RUSSIAN METAL WORKING MACHINERY

Document Type: 
Collection: 
Document Number (FOIA) /ESDN (CREST): 
CIA-RDP81-01043R001800080005-5
Release Decision: 
RIPPUB
Original Classification: 
U
Document Page Count: 
124
Document Creation Date: 
December 27, 2016
Document Release Date: 
February 25, 2013
Sequence Number: 
5
Case Number: 
Publication Date: 
December 20, 1957
Content Type: 
REPORT
File: 
AttachmentSize
PDF icon CIA-RDP81-01043R001800080005-5.pdf16.55 MB
Body: 
Declassified in Part - Sanitized Copy Approved for Release 2013/02/25: CIA-RDP81-01043R001800080005-5 STAT Declassified in Part - Sanitized Copy Approved for Release 2013/02/25: CIA-RDP81-01043R001800080005-5 Declassified in Part - Sanitized Copy Approved for Release 2013/02/25: CIA-RDP81-01043R001800080005-5 Declassified in Part - Sanitized Copy Approved for Release 2013/02/25: CIA-RDP81-01043R001800080005-5 Declassified in Part - Sanitized Copy Approved for Release 2013/02/25: CIA-RDP81-01043R001800080005-5 Declassified in Part - Sanitized Copy Approved for Release 2013/02/25: CIA-RDP81-01043R001800080005-5 Declassified in Part - Sanitized Copy Approved for Release 2013/02/25: CIA-RDP81-01043R001800080005-5 Declassified in Part - Sanitized Copy Approved for Release 2013/02/25: CIA-RDP81-01043R001800080005-5 Declassified in Part - Sanitized Copy Approved for Release 2013/02/25: CIA-RDP81-01043R001800080005-5 This catalogue contains short specifications of the most common 'types of metal-working machinery exported by the Vsesojuznoje Exportno-Importnoje Objedinenije "Stankoimport". Detailed pamphlets sent on request. All inquiries and correspondence to be forwarded to: Vsesojuznoje Exportno-Iinportnoje Objedinenije "Stankoimport" 32/34, Smolenskaja-Sennaja p1., Moscow, USSR For cables: Stankoimport Moscow Phone: G 4-21-32 CONTENTS Mechanical Presses Page Gap-frame single crank press, model K 115 A .............................. 7 Gap-frame single crank press, model K 110 B .................... ......... 9 1 Single crank horn press with adjustable swinging table, model K 126..... . . . . . . . 13 Gap-frame single crank press, model K 117 A ................. . . . . . . . . . . . . . . . 15 Gap-frame single crank press, model K 117 r ..................... . ? ? ? ? ? ? 17 Inclinable single crank single action press, model KA 235 ................. ...... 19 Inclinable single crank single action press, model K 237 ...... . . . . . . . . . . . . . . . . 21 Friction screw press, model (IAA 122 ........................................ 23 Friction screw press, model (DA 124 ........................................ 25 Friction screw press, model (DA 127 .....................................' 25 Straight-side single crank press, model KA 262 .... ? .. . .. . . . . . . . . . . . . .. . 29 Straight-side single crank enclosed press, model K 27313 ....... . . . . . . . . . . . . . . 29 2 Straight-side single crank press, model K 265 .......................... . . ... . Straight-side single crank double action drawing press, model K 460 ............. 33 Straight-side single crank double action drawing press, model K 471 ............. . ?35 Straight-side single crank double action drawing press, model K 475 ............. 37 Two point single action enclosed press, model IC 372 A .................... ... 40 Two point single action enclosed press, model K 374 B ............... ? 42 Straight-side double crank single action press, model K 366 .................. 44 44 Straight-side double crank single action press, model K 365 ................ 46 Straight-side double crank single action press, model K 367 .. . . .. . . . . . . . . . . ' 50 Knuckle joint coining press, model K 845 .............................."-.. 52 Knuckle joint coining press, model K 846 ...................... ? ........ 54 Mechanical forging press, model K 862 ...........................?..... 56 Mechanical forging press, model K 863 ....................................56 Mechanical forging press, model K 864 ..................................... 58 Mechanical forging press, model 1I1KII 1500 .................. . . . . . . . . . . . . . . 62 Mechanical forging press, model MKII 2500 ................................. Straight-side single crank trimming press with outer slide, model K 984 ......... 64 Straight-side single crank trimming press with outer slide, model IC 987. ... . . . .. 66 Straightening single crank press, model KB 105 .................... 69 Straightening single crank press, model K 108 ........................? 73 Punching press, model K 196 ...... ................... .............. " Automatic seven spindle sheet metal stamping press, model A 821 .............. 75 hydraulic Presses General purpose hydraulic press, model 11B 452 ............................. 79 General purpose hydraulic press, model IIA 454 ........................? 81 General purpose hydraulic press, model 11 457 ............................... 83 Plastics molding hydraulic press, model 11B 474 .............................. 85 Plastics molding hydraulic press, model 11476 . ................... . . . . . . ? ... 87 Hydraulic straightening press, model II 413 ................................. 89 Hydraulic die embossing press, model 11053 ........... ............. ? 91 Hydraulic scrap metal baling press, model Ilr 100 ................... ? - .... 93 Hydraulic forcing press; model fB 002 .. ............ . . . . . . . . . . . . . . . . . 95 Horizontal triples. plunger pump, model rB 354 .......................... . 97 Horizontal triplex hydraulic pump, model r 347 .......................... . . 99 Horizontal triplex hydraulic pump, model r 359 .......... l..... 101 Horizontal triplex hydraulic pump, model r 344 ....................... ? . 103 Horizontal triplex hydraulic pump, model r 301 ............. ........... . . . . 105 ]lammers 109 Pneumatic power forging hammer, model MB 412 ........................... Ill Pneumatic power forging hammer, model 11I 415 A ............. ? . ? ? ? 113 Pneumatic power forging hammer, model MA 417 ........................ ? ? Air or steam arch-type double action forging hammer, model A1132 A ......0 ... 115 Air or steam arch-type double action forging hammer, model M 133 A ......... 117 Air or steam arch-type double action forging hammer, model M 134 ............ 121 Air or steam double action drop hammer, model 1'I 211 ....................... Air or steam double action drop hammer, model M 212 ........................ 123 125 3150 kg air or steam double action drop hammer ............. ? . ? ? . ? ? ? ? ? ? ? ? i Declassified in Part - Sanitized Copy Approved for Release 2013/02/25: CIA-RDP81-01043R001800080005-5 Declassified in Part - Sanitized Copy Approved for Release 2013/02/25: CIA-RDP81-01043R001800080005-5 Page 5000 and 10 000 kg air or steam double action drop hammers .................. 127 Pneumatic sheet metal stamping hammer, model NIJI3 ........................ 120 Pneumatic sheet metal stamping hammer, model M315 ....................... 131 Forging Machines Horizontal forging machine, model B 111 ..................................... 135 Horizontal forging machine, model B 113 .................................... 137 Horizontal forging machine, model T'IC11800 ................................ 139 Horizontal forging machine, model Mil 1200 .... ......... 141 143 Horizontal' forging machine, models PR1I 2000 and f'I M 3000. ? ? ? ? 1 45 Rotary swaging machine, model B 201 ..................................... 147 Rotary swaging machine, model B 202 ..................................... 147 Rotary swaging machine, model B 203 ..................................... Cold and Not Forging Automatic Machines Automatic single stroke solid die cold header, model A 111 .................. 153 Automatic double stroke solid die cold header, model A 121 A ................ 155 Automatic double ,stroke solid die cold header, model A 123 ................. 157 Automatic double stroke solid die cold header, model A 124 ................. 159 Automatic double stroke open die cold header, model AA 161 ............... 161 Automatic double stroke open die cold header, model A 169 ................. 163 Automatic double stroke open die cold header, model A 162 ................. 165 Automatic double stroke open die cold header, model A 163 .................. 167 Automatic double stroke open die cold header, model A 164 ................. 169 Automatic hot and cold roller heading machine, model A 148 A ............... 171 Automatic hot and cold ball heading machine, model A 148 ................. 173 Automatic bolt head trimmer, model A 231 P ............................... 175 Automatic bolt head trimmer, model A 233 ........................... 177 Automatic cold nut forming machine, model A 411 .......................... 179 Automatic cold nut forming machine, model A 412 .......................... 181 Automatic cold nut forming machine, model A 413 ................ ......... 183 Automatic chain welding machine, model A 624 B ........................... 185 Automatic chain making machine, model A 615 B ........................... 187 Automatic wire nail machine, model A 713 A ................................ 189 Automatic wire nail machine, model A 715 .. .. ................... 191 Automatic flat die thread rolling machine, model A 251 B .................... 193 Automatic flat die thread rolling machine, model A 253 A .................... 195 Automatic circular die thread rolling machine, model 5933 ................... 197 Shears Hand-operated metal shears, model H 970 .................................. 201 Alligator power shears, model HA 313 ...................................... 203 Alligator power shears, model H 315 ....................................... 205 207 Sheet metal shears, model H 472 .......................................... Sheet metal shears, model H 473 .......................................... 209 Sheet metal shears, model H 475 .......................................... 211 Sheet metal shears, model H477 ....... ................................ 213 Sheet metal, shears, model H 478 .......................................... 215 Sheet metal shears, model H 349 ........... 217 Reinforcement bar shears, model HA 212... 219 Combination punch, shears and bar cutter, model C 229A ..................... 221 Combination shears and bar cutter, model H 514 223 Combination punch, shears and bar cutter, model HA 033 ............ . ...... 225 'Combination punch, shears and bar cutter, model H 635 ..................... 227 Blanking shears, model H 533 ........ ................................. 229 Blanking shears, model H 535 .................................. 231 Rotary gang slitting.shears, model H 400 ... 233 Rotary gang slitting shears, model H 402 ................................... 235 Rotary shears, model HA 453 .............................................. 237 _M E (0"' H A F4 I C A P R Declassified in Part - Sanitized Copy Approved for Release 2013/02/25: CIA-RDP81-01043R001800080005-5 Declassified in Part - Sanitized Copy Approved for Release 2013/02/25: CIA-RDP81-01043R001800080005-5 Z__ GAP-FRAME SINGLE CRANK PRESS MODEL Ic 115- A These presses are most suitable for blanking, piercing, punching, shallow forming, bending strip and sheet materials and for other cold forming opera- tions. The press is driven by an individual motor through V-belts. It is started by an electro-magnetic device by pressing with both hands two separately-located buttons or by a treadle. The flywheel rotates freely on its shaft and during the working stroke is connected with the crankshaft by means of two rolling keys. One of~the keys performs driving, functions while the other one serves to prevent the crankshaft from overtaking the flywheel. as the slide is moving down. The length of stroke is adjusted by an eccentric which is connected with the crankshaft through a geared coupling. - The slide is equipped with 15 min stroke mechanical ejector. Slide adjustment is accomplished by means of a connection screw having a spherical head. - For stopping the crankshaft at the upper dead center the press is equipped with a periodically acting band brake. STAN KOIMPORT Declassified in Part - Sanitized Copy Approved for Release 2013/02/25: CIA-RDP81-01043R001800080005-5 Declassified in Part - Sanitized Copy Approved for Release 2013/02/25: CIA-RDP81-01043R001800080005-5 R. to L . .................. 330 Diameter ................. 280 Recess in slide for punch stein, nom: Diameter ................. 50 Depth .................... 70 Throat distance back from center of slide, mm ..................... 240 Thickness of bolster plate, mm .... 70 - Electric motor power, kWV ........ 2.8 Floor space, mm: F. to B .................... 1190 R. to L . .................. 1230 Maximum height above floor, mm . 2255 Net weight, kg ........... approx. 2245 STANKOIMPORT GAP-FRAME SINGLE CRANK PRESS 110DEL K 116 B These presses are most suitable for blanking, piercing, shallow forming, bending strip and sheet materials and for other cold forming operations. The press is driven by an individual motor through V-belts. It is. started by an electro-magnetic device by pressing with both hands two separately located buttons or by a treadle. The flywheel rotates freely on its shaft and during the working stroke is connected with the crankshaft by means of two rolling keys. One of the keys performs driving functions while the other one serves to prevent the crankshaft from overtaking the flywheel as the slide is moving down. , - The length of stroke is adjusted. by an eccentric which is connected with the crankshaft through a geared coupling. The slide is equipped with 50 mm stroke mechanical ejector. Slide adjustment is accomplished by means of a connection screw having a spherical head. For stopping the crankshaft- at the upper dead center the press is equipped with a periodically acting band brake. Declassified in Part - Sanitized Copy Approved for Release 2013/02/25: CIA-RDP81-01043R001800080005-5 The press can operate either on single strokes or continuously. When operat- ing on single strokes the crankshaft stops at the upper dead center even if the operating treadle or buttons are inadvertently held down. Lubrication of the press is effected through centralized system by means of automatic measuring feeders. Standard equipment: Complete set of electrical equipment suitable for A. C. supply (working current at request), set of wrenches and all the necessary technical instructions for erection and maintenance. Pressure of- slide near bottom of stroke, t ...................... 50 Stroke of slide (adjustable), mm . 20-80 Number of strokes per minute .... 90 Adjustment of slide, mm ......... 70 Die space, distance from top of bed to bottom of slide, (stroke down, adjustment up), mm ........... 2S0 Distance from bed to guides, mm.. 375 Stroke of stripper, mm ............ 15 Area of top of bed, mm: F. to B .................... 440 R.to L . ................. 660 Opening in bed, mm: F. to B .................... 220 Declassified in Part - Sanitized Copy Approved for Release 2013/02/25: CIA-RDP81-01043R001800080005-5 The press can operate either on single strokes or continuously. When operat- ing on single strokes the crankshaft stops at the upper dead center oven if the operating treadle or buttons are inadvertently held down. Lubrication of the press is effected through centralized system'by means of automatic measuring feeders. Standard equipment: Complete set of electrical equipment suitable for A. C. supply (working current at request), sot of wrenches and all the necessary technical instructions for erection and maintenance. Pressure - of slide near bottom of stroke, t ...................... 63 Stroke of slide (adjustable), mm... 20-84 Number of strokes per minute ..... 100 Adjustment of slide, mm ......... 80 Die space, distance from top of bed to bottom of slide (stroke down, adjustment up), mm ........... 300 Distance from bed to guides, mm.. 400 Stroke of stripper, mm ............. 50 Area of top of bed, mm: F. to B .................... 480 R. to L . ................. 720 Opening in bed, mm: F. to B .................... 240 R. to L . .................. 360 Diameter ................. 310 Recess in slide for punch stem, mm: Diameter ................. 50 Depth .................:.. 70 Throat distance back from center of slide, mm ..................... 260 Thickness of bolster plate, mm .... 80 Electric motor power, kW ........ 4.5 Floor space, mm: F. to B .................... 1750 R. to L . .................. 1450 Maximum height above floor, mm.. 2500 Net weight, kg .......... approx. 4875 STAN KOIM PORT SINGLE CRANK HORN PRESS: - . WITH ADJUSTABLE SWINGING TABLE MODEL I{ 126 .This press is designed for punching, blanking and shallow forming as well as for bending strip and sheet materials, flanging, and other cold stamping operations., Presses with an, adjustable swinging table are used when there is a consider- able variation in the height of dies. Presses with a large die space are particularly convenient for' bending, punching and trimming high parts. With the aid of a horn, the press can be used for making closed-shapes such as pipes, small tanks, barrels, etc. Presses of this type are widely used in the automobile and tractorindustry and in manufacturing refrigerators, electric equipment, agricultural machi- nery, electrical household appliances, hardware and other consumer goods. The frame is a box-section streamlined grey iron casting. The table is located in respect to the frame by a key joint. The height of the table is regulated by an adjusting screw and nut. The nut is rotated by a ratchet device. STA.NKOIMPORT Declassified in Part - Sanitized Copy Approved for Release 2013/02/25: CIA-RDP81-01043R001800080005-5 Declassified in Part - Sanitized Copy Approved for Release 2013/02/25: CIA-RDP81-01043R001800080005-5 Declassified in Part - Sanitized Copy Approved for Release 2013/02/25: CIA-RDP81-01043R001800080005-5 Declassified in Part - Sanitized Copy Approved for Release 2013/02/25: CIA-RDP81-01043R001800080005-5 '-r The press can operate either on single strokes or continuously. When operating on single strokes the crankshaft stops at the upper dead center even if the operating treadle or buttons are inadvertently held down. The lubrication system of the press is of a combined type: central lubrication of the gibs, crankshaft and connecting rod bearings and clutch is effected by a grease pump through measuring feeders, whereas the remaining friction sur- faces are lubricated by hand. Standard equipment: complete set of electrical equipment suitable for A. C. supply (working current at request), grease pump, pressure gauge, bolster plate, set of wrenches, set of V-belts and all the necessary technical instruc- tions for erection and maintenance. Pressure of slide near bottom of 100 stroke, t . Stroke of slide (adjustable), mm 20-100 Number of strokes per minute..... 75 Adjustment of slide, mm ......... 100 Die space, distance from top of bed to bottom of slide (stroke down, adjustment up), mm ........... 340 Throat-distance back from center of slide, mm . ... ........... 300 Thickness of bolster plate, mm..... 100 Stroke of stripper, mm ........... 50 Area of top of bed, mm: . F. to B .................... 560 R. to L . .................. 840 Electric motor power, kW......... 7.0 Electric motor speed, r.p.m........ 750 Floor space, mm: F. to B .................... 1880 R. to L . .................. 1260 Maximum height above floor, mm.. 2680 Net weight, kg .......... approx. 5500 df GAP-FRAME SINGGLE CRANK PRESS- These presses are most suitable for blanking, piercing, shallow forming,"bend- ing strip and sheet materials and for other cold forming operations. The press frame is a streamlined, box-section grey iron casting, cast integral with the bed. The press is driven by an individual electric motor. The press is started by an electro-magnetic device by pressing with both hands two separately located buttons, or by a treadle. The flywheel rotates freely on its shaft and during the working stroke is connected with the crankshaft by two rolling keys. The length of stroke is adjusted by an eccentric which is connected with the'crankshaft through a geared coupling. The slide is equipped with ejector. Slide adjustment is accomplished by means of a connection screw having a spherical head. A periodically acting band brake is provided for absorbing the flywheel inertia at the throwing in of the clutch and for stopping the flywheel at the upper dead center. ST'ANKOIMPORT STANKOIMPORT Declassified in Part - Sanitized Copy Approved for Release 2013/02/25: CIA-RDP81-01043R001800080005-5 Declassified in Part - Sanitized Copy Approved for Release 2013/02/25: CIA-RDP81-01043R001800080005-5 The press can operate either on single strokes or continuously. When operating on single strokes the crankshaft stops at the upper dead center even if the operating treadle or buttons are inadvertently held down. The lubrication system of the press is of a combined type: central lubrication of the gibs, crankshaft and connecting rod bearings and clutch is effected by a grease pump through measuring feeders, whereas the remaining friction sur- faces are lubricated by hand. Standard equipment: Complete set of electrical equipment, grease pump, pressure gauge, bolster plate, sot of wrenches, set of V-belts and all the necessary technical instructions for erection and maintenance. Pressure of slide near bottom of stroke, t ...................... 100 Stroke of slide (adjustable), mm 20-100 Number of strokes per minute..... 28 Adjustment of slide, mm ......... 100 Die space, distance from top of bed to bottom of slide (stroke down, adjustment up), mm ........... 340 Throat-distance back from center of slide, mm . ..... 300 Thickness of bolster plate, mm .... 100 Area of top of bed, mm: F. to B .................... 560 R. to L . .................. 840 Electric motor power, k1V ........ 4.5 Electric motor speed, r.p.m. ...... 1000 Floor space, mm: F.to B .................... 2050 R. to L . .................. 1110 Maximum height above floor, mm.. 2555 Net weight, kg ........... approx. 5700 STANKOIMPORT Declassified in Part - Sanitized Copy Approved for Release 2013/02/25: CIA-RDP81-01043R001800080005-5 INCLINABLE SINGLE CRANK SINGLE ACTION PRESS MODEL IIA 235 The press is designed for blanking, shallow drawing, flanging and other cold stamping operations. The press can be equipped with an automatic feed. Due to their inclinable frame, presses of this type find wide application in the most varied branches of industry. The frame is. a box-section streamlined grey iron casting. It is cast integral with the bed and reinforced by two tie-rods. The frame is inclined by rotation about the studs 'fastened 'at the right- and left-band side. The frame can be rigidly locked in three positions: vertical, and inclined at angles of 15? and 30?. The bed is provided with an opening for ejecting blanks when the work is conducted by the "drop through" method. A bolster plate is mounted on the bed. The drive is from an individual electric motor through a multiple V-belt arrangement. The slide is reciprocated by a crankshaft revolving in bronze-lined bearings. The slide is equipped with a rigid stripper which ejects finished blanks or srcap from the upper die surface. The slide is adjusted by hand with a wrench. The clutch is of the rolling key type.. The flywheel runs. freely on its shaft but when the clutch is engaged the flywheel is connected with the crankshaft Declassified in Part - Sanitized Copy Approved for Release 2013/02/25: CIA-RDP81-01043R001800080005-5 by thencranl shaffttnfromoverrunning cthe flywheel when the slide is on prevent the down stroke. The band brake is of a periodic-action type and is intended for counteracting inertia forces arising when the clutch is engaged and for stopping the crank- shaft in the upper extreme position. The press can operate on single as well as on continuous (automatic) strokes. When the press is operated on single strokes, the crankshaft stops in the upper extreme position regardless of whether the treadle has been released. The press is started by a two-hand electric push-button station or by the treadle. Lubrication of the main and crank pin bearings and guides is effected by a hand pump station equipped with measuring feeders. The press is delivered complete with electric motor, starting equipment and wiring, lubricating equipment including grease pump station and piping, bol- ster plate, a set of wrenches and all the necessary technical instructions for installation and operation. Rated capacity, t ................ 63 Stroke of slide, mm .............. 100 Number of strokes per minute ...... 80 Distance from bed to slide (stroke down, adjustment up), mm ...... 400 Slide adjustment, mm ............ s0 Depth of throat, center of slide to frame, mm .................... 310 Bed dimensions, mm: F. to B .................... R. to L . .................. Opening of bed, mm: F. to B .................... R. to L . .................. Diameter .... Thickness of bolster plate, mm..... ST.ANK0IMPORT 570 860 Slide dimensions, mm: F. to B .................... 350 R. to L. .... ..... 400 Recess in slide for pmmch shanks, mm: Diameter ................. 50 Depth ............ 70 Maximum angle of frame inclination 30? Width between uprights, mm...... 420 'Distance from bed to guides, mm... 510 Electric motor power, kW ........ 4.5 Electric motor speed, r.p.m. ...... 750 Floor space, mm: 2070 F. to B .................... 310 R. to L . ....... .... ..... 1460 450 Maximum height above floor level, 2800 400 mm ..... ................... 80 Net weight, kg ........... approx. 5300 INCLINABLE SINGLE CRANK SINGLE ACTION PRESS MODEL K 237 The press is designed for-blanking, shallow drawing, bending, flanging and other cold stamping operations. The press can be equipped with an automatic feed. Due to the inclinable frame, presses of this type find wide application in the most varied branches of industry. The frame is a box-section streamlined grey iron casting. It is cast integral with the bed and reinforced by two tie-rods. The frame is inclined by rotation about the studs fastened, at, the right- and left-hand side. The frame- can be rigidly locked in three positions: vertical, and inclined at angles of 15? and 300. The bed. is provided with an opening for ejecting blanks when the work ;s conducted by the "drop through" method. A bolster plate is mounted on the bed. The drive is from an individual electric motor through a multiple V-belt arrangement. STANKOIMPORT, Declassified in Part - Sanitized Copy Approved for Release 2013/02/25: CIA-RDP81-01043R001800080005-5 Declassified in Part - Sanitized Copy Approved for Release 2013/02/25: CIA-RDP81-01043R001800080005-5 The slide is reciprocated by a crankshaft revolving in bronze-lined bearings. - The slide is equipped with a rigid stripper which ejects finished blanks or scrap from the upper die surface. The slide is adjusted by hand with a wrench. The clutch is of the rolling key type. The flywheel runs freely on its shaft but when the clutch is engaged the flywheel is connected with the crankshaft by two rolling keys. One key drives the crankshaft and the other serves to prevent the crankshaft from overrunning the flywheel when the slide is on the downward stroke. The band brake is of a periodic-action type and is intended for counteract- ing inertia forces arising when the clutch is engaged and for stopping the crankshaft in the upper extreme position. The press can operate on single as well as on continuous (automatic) strokes. When the press is operated on single strokes, the.crankshaft stops in the upper extreme position regardless of whether the starting treadle has been released. The press is started. by a two-hand 'electric push-button station or by the treadle. Lubrication of the main and crank pin bearings and guides is effected by a hand pump station equipped with measuring feeders. The press is delivered complete with electric motor, starting equipment and wiring, lubricating equipment including grease pump and piping, bolster plate, a set of wrenches and all the necessary technical instructions for installa- tion and operation. Rated capacity, t ................ 