in the hinge (6) and in the unit (7) of the retraction mechanism. Therefore, throughout the length (4 - 2 - 6) the bending moments will be constant, and throughout the length (6 - 7) they will diminish until they will equal zero at the assembly (7). This indicates that individual elements of the landing gear are deformed in different ways. For instance, the lever is bent in two planes, being twisted and compressed. In order to have any judgment as to the strength of the structure, it Declassified in Part - Sanitized Copy Approved for Release ? 50-Yr 2013/09/11: CIA-RDP81-01043R002300220004-4 135 Declassified in Part - Sanitized Copy Approved for Release @ 50-Yr 2013/09/11: CIA-RDP81-01043R002300220004-4 Declassified in Part - Sanitized Copy Approved for Release ? 50-Yr 2013/09/11: CIA-RDP81-01043R002300220004-4 AM. is necessary to determine the stresses caused by individual kinds of deformation, to sum them up in a corresponding manner and to compare them with those which the structure is able to withstand. Landing Gear With the Shock Absorber Inside the Strut This landing-gear diagram has the same elements (Fig.280) as the structure in Fig.279. Here the column (4 - 6) is free to rotate with respect to the axis z - z, and the retraction mechanism is arranged somewhat differently. The lever (4 - 1 - 3) is attached to the column by means of a bracket at the assembly (4). The leveFis forked on the end (1 - 3), At the end of this fork, the axle (3 - 3) -ma*. of the wheel is mounted. The shock absorber is placed inside the strut, whose rod is attached to the lever at the assembly (1). Let us examine the performance of separate elements of the landing gear under the action of the vertical force Pw. We will proceed as before. Axle Performance. The force of the ground reaction Pw is transmitted to the axle (3 - 3) over roller bearings. In our case, the fork will be the support of the axle. For this reason, the axle will be bent like a simple beam (Fig.280a). The largest magnitude of the bending moment will occur in the middle portion of the axle and will be equal to Pw 4 Lever Performance. Let us assume that the lever and its fork (4 - 1 - 3), consist of a single element. Then let us resolve the force Pw (Fig.280b) into its components P1 and P2. The force P2 will create compressive stresses in the lever, while P1 will bend it. The maximum bending moment will, as before, be equal to P1d which will occur near the junction (1) of the shock-absorber rod. 136 STAT Declassified in Part - Sanitized Copy Approved for Release ? 50-Yr 2013/09/11: CIA-RDP81-01043R002300220004-4 The reaction in the assembly (4) will equal to R, = P 4. w a Since the forces P1 and P2 act on the lever symmetrically, no twisting of the lever occurs. The stress in the shock absorber is determined by the previous formula Sam = P 1 a 411,110s... .11.1??????.. Strut Performance. Unlike in Fig.279, only those forces will form the external load of the strut (4 - 6 - 7), which are transmitted from the lever (3 - 4) through the assembly (4); this assembly is carried somewhat toward the front. In this case, the only force (Fig.280b) will be R4 = pw a Under the action of this force, the strut will undergo elongation and will be bent by a bending moment of constant magnitude Mb = R4 a. since R4 = P14 a Mb = PW f. We would have obtained the same result if we would have examined the landing gear on the whole with the help of the general view in Fig.280. Declassified in Part - Sanitized Copy Approved for Release ? 50-Yr 2013/09/11: CIA-RDP81-01043R002300220004-4 137 STAT Declassified in Part - Sanitized Copy Approved for Release @ 50-Yr 2013/09/11: CIA-RDP81-01043R002300220004-4 -