100 Stroke of slide, mm .............. 130 Number of strokes per minute ..... 75 Slide adjustment, mm . .. 100 Die space, distance from bed to slide (stroke down, adjustment up), mm 480 Throat depth center of slide to frame, mm .................... 380 Bed dimensions, mm: F. to B .................... 710 R. to L. 1080 Opening in bed, mm: F. to'B .................... 380 R. to L. ............ 560 Slide dimensions, mm: F. to B .................... 350 R. to L . .................. 410 Thickness of bolster plate, mm..... s0 Recess in slide for punch shanks, mm: Diameter ................. 60 Depth .................... 75 Maximum angle of frame inclination 30? Width between uprights, mm ..... 530 Distance from bed to guides, mm... 630 Electric motor power, kW ........ 7 Electric motor speed, r.p.m. .. . 750 Floor space, mm: F. to B .................... 2180 R. to L . ................... 1670 Maximum height above floor level, mm ........................... 3100 Net weight, kg ........... approx. 7670 STANK,0IMPORT FRICTION SCREW PRESS MODEL. (DA 122 This press is designed for a wide variety of pressing operations: drawing sheet metal parts, upsetting bolt, spike and rivet heads, as well as bending or straightening sheet metal products. The press can also be used for producing parts of bakelite, shellac and other plastics. The comparatively-large capacity of the press and hammer-like nature of its stroke permit using the press for hot forging in closed dies. The press is widely used in metal-working and other branches of industry where stamping operations are required. The working parts of the press - the flywheel, the screw and the ram are actuated by vertically mounted discs, which drive the flywheel. The left disc produces. the downward motion of the flywheel while the right disc - the upward motion. As the flywheel changes its direction of rotation it screws the threaded spindle in or out reciprocating the ram and providing the working stroke. As the ram moves down, the flywheel also advances with the motion of the threaded spindle. As the flywheel moves away from the centre of the disc, its radius of contact with the disc increases and the flywheel speed conse- STANKOIMPORT Declassified in Part - Sanitized Copy Approved for Release 2013/02/25: CIA-RDP81-01043R001800080005-5 Declassified in Part - Sanitized Copy Approved for Release 2013/02/25: CIA-RDP81-01043R001800080005-5 quently increases. This correspondingly increases the speed of the threaded: spindle and, consequently, the speed of the descending ram. The accumulated energy of moving parts is transformed into work for de-,, forming the blank and imparts a hammer-like action to the ram stroke. The press is equipped with a-hand-operated control mechanism through a system of distributing levers and tie-rods. The system of control permits either single strokes or continuous operation. The frame is made of cast iron and is cast integral with the bed and crown. The ram is a grey iron casting and has four guiding surfaces, two of which are designed as removable taper gibs. The threaded spindle is made of special heat-treated alloy steel. The spindle has a right-hand triple thread. . . A stripper is provided in the center of the bed. The press is delivered complete with the electrical equipment, a set of wrenches and all the necessary technical instructions for erection and maintenance. Rated capacity, t ................ 63 Kinetic energy at end of stroke, kgm 250 Maximum stroke, mm ............ 250 Number of strokes per minute ...... 22 Distance from bed to ram, mm: Maximum ........... ... 460 Minimum .................. 190 Width clear between ram guides, mm 350 Width between uprights at bed level, mm ..................... 420 Bed dimensions, mm: F. to B .................... 450 R. to L. ..... 400 Recess in bed, diameter, mm ...... 95 Electric motor power, kW ........ 4.5 Electric motor speed, r.p.m. ...... 1500 Floor space, mm: F. to B .................... 1400 R. to L. .. 1740 Maximum height above floor level, mm.. ............ 2860 Net weight, kg ........... approx. 3430 FRICTION SCREW PRESS This press is designed for a wide variety of pressing 'operations: drawing sheet metal.parts, upsetting bolt, spike and rivet heads, as- well as bending or straightening sheet metal products. The press can also be used. for producing parts of bakelite, shellac and other plastics. The considerable capacity of the press and hammer-like nature of'its stroke permit using the press for hot forging in closed dies. The press is widely used in metal-working and other branches of industry where stamping operations are required. . . ' The working parts-of the.press the flywheel, the screw and the ram are actuated by vertically mounted disc, which drive the flywheel. The-left disc produces the downward motion of the flywheel, while the right disc - the upward motion. As the` flywheel changes its direction of rotation, it screws the threaded spindle in or out producing reciprocating motion of the ram and providing the'working stroke. As the ram moves down, the'flywheel also advances with the motion of the threaded spindle. As the flywheel moves away from the center of the disc, S?TAN KO IMPORT Declassified in Part - Sanitized Copy Approved for Release 2013/02/25: CIA-RDP81-01043R001800080005-5 Declassified in Part - Sanitized Copy Approved for Release 2013/02/25: CIA-RDP81-01043R0O1800080005-5 its radius of contact with the disc increases and the flywheel speed conse- quently increases. This correspondingly increases the speed of the threaded spindle and, con- sequently, the speed of the descending ram. The accumulated energy of moving parts is transformed into work for de- forming the blank and imparts a hammer-like nature to the ram stroke. The press control is effected by an auxiliary hydraulic device (servo-control) ensuring a constant pressure of the disc on the flywheel and requiring but slight effort to shift the control lever. The control system of the friction screw press permits either single strokes or continuous operation. The frame comprises two parts: the frame proper and the crown. These parts are hold together by tie-rods shrunk in place. The frame is made of high- quality cast iron while. the crown is of special steel. The ram is made of high-quality cast iron; it has four guiding surfaces, two of which are designed as removable' taper gibs. . The threaded spindle is made of special heat-treated alloy steel. The spindle has a right-hand triple thread. For stopping the moving parts in the upper position, a brake is provided. The brake is designed to completely absorb the energy of the upwardly moving parts. A special damper is provided to prevent the flywheel from striking the driving shaft if the brake fails to operate. A stripper is provided in the center of the bed. The press is delivered complete with the electrical equipment, a set of wrenches and all the necessary technical instructions for erection and maintenance. Rated capacity, t . .. 160 Kinetic energy at end of stroke, kgm 1000 Maximum stroke, mm ............ 360 Number of strokes per minute ...... 17 Distance from bed to ram, mm: Maximum ................. 620 Minimum........ ...... 260 Width clear between uprights, mm 520 Width clear between ram guides; mm 460 Bed dimensions, mm: F. to B .................... .560 R. to L .. .................. 510 Ram dimensions, mm: F. to B .................... 440 R. to L . .............:.... 550 Electric motor power, kW ........ 10 Electric motor speed, r.p.m. ...... 1000 Overall dimensions, mm: Length ................. ? 2200 Width .................... 1310 Height ................... 3680 Net weight, kg ........... approx. 7000 This press is designed for a wide.variet r of pressing operations: drawing sheet metal parts, upsetting bolt, spike and rivet heads, as well as bending or straightening sheet metal products. The press can also be used for producing parts of bakelite,.shellac and other plastics. The considerable capacity of the press and hammer-like nature df.its stroke permit using the press for hot forging in closed dies. The press is widely used in metal-working and other branches of industry where stamping operations are required. The working parts of the press - the flywheel, the screw and the ram are actuated by vertically mounted discs, which drive the flywheel. The left disc produces downward motion of the flywheel while the right disc -'upward motion. As the flywheel changes its direction of rotation, it screws the threaded spindle in or out producing reciprocating motion of the ram and providing the working stroke: As the ram moves down, the flywheel also advances with the motion of the threaded spindle. As the flywheel moves away from the center of the disc, Declassified in Part - Sanitized Copy Approved for Release 2013/02/25: CIA-RDP81-01043R0O1800080005-5 Declassified in Part - Sanitized Copy Approved for Release 2013/02/25: CIA-RDP81-01043R001800080005-5 its radius of contact with the disc increases and the flywheel speed conse- quently increases. This correspondingly increases the speed of the threaded spindle and, consequently, the speed of the descending ram. The accumulated energy of moving parts is transformed into work for de- forming the blank and imparts a hammer-like-nature to the ram stroke. The press control is effected by an auxiliary hydraulic device (servo-control) ensuring a constant pressure of the disc on the flywheel and requiring but slight effort to shift the control lever. The control system of the friction screw press permits either single strokes or continuous operation. The frame comprises two parts: -the frame proper and the crown.. These parts are held together by tie-rods shrunk in place. The frame is made of high- quality cast- iron while .the crown is made of special steel. The ram is made of high-quality cast iron;, it has four guiding surfaces, two of which are designed as removable taper gibs. " The threaded spindle is made of special heat-treated alloy steel. The spindle has a right-hand triple thread. For stopping the moving parts in the upper position, a brake is provided. The brake is designed to completely absorb the energy of the upwardly moving parts. A special damper is provided to prevent the flywheel from strik- ing the driving shaft if the brake fails to operate. A stripper is provided in the center of the bed. The press is delivered complete with the electrical equipment, a set of wrenches and all the necessary technical instructions for erection and maintenance. Rated capacity, t .. .. ... 250 Kinetic energy at end of maximum stroke, kgm ................... 2000 Maximum stroke, mm ............ 420 Number of strokes per minute ..... 15 Distance from bed to ram, mm: Maximum ................. 720 Minimum ............. . 300 Width clear between ram guides, mm.. 560 Width clear between uprights, mm.. ?600 Bed dimensions, mm: F. to B ..... ............ 650 R. to L . .................. 580 Recess in bed, diameter, mm...... 130 Ram dimensions, mm: F. to B .................... 520 R. to L . .................. 520 Electric motor power, kW ........ 20 Electric motor speed, r.p.m. ...... 1000 Overall dimensions, mm: Length ................... 2525 Width .................... 1410 Height ........ ..... 4285 Net weight, kg .......... approx. 12500 STRAIGHT-SIDE SINGLE CRANK PRESS 310DEL KA 262 The' press is designed for blanking and shallow forming, but canr also be used for other kinds of cold forming operations. The frame is composed of a bed, two uprights and a crown securely keyed and held together by tie-rods which are shrunk,in place. The frame is made of high-quality cast iron. All presses are rigidly built, materials used in -their construction being specially chosen for their suitability to withstand the stresses imposed upon them. To take up shearing stresses at the joints, the keys'are provided. The press is driven by an individual motor. The-motion is transmitted from the motor to the slide through V-belts, train of-gears and crankshaft. STANKOIMPORT STA,NKO.IMPORT ~27 Declassified in Part - Sanitized Copy Approved for Release 2013/02/25: CIA-RDP81-01043R001800080005-5 Declassified in Part - Sanitized Copy Approved for Release 2013/02/25: CIA-RDP81-01043R001800080005-5 Recess in slide for punch stem, mm 75 X 85 Distance between guides, mm...... 590 Distance from bed to guides, mm... 490 Thickness of bolster plate, mm..... 105 Electric motor power, kW ........ 14 Electric motor speed, r.p.m........ 1000 Auxiliary motor power,- kW :...... 1.7 Auxiliary motor speed, r.p.m...... 1000 Floor space, mm: F. to. B .............. 2240 R. to L. 1650 Maximum height above floor, mm.. 3520 Net weight, kg ......... approx. 11260 STANKOIMPORT STRAIGHT-SIDE SINGLE CRANK ENCLOSED PRESS MODEL I('273 B The press is. designed for blanking, shallow forming and other kinds of cold forming work. ' The frame is composed of a bed, two uprights and a crown securely keyed and held together. by tie-rods, which are shrunk in place. The frame. is made of high-quality cast iron. All presses are rigidly built; materials. used in their construction being specially chosen for their suitability to withstand the stresses imposed upon them. To take up shearing stresses at the joints the keys are provided. The press is driven by an individual motor: The motion is transmitted from the motor to the slide through V-belts, train of gears and crankshaft. Declassified in Part - Sanitized Copy Approved for Release 2013/02/25: CIA-RDP81-01043R001800080005-5 The slide is of a box-section type; it is made of high-quality cast iron and has four guides. The slide is equipped with an ejector. Slide-adjustment is effected by means of an electric motor and terminal switches. The pneumatic clutch of a multiple-disc friction type is coupled with a multiple-disc brake.' The brake ensures stopping of the slide at any desired point of the stroke. For stopping the flywheel, when the motor is switched off a supplementary pneumatic shoe-brake, controlled by a special valve is provided. The friction clutch is operated through an electro-magnetic device. The press is equipped, with an automatic push-button station permitting to obtain single strokes or continuous run as well as inching motions necessary for setting up and adjusting dies. The lubricating system of the press is of a combined type. Central lubri- cation of the gibs, crankshaft and connecting rod bearings and clutch is effected by a grease. pump through in feeders whereas the remaining friction surfaces are lubricated by band. A pressure gauge is provided for controlling oil pressure in the lubrication system. The air conduit mounted on the press ensures compressed air supply from the shop mains through the filter and oil atomizer to the friction clutch, the brake and the slide-balancing cylinders. A constant pressure of air from 4.5 to 5.0 atmospheres is maintained in the clutch and brake circuit by means of- a reducing valve. Standard equipment: Complete set of electrical equipment suitable for A. C. supply (working current at request), grease pump, air conduits mounted on the press, bolster plate, set of wrenches and service manual containing all necessary instructions for erection and maintenance. A pneumatic die cushion for the bed can be furnished at extra cost. Pressure of slide near bottom of stroke, t . ............... 160 Stroke of slide, mm .............. 160 Number of strokes per minute.. 32 Die space, distance from top of bed to bottom of slide (stroke down, ad- justment up), mm ............ 480 Adjustment of slide,-mm .......... 120 Area of top of bed, mm: F. to B ................. 790 R. to L. ................... 730 Opening in bed, mm 430 X 430 Dimension of slide, F. to B., mm .. 560 Declassified in Part - Sanitized Copy Approved for Release 2013/02/25: CIA-RDP81-01043R001800080005-5 The slide is of a box-section type; it is made of high-quality cast iron and has four guides. The balancing of the slide is accomplished by means of pneu- matic cylinders having a constant air pressure. The slide is equipped with an ejector. Slide adjustment is effected by an electric motor and terminal switches. The pneumatic clutch of a multiple-disc friction tpe is coupled with a multiple-disc brake. The brake ensures stopping of the' slide at any desired point of the stroke. For stopping the flywheel, when the motor is switched. off a supplementary pneumatic shoe-brake, controlled by a special valve is provided. The friction clutch is operated through an electro-magnetic device. The press is equipped with an automatic push-button station, permitting to obtain single strokes or continuous run as well as inching motions necessary for setting up and adjusting dies. The lubricating system of the press is of a combined type. Central lubri- cation of the crankshaft, intermediate shafts, gibs and connecting rod bearings is effected by a grease pump. The high speed pair of gears is lubricated by splashing in an oil sump. Simplicity and reliability of the lubricating system ensure long service of the friction surfaces and protect them from dust and dirt. The air conduit mounted on the press ensures compressed air supply from the shop mains through the filter and oil atomizer to the friction clutch and the slide-balancing cylinders. A constant pressure of air from 4.5 to 5.0 atmo- spheres is maintained in the clutch and brake circuit by means of a reducing valve. Standard equipment: Complete set of electrical equipment suitable for A. C. supply (working current at request), grease pump, air conduits mounted on the press, bolster plate, set of wrenches and service manual containing all necessary instructions for erection and maintenance. A pneumatic die cushion for the bed can be furnished at extra cost. Pressure of slide near bottom of stroke t Dimension of slide, F. to B. mm 670 , . Stroke of lid 250 , ... Distance between guides mm 7 s e, mm .............. Number of t k 190 , ...... Recess in slide for punch stem mm 10 90 s ro es per minute. . ... Die s ace di 28 , Distance from bed to guides mm p , stance from top of bed to botto f li , ... Thickness of bolster plate mm 570 11 m o s de (stroke down, adjustment , .... Electric motor power, kW 5 2 up), mm ... ; ... . . . . Adjustment of slide, mm .. . Area of to of b d 560 L40 ...... . . Electric motor speed, r.p.m. ...... Floor space, mm: 8 1000 p e , mm: F to B F. to B ...... if . ............. .. .. . . goo R. to L. ........ 850 Opening in bed, mm ......... 510X510 ....... 1825 R. to L. 2370 Maximum height above floor, mm.. 5320 Net weight, kg .......... approx. 23200 !r f i.. STANKOIMPORT STRAIGHT-SIDE SINGLE CRANK PRESS MODEL I{ 265 The press is recommended for various drawing and bending operations. The frame is composed of a bed, two uprights and a crown securely keyed and held together by tie-rods, which are shrunk in place. The frame is made of high-quality cast iron. All presses are rigidly built, materials used in their construction being specially chosen for their suitability to withstand the stresses. imposed upon them. To take up shearing stresses at the joints the keys are provided. , The press is driven by an individual motor. The motion is transmitted from, the motor to the slide through V-belts, train of gears and crankshaft. The slide is of a box-section type; it is made of high-quality-.cast iron' and has four guides. The slide moves over long guides. The two rear guides are STANKOIMPORT Declassified in Part - Sanitized Copy Approved for Release 2013/02/25: CIA-RDP81-01043R001800080005-5 Declassified in Part - Sanitized Copy Approved for Release 2013/02/25: CIA-RDP81-01043R001800080005-5 non-adjustable, while two front ones are adjustable. A recess and a set of clamps are provided at the lower face of the slide for holding die-shanks and a series of holes for die-fastening bolts and `stripper pins. Removable strips are provided for ejecting finished pieces from the upper die. The balancing of the slide is accomplished by means of pneumatic cylinders. Slide adjustment is accomplished by an individual motor through a screw drive. The length of adjustment is controlled by terminal switches: The pneumatic clutch of a multiple-disc friction type is coupled with a mul- tiple-disc brake. The brake ensures stopping of the slide at any desired point of the stroke. For stopping the flywheel, when the motor is switched off an additional pneumatic shoe-brake, controlled by a special valve, is provided, The engagement of clutch is accomplished by an electro-magnetic device. The press is equipped with an automatic push-button station. The system of control permits either single strokes or continuous run, as well as inching motions necessary for setting up and adjusting dies. The lubricating system of the press is of a combined type. Central lubrication of the principal points: the gibs, crankshaft, intermediate shaft and connecting rod bearings is effected by a grease pump. The other less important parts are lubricated by hand through oil cups or by grease guns. The central lubricating system is activated by a hand grease pump, operating on a double conduit system through measuring feeders, Simplicity and reliability of the lubricating system-ensure long service of the friction parts and protect them from dust and dirt. The air conduit mounted on the press ensures compressed air supply from the shop mains through the filter and oil atomizer to the friction clutch, the brake and the slide-balancing cylinders. A constant air pressure of 3.46 kg/sq. cm is maintained in the clutch and brake circuit by a reducing valve. A hydro-pneumatic cushion for clamping the blanks and for knock out the finished pieces is delivered with the press. Standard equipment: Complete set of electrical equipment suitable for A. C. supply (working current at request), lubricating system, air conduit mounted on the press, bolster plate, hydro-pneumatic cushion, set of wrenches, service manual containing all necessary instructions for erection and maintenance. SPECIFICATIONS Pressure of slide near bottom of stroke, t . 315 'Stroke of slide, mm . 460 Number of strokes per minute ..... 13 Die space, distance from top of bed to bottom of slide (stroke down, adjustment up), mm 600 Adjustment of slide, in .m. .... , . . 150 Distance between uprights, mm . . . 1120 Distance between guides, mm...... 980 Area of top of bed, mm: F.-to B ............... 980 R. to L. 1120 Size of bolster plate, mm .... 1100X980 Thickness of bolster plate, mm..... 120 Opening in bed, mm: F. to B ............. 560 R. to L. ... 870 Slide dimensions, mm: F. to B.......... R. to L. ............. Stroke of ejector, mm ............. Die-cushion pressure at 5 5 1, 760 970 200 in the air circuit, t g/sq. c in 50 Stroke of. the cushion plunger, mm 200 Electric motor power, kW ........ 28 Electric motor speed, r.p.m........ 1000 Auxiliary motor power, kW ... . . , 4.3 Auxiliary motor speed, r.p,m., , , , , , 1500 Floor space, mm: 1?: to B. ...... , 2890 R. to L, 2530 Maximum height above floor, mm.. 5725 Net weight, kg .. . ... . . . approx. 41500 STANKOIMPORT STRAIGHT-SIDE SINGLE CRANK DOUBLE ACTION DRAWING PRESS 310DRL It 460 This press is designed for producing sheet metal parts requiring comparati- vely deep drawing. Simultaneously with drawing, the press can also perform blanking operations. . A special feature of design of double action presses is that they are equipped with two slides, one of which moves inside the other. The outer blank-holding slide holds down the blank while the inner slide performs the drawing operation. The frame comprises a bed, two uprights and a crown, drawn together, by- four tie-rods shrunk in place. The frame is made of high-quality cast-iron. Frame construction ensures sufficient rigidity and absence of deflections -at maximum load. Dowel pins and keys are provided to take up shearing stresses at the joints and prevent displacement. . The tie-rods draw the frame together into a solid structure and take up the major part of the load. The drive is from an individual electric motor. Power is transmitted from the motor in three stages: first stage to the flywheel shaft through a multiple STA NK!0IMP0.R'T Declassified in Part - Sanitized Copy Approved for Release 2013/02/25: CIA-RDP81-01043R001800080005-5 Declassified in Part - Sanitized Copy Approved for Release 2013/02/25: CIA-RDP81-01043R001800080005-5 V-belt drive and the other two stages through a gear train.. The drive and the crankshaft actuate. the slide. The drive mechanism is mounted on the crown and is enclosed in a casin g. The inner slide is of box-section and is made of high-quality cast iron. The connecting rod is linked to the upper part of the slide by a spherical joint permitting slide adjustment. Adjustment of the inner slide is accomplished by hand With the aid of a ratchet mechanism. The outer slide is actuated by levers linked with two lateral slides. The lateral slides are reciprocated by cams mounted on the crankshaft gears. The outer slide is regulated in height with the aid of adjusting nuts. The clutch is of a pneumatically operated friction type and is combined with a periodically acting band brake. The clutch is engaged by means of an electro-magnetic device. Press control is automatic and is effected either by a push-button station or a treadle. The control system permits single stroke operation from a two-hand safety push-button device protecting the operator's hands, single stroke operation from the treadle, continuous (automatic) operation and inching operation applied in setting-up or adjusting dies. Lubrication is of a combined type. The principal friction surfaces are lubri- cated from a centralized system through automatic measuring feeders by a special grease pump station; the other points are lubricated by hand with an oil gun through ball-type oil cups. Simplicity and reliability of the lubricating system ensure long service of friction surfaces and protect them from dust and dirt. The lower stripper is mounted in the bed of the press. The air piping mounted on the press, ensures air supply from the shop mains through the filter and oil atomizer to the pneumatic clutch. The press is delivered complete with electric motor, starting equipment and wiring, lubricating system with pumps, measuring feeders and pressure gauge for controlling perssure in the lubricating system, air piping, mounted on the press, including reducing valve, pressure gauge and receiver tank, bolster plate, stripper, a set of wrenches and all the necessary technical instructions for erection and maintenance. SPECIFICATIONS Inner slide capacity at end of stroke, t Outer slide capacity at end of stroke,t 'Inner slide.stroke, mm ........... Outer slide stroke, mm ........... Number of strokes per minute ...... Adjustment of inner and outer slide, mm Maximum distance from bed to inner slide in its lowest position, mm... Maximum distance from bed to outer slide. in its lowest position, mm... Width between uprights, mm ..... Distance clear between guides, mm.. Maximum distance from bed to gui- des, mm ........ Bed dimensions, mm: F. to B .................. R. to L ....................... 63 Inner slide diameter, mm ....... 360 50 400 .. Outer slide dimensions, mm: 240 F. to B ................... 510' 15 R. to L............... Bolster plate dimensions, mm: 510 100 F. to B ..... :.............. '640 R. to L .............. 640 550 Thickness .. 00 Electric motor power, kW . 7 500 650 ...... .. Electric motor speed, ?r.p.m........ 1500 530 Floor space, mm : F. to B .................... 1670 410 R. to L...: 1710 Maximum height above floor level ' 640 , mm.. ............. 3750 6 42 Net weight, kg .......... approx. 11000 STANKOIMPORT STRAIGHT-SIDE SINGLE CRANK DOUBLE ACTION DRAWING PRESS MODEL 'I{ 471 This press is designed for producing sheet metal parts requiring comparati- vely deep drawing. Simultaneously withdrawing, the.press can also perform blanking operations. A special feature of design of double action presses is that they are equipped with two slides, one of-which moves inside the other. The outer blank-holding slide holds down the blank while the "inner slide performs the drawing operation. The frame comprises a bed, two uprights and a crown, drawn together by four tie-rods shrunk In place. The frame is made of high-quality cast, iron. Frame construction. ensures- sufficient rigidity and absence of deflections at maximum load. Dowel pins and keys are provided to take up shearing stresses at, the joints and prevent displacement. STANKOIMPORT Declassified in Part - Sanitized Copy Approved for Release 2013/02/25: CIA-RDP81-01043R001800080005-5 Declassified in Part - Sanitized Copy Approved for Release 2013/02/25: CIA-RDP81-01043R001800080005-5 Recess in inner slide for die shanks, mm: Diameter ...... 65 Depth , ..... 155 Thickness of bolster plate, mm .... 100 Inner slide dimensions, mm: F. to B ............. 400 R. to L.. 525 Outer slide dimensions; mm: F. to B ................. 750 R. to L., 730 Electric motor power, kW 14 Electric motor speed, r.p.m........ 1500 Floor space, mm : .F. to B.................... 1600 R. to L...... 1595 iMlaximumheightabovefloorlevel,mm 4640 Net weight, kg .... . . .... approx. 14480 STAN KOIMPORT STANKOIMPO'RT Declassified in Part - Sanitized Copy Approved for Release 2013/02/25: CIA-RDP81-01043R001800080005-5 The tie-rods draw the frame together into a solid structure and take up' the major part of the load. The drive is from an individual electric motor. Power from the motor is transmitted in three stages: first stage to the flywheel shaft through a multiple: V-belt drive, and the other two stages through a gear train. The drive and the crankshaft actuate the slide. The drive mechanism is mounted on the crown and is enclosed in a casing. The inner slide is of box-section type and is made of high-quality cast iron. Adjustment of the inner slide is accomplished by hand with the aid of a ratchet mechanism,' The outer slide is regulated in height with the aid of adjusting' nuts. .The clutch is of- a multiple-disc friction type. It is pneumatically operated and is combined with a-multiple-disc pneumatic brake. The brake stops the slide at any point of the stroke. For stopping the flywheel when the motor is switched off, an auxiliary valve-actuated pneu- matic shoe-brake is provided. The clutch is engaged by means of an electro-magnetic device. Press control is automatic and is effected either by a push-button station or a treadle. The control system permits single stroke operation from a two- hand safety push-button device protecting the operator's hands, single stroke operation from the treadle, continuous (automatic) operation and inching operation applied in setting up or adjusting dies. Lubrication is of a combined type. The principal friction surfaces are lubri- cated from a centralized system through automatic measuring feeders by a special grease pump station. The other points are lubricated by hand with an oil-gun through ball-type oil cups. The lowenstripper is mounted in the bed of the press. The air piping, mounted on the press, ensures air supply from the shop mains through the filter and oil atomizer to the pneumatic clutch and brakes. The press is delivered complete with electric motor, starting equipment and wiring, lubricating system with pumps, measuring feeders and pressure gauge for controlling pressure in the lubricating system, air piping mounted on the press including reducing valve, pressure gauge and receiver tank, bolster plate, mechanical stripper in the bed, a set of wrenches and all the necessary technical instructions for erection and maintenance. SPECIFICATIONS Inner slide capacity, t ... . . . . ..... 100 Outer slide capacity, t . . . . . . . . . . . . 63 Inner slide stioke,'mm 400 Outer slide stroke, mm :........ . 265 Number of strokes per minute ...... 15 Slide adjustment, mm ....., 100 Maximum distance from bed to inner slide in its lowest position, mm... 650 Maximum distance from bed to outer lid s e in its lowest position, mm... Width between guides, mm. ?... , ... . .Distance from bed. to guides, mm... Bed dimensions, mm: 600 650 580 F. to B,....... 800 R. to L,..... 80.0 Recess in bed, mm .......... . 420 X 420 STRAIGHT-SIDE SINGLE CRANK DOUBLE ACTION -DRAWING PRESS 11I0DEL I{'475 This?press is designed for producing sheet metal parts requiring?comparati- vely deep drawing. Simultaneously with drawing, the press can also perform blanking operation. A special feature of design of double action presses is that, they are equipped with two slides, one of which moves inside the other. The outer blank-holding slide holds down?the blank while the inner slide performs the drawing operation. The frame comprises a bed, two uprights and a crown, drawn. together by four tie-rods shrunk.in place. The frame is made of high-quality cast iron. Frame construction' ensures sufficient rigidity and absence of bed deflections at maximum load. Dowel pins and keys are provided to take up shearing stresses at the joints and prevent displacement. ' . Declassified in Part - Sanitized Copy Approved for Release 2013/02/25: CIA-RDP81-01043R001800080005-5 The tie-rods draw the frame together into a solid structure and take up the major part of the load. The drive is from an individual electric motor. The drive is of the enclosed type with shafts positioned perpendicularly to the front of the press. Power is transmitted to the crankshaft in four stages by multiple V-bolt drive and a gear train. Part of the gearing is mounted in an oil bath. The inner slide is a box-section steel casting. The connecting rod is linked to the upper part of the slide by a spherical joint. permitting slide adjustment. Slide adjustment is effected by an individual flange-type motor through a worm reducing gear unit. The motor and the entire adjusting mechanism are mounted inside the inner slide. The die space, at any moment during adjustment, can be read off on the scale of the press control panel indicating the connecting rod position. The inner and outer slide can be interlocked in any position with respect to one another by the electric control system. The outer slide is reciprocated by a toggle lever mechanism actuated by the crankshaft. The clutch is of a friction type. It is pneumatically operated and is combined with a multiple-disc brake. The brake stops the slides at any point of their stroke. For stopping the flywheel when the electric motor is switched off, an auxiliary valve-actuated pneumatic shoe-brake is provided. The valve is located on the press control panel. The clutch is engaged by means of an electro- magnetic device. Press control is automatic and is provided with a safety device, safeguarding the operator's hands. The control system permits single stroke operation, con- tinuous (automatic) operation and inching operation applied in setting up or adjusting dies. The bed is equipped with hydro-pneumatic die-cushions having a pneumatic hold-down device. The cushion movements are synchronized with the motion of slides. The control system provides for automatic interruption of die-cushion movement on the return stroke of the outer slide. Lubrication is of a combined type. The principal friction surfaces are lubri- cated from a centralized system through automatic measuring feeders by a special grease-pump station. The other points are lubricated by hand. The air piping, mounted on the press, ensures air supply from the shop mains through the filter and oil atomizer to the friction clutch, pneumatic brake and die-cushions. The press is delivered complete with electric motor, starting equipment and wiring, lubricating system with grease-pump station, measuring feeders and pressure gauge. for controlling pressure in lubricating system, air piping mounted on the press including reducing valve, pressure gauge and receiver tanks, bolster plate, a set of wrenches and all the necessary technical instruc- tions for erection and maintenance. SPECIFICATIONS Inner slide capacity, t ............ 315 Outer slide capacity, t ............ 200 Inner slide stroke, mm ............ 670 Outer slide stroke, mm ........... 425 Number of strokes per minute ...... 7 Slide adjustment, mm . 195 Maximum distance from bed to inner slide in its lowest position, mm... 930 Maximum distance from bed to outer slide in its lowest position, mm... 825 Distance-clear between guides, mm.. 1380 Distance from bed to guides, mm... 720 Bed dimensions, mm: F. to B .............. . . . . . . 1350 R. to L..................... 1530 Recess in bed, mm ........... 800 X 800 STANKOIMPORT Recess in inder slide for die shanks, mm: Diameter ................. 70 Depth .................... 111 Bolster plate dimensions, mm: F. to B .................... 1350 R. to L .................... 1350 Thickness ................. 160 Inner slide dimensions, mm: F.to B .................... 000 R.to L .................... 1000 Outer slide dimensions, mm: F.to B .................... 1250 R. to L .................... 1250 Die-cushion capacity, t: Holding down ............. 80 Pushing out ................ 12.5 Die-cushion stroke, mm .......... 300 Main electric motor power, kW..... 55 Main electric motor speed, r.p.m...-. 1500 Auxiliary electric motor power (adjusting mechanism of the inner slide), kW .................... - 1.7 Auxiliary electric motor speed, r.p.m. 1500 Floor space, mm: F. to B' ............... .... 3100 R. to L ................... 2500 Maximum height above floor level, mm 6675 Net weight, kg .......... approx. 66000 STANKOIMPORT 39 Declassified in Part - Sanitized Copy Approved for Release 2013/02/25: CIA-RDP81-01043R001800080005-5 Declassified in Part - Sanitized Copy Approved for Release 2013/02/25: CIA-RDP81-01043R001800080005-5 'STANKOIMPORT Thickness of bolster plate, mm .... 125 Opening in bed (two openings), mm: F. to B .................... 800 R. to L .................... 800 Slide dimensions, mm: F. to B .................... 1000 R. to L.............. . 1820 Stroke of slide ejector, mm ....... 80 Electric motor power, kW 14 Electric motor-speed, r.p.m......... 1000 Floor space, mm ............ 2965 X 1905 Maximum height above floor, mm.. 4860 Net weight, kg .......... appiox. 27340 -STAN K01MP0RT Declassified in Part - Sanitized Copy Approved for Release 2013/02/25: CIA-RDP81-01043R001800080005-5 TWOPOINT SINGLE ACTION ENCLOSED PRESS MODEL If 372 A The' press is most suitable for various cold forming operations such as: blanking, piercing, punching, bending.and shallow forming of large size sheet of metal. The frame is composed of a bed, two uprights and a crown securely drawn together by tie-rods, which are shrunk in place. The frame is made of high- quality cast iron. All presses are rigidly built, materials used in their construe-, tion being specially chosen for their suitability to withstand the stresses imposed upon them. To take up shearing stresses at the joints, thekeys are provided. The press is driven by an individual motor. The motion is transmitted from the motor to the slide through V-belts, train of gears and crankshafts. Such a design of the drive ensures- a uniform distribution of the pressure and permits manufacturing of comparatively long parts. The crankshaft gears are made of high-quality cast iron. The flywheel and intermidiate shaft gears are made of steel forgings and are properly heat-treated. The slide is of a box-section type; it is made of high-quality cast iron and has four guides. The balancing of the slide is accomplished by means of pneu- matic cylinders having 'a constant air pressure of 3.6 kg/sq. cm. Slide adjustment is accomplished by means of an electric motor and terminal switches. The pneumatic clutch of a multiple-disc friction type is interlocked with a multiple-disc brake. The brake ensures stopping of the slide at any desired point of the stroke. _ The engagement of the clutch is accomplished by an electro-magnetic device. The press is equipped with an automatic push-button station permitting to obtain single strokes or continuous run as well as inching motions. - - The lubricating system of the press is of a combined type. Control lubrication of the crankshafts, intermediate shafts, big and small connecting rod ends and gibs is effected by a grease pump. All the gears are lubricated by splashing in an oil sump. Simplicity and reliability of lubricating system ensure long service of the friction parts and protect them from dust and dirt. The air conduit mounted on the press ensures compressed air supply from the shop mains through the filter and oil atomizer to the friction clutch and the slide-balancing cylinders. A constant air pressure of 3 kg/sq. cm in the clutch and brake circuit, and from 5 to 6 kg/sq. cm in the slide-balancing cylinders circuit is maintained by a reducing valve. Standard equipment: Complete set of electrical equipment suitable for A. C. supply (working current at request), set of wrenches and service manual con- taining all necessary instructions for erection and maintenance. Presspre of slide near bottom of stroke, t ...................... 160 Stroke of slide, mm .............. 160 Number of strokes per minute ..... 20 Die space, distance from top of bed to bottom of slide (stroke down, adjustment up), mm ........... 800 Adjustment of slide, mm ......... 300 Distance between uprights, mm.... 2000 Distance between guides, mm...... 1850 Area of top of bed, mm : F. to B.................... 1250 R. to L .............. ..... 2000 Bolster plate size, mm ...... 1970X1240 Declassified in Part - Sanitized Copy Approved for Release 2013/02/25: CIA-RDP81-01043R001800080005-5 TWO POINT SINGLE ACTION ENCLOSED PRESS MODEL I{ 374 B The press is most suitable for various cold forming operations such as: blanking, piercing, punching, bending and drawing of large size sheet of metal. The frame is composed of a bed, two uprights and a crown securely drawn together by tie-rods, which are shrunk in place. The frame is made of high- quality cast iron. All presses are rigidly built, materials used in their construction being specially chosen for their suitability to withstand the stresses imposed upon them. The press is driven by an individual motor. The motion is transmitted from the motor to the slide through V-belts, train of gears and crankshafts. Such a design of the drive ensures a uniform distribution of pressure and permits manufacturing of'comparatively long parts. The crankshaft gears are made of high-quality cast iron. The flywheel and intermediate shaft gears are made of steel forgings and are properly heat-treated. To ensure accurate meshing all the gears are cut by generating method. STANK 01 M P0 RT The slide is of a box-section type; it is made of high-quality cast iron and has four guides. The balancing of the slide is accomplished by means of pneu- matic cylinders having a constant air pressure of 4.5 kg/sq. cm. Slide adjustment is accomplished by means of an electric motor and terminal switches. The pneumatic clutch of a multiple-disc friction type, is interlocked with a multiple-disc brake. The brake ensures stopping of the slide at any desired point of the stroke. The engagement of the clutch is accomplished by an electro- magnetic device. The press is equipped with an automatic push-button station consisting of three panels. The system of control permits either single strokes or continuous run, as well as inching motions necessary for setting up and adjusting dies. The lubricating system of the press is of a combined type. Control lubri- cation of the crankshafts, intermediate shafts, big and small connecting rod ends and guides is accomplished by a grease pump. All the gears are lubricated by splashing in an oil sump. Simplicity and reliability of lubricating system ensure long service of the friction parts and protect them from dust and dirt. The press is equipped with two cushions, serving for clamping the' blank, and for knocking out the finished articles from the die. The air conduit mounted on the press ensures compressed air supply from the shop mains through the filter and oil atomizer to the friction, clutch, the brake, the slide-balancing cylinders and the air-cushions. A constant air press- ure of 3.6 kg/sq. cm in the clutch and brake circuit, and 6 kg/sq. cm in the slide-balancing cylinders and air-cushion circuit is maintained by a reducing valve. Standard equipment: Complete set of electrical equipment suitable for A. C. supply (working current at request), set of wrenches and service manual con- taining all necessary instructions for erection and maintenance. PressureTof slide near bottom of stroke, t ...................... 250 Stroke of slide, mm .............. 400 Number of strokes per minute ..... 17 Die space, distance from top of bed to bottom of slide (stroke down, ad- justment up), mm .............. 750 Adjustment. of slide, mm ......... 220 Distance between uprights, mm ... 2500 Area of top of bed, mm: F. to B .................... 1250 R.to L .................... 2500 Thickness of bolster plate, mm .... 150 Opening in bed, mm: F. to B .................... 700 R. to L ............... .. 1050 Slide dimensions, mrri: F.to B .................. 1000 R. to L....... .. ......... 2300 Die-cushion pressure at 5.8 lcg/sq,cm in the air circuit, t .. ....:... 30 Electric motor power, kW ....... 28 Electric motor speed, r.p.m........ 1500 Floor space, mm ............. 1800X3600 'Maximum height above floor, mm..-5250 Net weight, kg ......... approx.-.43900 STANKOIMPORT . Declassified in Part - Sanitized Copy Approved for Release 2013/02/25: CIA-RDP81-01043R001800080005-5 Declassified in Part - Sanitized Copy Approved for Release 2013/02/25: CIA-RDP81-01043R001800080005-5 STRAIGHT-SIDE DOUBLE CRANK SINGLE ACTION PRESS MODEL K 366 The press is designed for various cold stamping operations in making large- drawing sized sheet metal parts, such as: blanking, piercing, punching, bending and . The frame comprises the bed, two uprights and crown, drawn together by tie-rods shrunk in place. The frame is made. of high-quality cast, iron. Frame design ensures ample rigidity and absence of frame deflection at maximum load. The drive is from an individual electric motor. Power is transmitted from the motor to the crankshaft in three stages: the first stage is to the flywheel shaft through a multiple V-belt drive and the other two stages are through gear train. The drive and the crankshaft actuate the slide. The slide is of a box-section type. It is made of high-quality cast iron and has four guiding surfaces. The slide is counterbalanced by pneumatic cylinders and is equipped with a mechanical stripper. Slide adjustment is effected by an electric motor and limit s*itches. The clutch is pneumatically operated. It is of a multiple-disc friction type and is coupled to a multiple-disc brake. The brake stops the slide at any point of the stroke. The clutch is engaged by an electro-magnetic device. Press control is effected automatically from a push-button station or from a treadle. The control system permits single stroke operation by push-buttons with interlocking arrangements for safeguarding the operator's hands, single strokes by treadle, continuous (automatic) operation and inching operation applied in setting up or adjusting dies. Single stroke operation by push-buttons can be effected from three control panels. The lubrication system is of a combined type. The principal friction sur- faces: crankshaft and intermediate shaft bearings, connecting rod big ends, guides and counterbalancing cylinder piston rods grease-lubricated from a centralized system by a pump station through measuring feeders. Plungers and die-cushion cylinders are lubricated by an oil pump. Simplicity and reliability of the lubricating system ensure long service of friction surfaces and protect them from dust and dirt. The pneumatic die-cushions, two in number, provided by the press design, are intended for holding down blanks and for ejecting finished pieces from the lower die. The air equipment, mounted on the press, provides air supply from the stop mains through the filtre and oil atomizer to the clutch, brake, slide coun- terbalancing cylinders and die-cushions. An auxiliary shoe-brake, pneumatically operated by a special valve, is provided for stopping the flywheel when the electric motor is switched off. The press is delivered complete with electric motor, starting equipment and wiring, lubricating equipment with measuring feeders and a pressure gauge for controlling pressure in the lubrication system, air equipment mounted on the press including reducing valve, pressure gauge and receiver tanks, bolster plate, mechanical stripper in the slide, a set of wrenches and all the necessary technical instructions for installation and operation. Die-cushions are furnished to special order. Rated capacity, t ................ Stroke of slide, mm ............... Number of strokes per minute ...... Slide adjustment, mm ............ Die space, distance from bed to slide (stroke down, adjustment up), mm Width between uprights, mm ..... Bed dimensions, mm: 400 Slide dimensions, mm: " 65 F. to B ..................... 1050 15 R. to L.................... 2460 150 Electric motor power, kW 20 640 Electric motor speed, r.p.m........ 1500 2500 Floor space, mm: F. to B .................... 1400 R.to L..., ................ 2500 Thickness of bolster plate, mm .... "160 Openings in bed (two openings), mm: F. to B .................... 800 R. to L ...... ... .. .. 1040 F. to B ... .......... ..... 2990 R. to L................ ...... 4150 Maximum height above floor, level, mm.. 5870 Total force exerted by die-cushions at 6 kg/sq. cm, t.................. 46' Net weight, kg .......... approx. 65250 STANKOIMPOR.T Declassified in Part - Sanitized Copy Approved for Release 2013/02/25: CIA-RDP81-01043R001800080005-5 Declassified in Part - Sanitized Copy Approved for Release 2013/02/25: CIA-RDP81-01043R001800080005-5 STANKOIMPORT Slide dimensions, mm: F. to B.,. ................ 1050 R. to L ................. 2460 Total'force exerted by die-cushions at 6 kg/sq. cm, t....82 Electric motor power, kWV ......- 28 Electric motor speed, r.p.m......; . 1000 Floor space, mm: . F. to B . ...........:...... 3290 R. to L; ................... 3960 Maximum height above floor level, ? mm .......................`.... 6335 ? Net weight, kg .......... approx. 68950 STAN KOI M PO RT Declassified in Part - Sanitized Copy Approved for Release 2013/02/25: CIA-RDP81-01043R001800080005-5 STRAIGHT-SIDE.DODUBLE CRANK SINGLE ACTION''PRESS MODEL K 365 The press is designed for various cold stamping operations in making large- sized sheet metal parts, such as: blanking, piercing, punching, bending and drawing. The frame comprises the bed, two uprights and crown, drawn together by tie-rods shrunk in place. The frame is made of high-quality cast iron. Frame design ensures ample rigidity and absence of frame deflection at maximum load. The drive is from an individual electric motor. Power is transmitted from the electric motor to the crankshaft in three stages: the first stage is to the flywheel shaft through. a multiple V-belt drive, and the other two stages are through a gear train. The drive and the crankshaft actuate the slide. The slide is of a box-section type. It is made of high-quality cast iron and has four guiding surfaces. The slide is counterbalanced by pneumatic cylinders and is equipped with a mechanical stripper. Slide adjustment is effected by an electric motor and limit switches. The clutch is pneumatically operated. It is of a multiple-disc friction type and is coupled to a multiple-disc brake. The brake stops the slide at any point of the stroke. The clutch is engaged by an electro-magnetic device. Press control is effected automatically from a push-button station or from a treadle. The control system permits single stroke operation by push-buttons, with interlocking arrangements for safeguarding the operator's hands, single strokes by treadle, continuous (automatic) operation and inching operation applied in setting up or adjusting dies. Single stroke operation can be effected from three control panels. The lubricating system is of a combined type. The principal -friction sur- faces: crankshaft and intermediate shaft bearings, connecting rod big ends, guides and counterbalancing cylinders are grease-lubricated from a-centralized system by a pump station. through measuring feeders. Plungers and die-cushion cylinders are lubricated by an oil pump. Simplicity and reliability of the lub- ricating system ensure long service of friction surfaces and protect them from dust and dirt. The pneumatic die-cushions, two in number, provided by the press design, are intended for holding down blanks and ejecting finished pieces from the lower die. The air equipment, mounted on the press, provides air supply from the shop mains through the filtre and oil atomizer to the friction clutch, brake, counterbalancing cylinders and die-cushions. The auxiliary shoe-brake, pneumatically operated by a special valve is provided for stopping the flywheel after the electric motor is switched off. The press is delivered complete with electric motor, starting equipment and wiring, lubricating equipment with measuring feeders, piping and pressure gauge for controlling pressure in the lubricating system, air equipment mounted on the press including reducing valve, pressure gauge and receiver tanks, bolster plate, mechanical stripper in the slide and all the necessary technical instructions' for installation and operation. - Die-cushions are furnished to special order. Rated capacity, t . ............ 500 Stroke of slide, mm .. .. .... 300 Number of strokes per minute ...... 12 Slide adjustment, mm ............ 200 Maximum die space, distance from bed to- slide (stroke down, adjust- ment up), mm ................. 850 Width between uprights, mm ..... 2500 Bed dimensions, mm: F. to B .................... 1400 R. to L .. ... .. ....... 2500 Thickness of bolster plate, mm.... 150 Openings in.bed'(two openings), mm: F. to B .................... 800 R. to L .................... 1040 Declassified in Part - Sanitized Copy Approved for Release 2013/02/25: CIA-RDP81-01043R001800080005-5 STRAIGHT-SIDE DOUBLE CRANK SINGLE ACTION PRESS MODEL IC 367 The press is designed for various cold stamping operations in making large- sized sheet metal parts, such as: blanking, piercing, punching, bending and drawing, The frame comprises the bed, two uprights and crown, drawn together by tie-rods shrunk in place. The frame is. made of. high-quality cast iron. Frame design ensures ample rigidity and absence of , load. frame deflection at maximum The drive is from an individual electric motor Power is transmitted from the motor the crankshaft. in three stages: the first stage is to the flywheel shaft through a multiple V-belt drive, and the other two stages are through a gear train. The drive and the crankshaft actuate the slide. The slide is of a box-section type. It is made of high-quality cast iron and STANKOIMP'ORT Slide dimensions, mm: b'. to B ..................:.. 1200 R. to L.................... 2240 Electric motor power, kW 40 Electric motor speed, r.p.m.. ..... ,,1000 Floor space, mm: F. to B- ............... .:. 3690 R,to L.......... '4380 Maximum height above floor level, mm ................ ?7650 Total force exerted by die-cushions at 6kg/sq.cm,t ......:........ '100. Net weight, kg ........ approx. 1,07000 STANKOIMPORT Declassified in Part - Sanitized Copy Approved for Release 2013/02/25: CIA-RDP81-01043R001800080005-5 has four guiding surfaces. The slide is counterbalanced by pneumatic cylinders and is equipped with a mechanical stripper. Slide adjustment is effected by an electric motor and limit switches. The clutch is pneumatically operated. It is of a multiple-disc friction type and is coupled to a multiple-disc brake. The brake stops the slide at any point of the stroke. The clutch is engaged by an electro-magnetic device. Press control is effected automatically, from a push-button station, or from a treadle. The control system permits single stroke operation by push-buttons with interlocking arrangements for safeguarding the operator's hands, single strokes by treadle, continuous (automatic) operation and inching operation applied in setting up or adjusting dies. Single-stroke operation can be effected from three control panels. - The lubricating system is of a combined type. The principal friction surfaces : crankshaft and intermediate shaft bearings, connecting rod big ends, guides, and counterbalancing cylinders are grease.-lubricated from a centralized system by a pump station through measuring feeders. Plungers and die-cushion cylin- ders are lubricated by an oil pump. Simplicity and reliability of the lubricating system ensure long service of friction surfaces and protect them from dust and dirt. The pneumatic die-cushions, two in number, provided by the press design, are intended for holding down blanks and for ejecting finished pieces from the lower die. The air equipment, mounted on the press, provides air supply from the shop mains through the filtre and oil-atomizer to the friction clutch, brakes, counterbalancing cylinders, and die-cushions. An auxiliary shoe-brake, pneumatically operated by a special valve, is provided for stopping the flywheel after the motor is switched off.` The press is delivered complete with electric motor, starting equipment and wiring; lubricating equipment with pumps, measuring feeders, pressure gauge for controlling pressure in the lubricating system, air equipment mounted on the press, including reducing valve, pressure gauge and receiver tanks; bolster plate, mechanical stripper in the slide, a set of wrenches and all the necessary technical instructions for installation and operation. Die-cushions are furnished to special order. Rated capacity, t ................ 800 Stroke of slide, mm .............. 80 Number of strokes per minute ...... 12 Slide adjustment, mm ............. 200 Die space, distance from bed to slide (stroke down, adjustment up), mm 760 Width between uprights, mm ...... 2500 Bed dimensions, mm: F. to B ........ ............ 1500 R. to L. :....... *--***** 2500 Thickness of bolster,plate,-mm .... 190 Openings in.bed (two openings), mm: F. to B .................... 1050 R.to L ............ ....... 1000 Declassified in Part - Sanitized Copy Approved for Release 2013/02/25: CIA-RDP81-01043R001800080005-5 Knuckle joint presses represent the universal type of coining and embossing presses and are widely used for the cold stamping operations requiring a short stroke (sizing, coining, embossing, straightening after stamping, etc.). Attainable accuracy in thickness of the finished articles is up to 0.05 mm depending on the allowance.' - Considerable unit pressures developed in compressing metal in a cold state* demand a reliable construction with an ample factor of safety for all its parts. In order to obtain maximum accuracy of coining, the press is built of an extremely rigid construction ensuring minimum "sag" during operation. The frame is composed of a platen two uprights and a crown securely keyed and held together by four tie-rods, which are shrunk in place. The frame is made of high-quality cast iron. All presses are rigidly built, materials used in their construction being specially chosen for their suitability to withstand the stresses imposed upon them. To take up shearing stresses at. the joints, the keys 'are provided. The slide moves along the slide ways of the frame. The motion of the slide is effected by the crankshaft through a system of toggle links. The slide is made of high-quality cast iron. STANKOIMPORT Slide adjustment is accomplished by a wedge and screw device. The 'screw is driven through a worm drive and, a vertical shaft. The shaft is rotated by a ratchet mechanism. - The starting friction clutch is equipped with two sliding keys. A periodical action brake is provided for absorbing the inertia pressure of the flywheel at the throwing in' of the clutch. The press is provided with an automatic control. system which is operated by means of an electric treadle or by a push-button station. The system of control permits to obtain the following cycles: Separate stroke operation ?-. when' the slide stops after one stroke at the upper dead center regardless of whether the two starting buttons or the treadle be pressed-or not. Continuous run - when the press works as long as the treadle or the two starting push-buttons are pressed down. Automatic operation - when the press is started by pressing down a special push-button "on" and works until another button "off" is pressed. Lubrication of the toggle-link pivots is accomplished by a gear pump driven by an individual electric motor. This gear-pump motor is switched on simul- taneously with the main motor and if for any reason the auxiliary motor should stop the press is automatically stopped. Standard equipment: Complete set of electrical equipment, suitable for A. 0. supply (working current at request), set of wrenches and service manual con- taining all necessary instructions for erection and maintenance. Pressure- of slide near bottom of stroke, t ............ !......... Stroke of slide, mm ... ..... Number of strokes per minute..... Die space, distance from top of bed to bottom of slide (stroke down, ad- justment up), mm ............. Slide adjustment, mm ............ Distance between guides, mm...... Area of top of bed; mm: F. to B .................... R. to L.................... Opening in bed diameter, mm ..... Size of bolster plate, mm: L ................. . . R. to, Thickness of bolster plate, mm, .... 400 Slide dimensions, mm: F. to B .................... 400 55 R. to L .................... 510 40 Distance from bed to guides, mm... 420 A. C Drive motor: 410 . Power, kW ........ .... 10 15 Speed, r.p.m ............... 1000 510 Oil pump motor: 660 Power, kW ............... 1.0 Speed, r.p.m .............. 1000 660 Floor space, mm: 70 F. to ......... 1820 B ...... to .. L 2160 660 Maximum height above floor, mm.. 3300 640 Height of platen above floor, mm... 700 120 Net weight, kg .:......... approx. '14200 Declassified in Part - Sanitized Copy Approved for Release 2013/02/25: CIA-RDP81-01043R001800080005-5 Declassified in Part - Sanitized Copy Approved for Release 2013/02/25: CIA-RDP81-01043R001800080005-5 STANKOIMPORT Slide dimensions, mm: F. to B .................... '530 R. to L................... 820 A. C. Drive motor: Power, kW .............. 14 Speed, r.p.m ................ 1000 Slide adjusting motor: _ Power, kW ..................1.7 Speed, r.p.m ............... 1000 Oil pump motor: Power, kW ...... 1.0 Speed; r.p.m ............... 1000 Floor space, mm: F. to B .................... 2300 R. to L ................... -2142 Maximum height above floor, mm.. 4480 Height of platen above floor, mm... -800 Net weight, kg .......... approx. 31700 STAN KOIM.PO?RT Declassified in Part - Sanitized Copy Approved for Release 2013/02/25: CIA-RDP81-01043R001800080005-5 KNUCKLE JOINT COINING PRESS MODEL IC 846 I nuckle joint presses represent the universal type of coining and embossing presses and are widely used for the cold stamping operations requiring a short stroke (sizing, coining, embossing, straightening after stamping etc.). Attainable accuracy in thickness of the finished articles is up to 0.05 mm depending on the allowance. Considerable unit pressures .developed in compressing metal in a cold state demand a reliable construction with an ample fadtor of safety for all its parts. In order to obtain maximum accuracy of coining, the press is built of an extremely rigid construction ensuring minimum "sag" during operation. The frame is composed of a platen, two uprights and a crown securely keyed and held together by four tie-rods, which are shrunk in place. The frame is made of high-quality cast iron. All presses are rigidly built, materials used in their construction being specially chosen for their suitability to withstand the .stresses imposed upon them. To take up shearing stresses at the joints the keys are provided. The slide moves along the slide ways of the frame. The motion of the slide is effected -by the crankshaft through a system of toggle links. The slide is made of high-quality cast iron. Slide adjustment is accomplished by means of a wedge and screw device driven through reduction gear. The reduction gear ist driven by an individual motor. The adjusting screw is provided with a pointer, Turning the pointer through one division of the scale corresponds to die space adjustment of 0.05 mm. The movement of the adjusting screw is restricted by terminal switches. - The starting clutch is of a multiple-disc friction type and is coupled-with a multiple-disc brake. - The brake ensures stopping the slide at any desired point of the stroke. The clutch is engaged by means of an electro-magnetic switch. The press is driven by an individual motor through a multiple V-belt driv- ing the flywheel mounted on the intermediate shaft, from which the motion is transmitted to the crankshaft through a pair of gears. An additional brake is provided for stopping the flywheel when the motor is switched off. This brake is operated by compressed air through a special valve. __ The air conduit mounted on the press ensures compressed air supply from the shop mains through the filter and oil atomizer to the friction clutch and the main brake, as well as to the flywheel brake. A constant air pressure-in the circuit is maintained by means of receivers and a reducing valve. The lubricating system is of a combined type. Central lubrication of the toggle links is effected by an oil pump driven by an individual motor. The gibs, crankshaft and connecting rod bearings are lubricated by means of a hand operated grease pump. The press is equipped with automatic push-button control. The system of control permits either separate stroke or continuous run, as well as inching motions necessary for setting and adjusting dies. Standard equipment: Complete set of electrical equipment suitable for A. C. supply (working current at request), set of wrenches and service manual con- taining all necessary instructions for erection and maintenance. ' Pressure near bottom of stroke, t... 800 Stroke of slide, mm .............. 65 Number of strokes per minute ..... 33 Die space, distance from top of bed to - bottom of slide (stroke down, ad- justment up), mm ............. .. 500 Slide adjustment, mm ..... ...... 15 Distance between guides, mm..... 670 Area of top of bed, mm: F. to B .................... 860 R. to L.................... '860 Opening in bed, diameter, mm 90 Size of bolster plate, mm: F. to B ..................... 860 R. to L .................... 840 Thickness of bolster plate, mm :....150 Declassified in Part - Sanitized Copy Approved for Release 2013/02/25: CIA-RDP81-01043R001800080005-5 STANKOIMPORT Upper stripper force, t ... ....... 2.5 Upper stripper stroke, mm ......... 50 Lower stripper force, t ............ 10 Lower stripper stroke, mm ........ ; . 50 Electric motor power, kW ........ 28 Electric .motor speed, r.p.m........ 1000 F. to B .................... 2515 R. to L.................... 2980 Maximum height above floor level, mm.. ................ 4675 Net weight, kg .......... approx. 35000 STANKOIMPORT Declassified in Part - Sanitized Copy Approved for Release 2013/02/25: CIA-RDP81-01043R001800080005-5 The press is designed for hot stamping and sizin metal forgings for mass and large lot g of ferrous and non-ferrous in comparison with air and steam hammn mechanical forging presses possess higher efficiency and production ca a 6rs blanks are used. F p city, especially p antes, have the adv ntage of Pesses produce parts with smallemwhen rolled sha, achining allow- of noiseless operation, do not produce ground vibrations and do not require massive foundations. The frame is a closed-type -all-welded structure, + ample rigidity and absence of frame deflect maximum wedge he frame. design ensures is effected by means of this table. Adjustment of die space The drive is of a one-sided type and is from Power is an individual electri motor, by - transmitted from the electric motor to the eccentric shaft c ' stages: a V centric drive to the flywheel shaft and then through a gear train two The eccentric shaft is mounted in bushings are press-fitted, solid bearing housings into which bronze The slide is of a box section t e ? In adclition to the main lower ; it travels in guides provided o, guides, the slid on the frame e is provided with auxiliary upper guides. The slide is actuated by the eccentric shaft and is equipped with all adjustable stripper. The lower face "of the slide is covered by a hardened steel bolster plate to which the upper die is fastened. Slide motion is counterbalanced by a pneumatic cylinder with constant air pressure. The clutch is of a multiple-disc friction type. It is built into the large gear of the eccentric shaft and is actuated by compressed air. The band brake is intended for stopping the slide in the upper position. The brake is applied by spring action and is released by a pneumatic cylinder connected to the air distributing system of the friction clutch. For stopping the flywheel and the driving' shaft, when the electric motor is switched off, a pneumatic shoe-brake is provided. This brake is actuated by a valve.mounted on the control panel. The lower stripper, actuated by a cam mounted on the eccentric shaft, is intended for ejecting finished pieces from the lower die. Press control is automatic and is of a -combined electric and pneumatic type. Control is effected either by an electrically operated treadle or from a push-button station. The press is designed for the following operation cycles: single stroke operation by push-button or treadle; inching operation by push- button for setting up or adjusting dies; and continuous (automatic) operation by push-button. The lubrication system is of a centralized force-feed type and is effected by a special pump station through measuring feeders. A pressure gauge is provided for controlling the pressure in the lubrication system. Simplicity of the lubricating system and its reliability ensure long service of the friction surfaces and protect them from dust and dirt. The air equipment, mounted on the press, provides compressed air supply from the shop mains through the filtre and oil atomizer to the friction clutch, brakes and slide counterbalancing cylinder. Constant pressure in the compressed air circuit is maintained by a reducing valve. The press is provided with a friction type safety device designed for a present load. A hydraulic attachment for tightening the nuts of the safety device, is furnished with the press. The press is delivered complete with electric equipment and wiring, lubrica- tion system with pump station and pressure gauge, air equipment mounted on the press including air distributing system, oil atomizer, water separator, clutch and counterbalancing cylinder air receivers, pressure gauge and valves, upper and lower bolster plates, hydraulic attachment for tightening nuts of the friction safety device, a set of wrenches and all the necessary technical i nstructions for'installation and operation. Rated capacity, t ................ 630 Stroke of slide, mm ........... . .. 200 Number of strokes per minute ....... 90 Die space, distance from bed to slide - (stroke down, adjustment up), mm 560 Table height adjustment, mm...... 20 Distance clear betwen uprights, mm 680 Slide dimensions, mm: F. to B .................... 600 R.to L.................... 600 Table dimensions, mm: F. to B. '- - * - -- ...... 820 R. to L .................... 410 Declassified in Part - Sanitized Copy Approved for Release 2013/02/25: CIA-RDP81-01043R001800080005-5 STAN KO IMP0RT Upper stripper stroke, mm ......... 50 Lower stripper stroke, mm ........^ 50 Upper stripper force, t ............ 2.5 Lower stripper force, t ............. 12 Electric motor power, kW ......... 55 Electric motor speed, r.p.m........ 1000 Floor space, mm: F. to B .................... 2800 R. to L.................... 3255 Maximum height above floor level, mm.. ............ 4975 Net weight, kg ........... approx.--55000 STAN KO IMPORT Declassified in Part - Sanitized Copy Approved for Release 2013/02/25: CIA-RDP81-01043R001800080005-5 MECHANICAL FOJIGING PRESS MODEL IL 863 The mechanical forging press is designed for hot'stamping and sizing of ferrous and non-ferrous metal forgings for mass and large lot production. In comparison with air and steam hammers, mechanical forging presses possess higher efficiency and production capacity, especially when rolled shape blanks are used. Far in have the advantage oresses f noiseless operation, do no smaller produce ground and do not require massive foundations, machining allowances, The frame is aclosed-type all-melded structure, Frame design vibrations es~gn ensures ample rigidity and absence of frame deflection at maximum load. A wedge shaped table is mounted in the lower part of the frame. Die space adjustment is carried out by means of.this table. The drive is of a one-sided type and is from an individual electric motor. Power from the electric motor to the eccentric shaft is transmitted in two stages:'b a r- Y belt drive to the flywheel shaft and then through a gear train to the eccentric shaft. The eccentric shaft is mounted in solid bearing housings into which bronze bushings are press-fitted. The slide is of a box-section type; it travels in glides provided on the frame. In addition to the main lower guides, the slide is provided with ausiliiLr u er y pp guides. The slide is actuated by the eccentric shaft and is equipped with an adjustable stripper. The lower face of the slide is covered by a hardened steel bolster plate to which the upper die is fastened. Slide motion is counterbalanced by a pneumatic cylinder with constant air pressure. The clutch is of a multiple-disc friction type. It is built into the large gear of the eccentric shaft and is actuated by compressed air. The band brake is intended for stopping the slide in the upper position. The brake is applied by spring action and is released by a pneumatic *cylinder connected to the air distributing system of the friction clutch. For "stopping the flywheel and the driving shaft when the motor is switched off a pneumatic shoe-brake is provided. This brake is actuated by a valve mounted on-control panel. . The lower stripper, actuated by a cam mounted on the. eccentric shaft, is intended for ejecting finished pieces from the lower die. Press control is automatic and is of a combined electric and pneumatic type. Control is effected either by an electrically operated treadle or from a push-button station. The press is designed for the following operation cycles: single stroke operation by push-button or treadle, continuous (automatic) operation by push-button and inching operation by push-button for setting up or adjusting dies. The lubrication system is of a centralized force-feed type and is effected by a special pump station through measuring feeders. A pressure gauge is provided for controlling the pressure in the lubricating system. Simplicity of the lubricating system and its reliability ensure long service of the friction surfaces and protect them from dust and dirt. The air equipment, mounted on the press, provides air supply from the shop mains through the filtre and oil atomizer to the friction clutch, brakes and slide counterbalancing cylinder. Constant pressure in the compressed air circuit is maintained by a reducing valve. A hydraulic attachment, for tightening nuts of the friction safety device designed for a preset load, is furnished with the press. The press is delivered complete with electric motor, starting equipment and wiring, lubricating equipment with pump station and pressure gauge, air equipment including air distributing system, oil atomizer, water separator, receiver tanks for the clutch and counterbalancing cylinder, pressure gauge and all the required valves; upper and lower bolster plates, hydraulic attach- ment for tightening nuts of the friction- safety device, a set of wrenches and all the necessary technical instructions for installation and operation. Rated capacity, t ................ 1000 Stroke of slide, mm ............ 250 Number of strokes per minute ...... 80 Die space, distance from bed to slide (stroke down, adjustment up), mm -560 Table height adjustment, mm ..... 15 Distance clear between. uprights, mm 860 Table dimensions, mm: ' F. to B .................... 990 R. to L..................... 500 Slide dimensions, mm: F. to B .................... 720 R.to L .................... 720 Declassified in Part - Sanitized Copy Approved for Release 2013/02/25: CIA-RDP81-01043R001800080005-5 'MECHANICAL FORGING PRESS 11I0DFL IC 864 The mechanical forging press is designed for. hot stamping and sizin g of ferrous and non-ferrous metal forging, for mass and large lot production. In comparison with air and steam hammers, mechmnical -forging higher efficiency and production" capacity especially when rolled shape blan are used: Forging presses possess presses produce parts with smaller machining allowances, have the advantage of noiseless operation do not produce ground vibrations. and do not require massive foundations. The frame is aclosed-tons' rigidity and absence of frame deflection at maximum load. design wed a shares ample g shaped table is mounted in the lower part of the frame. Die space adjustment is carried by means of this table. out The drive is of a one-sided type and is from an individual electric motor. Power from the electric motor to the eccentric shaft is transmitted in stages: by a V-belt drive to the flywheel shaft and then through a gear train to the eccentric shaft. The eccentric shaft is mounted in solid bearing d m two into which bronze bushings are press-fitted. housings The slide is of a box-section type and travels in guides provided on the frame. In addition to the main lower guides, the slide is provided with auxiliary STANKOIMPORT upper guides. The slide is actuated by the eccentric shaft and is equipped with an adjustable stripper. The lower face of the slide is covered by a hardened steel bolster plate to which the upper die is fastened. Slide motion is counter- balanced by a pneumatic cylinder with constant air pressure. The clutch is of a multiple-disc friction type. It is built into the'large gear of the eccentric shaft and is actuated by compressed air. The band brake is intended for stopping the slide in the upper position. The brake is applied by spring action and is released by a pneumatic cylinder con- nected to the air distributing system of the friction clutch. For stopping the flywheel and the driving shaft when- the -electric motor is switched off; a pneu- matic shoe-brake is provided. The brake is actuated by a valve mounted on control panel. The lower stripper, actuated by a cam mounted on the eccentric shaft, is intended for ejecting finished pieces from the lower die. Press control is automatic and is of a combined electric and pneumatic type. Control is effected, either by an electrically operated treadle or from a push-button station. The press is designed for the following operation cycles: single stroke operation by push-button or treadle; continuous (automatic) ope- ration by push-button and inching operation by push-button for setting up or adjusting dies. The lubricating system is of a centralized force-feed type and is effected by a special pump station through measuring feeders. A pressure gauge is provided for controlling the pressure in the lubricating system. Simplicity of the lubri- cating system and its reliability ensure long service of the friction surfaces and protect them from dust and dirt. The air equipment mounted on the press provides air supply from the shop mains through the filtre and oil atomizer to the friction clutch, brakes and slide counterbalancing cylinder. Constant pressure in the compressed air cir- cuit is maintained by a reducing valve. The hydraulic attachment, for tightening nuts of the friction safety device designed for a preset load, is furnished with the press. The press is delivered complete with electric motor, starting equipment and wiring, lubricating equipment with pump station and pressure gauge; air equipment mounted on the press, including air distributor, oil atomizer, water separator, receiver tanks for clutch and counterbalancing cylinder, pressure gauge and all the required valves; upper and lower bolster plates, hydraulic attachment for tightening nuts of the friction safety device, a set of wrenches. and all the necessary technical instructions for installation and operation. Rated capacity, t ................ 1600 Stroke of slide, mm .. . 300 Number of strokes per minute ........ 75 Die space, distance from bed to slide (stroke down, adjustment up), mm 660 Table height adjustment, mm..... '10 Distance clear between uprights, mm 980 Table dimensions, mm: F. to B .................... 1200 Slide dimensions, mm: F. to B ..................... 910. mm....; .......... ....... 5430 R. to L..................... 860 -let weight, kg ........... approx. 85170 STAN KOI-M*PORT Upper stripper force, t........ "..... 2.5 Upper stripper stroke, mm 50 Lower stripper force, t ......... :... 15 Lower stripper stroke, mm ........ . 50 Electric motor power, kW ........ . 75 Electric motor speed, r.p.m........ 1000 Floor space, 'mm .............. 3700X3190 59 Declassified in Part - Sanitized Copy Approved for Release 2013/02/25: CIA-RDP81-01043R001800080005-5 Declassified in Part - Sanitized Copy Approved for Release 2013/02/25: CIA-RDP81-01043R001800080005-5 MECHANICAL FORGING PRESS 310DEL MKI] 1500 The mechanical forging press is designed for hot stamping and sizing of ferrous and non-ferrous metal forgings for mass and large lot production. In comparison with air and steam hammers, mechanical forging presses possess higher efficiency and production capacity, especially when rolled shape blanks are used. Forging presses produce parts with smaller machining allowances, have the advantage of noiseless operation, do not produce ground vibrations and do not require massive foundations. The frame is of the closed-type. It is a solid casting made of high-quality steel. Frame design ensures ample rigidity and absence of frame deflection at maximum load. A wedge shaped table is located in the lower part-of the frame. Adjustment of die space is effected by means of this table. The drive is of a one-sided type and is from an individual electric motor. Power is transmitted from the electric motor to the eccentric shaft in two stages: by a V-belt drive to the flywheel shaft and then through a gear train to the eccentric shaft. The eccentric shaft is mounted in split bearings with bronze liners and half-rings. The eccentric shaft is an alloy steel forging. STAN'K,OIMPORT The slide is of a box-section type and travels in guides provided on the frame. In addition to the main lower guides, the slide is provided with auxiliary upper guides. The slide is actuated by the eccentric shaft and is equipped with an adjustable stripper. The lower face of the slide is covered by a hardened steel bolster plate to which upper die is fastened. The slide is counterbalanced by a pneumatic cylinder with constant air pressure. The clutch is of a multiple-disc friction type. It is built into the large gear of the eccentric shaft and is actuated by compressed air. The band brake is intended for stopping the slide in the upper position with the clutch disengaged. The brake is applied by spring action and is released by a pneumatic cylinder connected to the air distributing system of the friction clutch. For stopping the flywheel and drive shaft when the electric motor is switched off, a pneumatic shoe-brake is provided. This brake is actuated by a valve mounted on the control panel. The lower stripper, actuated by a cam mounted on the eccentric shaft, is intended for ejecting finished pieces from the lower die. Press control is automatic and is of a combined electric and pneumatic type. Control is effected either by an electrically operated treadle or from a push-button station. The press is designed for the following operation cycles: single stroke operation by push-button or treadle, inching operation for setting up or adjusting dies by push-button and continuous (automatic) operation by push-button. The lubricating system is of a centralized force-feed type and is effected by a special pump station through measuring feeders. A pressure gauge is provided for measuring and controlling the pressure in the lubricating system. Simplicity and reliability of the lubricating system ensure long service of the friction surfaces and protect them from dust and dirt. The air equipment mounted on the press provides air supply from the shop mains through the filtre and oil atomizer to the friction clutch, brakes and counterbalancing cylinder. Constant pressure in the compressed air circuit is maintained by a reducing valve. The hydraulic attachment, for tightening nuts of the safety friction device designed for a preset load, is furnished with the press. The press is delivered complete with electric motor, starting equipment and wiring, lubricating equipment with pump station and pressure gauge; air equipment mounted on the press including air distributors, oil atomizer, water. separator, receiver tanks for the clutch and counterbalancing cylinder, pressure gauge and all the required valves; lower and upper bolster plates, hydraulic attachment for tightening nuts of 'the safety device, a set of wrenches and all the necessary technical instructions for installation and operation. SPECIFICATIONS Rated capacity, t ................ 1500 Stroke of slide, mm . .............. 300 Number of strokes per minute ...... 75 Die space, distance from bed to slide (stroke down, adjustment up), mm 660 Table height adjustment, mm...... 10 Distance clear between uprights, mm 980 Slide dimensions, mm: F.to B .................... 910 R. to L.................... 860 Table dimensions, mm: F. to B ..................... 1200 R. to L .................... 940 Stroke of upper stripper, mm...... 50 Stroke of lower stripper, mm. , .... 50 Pressure in air circuit, atm.... ...-4 to 5 Electric motor power, kW ........ 75 Electric motor speed, r.p.m........ 1000 Press dimensions, mm: F. to B ......... .......... 3050 R. to L.................... -3700 Total height . .... ........ 5650 Height above floor level.... 5260 Height below floor level.... 390 Net weight, kg ......... approx. 102000 STAN KO-1 M PORT Declassified in Part - Sanitized Copy Approved for Release 2013/02/25: CIA-RDP81-01043R001800080005-5 Declassified in Part - Sanitized Copy Approved for Release 2013/02/25: CIA-RDP81-01043R001800080005-5 STAN KOIMPORT Press dimensions, mm: F. to B ....................3855 R. to L .. ............... 4350 Total height ............... 6780 Height above floor level.... 6000 Height below floor level...... 780 Net weight, kg.......... approx. 170000 STANKOIMPORT Declassified in Part - Sanitized Copy Approved for Release 2013/02/25: CIA-RDP81-01043R001800080005-5 MECHANICAL FORGING PRESS MODEL MK1I 2500 The mechanical forging press is designed for hot stamping and sizing of ferrous and non-ferrous metal forgings for mass and large lot production. In comparison with air and steam hammers, mechanical forging presses possess higher efficiency and production capacity, especially when rolled shape blanks are used. Forging presses produce parts with smaller machining allowances, have the advantage of noiseless operation, do not produce ground vibrations and do not require massive foundations. The frame is a closed-type solid casting made of high-quality steel. Frame design ensures ample rigidity and absence of frame deflection at maximum load. A wedge shaped table is located in the lower part of the frame. Adjust- ment of die space- is effected by means of this table. The drive is of a one-sided type and is from an individual electric motor. Power is transmitted from the electric motor to the eccentric shaft in two stages.; by a V_belt drive to the fl s ghe ecceat e drive shaft and then through a gear train The eccentric shaft is mounted in split bearings with bronze liners and half-rings. The eccentric shaft is an alloy steel forging. The elide is of a box-section type and travels in guides provided on the frame. In addition to the main lower guides, the slide is provided with auxi- liary upper guides. The slide is actuated by the eccentric shaft and is equipped with an adjustable stripper. The lower face, of the slide is covered by a hardened steel bolster plate to which the upper die is fastened. The slide is counter- balanced by a pneumatic cylinder with constant air pressure. The clutch is of a multiple-disc friction type. It is built into the-large gear of the eccentric shaft and is actuated by compressed air. The band brake is intended for stopping the slide in the upper position with the clutch disengaged. The brake is applied by spring action and is rele- ased by a pneumatic cylinder connected to the air distributing system of the friction clutch. For stopping the flywheel and drive shaft when the electric motor is switched off, a pneumatic shoe-brake is provided. The brake is actua- ted by a valve mounted on the control panel. The lower stripper, actuated by a cam mounted on the eccentric shaft, is intended for ejecting finished pieces from the lower die. Press control is automatic and is of a combined electric and pneumatic type. Control is effected either by an electrically operated treadle or from a push-button station. The press is designed for the following operation cycles: single stroke operation by push-button or treadle, inching operation for setting up or adjusting dies by push-button and continuous (automatic) operation by push-button. The lubricating system is of a centralized force-feed type and is effected by a special pump station through measuring feeders.. A pressure gauge is provided for controlling the pressure in the lubricating system. Simplicity and relia- bility of the lubricating system ensure long service of friction surfaces and protect them from dust and dirt. The air equipment mounted on the press provides air supply from the shop mains through the filtre and oil atomizer to the friction clutch, brakes and counterbalancing cylinder. Constant pressure in the compressed air circuit is maintained by a reducing valve. The hydraulic attachment, for tightening nuts of the safety device designed for a preset load, is furnished with the press. The press is delivered complete with electric motor, starting equipment and wiring, lubricating system with piping and pressure gauge, air equipment mounted on the press including air distributors, oil atomizer, water separator, receiver tanks for the clutch and counterbalancing cylinder, pressure gauge and all the required valves; upper and lower bolster plates, hydraulic attach- ment for tightening nuts of the safety device, a set of wrenches arid- all the necessary technical instructions for installation and operation. Rated capacity, t ................. Stroke of slide, mm .............. Number of strokes per minute ...... Die space, distance from bed to slide (stroke down,'adjustment up), mm Table height adjustment, mm..... 2500 Stroke of upper stripper, mm...... 65 350 Stroke of-lower stripper, mm...:.. 65, 60 Air pressure in circuit, atm......... ` 4 to 5 890 Electric motor power, kW ........ 110 16 Electric motor speed, r.p.m. ....... 750 Distance clear between uprights, mm 1220 Slide dimensions, mm: F. to B .................... 1120 R. to L.................... 1070 Table dimensions, mm: F.to B............ .... 1400 R. to L ...:.................1200 Declassified in Part - Sanitized Copy Approved for Release 2013/02/25: CIA-RDP81-01043ROO1800080005-5 SMUGHT-SIDE SI GLE CRANK TRIMMING PRESS WITH OUTERSLIDE 3fODRL K 9S4 The press is particularly reconunanded for blanking; pie chig and for trims - in dro for p figs' u The frame is compdsed of a platen, two uprights and it drown scow r keyed and held together by tie-rods, which are shrunk in placQ Tim made of /ugh-quality cast iron..Al1 presses are rigidly built na iel~ fraane is their construction being specially chosen for their suitability to ' s imposed upon them, atonal, used in key, are provided.To take up shearing stressos at the'jol;t~ the The press is driven by an individual motor. 'he naotiou is tsansanitt the motor to the crankshaft through jt-belts and train of "cars. Tho rotates in split bronze bearings, ed from The slide is of a box section type; has four guides. Jpe; it is made of high- The slide moves over long aquality cast iron and while two front ones J guides. The tiro rear guides are gaga/-adjustable, ? by pneumatic cylinders atja p b e. The balan rez;"Ure 5.5 of kg/sq. oftde ,hide is accomplished Slide adjustment is accomplished by an individual electric motor through an open type reduction gear which revolves the adjusting screw. The motion of the screw is limited by terminal, switches. The outer slide is located at the left. side of the press and moves along the guiding gibs by means of an overhanging eccentric fastened to the crankshaft. Distance between the bed and the outer slide is adjusted by turning a spe- cially provided ring. The clutch of a multiple-disc friction type is coupled with a multiple-disc brake. The clutch plates are pressed together by springs, which ensure a uni- form braking effort. The outside clutch and brake plates are-made adjustable to compensate for the wear of ferrodo lining. For better cooling the clutch hub, the cylinder and the brake hub are connected by air-venting channels. The clutch shaft is running in taper roller bearings. The driving clutch plates and the stationary disc plates are made of a special quality cast iron..: The pressure in the clutch cylinder is about 2.5 kg/sq. cm. The press is equipped with a combined push-button and treadle control. The system of control permits either single stroke or continuous run, as well as inching motions necessary for setting up and adjusting dies. The starting push-buttons and the treadle are provided with a safety interlocking device requiring both hands to operate. The lubricating system of the press is of a combined type. Central lubrica- tion of the principal points is effected by a grease pump, with automatic fee- ders, while the less important friction parts are lubricated by hand. Simplicity and reliability of the lubricating system ensure long service of the friction parts and protect them from dust and dirt. The air conduit mounted on the press ensures compressed air supply from the shop mains through the filter and oil atomizer to the friction clutch, the brake and the slide-balancing cylinders. A constant air pressure of 2.5kg/sq. cm, in the clutch and brake circuit, and of 5 to 6 kg/sq. cm in the slide-balancing cylinders is maintained by a reducing valve. A special brake, for stopping the flywheel, when the motor is switched off, is provided. Standard equipment: Complete set of electrical equipment for A. C. supply (working current at request), bolster plate, oil pump and piping, oil 'cups, grease guns, air conduit on the press only, set of wrenches and service manual containing all necessary instructions for erection and maintenance. Pressure of slide near bottom of slide, t ....................... 315 Stroke of slide, mm .............. 210 Number of strokes per minute.... 25 Die space, distance from top of bed to bottom of slide (stroke down, ad- justment up), mm ............. 750 Adjustment of slide, mm .......... 150 Distance between uprights, mm ... 930 Distance between guides, mm...... 770 Area of top of bed, mm: F.to B .................... 1370 R. to L.................... 930 Opening in bed, mm: F. to B .................... 560 R. to L.................... 560 Bolster plate size, mm: F. to B ............... .. 1370 R. to L .................... 920 Thickness of bolster plate, mm.... , 120- Slide dimensions, mm: F. to B .................... 1150 L R. to 750' Outer slide rated capacity, t ...... _ 100 Stroke of slide, mm ................ 130 Slide connecting rod adjustment, mm ........................... Distance, center of slide to frame, mm Electric motor power, kW ........ Electric motor speed, r.p.m........ Auxiliary motor power, kW ....... Auxiliary motor speed, r.p.m....... Floor space, nun : 100 -250 20 1000 2.8 1000 F. to B .................... 3050 R.to L.................... 2387 Maximum height above floor, mm.. 5638 Net weight, kg .......... approx. 33300 STANKOIMPOR?T. Declassified in Part - Sanitized Copy Approved for Release 2013/02/25: CIA-RDP81-01043ROO1800080005-5 STANKOIMPO TR Declassified in Part - Sanitized Copy Approved for Release 2013/02/25: CIA-RDP81-01043R001800080005-5 STRAIGHT-SIDE SINGLE CRANK TRIMMING PRESS WITH OUTER SLIDI,., i MODEL K 987 The press is intended for hot and cold trimming after forging, as well as for blanking and piercing operations. The outer slide is used for cropping holding lugs and for trimming for in s. The frame comprises a bed, two uprights and erotvn,'drawn together h tie-rods shrunk in place. The frame is made of?high-quality cast iron. Frame design ensures ample rigidity load, and absence of frame deflection at maximum The drive is from an individual electric motor. Power is transmitted from the electric motor to the crankshaft in three stages: the first stage to the fly- wheel shaft, is through multiple V-belt drive, the second stage is thro single and the third -. ' Oy- through a double gear train. The crankshaft is mounted STANKOIMPORr, ? Declassified in Part - Sanitized Copy Approved for Release 2013/02/25: CIA-RDP81-01043R001800080005-5 in split bronze-lined bearings. Gears and pinions are made of steel. The crank- shaft is a high-quality steel forging. The slide is of a box-section type. It is made of high-quality cast iron and has four guiding surfaces. The slide travels in long frame guides. The two front guides are adjustable while the two rear guides are non-adjustable. Slide motion is counterbalanced by four pneumatic cylinders mounted on the up- rights. Slide adjustment is accomplished by an individual electric motor-through a gear reducing unit gear. To restrict adjustment limits, in addition to the indicating pointers on the frame, the machine is equipped with limit switches, which automatically shut off the electric motor at the upper and lower adjust- ment positions of the slide. The outer slide is situated on the right side of the press. The outer slide is reciprocated in its guides by means of a crank and connection coupled to the slide through an adjusting screw with a spherical bearing surface. The die space is adjusted by hand through a worm gear. The clutch is of the pneumatic multiple-disc friction type and is-coupled to a multiple-disc brake. The brake discs are forced together by springs to provide constant braking force and constant action. To compensate the wear of asbestos or ferrodo-faced discs, the outermost discs of the clutch and brake are adjustable. The clutch shaft is mounted in taper roller bearings. The driv- ing discs of the clutch and the stationary discs of the brake are made of a special grade cast iron. Air pressure in the clutch cylinder is about 2.6 atm. Press control is of a combined push-button and treadle type. The control system provides for single strokes and continuous (automatic) operation as well as for inching operation applied in setting up or adjusting dies. The starting push-buttons are provided with a safety device requiring both hands to start the machine. The lubricating system is of a combined type. Principal friction surfaces are grease-lubricated by a centralized system through measuring feeders from a hand pump station while the other points are lubricated individually by hand. Simplicity and reliability of the lubricating system ensure long service of the friction surfaces and protect them from dust and dirt. The air equipment mounted on the press provides air supply from the shop mains through the filter and oil atomizer to the friction clutch, brake and counterbalancing cylinders. Constant pressure in the compressed air circuit is maintained by a reducing valve. A special brake is provided for quickly stopping the flywheel when.the electric motor is switched off. The press Is delivered complete with main drive electric motor, auxiliary electric motor for die space adjustment, starting equipment and wiring, lubri- cating pump and piping; air equipment including receiver tanks and pressure gauges; oil cans and lubricating guns; bolster plate; a set of wrenches and all the necessary technical instructions and drawings for installation and opera- tion. SPECIFICATIONS Rated capacity, t................. 630 Slide adjustment, mm .. 180 Stroke of slide, mm .............. 420 Bed dimensions, mm: Number of strokes per minute ...... 12 F. to B .............. . .... 1260 Die space, distance from bed to slide R. to L ............. . .. 1220 (stroke down, adjustment up), mm 780 Distance between guides, mm....... 1040 Declassified in Part - Sanitized Copy Approved for Release 2013/02/25: CIA-RDP81-01043R001800080005-5 F. to B....,.,, R. to L.. ... 3005,;: Height above floor level 3125 Not weight, kg , , , , , , mn ' ' ' .. ? 0505': approx. 00840 STANK01MP0 TR STANK 01MPOR,T Declassified in Part - Sanitized Copy Approved for Release 2013/02/25: CIA-RDP81-01043R001800080005-5 Recess in slide for die shanks, mm: Width .................... Depth .................... OpeninF g in bed, mm: . to B . . .................. R. to L.................... Slide dimensions F. to B., mm ..... Bolster plate thickness, mm .. , , , . . Distance from bed to guides, mm... Outer slide capacity, t , .... , , . . . , , Stroke of outer slide, mm ..... , ... Die space, distance from bed to outer slide (stroke down, adjustment up), mm ....., 230 Outer slide bed dimensions, mm: F. to B ............. rt:, 9= 0 45 R. to L., 0 Opening in outer slide bed (dia ter , 080" 700 me ) mm. 760 090 Recess in outer slide for shanks, mm: punch 300 Diameter ' ` '' 155 .......... , ..... Depth .... 75`.',. 800 200 ...... Distance from outer slide bed togur des mm 85'j 150 , . Electric motor power, kW ......... ? 3805;; Electric motor speed, r,p.m. .. , ... 1500:';;: Floor space, mm: ...... 500 Die space adjustment for outer slide mm..; ........... ............ 130 STRAIGHTENING SINGLE CRANK. PRESS MODEL K6105 The press is designed for straightening rods, pipes and structural steel shapes, as well as for,breaking test samples. The press can be used on finishing lines of rolling' mills and pipe manufacturing plants, as well as in, heat treatment and blank preparation shops of machine building works. The press is simple in maintenance and reliable in operation. Straightening of 'parts is accomplished. by three pressure blocks, ' The movable upper block is mounted on the slide while the other two are fastened to the table, The work to be. straightened is moved along on two rollers which are raised by springs after the slide has moved upward. The frame is a C-shaped steel casting. The table Is -provided with recesses and grooves for setting up and moving the pressure block holders. The drive is from an individual electric motor. The upper and lower slides are intended for moving the upper straightening pressure. block. The upper slide is reciprocated by the crankshaft and travels in flat guides. _ Declassified in Part - Sanitized Copy Approved for Release 2013/02/25: CIA-RDP81-01043R001800080005-5 STANKOIMPORT STANKOIMPORT The lower slide, on which the pressure block is mounted is actuated. by the upper slide and travels in four guides. The upper and lower slides are linked. by two, special, racks. The stationary upper rack is mounted rigidly on the upper slide and the movable lower rack is mounted on the screw head between two) guides, When the teeth of the two racks coincide, the press makes its working stroke, When the press runs idle, the teeth of the stationary rack coincide with the recesses of the movable rack. The press is started from the control panel by push-buttons and an electro- magnet actuating the starting mechanism through a system of levers. By means of a special change-over switch, the. press can be operated on single, a4 well as on continuous (automatic) strokes. The lubricating system is of a combined type: Centralized grease lubrication for the principal friction surfaces: crankshaft and intermediate shaft bearings, upper and lower slide guides and upper slide block; Individual grease-gun lubrication through ball-type grease cups; Oil drop-Iubricators for the guides of the movable rack slide; The gear reducing unit is splash-lubricated by oil poured into the casing. The centralized lubricating system comprises a hand-operated grease pump station, measuring feeders and oil piping. The press is delivered complete with electric motors starting and protecting equipment and wiring, lubricating equipment, straightening tools, grease -gun, oil can, a, set of V-belts, and all the necessary technical instructions for installa- tion and operation. Rated capacity, t ................ Stroke of slide, mm .............. Number of strokes per minute ...... Adjustment of slide, mm .......... Gap, mm....... ......----- Width between uprights, mm: Maximum ............. . Minimum .................... . Diameter of pipe to be straightened, 200 Bar and section steel, mm: 70 Jlaximum ................. 150 30 :Minimum .......... ... 20 100 Slain electric motor power, kW.... 14 320 Main electric motor speed, r.p.m.... 1500 Air pressure in cylinder, kg/sq. cm . 4 1800 Floor space, mm: 440 F. to B .................... 2215 mm ....................... 76 to 219 Maximum height, above floor level, Maximum thickness of pipe walls, mm ........................... 4130 . rte ........................... 40 ? Net weight, kg .......... approx. 15300 Declassified in Part - Sanitized Copy Approved for Release 2013/02/25: CIA-RDP81-01043R001800080005-5 STRAIGHTENING ` SINGLE CRANK PRESS MODEL K 108 The press is designed for straightening rods, pipes and structural 'steel shapes as well as for breaking test samples. The press can be used on finishing lines of rolling mills-and pipe manufacturing plants, as well as in heat treatment and blank preparation shops of machine building works. The press is simple in maintenance and reliable in operation. Straightening of parts is accomplished by three pressure blocks. The movable upper block is mounted, on the slide while the other two are fastened to the table. The work to be straightened is moved along on two rollers which areiaised by springs after the slide has moved upward. , The frame is a C-shaped steel casting. The table is provided with recesses and grooves for setting up and moving the pressure block holders. The drive is from an individual electric motor. ' The upper and lower slides are intended for moving the upper straightening pressure block. The upper slide is reciprocated by the crankshaft and travels in` flat guides. Declassified in Part - Sanitized Copy Approved for Release 2013/02/25: CIA-RDP81-01043R001800080005-5 The lower slide, on which the pressure block i s mounted is attd b: cuaey the upper slide and travels in four uides Th g e upper and llid .ower ses are linkedk by two special racks. The stationar u e k i y pp r rac s mounted th one upper slide r< and the movable lower rack is mounted on the screw head between two guides. When the teeth of the two racks coincide the press makes itski , worng stroke.--,.-' When the press runs idle, the teeth of the stationary rack coincide with the recesses of the movable rack . The press is started from the control panel by push-buttons and an electro=magnet actuating the startin me i g chan sm throughtf a sysem o levers. The lubricating system is of a c bi om ned type: Centralized grease lubrication F ith r grease for thiil fi e prncparction surfaces:' crankshaft and intermediate shaft bearings, upper and lower slide guides and ,upper slide block; Individual grease-gun lubrication through ball-type grease cups; Oil drop lubricators for the id gu es of the mblkl ovae rac side; The gear reducing unit is splash-lubricated by oil poured into the casing. The centralized lubricating system com ris h p es a and opetd stationi rae grease-pump, measurng feeders and oil pipin g. Tho press is delivered complete with electric motors, starting and protecting equipment and wiring, lubricating equipment, straightening tools, grease-gun, oil can, a set of V-belts and all the necessary technical instructions for installa- tion and operation. SPECIFICATIONS Rated capacity, t . , Stroke of slide, mm ............. ? 400 Number of strokes per 20 Lower slide adjustment,imm ..... 20 Gap, mm.. 150 Width between uprights, mm. '120 Minimum.. . Maximum . .............. 700 Maximum diameter of ' ?' ' ? 3000 straightened, mm ..pipe to be Maximum thickness . . of 400 mm..... Pipe walls, 40 Bar and section steel, mm: Minimum..... , . , , 50 Maximum ..... ........ 100 Main electric motor power, kW... , 28 Main electric motor speed, r.p.m.... 1500 Air pressure in cylinders, lcg/sq.cm... 3 Floor space, mm: F. to B........... 2850 R. to L........................ . 4300 Height above floor level, mm....:. 5160 Net weight, kg ........, approx. 36270 STANK0FMPO TR PUNCHING PRESS MODEL If 196 This press is intended for punching holes in sheet metal and steel sections. The press is ,widely used in structural steel shops; in the shipbuilding and locomotive industries and at various construction sites. The frame is made of steel plates and is reinforced in the region of the throat by special bands. The press is actuated by an individual electric motor through a combined V-belt and gear drive. Press control is from. a treadle. By means of a special device, the press can be used for continuous operation. Lubrication is accomplished by a lubricating pump station through measur- ing feeders. ? For accurate location of punched holes, the press is equipped with a center- ing device. ? The press is delivered complete with electric motor, starting equipment and wiring, lubricating pump station with piping, a set of wrenches, two sets of punching tools for 28 and 40 mm diameter holes and all the necessary tech- nical instructions and drawings. STAN K01 MPORT Declassified in Part - Sanitized Copy Approved for Release 2013/02/25: CIA-RDP81-01043R001800080005-5 Declassified in Part - Sanitized Copy Approved for Release 2013/02/25: CIA-RDP81-01043R001800080005-5 Rated capacity, t ................ Minimum diameter of hole punched in material with ultimate strength up to 45 kgfsq.mm, mm: For sheet thickness up to 25 mm ... .......... For sheet thickness up to 18 mm .................... Stroke of slide, mm .............. Depth of throat, center of slide to frame, mm ..................... 28 40 38 800 Electric motor power, kW ........ 4.5 Electric motor speed, r.p.m........ 3000 Floor space, mm: Length ................... 2500 Width .................... 700 Maximum height above floor level, mm ........................... 2170 Net weight, kg .......... approx. 2900 STANKOIMPORT Declassified in Part - Sanitized Copy Approved for Release 2013/02/25: CIA-RDP81-01043R001800080005-5 AUTOMATIC SEVEN SPINDLE SHEET METAL STAMPING PRESS 110DEL A 821 ? The press is designed for multi operation sheet metal stamping.._ The automatic press is widely used for a large variety of drawing operations, as well as for making electric lamp caps. ' The. press is equipped with a strip feeding device for material and with a gripping type mechanical arrangement for transfering blanks from operation to operation. The blanks are stripped off the punches by rigidly fixed strippers and pushed out of the lower dies by springs. Press control is accomplished by a hand-operated lever. The press is driven from an individual electric motor through 'a multiple V-belt arrangement. ,The clutch is of the friction disc type and is combined with a friction brake. In order to safeguard the operator's hands, the operating zone of the press is protected by a screen guard. The guard is linked with the starting lever in such a manner that the press can be started only when the guard is lowered. The lubrication system of the press is of a combined type: partly centralized and partly individual lubrication. - Declassified in Part - Sanitized Copy Approved for Release 2013/02/25: CIA-RDP81-01043R001800080005-5 The automatic press is delivered complete with electric motor and starting equipment, lubricating. equipment, a set of wrenches and all the necessary technical instructions for erection and maintenance. SPECIFICATIONS Rated capacity, t ........ Stroke of slide, mm .............. 14o Number of strokes per minute ...... 50 Number of spindles ........... . . . 7 Distance between spindles, mm.... 85 Maximum diameter of blank, mm.. 58 Maximum width of strip, mm..... 100 Blank-gripping device opening, mm 75 Recess in chuck for holding spindles, mm: Diameter ...:............. 32 Depth . ' .. 80 Electric motor power, kW ........ 1.2 Electric motor speed, r.p.m........ 1000 Floor space, mm: Width ....... .... 1195 Length 1810 Maximum height above floor level, mm 2200 Net weight, kg ........... approx. 2600 STANKOIMPORT Declassified in Part - Sanitized Copy Approved for Release 2013/02/25: CIA-RDP81-01043R001800080005-5 Declassified in Part - Sanitized Copy Approved for Release 2013/02/25: CIA-RDP81-01043R001800080005-5 GENERAL PURPOSE HYDRAULIC PRESS -MODEL IIB 452 ' The general purpose hydraulic press is designed for metal stamping, blank- ing and drawing operations, for briquetting abrasives and for plastics molding operations. Due to its universal applications the press is widely used in various branches of industry. . The frame of the press comprises the stationary lower and upper platens and a moving platen or slide guided on four columns. The platens are made of cast iron while the columns and the nuts for tightening the columns are made of forged steel. The lower platen or bed has T-slots for die fastening and a space for mount- ing the return stroke and ejector cylinders. - ' The upper platen or crown has a centrally-located bore for mounting the working cylinder. The moving platen or slide has T-slots for die fastening. A hole for the end of the piston rod is provided in the center of the moving platen. The working cylinder, made of forged steel, is mounted in the bore of the crown and, is fastened by means of studs and nuts. STANKOIMPORT Declassified in Part - Sanitized Copy Approved for Release 2013/02/25: CIA-RDP81-01043R001800080005-5 79 Declassified in Part - Sanitized Copy Approved for Release 2013/02/25: CIA-RDP81-01043R001800080005-5 The free end of the cylinder has a recess for mounting the guiding sleeve, packing cup and cup ring, which are held in the cylinder by means of a bush- ing and a clamping ring. The ring is fastened to the cylinder by means of studs and nuts. The upper end of the cylinder is to be connected to the hydrau- lic system. The main piston is made of cast iron and is rigidly connected to the slide. The return stroke cylinders are made of forged steel and are used for lifting up the moving platen. The cylinders are mounted in the bored lugs of the bed while the plungers are connected to the moving plate. Each cylinder has a packing box?consisting of a guiding sleeve, a packing cup, a cup ring, a bushing and a clamping flange. Inlets are provided in the lower part of the cylinders for supplying the working fluid. The ejector is designed for removing the finished work-piece from the die. It consists of a hydraulic cylinder and a plunger. The plunger is of the piston- type and is provided with packing cups. The design of the plunger permits the use of one cylinder for both the working and return strokes of the ejector. Operation of the press is hand-controlled by means of two double-spindle water distributors. Supplying the press with high-pressure water can be accomplished from an individual pump or a pump and accumulator unit. The press is furnished complete with ejector, set of packing cups, water distributors, piping on the press and all the necessary technical instructions for erection and operation of the press. SPECIFICATIONS Rated capacity, t ................ Working pressure, kg;sq.cm ....... Maximum stroke of moving platen, mm ........................... Maximum distance between table and moving platen, mm.. ........ Distance clear between columns, mm F. to B ................... R. to L .................... Table size, mm: F. to B ................... R. to L .................... 50 Diameter of hole in table, mm..... 195 200 Return stroke capacity, t ......... 7.5 Ejector capacity, t ............... 5 400 Ejector stroke, mm ... 150 Height of table above floor level, mm S00 600 Diameter of hole in moving platen, mm......... . 140 280 Floor space occupied. mm: 580 F. to B .................... 490 R. to L.................... 985 490 Height above floor level, mm...... 2450 535 Net weight, kg ............ approx. 1730 STANKOIMPORT GENERAL PURPOSE HYDRAULIC PRESS MODEL AA 454 The general purpose hydraulic press is designed for metal stamping, blank- ing and drawing operations, for briquetting abrasives and for plastics moulding operations. Due to its universal applications the press is widely used in various branches of industry. The frame of the press consists of the stationary lower and -upper platens and a moving platen or slide guided on four columns. The platens are made of cast iron, while the columns and the nuts for tightening the columns are made of forged steel. The lower platen or bed 'has T-slots for die fastening and a space for mounting the return stroke and ejector cylinders. The' upper platen or crown has a centrally located bore for mounting the working cylinder.. . The moving platen or slide has T-slots for die fastening. A hole for the end of the piston rod is provided in the center of the moving platen. The working cylinder, made of forged steel, is mounted in the bore+of the crown and fastened by means of studs and nuts. The free end of the cylinder has a recess for mounting the guiding sleeve, leather packing cup, which' are. held in the cylinder by means of a bushing and a clamping ring. The ring is STAN KOIM PORT Declassified in Part - Sanitized Copy Approved for Release 2013/02/25: CIA-RDP81-01043R001800080005-5 Declassified in Part - Sanitized Copy Approved for Release 2013/02/25: CIA-RDP81-01043ROO1800080005-5 fastened to the cylinder by means of studs and nuts. The upper end of they; cylinder is to be connected to the hydraulic system. The main piston is made of cast iron and is rigidly connected to the slide? The return stroke cylinders are made of forged steel and are used for lifting up the moving platen. The cylinders are mounted in bored lugs of the bed, while the plungers are connected to the moving platen. Each cylinder has a packing box consisting of a guiding sleeve, a packing cup, a cup ring, a bushing and a clamping flange. Inlets are provided in the lower part of the cylinders for supplying the tunny;nn fl,,;A The ejector is designed for removin the fi i h d g n s e workpiece f th di romee. It consists of a hydraulic cylinder and a plunger. The piston-type plunger is provided with packing cups. The design of the plunger permits the. use of one cylinder for both the working and return strokes. Operation of the press is hand-controlled by means of two double-spindle water distributors. Supplying the press with high-pressure water can be accomplished from an individual pump or a pump and accumulator unit. The press can be installed as a single unit or in line both other hydraulic presses. The press is furnished complete with ejector, set of packing cups, water distributors, piping on the press and all the necessary technical instructions for erection and operation of the press. SPECIFICATIONS Rated capacity, t . 100 Working pressure, kg/sq.cm ....... 200 Maximum stroke of moving platen, mm.. 600 Maximum distance between table and moving platen, mm ............. 900 Distance clear between columns, mm: F . B........., . . 310 R. to L ........ ........ 660 Table size, mm: F. to B ............. 600 R. to L .................... 600 Diameter of hole in table, mm .. Return stroke capacity, t ......... Ejector capacity, t ............... Ejector stroke, mm .............. Table height above floor level, mm.. Diameter of hole in moving platen, mm Floor space occupied, mm 260 15 10 200 800 170 F. to B.................... 720 R. to L.................... 1240 Height above floor level, mm...... 3550 Net weight, kg .......... approx. 3985 STANKOIMPORT GENERAL PURPOSE HYDRAULIC PRESS MODEL 11457 The general purpose hydraulic press is designed for hot and cold sheet metal stamping, for straightening and bending, for forging non-ferrous metals and their alloys. and for plastics molding operations. Due to its universal applications, the press is widely used in variougbran- ches of industry. Depending on technological requirements, the. press can operate either as a single independent unit or in line with other presses. - The press is of the four-column down-acting'type with two return stroke cylinders and has a hydraulic plunger-type ejector mounted in the lower platen. The upper, lower and moving platens are made of cast iron; the columns, the column nuts and hydraulic cylinders are of steel. The main cylinder is mounted in the bore of the upper.platen and is fastened by means of a ring and studs. An inlet for supplying'the working fluid is arran- ged on the top of the cylinder. The main piston is made of cast iron and is rigidly connected to the moving platen. The plungers of the return stroke cylinders are also fastened to the moving platen. STANKOIMPORT Declassified in Part - Sanitized Copy Approved for Release 2013/02/25: CIA-RDP81-01043ROO1800080005-5 Declassified in Part - Sanitized Copy Approved for Release 2013/02/25: CIA-RDP81-01043R001800080005-5 The lower and the moving platens are provided with T-slots for'fastening dies and fixtures. The columns and the moving platen liners are lubricated by means of grease cups mounted on the moving platen. Operation of the press is hand-controlled by means of two water distributor valves. One, a four-way valve, snitches over the main and the return stroke cylinders while the other, a two-way valve, controls ejector operation. The valves and the valve seats are made of stainless steel. The,press can be driven either from an individual pump or from a hydraulic accumulator unit. Water and emulsion are used as the working fluid. ? The press is furnished complete with two water distributor valves, set of packing cups and all the necessary technical instructions for erection and operation of the press. ' Rated capacity, t . 200 Stroke of moving platen, mm...... 700 Maximum distance between table and moving platen, mm ............. 1100 Minimum distance between table and moving platen, mm .............. 400 Distance between column centres, mm: F. to B .................... 500 R. to L ................... 950 Diameter of columns, mm ....... , 130 Lower platen working surface, mm 730x 760 Return stroke cylinders capacity, t 30 Ejector capacity, t ............... 20 Ejector stroke, mm .............. 250 Speed of platen down stroke, cm/sec 3.5 Maximum allowable off-centre load- ing, mm ...................... 35 Overall dimensions, mm: F. to B .................... 1100 R. to L.................... 1550 Height above floor level ..... 4095 Net weight, kg ........... approx. 9950 PLASTICS MOLDING HYDRAULIC PRESS MODEL IIB 474 i9d STANKOIMPORT The hydraulic press is designed for the compression molding of plastics. It can also be used for stamping small workpieces and in the abrasive manu- facturing industry. The individual hydraulic drive makes the press a self-contained unit, that can'be installed at any place in production lines depending on the technological requirements. The frame is welded of steel plates. The main cylinder is rigidly clamped in the upper part of the frame, and the hydraulic ejector is arranged in the lower portion. The steel slide guides are mounted on the side surfaces of the frame. The main cylinder is a steel forging. The piston moving in the cylinder, has cast-iron piston rings. The piston rod, carrying the slide on its lower end, is sealed with vinyl-plastics packing cups. Limit switches, limiting the up and down strokes of the slide,'are mounted on the?right-hand column of the frame. STANKOIMPORT Declassified in Part - Sanitized Copy Approved for Release 2013/02/25: CIA-RDP81-01043R001800080005-5 Declassified in Part - Sanitized Copy Approved for Release 2013/02/25: CIA-RDP81-01043R001800080005-5 The hydraulic ejector is mounted under the table. It consists of the hydraulic cylinder, piston with the rod, guiding sleeve, piston rings and packing cups. The upper and the lower extreme positions of the rod are limited by stroke limit switches, which automatically switch over the ejector hydraulic control system. The hydraulic drive mechanism is arranged behind the press as an inde- pendent unit. It consists of an oil reservoir on which a low-pressure vane pump, a high-pressure piston-type pump, electric motor and control devices are mounted. The oil reservoir is equipped with an oil cooler. The table and the slide are provided with steel bolster plates having T-slots for clamping the molds. The bolster plates are heat-insulated from the table and the slide by spacers. Control is effected by means of push-button stations. Hydraulic control of the main and the ejector cylinder circuits is accom- plished by means of two piston-type three-way valves which, in turn, are con- trolled by push-buttons through electromagnets. The pumps are provided with automatic relief valves. The press is furnished complete with the high- and low-pressure pumps, hydraulic controls, piping, electric motor, electrical equipment and all the necessary technical instructions for the erection and operation of the press. Rated capacity, t . 100 Return stroke capacity, t ......... 54 Ejector up-stroke capacity, t ....'.. 8.8 Ejector down-stroke capacity, t ... 2.5 Maximum stroke of slide, mm ..... 550 Ejector stroke, mm .............. 120 Down-stroke idle speed, mm/sec ... 50 Down-stroke working speed, mm/sec 1.10 Return stroke speed, mm/sec ..... 46.5 Ejector up-stroke speed, mm/sec .. 13 Ejector down-stroke speed, mm/see 45 Maximum dwell with pressure ap- plied, min ............... up to 45 Maximum working pressure, kg/sq.em 200 Distance clear between columns, mm 710 Size of bolster plates, mm: F. to B .................... 600 R. to L ..................... 700 Maximum distance between holster plates, mm .... 845 High-pressure pump capacity, 1/min 5 High-pressure pump working pres- sure, kg/sq.cm ................. 200 Low-pressure pump capacity, 1/min 70 Low-pressure pump working pres- sure, kg/sq.cm ................. 65 Electric motor power, kW ........ 4.5 Electric motor speed, r.p.m........ 1000 Overall dimensions, mm: F. to 8 .................... 1530 R. to L.......:... ...... 1230 Height above floor level..... 3515 Net weight including hydraulic drive, kg approx. 4000 STAN KOIM PORT STAN KOIMPORT Declassified in Part - Sanitized Copy Approved for Release 2013/02/25: CIA-RDP81-01043R001800080005-5 PLASTICS MOLDING HYDRAULIC PRESS MODEL II 476 The hydraulic press is designed for. the compression molding of plastics. It can also be used for stamping small workpieces and in the abrasive manufac- turing industry. The individual hydraulic drive makes the press a self-contained unit, that can be installed at any place in production, lines depending on the technological requirements. The frame is welded of steel.plates. The main cylinder is rigidly clamped in the upper part of the frame, and the hydraulic ejector is arranged'in the lowrer part. The steel slide guides are mounted on the side surfaces of the frame. Two compartments are provided in the frame. The left-hand compartment is - designed for electrical equipment and the right-hand compartment, for control mechanism. The main cylinder is a steel forging. The rod, connected to the piston moving in,the cylinder, is guided in the bronze sleeve. The piston has cast-iron piston rings, The rod is sealed with vinyl-plastics, packing cups. Declassified in Part - Sanitized Copy Approved for Release 2013/02/25: CIA-RDP81-01043R001800080005-5 The cast-iron slide is of a box-form and is reinforced with internal stiffening ribs. The guides of the slide are made as separate strips and can be adjusted for wear. The hydraulic. ejector is arranged under the table of the press. It consists of the hydraulic cylinder, piston with the rod, guiding sleeve, piston rings and packing cups. The ejector rod stroke is limited by the upper and lower limit switches, that automatically switch over the ejector hydraulic control system. The hydraulic drive mechanism is arranged behind the press as an inde- pendent unit. It consists of an oil reservoir on which a low-pressure vane pump, high-pressure piston pump, electric motor and hydraulic control equipment are mounted. The oil reservoir is equipped with an oil cooler, which, when required, can also be used as an oil heater. .The table and the slide are provided with cast-iron bolster plates having T-slots for clamping the molds. The bolster plates are insulated from the table and the slide by spacers. Control is effected by means of push-buttons. Hydraulic control of the main and the ejector cylinder circuits is accom- plished by means of two piston-type three-way valves, which, in turn, are con- trolled by push-buttons through electromagnets. The pumps are provided with automatic relief valves. .The press is furnished complete with high-pressure pump, low-pressure pump, oil reservoir, hydraulic control, piping, electric motor, electrical equip- ment and technical instructions necessary for erection and operation of the press. Rated capacity, t . ... 160 Return stroke capacity, t .. . . . 29.4 Ejector up-stroke capacity, t ...... 11.3 Ejector down-stroke capacity, t.... 2.5 Maximum stroke of slide, mm ..... 600 Maximum stroke of ejector, mm ... 200 Slide down-stroke idle speed, mm/sec 45 Slide working stroke speed, mm/sec 1.0 Slide return stroke speed, mm/sec.. 40 Ejector up-stroke speed, mm/sec .. 12 Ejector down-stroke speed, mm/sec 54 Maximum dwell with pressure ap- plied, min ......... , .. up to 45 maximum working pressure, kg/sq.cm ............. . 200 Distance clear between columns, mm 760 Size of bolster plates, mm: P ' . B... .... . . 650 R. to L .... ........... 750 Maximum distance between bolster plates, mm .................... 900 High-pressure pump capacity, 1/min 5 High-pressure pump working pres- sure, kg/sq.cm .............. 200 Low-pressure pump capacity, 1/min 100 Low-pressure pump working pres- sure, kg/sq.cni .............. 65 Electric motor power, kW .,....... 4.5 Electric motor speed, r.p?m? . . ..... 1000' Overall dimensions including hydrau- lic drive, mm: F. to B.......... . . . .. 1665 R. to L.. ..... 1405 Maximum height above floor level, mm.. 3895 Net weight including hydraulic drive, kg approx. 6000 HYDRAULIC STRAIGHTENING PRESS The hydraulic straightening press is designed for straightening crankshafts and camshafts of automobile and tractor engines, shafting pipes and other similar parts. I The press can also be used for stamping small workpieces produced by bending, flanging, blanking drawing as well as for pressing-fitting- sleeves, This press is widely used in forging, stamping, heat treatment and assembly departments of automobile and machine building plants, as well as in repair shops. The frame is made of welded steel. plates. The frame carries the hydraulic cylinder and the table. The hydraulic drive and oil reservoir are, arranged inside the frame to pro= vide compact installation. The piston-type plunger is made of cast iron and has three cast-iron piston rings. The piston rod is guided in a cast-iron sleeve and is sealed with packing cups of "Sevanite" (special oil resistant rubber). The collars are held in the 88 STANK OIM OP RT ST A N KO I'M P0 RI Declassified in Part - Sanitized Copy Approved for Release 2013/02/25: CIA-RDP81-01043R001800080005-5 Declassified in Part - Sanitized Copy Approved for Release 2013/02/25: CIA-RDP81-01043R001800080005-5 cylinder bore by means of cast-iron ring and a steel flange. The lower free end of the plunger is provided with a dovetail adapter for attaching straighten- ing and stamping tools. The welded table has a slot on its upper surface for setting two pressure. blocks and two side slots for mounting centres. The steel pressure block can be adjusted by hand and set in positions corre- sponding to the length of the workpiece to be straightened. The centres are designed for checking the workpiece with, a dial gauge. The centres are mounted in carriages, which move along the side slots of the table on rollers. The carriages are mounted on springs, so that after each press stroke, the workpiece, together with the centres raises away from the pressure blocks and can be easily rotated on the centres. The press is driven by a vane pump which is powered by an individual electric motor. Control is effected by means of a handle and a pedal. Five push-buttons for motor control, electro-magnetic reversing valve and piston switching valve control are also provided. Lubrication. Working parts of the cylinder, pump and other equipment are continuously lubricated with oil from the hydraulic circuit of the press. The press is furnished complete with electrical equipment and wiring, hy- draulic drive, hydraulic control valves, piping, set of packing glands, straighten- ing accessories of the table, grease gun and oil can, limit switches, oil reservoir, hydraulic pressure gauge and a set of technical instructions necessary for erection and operation of the press. Rated capacity, t ................ 25 Maximum hydraulic pressure, ]cg/sq.cm ...................... 50 Maximum piston stroke, mm ...... 300 Pump capacity, ]/min ............. 100 Speed of piston down stroke, mm/sec 34 Speed of piston up stroke, mm/sec.. 67 Maximum distance between, upper pressure block and table, mm.... 450 Frame gap, mm ................. 250 Table size, mm: F. to B .................... 300 R. to L .................... 1615 . Table height above floor level, mm.. 900 Maximum distance between centres, mm.. 1100 Height of centres above table sur- face, mm ....... ........ 150 Electric motor power, kW ........ 7 Speed of electric motor and speed of pump, r.p.m.. .......... 1000 Overall dimensions, min: F. to B .................... 1260 R. to L.................... 1730 Height above floor level....,. 2800 Net weight without electrical equip- ment, kg ............. approx. 2870 STANKOIMPORT HYDRAULIC DIE EMBOSSING PRESS The hydraulic press. is designed for die sinking operations in high carbon and alloy steels. The press is widely used in shops manufacturing dies for hammers and presses. If required,, it can be used as a general purpose. press for sheet metal stamping operations, for straightening and calibration as well as for briquetting abrasives and molding plastics. The frame of the press consists of the front and the back plates between which the cast steel and sides are secured. On the top of the frame a steel crown is firmly secured, between the plates, and the steel hydraulic cylinder is fastened in the bottom of the frame. The piston of the hydraulic cylinder unit is made of cast iron and the cups are rubberized fabric. The slide is made of cast steel and is firmly secured to the outer end of the plunger by means of pins.. The press is driven from two vane pumps powered by a single electric motor. The pumps and other hydraulic equipment, except the non-return and relief valves,.are mounted on the welded steel oil tank. The intensifier is designed for increasing the pressure of the liquid flowing to the hydraulic cylinder at the moment of pressing. The hydraulic control equipment includes': STANKOIMPORT. Declassified in Part - Sanitized Copy Approved for Release 2013/02/25: CIA-RDP81-01043R001800080005-5 Declassified in Part - Sanitized Copy Approved for Release 2013/02/25: CIA-RDP81-01043R001800080005-5 12 I Declassified in Part - Sanitized Copy Approved for Release 2013/02/25: CIA-RDP81-01043R001800080005-5 Declassified in Part - Sanitized Copy Approved for Release 2013/02/25: CIA-RDP81-01043R001800080005-5 tl . ,v The shutter mechanism is used for closing the box during the pressing operation. It consists of a hydraulic cylinder, a carriage and a cover. The cylinder is mounted under the oil reservoir. The free end of its piston rod is rigidly connected to the carriage., The cover is connected' to the carriage by means of two hinges. The shutter is locked by swinging the hinges relative to the journals. '"Then opening the shutter, first the carriage moves back, lifting `the front end of the shutter cover: After a gap appears between the baled scrap and the shutter cover, the shutter opens. , The press is' driven from. two vane pumps, which, in turn, are driven by individual electric motors. The pumps and hydraulic' control equipment are mounted on the oil reservoir arranged over the press on special stays. Control. The electric moto' s are push-button controlled. Hydraulic cylinders are controlled by means of two-way hand-operated valves. One valve is for controlling the shutter mechanism cylinder operation and the other valve is for the cylinders of the first and second baling mecha- nisms. At the neutral position of the valves, the pumps are connected to the drain. Between the pumps and the shutter cylinder control valve, an auto- matically operated valve is mounted to divert the oil flow from the pumps to cylinders of the first and second baling mechanisms when the pressure in the shutter cylinder reaches 25 kg per sq. em. The press is furnished complete with electrical equipment and wiring, hy- draulic pumps, control and safety valves, pressure gauges, oil reservoir, set of packing glands, set of wrenches and technical instructions necessary for installa- tion and operation of the press. HYDRAULIC FORCING PRESS The press is designed for press fitting the pins of caterpillar links for trac- tors, as well as for other similar operations. The press finds application in tractor plants, as well as in repair shops. Complete equipment consists of: press, roll table and winch. The bed is a box-sectioned grey iron casting, divided by an inside partition into two compartments. For compactness the hydraulic- drive is mounted in one of the compartments, while the other serves as a reservoir for the working fluid. The hydraulic cylinder and the table are mounted above the bed. The working cylinder is a steel forging. A hollow piston-type plunger located in the cylinder transmits pressure to the work. The drive is from a vane pump which 'pumps liquid under pressure into the cylinder. The pump is driven by an individual electric motor. The pump shaft is connected directly to the- motor shaft through a flexible coupling., The hydraulic intensifier is designed for raising pressure in the working cylinder at the moment of, pressing. Preliminary filling of the cylinder and the reverse stroke are accomplished directly by the pump. Control is effected by means of, a hand-operated slide valve. The slide valve comprises a steel body, distributing plunger, two covers and operating lever. The slide valve is connected by a piping system to the pump, the recesses of the working and the reversing cylinders,, the intensifier and the outlet. The relief valve protects the hydraulic system from damage if the pressure rises above the preset limit. The winch is operated by a hand drive and facilitates feeding the crawler tracks to the roll table and from the roll table to the press and back again. The roll table is designed for transporting crawler tracks to the press and back. again. Capacity of first baling mechanism, t 70 Capacity of second baling mechanism, t .................. 100 Dimensions of press box, open, mm Length ................... 1780 Width ................... 700 Height ................... 502 Bale size, mm: Length ................... 300 Width ................... 280 Height .................... 502 Bale weight (specific weight 1.9), kg 80 Maximum thickness of baling scrap, mm........ .. . 3 Unit pressure at the end of the first baling slide. stroke, kg/sq.cm.... 20 Unit pressure at the end, of the second baling slide stroke, kg/sq.em..:.. 70 Pressing time, mm............... 3 Number of pumps ............... 2 First vane pump: Capacity, 1/min ............ 70 Maximum pressure, kg/sq.cm 65 Speed, r.p.m ............... 980 First pump electric motor: Power, kW ................ 10 Speed, r.p.m ............... 980 Second vane pump: Capacity, '1 /min ............ 100 Maximum pressure, kg,/sq.cm 65 Speed, r.p.m................ 980 Second pump electric motor: Power, kW ........ ...... 10 Speed, r.p.m.......... .. 980 Overall dimensions, mm: Length ................... 4875 Width .................... 2300 Height ................... 2000 Net weight, kg ......... approx. 9000 'STAN KOIM P0 RI STAN K'OIMPORT Declassified in Part - Sanitized Copy Approved for Release 2013/02/25: CIA-RDP81-01043R001800080005-5 Declassified in Part - Sanitized Copy Approved for Release 2013/02/25: CIA-RDP81-01043R001800080005-5 I.( i,sl1 The press is delivered complete with the hydraulic drive, the piping system, control valves, electrical equipment and wiring, a' set of working tools, roll table, winch, a set of plunger sealing rings and gland packing, as well as all the necessary technical instructions for erection and maintenance. Rated capacity, t ................ Working cylinder plunger stroke, mm Distance between die plates, mm: Maximum ................. Minimum.. ....... . Table adjustment in height, mm... Distance from centre of die holder to table, mm: Maximum ................. Minimum... ... Height of table above floor level, mm: Maximum ................. Minimum........... . Distance from centre of die holder to frame, mm .................... Working cycle, sec ............... 100 Vane pump: 320 Capacity, 1/min ............ 35 Pressure, kg/sq.cm ......... 65 035 Speed, r.p.m ............... 950 315 Working pressure of intensifier, 30 kg/sq.cm ......... ... ........ 185 Electric motor power, kW ........ 4.5 Electric motor speed, r.p.m........ 950 70 Overall dimensions, mm: , 40 Length ................... 2110 Width ............. 1185 890 Height .. ......... 1400 860 Width with the roll table, mm..... 6500 Net weight of press, kg... approx. 2560 120 Net weight of roll table, kg........ 190 60 Net weight of tools, kg ........... 56 STANKOIMPORT HORIZONTAL TRIPLEX PLUNGER PUMP MODEL 1'S 354 The pump is designed for: individual direct hydraulic press drive, hydraulic accumulator stations, driving various hydraulic mechanisms. The pump comprises the following principal units: frame, crankshaft and connecting rod assembly, cylinder, high-pressure accumulator, universal shut- off valve, safety valve, drive. The frame is made of cast iron and is provided with two housings for crank- shaft bearings and three supports for the slide bushings. The three cylinders are mounted on the front part of the frame. The crankshaft and connecting rod assembly comprises a forged steel crank- shaft and three welded steel connecting rods, mounted on rolling -friction bearings. The slides are of cylindrical shape and travel in the bushings mounted on the frame. Steel plungers are fastened to the slides. - The cylinders are steel forgings. Suction and pressure valves are' mounted in the cylinders. The valves are made of high-quality stainless steel, assuring high-quality pump service. The high-pressure accumulator is mounted at the end of the cylinders. The accumulator is equipped with a high-.pressure gauge and a safety valve. A uni- versal shut-off valve is mounted on the discharge side of the accumulator. The shut-off valve is intended for diverting the pump discharge to the overflow sink, when there is no demand for high-pressure water supply. The valve operates automatically. - The safety valve safeguards the hydraulic system and the piping against damages when pressure rises above the maximum. The drive is from an individual A. C. electric motor through a multiple V-belt running over the flywheel-pulley. - Lubrication of the crankshaft and connecting rod mechanism is effected by- the splash-system. Machine oil is poured into the pump housing to the level gauge mark. The plungers are lubricated through grease cups. STANKOI.MPORT 97 Declassified in Part - Sanitized Copy Approved for Release 2013/02/25: CIA-RDP81-01043R001800080005-5 Declassified in Part - Sanitized Copy Approved for Release 2013/02/25: CIA-RDP81-01043R001800080005-5 The pump. is; delivered complete with the electrical equipment, a set of V-belts? oil-guns,, a set of packing gaskets and glands, a set of wrenches-and all the, necessary technical instructions for erection and maintenance. Capacity, ljmin .................. Working pressure, kg/sq.cm Plunger diameter, mm ................. . . Pl'ungger stroke, mm .............. Number of strokes per minute ...... Universal shut-off valve, mm: Diameter of non-return valve passage .............. Diameter of reverse valve passage ................... Safety valve adjustment, kg/sq.cm. . 200 floor level, mm.......... 3500 40 Electric motor power, kW ........ ' 40 SO Electric motor speed, r.p.m........ 750 340 Floor space, including electric motor, mm: Length ................... 3070 Width .. .. 131.5 Maximum height above' floor level, 32 ' mm.. 855 230 Net weight, kg ......... approx. 2500 HORIZONTAL TRIPLEX HYDRAULIC PUMP The horizontal triplex hydraulic pump is designed for direct connection;to hydraulic presses, hydraulic accumulator installations, driving various by- The pump comprises the following principal units: frame, crankshaft and connecting rod assembly, cylinder block, high- and low-pressure accumulators, relief valve, safety valve, gear reducing unit, drive. The frame is of a box-type internally ribbed grey iron casting. The crankshaft and connecting rod assembly consists of a forged steel crankshaft, three cast steel connecting rods, crosshead and slide blocks.' The crankshaft mane journals are mounted in rbller bearings. The cylinder block is made of forged steel and has three housings for plun- gers, suction and pressure valves and packings. in bronze liners. Packings for the plungers and valves are made of vinyl- The high-pressure accumulator is mounted on the top of the cylinder block. A high-pressure gauge, a safety .valve and a relief valve are mounted on the accumulator. The latter is arranged on the outflow line. - The low-pressure accumulator is arranged under the cylinder block and is connected to the supply line. The relief valve is designed for diverting the pump water from the pressure circuit to the drain when there is no demand for high-pressure water supply. The safety valve-is designed for discharging the high-pressure water to the drain when the pressure in the high-pressure circuit rises above the preset The relief valve and the. safety valve operate automatically. All valves and valve seats are made of forged stainless steel. Declassified in Part - Sanitized Copy Approved for Release 2013/02/25: CIA-RDP81-01043R001800080005-5 Declassified in Part - Sanitized Copy Approved for Release 2013/02/25: CIA-RDP81-01043R001800080005-5 Gear reducing unit dimensions, mm: Length ................... 1176 Width ..................... 350 Height ................... 048 Gear ratio ...................... 7.5 Weight of gear reducing unit, kg approx. 1040 Overall dimensions of pump plant, mm: Length ................... 2600 Width .................... 2150 Height ................... 1520 Total weight, kg ......... approx. 3800 STANKOIMPORT STAN KOIM PORT Declassified in Part - Sanitized Copy Approved for Release 2013/02/25: CIA-RDP81-01043R001800080005-5 The gear reducer is designed as' a separate unit. It consists of a cast-iron split-type housing and a pair of herring-bone gears. The pump drive is from anA. C. electric motor. Power is transmitted through a flexible toothed clutch, to the driving shaft of the reducing unit, and then, from the driven shaft, through a second toothed clutch, to the pump crank- shaft. Lubrication of the pump is accomplished by means of a small gear pump, which is driven from the crankshaft. - Gears and bearings of the gear reducing unit are splash-lubricated by oil poured into the housing. The pump is furnished complete with electric motor, electrical starting and protective devices, centralized lubricating system, reducing unit, toothed clutches and all the necessary technical instructions for erection and operation of the pump. Pump capacity, l/min ............. 200 Working pressure, kg/sq.cm ....... 100 Plunger diameter, mm ............ 65 Plunger stroke, min . .. , .... 180 Force developed by plunger, kg ... 3350 Crankshaft speed, r.p.m........... 130 Pump dimensions, mm: Length ................... 2066 Width .......... 804 Height above floor level..... 1520 Pump weight, kg ................ 2740 Electric motor: Power, kW ............... 40 Speed, r.p.m ............... 1000 Weight, kg ................ 400 HORIZONTAL TRIPLEX HYDRAULIC PUMP MODEL r 359 The horizontal triplex hydraulic pump is designed for: hydraulic air or weighted accumulator installations, driving various hydraulic mechanisms. The pump comprises the following principal units: frame, gear reducing unit, crankshaft and connecting rod assembly, cylinder block with high- and low-pressure accumulators, relief and safety valves, drive. The frame is a box-type internally ribbed grey iron casting carrying all other units of the pump. I The gear reducer is designed as a separate unit. It consists of a cast-iron split type housing and a pair of helical gears. The crankshaft is a carbon steel forging. The I-section connecting rods are made of cast steel. The cylinder block and the high-pressure accumulator are made of-a solid forged steel block having housings for plungers, guiding bronze liners, packings, as well as suction and pressure valves. Packings are made, of vinyl-plastics possessing high strength and heat resistance. The high-pressure accumulator is provided with a relief valve, on one end, and with non-return and safety valves on the other. The low-pressure accu- mulator is arranged under the cylinder block and is connected, to the supply line. The relief valve is designed for diverting the pump water from the pressure circuit to the drain when there is no demand for high-pressure water supply: The safety valve is designed for discharging the high-pressure water to the drain when the pressure, in the high-pressure circuit, rises above the preset maximum. The relief and the safety valves operate automatically. The non-return valve provides for a flow high-pressure water in one direc- tion only, i. e., from the pump to the user and prevents return of fluid.- All the valves and valve seats are made of forged stainless steel. The pump drive is from an individual synchronous electric motor, 'Which has a direct current exciter. The shaft of the exciter motor and the shaft of the Declassified in Part - Sanitized Copy Approved for Release 2013/02/25: CIA-RDP81-01043R001800080005-5 Pump weight, kg .. .. .. 15600 Dimensions of gear reducing unit, mm: Length ................... 1460 Width .................... 700 Height ................... 1336 Gear ratio ..................... 5.87 Weight of unit, lcg ............... 2400 Overall dimensions of pump plant in- cluding electrical equipment, mm: Length ................... 5730 Width .................... 6400 Height ................... 1515 Total weight, kg ......... approx. 21510 STAN KOIMP.ORT STA?NKOIMPORT Declassified in Part - Sanitized Copy Approved for Release 2013/02/25: CIA-RDP81-01043R001800080005-5 electric motor are connected by means of a flexible coupling. Power is trans- mitted from the electric motor, through a flexible toothed clutch, to the gear reducing unit, and then through a second toothed clutch to the crankshaft. Lubrication of all friction surfaces of the pump is accomplished by means of a gear pump mounted directly on the frame and driven from the crankshaft. ? The pump is furnished complete with electric motor, electric motor exciter, electrical starting and protective equipment, wiring on the pump, centralized lubricating system, set of valves and packing cups, toothed flexible couplings, oil cooler and all the necessary technical instructions for erection and operation of the pump. Pump capacity, 1/min ............. .500 Working pressure,lcg/sq.cm ....... 200 Plunger diameter, mm ............ 05 Plunger stroka, mm .............. 500 Crankshaft speed, r.p.m........... 125 Suction pipe diameter, inches...... 6 Discharge pipe dimensions, mm .. 60XG Oil reservoir capacity, 1........... 600 Electric motor: Power, IcW ................ 216 Speed, r.p.m ................ 750 Pump dimensions, mm: Length ................... 4125 Width .................... 2210 Height ................... 1515 HORIZONTAL TRIPLEX HYDRAULIC PUMP 310DPL 1' 344 The horizontal triplex hydraulic pump is designed for hydraulic air or weigh- ted accumulator installations, driving various hydraulic mechanisms. The pump comprises the following principal units: frame, gear reducer, crankshaft and connecting rod assembly, cylinder block, relief and safety valves, drive. The frame is a box-type internally ribbed grey iron casting carrying all the other units of the pump. The gear reducer is designed as a separate unit. It consists of a cast-iron split-type housing and a pair of gears. The crankshaft is a carbon steel forging. The I-section connecting rods are made of cast steel. The cylinder block and the high-pressure accumulator are made of a solid forged steel block, having housings for plungers,-guiding bronze liners, pack- 'ings, as well as suction and pressure valves. Packings are made of vinyl-plastics of high strength and heat resistance. The high-pressure accumulator is. provided with a relief valve on one end, and with a non-return and safety valve on the other. The low pressure accumulator is arranged under the cylinder block and is connected to the supply line. The relief valve is designed for diverting the pump water-from the pressure circuit to the drain when there is no demand for high-pressure water supply. The safety valve is designed for discharging the high-pressure water to the drain when the pressure, in the high-pressure 'circuit, rises above the preset maximum. The relief and safety valves operate automatically. The, non-return valve provides for a flow of high-pressure water in one direction only, i. e., from the pump to the user and prevents return of fluid. All of the valves and valve seats are made of forged stainless steel., The pump drive is from an A. C. electric motor. Power is transmitted through a flexible toothed clutch, gear reducing unit and a second toothed clutch to the crankshaft. Declassified in Part - Sanitized Copy Approved for Release 2013/02/25: CIA-RDP81-01043R001800080005-5 Speed, r.p.m ............... 7,50 Weight, lcg ................ 1400 Gear reducing unit dimensions, mm: Length ................... 1460 Width .................... 700 Height ................... 1330 Gear ratio Weight of gear reducing unit, kg 5.88 approx. 2400 Overall dimensions of pump plant, mm: Length ................... 4390 Width .................... 4620 Height ................... 1514 Total weight, kg ........ approx. 20300 STANKOIMPORT STANKOIMPORT Declassified in Part - Sanitized Copy Approved for Release 2013/02/25: CIA-RDP81-01043R001800080005-5 Lubrication of all friction surfaces of the pump is accomplished by means of a gear pump mounted on a special oil reservoir and driven by an individual electric motor. Gears and bearings of the gear reducing unit are splash-lubricated by oil poured into the housing. The pump is furnished complete with the electric motor, starting and pro- tective equipment, wiring on the pump, centralized lubricating system, set of valves and packings, toothed clutches, oil cooler, set of wrenches and-all the neces- sary technical instructions for erection and maintenance of the pump. Pump capacity, 1/min ............. 550 Working pressure, kg/sq.em ....... 100 Plunger diameter, mm ............ 65 Plunger stroke, mm .............. 500 Crankshaft speed, r.p.m........... 125 Suction pipe diameter ............ 6" Discharge pipe dimensions, mm .. 60XG Pump dimensions, mm: Length ................... 4125 Width ....... 2210 Height above floor level..... 1514 Pump weight, kg ............... 15600 Electric motor: Power, kW ............... 110 HORIZONTAL TRIPLEX HYDRAULIC PUMP " MODEL r 301 The horizontal triplex hydraulic pump is designed for: hydraulic air or weight- ed accumulator installations, driving various hydraulic mechanisms. The pump comprises the following principal units: frame, gear reducer, crankshaft and connecting rod assembly, cylinder block, high- and low- pressure accumulators, relief and safety valves, drive. The frame is a box-type internally-ribbed grey iron casting, made 'integral with the gear reducing unit housing, and carrying all the other units of the pump. The gear reducing unit has one pair of herring-bone gears. The. driving shaft runs in cylindrical roller bearings mounted in the frame. The crankshaft is mounted in self-aligning roller bearings. The crankshaft and connecting rod assembly consists of a forged steel crank- shaft, three steel connecting rods and slide blocks. The connecting rods are connected by means of the wrist pins to the slides that reciprocate in the frame guides. The pump plungers are made of a high alloy forged steel. The packing glands on the plungers are, made of rubberized' fabric. The plunger surfaces are rendered highly wear-resistant and anti-corrosive by means of nitriding. The cylinder block and the high-pressure accumulator are made ofa.solid forged steel block having housings for plungers and packing devices, as well as for the suction and pressure valves. The high-pressure accumulator is con- nected to the high-pressure piping and to the sink through a non-return valve. The low-pressure accumulator, connected to the supply line, is arranged under the cylinder block and fastened to it by means of studs. Declassified in Part - Sanitized Copy Approved for Release 2013/02/25: CIA-RDP81-01043R001800080005-5 The relief and safety valves are arranged directly on the high-pressure accu- mulator. The relief valve is designed for diverting the pump water from the pressure circuit to the drain when there is no demand for high-pressure water supply. The safety valves are designed for discharging the high-pressure water to the drain when the pressure in the high-pressure circuit rises above the preset maximum. The relief, and safety valves operate automatically. All the valves and the valve seats are made of forged stainless steel. The pump drive is from an individual synchronous, electric motor coupled to the reducing unit input shaft through a flexible toothed clutch. The syn- chronous electric motor is provided. with a direct current exciter, which is connected to the main electric motor through a V-belt drive. Lubricating of all friction surfaces of the pump is accomplished by means of a centralized lubricating pump station. The operation of the lubricating system is controlled by means of electrical contact pressure gauges and the pressure line oil supply relay. When the pressure in the oil pressure. line drops below the preset minimum, the above-mentioned devices automatically switch off the main electric motor of the pump. This lubricating system provides for, full reliability of pump operation. The pump is furnished complete with electric motor, electric motor exciter, electrical starting and protective equipment, wiring on the pump, centralized lubricating system, set of valves and packings, set of V-belts, toothed coupling and the necessary technical instructions for erection and maintenance of the pump. Pump capacity, l/min....... ..... 680 Working pressure, kg/sq.cm ....... 320 Plunger diameter, mm ............ 90 Plunger stroke, mm ............ 420 Crankshaft speed, r.p.m........... 95 Suction pipe diameter ... , e" Discharge pipe diameter .......... 4" Electric motor power, kW .... . . . . 470 Electric motor speed, r.p.m........ 500 Overall dimensions including drive, min: Length ................... 5990 Width . .. .... 3870 Height above floor level.. 1920 Net weight without electrical equip- ment, kg ............. approx. 27300 Electric motor weight, kg . , approx. 5300 Declassified in Part - Sanitized Copy Approved for Release 2013/02/25: CIA-RDP81-01043R001800080005-5 Declassified in Part - Sanitized Copy Approved for Release 2013/02/25: CIA-RDP81-01043R001800080005-5 STANKOIMPORT Declassified in Part - Sanitized Copy Approved for Release 2013/02/25: CIA-RDP81-01043R001800080005-5 PNEUMATIC POWER FORGING HAMMER MODEL MB 412 The hammer is designed for a wide variety of forging operations, liy the general forging method in flat and swage dies, such as: drawing, hole piercing, hot cropping; forge welding, bending, twisting and stamping in open dies. The erection of self-contained pneumatic power hammers does not require considerable investment, as there is no need for steam boilers, compressor. stations, steam or compressed air piping. The hammer is driven from individual squirrel-cage type *electric .motor. The hammer can be effectively applied not only in repair shops but also in forging shops of various industries. The principal features of the hammer are: ample available energy, econo- mical operation, perfect control, ability of the ram to. strike blows of varying force owing to the sensitive power control, maximum utilization of the heat of the forging owing to the large number of strokes, high efficiency, possibility of holding down the forging under ram pressure, accessibility 'of the hammer from three sides, simplicity of maintenance. The hammer is provided with a double-acting air distributing system. The necessary coordination between the upper and lower recesses of the working and compressor cylinders is provided for by means of a control hand lever and a treadle. Different valve positions permit five distinct cycles of operation: running idle, ram "hold-up", continuous operation, single strokes, holding down or "squeezing" the forging. Declassified in Part - Sanitized Copy Approved for Release 2013/02/25: CIA-RDP81-01043R001800080005-5 Consecutive compression and exhaust of air in the working cylinder by the compressor piston imparts the reciprocating motion to the ram. The compressor piston is driven through a crank mechanism and two-stage speed reduction gearing from an individual type electric motor. The first stage of power transmission is through a V-belt drive to ensure a flexible connection of the electric motor with the hammer. The second stage comprises a spur gear drive. A safety device is provided to prevent the ram from striking the upper cylinder cover. The rain is made of forged steel but is available also as a high-quality steel casting with unfinished internal surfaces. The anvil block is a solid grey iron, casting; its weight is equal to 12 times the nominal weight of the falling parts of the hammer. The working and compressor cylinders are lubricated by a drip oil cup. The gear drive operates' in an oil bath. The hammier is delivered complete with electric motor and starting equip- ment, anvil block, upper and lower hammer dies, fastening wedges and all the necessary technical instructions for erection and maintenance. Nominal weight of falling parts, kg.. 150 Number of strokes per minute ...... 190 Effective kinetic energy of falling parts, kgm ........... . 250 Distance from center of ram to frame, mm.. 350 Distance from the lower die face to lower edge of ram stuffing box, mm 370 Hammer die surface, mm ...... 85X200 Height of lower die face above.floor level, mm ..................... 800 Maximum stroke of ram, mm ..... 410 Electric motor power, kW ........ 10 Electric motor speed, r.p.m........ 1500 Floor space, mm: F. to B .................... 1000 H. to L.................... 2265 Maximum height above floor level, mm.. 2180 Net weight without anvil block, kg approx. 3280 Net weight of anvil block, kg....... 1800 STANKOIMPORT PNEUMATIC POWER FORGING HAMMER MODEL H 415 A The hammer is designed for a wide variety of forging operations by the general forging method in flat and swage dies such as: drawing, hole piercing, hot cropping, forge welding, bending, twisting and stamping in open dies. The erection of self-contained pneumatic power hammers does not require considerable investment, as there is no need for steam boilers, compressor, stations, steam or compressed air piping. in forging shops of various industries. The principal features of the hammer are : ample available, energy,"econo- mical operation, perfect control, ability of the ram to strike blows of varying force owing to the sensitive- power control, maximum utilization of the heat of the forging owing to the large number of strokes, high efficiency, possibility of holding down the forging under ram pressure, accessibility of the-hammer from three sides; simplicity of maintenance. The hammer is provided with a double-acting' air distributing system, The necessary coordination between the upper and lower recesses of the'-working and compressor cylinders is provided for by means of a control hand lever and a treadle. Different valve positions permit five distinct cycles of operation : running idle, ram "hold-up"; continuous operation, single strokes, holding down or -"squeezing" the forging. STANKOIMPORT The hammer is driven from an individual electric motor. The hammer can be effectively applied not only in repair shops but also Declassified in Part - Sanitized Copy Approved for Release 2013/02/25: CIA-RDP81-01043R001800080005-5 Declassified in Part - Sanitized Copy Approved for Release 2013/02/25: CIA-RDP81-01043R001800080005-5 Consecutive compression and exha t f i i us o a r n the working cylinder by the compressor piston imparts the reciprocating motion to the ram. The compressor piston is driven through a crank mechanism and two-stage speed reduction gearing from, an individual electric motor. The first stage of power transmission is effected through a V-belt drive to ensure a flexible connection of the electric motor to the hammer. The second stage comprises a spur gear drive. A safety device is provided to prevent the rani from striking the upper cylinder cover. The ram is made of forged steel but is available also as a high grade steel casting- with unfinished internal surfaces. The anvil block is a solid grey iron casting; its weight is equal to 12 times the nominal weight of the falling parts of the hammer. Lubrication of the working and compressor cylinders is effected by'a special lubricating pump station. The gear drive operates in an oil bath. The hammer is delivered complete with the electric motor and starting equipment, anvil block, upper and lower hammer dies, fastening wedges, lubri- cating pump station and all_ the necessary technical instructions for erection and maintenance. SPECIFICATIONS Nominal weight of falling parts, kg, , 400 Number of strokes per minute ...... 130 Effective kinetic energy of falling parts, kgrn ......... 050 Distance from center of ram to frame, mm Distance from the lower die face to 520 the lower edge of the ram stuffing box, mm . 530 Hammer die surface, mm . . . . . 1X2G5 Height of lower die face above floor level, mm ............. . ... 750 Maximum stroke of ram, mm ..... 700 Electric motor power, kW . . . . . 28 Electric motor speed, r.p.m........ 1500 Floor space, mm: F. to B......... . . . . 1200 R. to L.. ....... 3170 Maximum height above floor level, mm....... 2855 Net weight without anvil block, kg approx. 8630 Net weight of anvil block, kg.. ..... 4800 PNEUMATIC POWER FORGING HAMMER MODEL M. 417 The hammer is designed for a wide variety of forging operations-by the general forging method in flat and swage dies, such as: drawing, hole piercing, hot cropping, forge welding, bending, twisting and stamping-in open dies. The erection of self-contained pneumatic power hammers does not require considerable investment, as there is no need for steam boilers, compressor stations, steam or compressed air piping. The hammer is driven from an individual squirrel-cage type electric motor. The hammer can be effectively applied not only in repair shops but also in forging shops of various industries. The principal features of the hammer are: ample available energy, econo- mical operation, perfect control, ability of the ram to strike blows of varying force owing to sensitive power control, maximum utilization of the heat of the forging owing to the large number of strokes, high efficiency, possibility of holding down the forging under ram pressure, accessibility of the hammer from three sides, simplicity of maintenance. The hammer is provided with a double-acting air distributing system. The necessary coordination between the upper and lower recesses of the working and compressor cylinders is provided for by means of a control hand lever and Declassified in Part - Sanitized Copy Approved for Release 2013/02/25: CIA-RDP81-01043R001800080005-5 Declassified in Part - Sanitized Copy Approved for Release 2013/02/25: CIA-RDP81-01043R001800080005-5 a treadle. Different valve positions permit five distinct cycles of operation : running idle, ram "hold-up", continuous operation, single strokes, holding down or "squeezing" the forging. Consecutive compression and exhaust of air in the working cylinder by the compressor piston imparts the reciprocating motion to the ram. The compressor piston is driven through a crank mechanism and a two- stage reduction gearing from an individual electric motor. The first stage of power transmission is effected through a V-belt drive to ensure a flexible connection of the electric motor to the hammer. The second stage comprises a spur gear drive. A safety device is provided to prevent the ram from striking the upper cylinder cover. The ram is made of forged steel but is available also as a high grade steel casting with unfinished internal surfaces. The anvil block is a solid grey iron casting; its weight is equal to 12 times the nominal weight of falling parts of the Hammer. Lubrication of the working and compressor cylinders is effected by a special lubricating pump station. The gear drive operates in an oil bath. The hammer is delivered complete with the electric motor and starting equipment, anvil block, upper and lower hammer dies, fastening wedges, lubri- cating pump station and all the necessary technical instructions for erection and maintenance. Nominal weight of falling parts, kg.. 750 Number of strokes per minute ..... 105 Effective kinetic energy of falling parts, kgm .................... 1900 Distance from center of'ram to frame, mm.. 750 Distance from the lower die face to the lower edge of the ram stuffing box, mm ... ............ 670 Hammer die surface, mm . , ... 130X 345 Height of lower die face above floor level, mm ..................... 810 Maximum stroke of ram, mm ..... 835 Electric motor power, kW ........ 55 Electric motor speed, r.p.m........ 1000 Floor space, mm: F. to B .................... 1400 R. to L .................... 3940 Maximum height above floor level, mm.. 3415 Net weight without anvil block, kg approx. 16930 Net weight of,anvil block, kg ........ 9000 ST'ANK-0.IMP0RT Declassified in Part - Sanitized Copy Approved for Release 2013/02/25: CIA-RDP81-01043R001800080005-5 AIR OR STEAM ARCH-TYPE DOUBLE ACTION FORGING HAMMER MODEL M 132 A This hammer is designed for various forging operations performed ,by*general forging methods on flat dies. , The hammer is actuated by compressed air or steam at a? pressure of 6 to 8 atmospheres and can be operated on the following cycles: single strokes of varying force, ram "hold-up'-", holding down or "squeezing" the forging. - The frame uprights are made of high=quality cast iron and are fastened to a cast-iron bed plate by fitted bolts. In the zone of the guides, the uprights are drawn together by two tie-rods which impart rigidity to the construction and diminish stress in the frame. The adjustable ram guides ensure accurate guiding of the ram. The working cylinder is mounted on the upper part of the uprights.- The cylinder.is made of high-quality cast-iron and is fastened to the uprights by fitted bolts. On the top of the cylinder, a safety cylinder head is-mounted comprising a safety cylinder and safety piston. This safety head prevents the- working piston from striking the cylinder cover. Declassified in Part - Sanitized Copy Approved for Release 2013/02/25: CIA-RDP81-01043R001800080005-5 The working piston and the rod are fastened together in a manner ensuring reliable operation of the hammer. The hammer is provided with a hand-operated control mechanism with an automatic steam cut-out. Control is effected by two levers: the throttle valve and slide valve levers. The position of the throttle valve provides economical steam consumption depending on operating conditions. The position of the slide valve selects one of the available operating cycles. The anvil block is made of cast iron; its weight is equal to 15 times the weight of the falling parts. Die-cushions and hammer dies are fastened by wedges and keys. Shifting of the anvil block with respect to the foundation is prevented by oak wedges. The lubricating system is of a combined type: centralized lubrication of the cylinder, rod, slide and throttle valves and ram guides is effected by a pump station, while the control levers are lubricated by hand either through grease or oil cups, or by pouring oil into the oil holes provided. The pump station is actuated by the control lever tie-rod and feeds oil at each stroke of the ram. The hammer is delivered complete with the anvil block, die-cushion, upper and lower hammer dies, fastening wedges, 8 anchoring plates, 8 anchoring bolts and nuts, lubricating pump station, oil piping and all the necessary technical instructions for erection and maintenance. Nominal weight of falling parts, kg 1000 Effective kinetic energy of falling parts, kgm .................... 3500 Maximum stroke of ram, mm ..... 1000 Width clear between uprights, mm.. 1800 Width clear between ram guides, mm 430 Distance from lower die to face floor level, mm ..................... 750 Hammer die surface, mm ..... 230X410 Inlet steam or air pressure, eft. atm . 6 to S Exhaust. pressure, eff. atm.. . ~ ... 0.1 to 0.5 Inlet pipe diameter, inches ......... 2 %s Exhaust pipe diameter, inches ...... 3 Working cylinder bore, mm ....... 330 Rod diameter, mm ... ...... 110 Number of strokes per minute, rated 100 Rani dimensions, mm: F. to B .................... 300 R. to L .................... 490 Floor space, mm: F. to B .................... 1500 R. to L .................... 3780 Maximum height above floor level, mm.... ..................... 4880 Net weight without anvil block, kg approx. 14250 Net weight of anvil block, kg .... 15000 STANKOIMPORT AIR OR STEAM ARCH-TYPE DOUBLE ACTION FORGING HAMMER 310DEL 31133 A The hammer is designed for, various forging operations performed by general forging methods on flat dies. The hammer is actuated by compressed air or steam at a pressure of 6 to 8 atmospheres and can be operated on the following cycles: single strokes of varying force, ram "hold-up", holding down-or "squeezing" the forging. The frame uprights are made of high-quality cast iron and are fastened to a cast-iron bed plate by fitted bolts. In the zone of the guides the uprights are drawn together by two, tie-rods which impart rigidity to the 'construction and diminish stress in the frame. The adjustable ram guides ensure accurate guiding of .the ram. The working cylinder is mounted, on the upper part of the uprights. The cylinder is made of high-quality cast iron and is fastened to the uprights by fitted bolts. On the top of the cylinder. a safety cylinder head is mounted com- prising a safety cylinder and a safety piston. This safety head prevents the working piston from striking the cylinder cover. The working piston and the rod are fastened together in a manner ensuring reliable operation of the hammer: STANKOIMPORT Declassified in Part - Sanitized Copy Approved for Release 2013/02/25: CIA-RDP81-01043R001800080005-5 Declassified in Part - Sanitized Copy Approved for Release 2013/02/25: CIA-RDP81-01043R001800080005-5 Rod diameter, mm ............... 140 Number of strokes per minute, rated ......................... 85 Ram dimensions: F. to B .................... 430 R. to L .................... 610 Floor space, mm: F. to B .................... 1700 R. to L...... .. 4450 Maximum height above floor level, mm.. ..... 5640 Net weight without anvil block, kg approx. 25620 Net weight of anvil block, kg...... 30000 STAN KOIM PORT STANKOIMPORT Declassified in Part - Sanitized Copy Approved for Release 2013/02/25: CIA-RDP81-01043R001800080005-5 The hammer is provided with a hand-operated control mechanism with an automatic steam cut-out. Control is effected by two levers: the throttle valve and slide valve levers. The position of the throttle valve provides economical steam consumption depending on operating conditions. The position of the slide valve selects one of the available operating cycles. The anvil block is made of cast iron; its weight is equal to 15 times the weight of the falling parts. Die-cushions and hammer dies are fastened by wedges and keys. Shifting of the anvil block with respect to the foundation is prevented by oak wedges. The lubricating system is of a combined type: centralized lubrication of the cylinder, rod, slide and throttle valves and ram guides is effected by a pump station, while the control levers are lubricated by hand either through grease or oil cups, or by pouring oil into the oil holes provided. The pump station is actuated by the control lever tie-rod and feeds oil at each stroke of the ram. The hammer is delivered complete with the anvil block, die-cushion, upper and lower hammer dies, fastening wedges, 8 anchoring plates, 8 anchoring bolts and nuts, lubricating pump station, oil piping and all the necessary tech- nical instructions for erection and maintenance. Nominal weight of falling parts, kg.. 2000 Effective kinetic energy of falling parts, kgm . .............. 7000 Maximum stroke of ram, mni ..... 1260 Width clear between uprights, mm.. 2300 Width clear between ram guides, mm 550 Distance from lower die face to floor level, mm .. ............ 750 Hammer die surface, mm ..... 290X520 Steam or air pressure, eff.atm ..... 6 to 8 Exhaust pressure, eff.atm ...0.1 to 0.5 Inlet pipe diameter, mm ........ 108X5 Exhaust pipe diameter, mm ..... 133X4 Working cylinder bore, mm ....... 430 AIR OR STEAM ARCH-TYPE DOUBLE ACTION FORGING HAMMER MODEL M 134 The hammer is designed for various forging operations performed by general forging methods on flat dies. The hammer is actuated by compressed air or steam at a pressure of 6 to 8 atmospheres and can be operated on the following cycles: single strokes of varying force, ram "hold-up", holding down or "squeezing" the forging. The frame uprights are made of high-quality cast iron and are fastened to a cast-iron bed plate by fitted bolts. In the zone of the guides the uprights are drawn together by two tie-rods which impart rigidity to the construction and diminish stress in the frame. The adjustable rail guides ensure, accurate guiding of the ram. The working cylinder is mounted on the upper part of the uprights. The cylinder is made of high-quality cast iron and is fastened to the uprights by fitted bolts. A safety cylinder head, comprising a safety cylinder and a safety piston is mounted on the top of the working cylinder. This safety head prevents the working piston from striking the cylinder cover. - The working piston and the rod are fastened together in a manner ensuring reliable operation of the hammer. The hammer is provided by a hand-operated control mechanism with an automatic steam cut-out. Control is effected by two levers: the throttle valve and slide valve levers. The position of the throttle valve provides economical steam consumption depending on operating conditions. The position of the slide valve selects one of the available operating cycles. - Declassified in Part - Sanitized Copy Approved for Release 2013/02/25: CIA-RDP81-01043R001800080005-5 The anvil block is made of cast iron; its weight is equal to 15 times the weight of the falling parts. Die-cushions and hammer dies are fastened by wedges and keys. Shifting of the anvil block with respect to the foundation is prevented by oak wedges. The lubricating system is of a combined type: centralized lubrication of the cylinder, rod, slide and throttle valves and ram guides is effected by a pump station, while the control levers are lubricated by hand either through grease or oil cups, or by pouring oil into the oil holes provided. The pump station is actuated by the control lever tie-rod and feeds oil at each stroke of the ram. The hammer is delivered complete with the anvil block, die-cushions, upper and lower hammer dies, fastening wedges, 8 anchoring plates, 8 anchoring bolts and nuts, lubricating pump station, oil pumping and all the necessary technical instructions for erection and maintenance. Nominal weight of falling parts, kg.. 3000 Effective kinetic energy of falling parts, kgm , 10500 Maximum stroke of ram, mm ..... 1450 Width clear between uprights, mm.. 2700 Width clear between ram guides, mm 630 Distance from lower die face to floor level, mm ..................... 740 Hammer die surface, mm ..... 330 X 590 Steam or air pressure, eff. atm ..... 6 to 8 Exhaust pressure, eff. atm ......0.1 to 0.5 Inlet pipe diameter, mm .......... 108 Exhaust pipe diameter, mm ....... 165 Working cylinder bore, mm ....... 550 Rod diameter, mm ............... 180 Number of strokes per minute, rated 68 Ram dimensions, mm: F. to B .................... 420 R. to L ..................... 700 Floor space, mm: F. to B......' ............. 2630 R. to L.................... 5100 Maximum height above floor level, mm ........................... 6380 Net weight without, anvil block, kg approx. 28800 Net weight of anvil block, kg...... 45800 This hammer is designed for hot forging in closed multiple pass impression (lies. The hammer is used in forge shops, operating on large lot or mass production. The hammer is actuated by compressed air or steam at a pressure of 6 to '8 atmospheres and can be operated on the followiiig cycles: single strokes of varying force, continuous operation, ram "hold-up". The frame uprights are made of high-quality cast iron and are mounted on the anvil block. The uprights are spanned at the top by a cylinder base plate on which the working cylinder is mounted. The cylinder is fastened to the uprights 'by studs with damping springs. A safety cylinder head, comprising a safety cylinder and a safety piston, is mounted on the top of the working cylinder. STANKOIMPORT AIR OR STEAM DOUBLE ACTION DROP HAMMER MODEL Al 211 ?STANKOIMPORT Declassified in Part - Sanitized Copy Approved for Release 2013/02/25: CIA-RDP81-01043R001800080005-5 Declassified in Part - Sanitized Copy Approved for Release 2013/02/25: CIA-RDP81-01043R001800080005-5 This safety head prevents the working piston from striking the cylinder cover. - The working piston and the rod are fastened together in ,% manner ensuring reliable operation of the hammer. The steam distributing system of the hammer operates through a cylindrical slide valve and a throttle valve, controlled from a treadle. The ram guides are adjustable and are held to the uprights through damping springs. The anvil block is a solid steel casting; its weight equals 20 times the. weight of the falling parts. The die holder is mounted on the anvil block. The lower die is fastened to the die holder by a key and a'wedge. The anvil block rests freely on an oak- wood cushion in a shallow well in the foundation and is secured by oak wedges to prevent axial displacement. The lubricating system is of a combined type: centralized lubrication of the cylinder, throttle and slide valves and ram guides is effected by a pump station, while the control levers and the contacting surfaces are lubricated by hand by means of a grease-gun and an oil-can. The hammer is delivered complete with the anvil block, die holder, fastening wedges, lubrication pump station, oil piping and all the necessary technical instructions for erection and maintenance. Nominal weight of falling parts, kg.. 1000 Effective kinetic energy of falling parts, kgm 2500 Maximum stroke of ram, mm ..... 1200 Width clear between uprights, mm.. 560 Width clear between ram guides, mm 500 Maximum distance from lower die P` face to lower edge of guides, mm.. 220 Minimum height of lower die face above floor level, mm ....... . .. 840 Minimum height of dies without shanks, mm . 220 Working cylinder bore, mm ....... 280 Rod diameter, mm ................ 120 Inlet steam or air pressure, eff. atm 6 to 8 Exhaust pressure, eff. atm ......0.1 to 0.5 Superheated steam temperature at inlet ........................ 200?C Number of strokes per minute, rated 80 Ram dimensions, mm: F. to B.................... 450 R. to L .................... 546 Die holder size, F. to B., mm....... 660 Floor space, mm: F. to B .................... 1300 R. to L.................... 2380 Maximum height above floor level, mm.. ..... . 5045 Net weight without anvil block, kg approx. 10300 Net weight of anvil block, kg..... 20300 AIR OR STEAM DOUBLE ACTION- DROP HAMMER 310DEL H 212 This hammer is intended. for hot forging in closed multiple-pass impression dies. - The hammer is used in forge shops operating.on large lot' or mass pro- duction. The hammer operates on compressed air or steam at a pressure of 6 to 8 atmospheres and can be operated on the following operation cycles:-single strokes of varying force, continuous (automatic) strokes, ram "hold-up". The uprights are made of high-quality steel and are mounted on the anvil block. The uprights are spanned at the top by the cylinder supporting plate on which the working cylinder is mounted. The cylinder is fastened to the uprights by studs with damping springs. A safety cylinder head comprising a safety cylinder and safety piston is mounted on the top of the working cylinder. This safety head protects the cylinder cover from heavy blows by the piston. The method of fastening the piston to the rod ensures reliable operation of the hammer. Steam distribution is accomplished by a cylindrical slide valve and a throttle. The valve and the throttle are controlled from a treadle. Declassified in Part - Sanitized Copy Approved for Release 2013/02/25: CIA-RDP81-01043R001800080005-5 Declassified in Part - Sanitized Copy Approved for Release 2013/02/25: CIA-RDP81-01043R001800080005-5 The anvil block is a solid steel casting, with a weight equalling 20 times the weight of the falling parts. On the anvil block is mounted a die holder, to which the lower die is fastened by a key and wedge. The anvil block rests freely on an oak-wood cushion in a shallow well in the foundation and is secured by oak wedges to prevent axial displacement. The lubricating system is of a combined type. The cylinder, slide valve throttle and guides have centralized lubrication from a pump station, while the control levers and joint surfaces are lubricated by hand with a grease-gun and an oil-can. The hammer is delivered complete with anvil block die holders fastening wedge, lubricating pump station and piping, a set of wrenches and all the necessary technical instructions for erection and maintenance. SPECIFICATIONS Nominal weight of falling parts, kg.. 2000 Effective kinetic energy of falling parts, kgm ...... 5000 Maximum stroke of .ram, mm ..... 1200 Width clear between uprights, mm.. 960 Width clear between guides, mm... 600 Maximum distance from lower die face to lower edge of guides, mm.. 270 Minimum height of lower die face above floor level, mm .......... 840 Minimum height of dies without shanks, mm . 260 Working cylinder bore, mm ....... 380 3150 kg AIR OR STEAM DOUBLE ACTION- DROP HAMMER The hammer is designed for hot forging in closed multiple-pass impression dies. The hammer is used in forge shops operating on large lot or mass production. The hammer is actuated by compressed air or steam. The frame uprights are made of cast steel and are mounted on the anvil block. To facilitate setting up dies, the uprights can be adjusted along the anvil block 'by means of wedges. The uprights are spanned at the top by the cylinder base plate on which the working cylinder is mounted. The cylinder is fastened to the uprights by studs with damping springs. A safety cylinder head, comprising a safety cylinder and a safety piston, is mounted on the top of the working cylinder. This safety head prevents the working piston from striking the cylinder cover. The working piston and the rod are fastened together in a manner ensuring reliable operation of the hammer. The piston is shrunk on the upper taper Diameter of rod, mm .......... ? 145 Inlet steam or air' pressure, eff. atm. 6 to 8 Exhaust steam pressure, off. atm 0.2 to 0.5 Number of strokes per minute, rated 70 Floor space, mm: F. to B ................ . . . . 1660 R. to L.................... 2960 Maximum height above floor level, mm... 5310 Net weight without anvil block, kg Net weight with anvil bloej{ro.kg17900 approx. 57900 I STANKOIMPORT STAN KOIM PORT Declassified in Part - Sanitized Copy Approved for Release 2013/02/25: CIA-RDP81-01043R001800080005-5 Declassified in Part - Sanitized Copy Approved for Release 2013/02/25: CIA-RDP81-01043R001800080005-5 end of the rod without subsequent riveting over. The lower taper end of the rod is fastened to the ram by means of a split steel bushing and a brass sleeve. The steam distributing system of the hammer operates through a cylindrical slide valve and a throttle valve, controlled from a treadle. The ram guides are adjustable and are held to the uprights through damping springs. The rant and the piston are made of steel while the rod is made of high grade alloy steel. The.eylinder is a steel casting with a press-fitted cast-iron liner. The anvil block is a solid steel casting; its weight equals 20 times the weight of falling parts. The die holder is mounted on the anvil block. The lower die is fastened in the die holder by a wedge. The anvil block rests freely on an oak-wood cushion in a shallow well in the foundation and is secured by oak wedges from axial displacement. The hammer is equipped with a centralized lubricating system supplied from a lubricating pump station. The hammer is delivered complete with the anvil block, die holder, lubri- cating pump station, a set of wrenches and all the necessary technical instruc- tions for erection and maintenance. Nominal weight of falling parts, kg.. 3150 Effective kinetic energy of falling parts, kgm ..... ............. 7500 Maximum stroke of ram, mm ..... 1250 Width clear between uprights, mm.. 700 Maximum distance from lower die face to lower edge of guides, mm.. 300 Minimum height of lower die face above floor level, mm .......... 950 Minimum height of dies without shanks, mm . ....... 350 Working cylinder bore, min ....... 460 Rod diameter, mm ....... ... 175 Inlet steam or air pressure, eft. atm 6 to S Ram dimensions, F. to B., mm..... 800 Die holder size, F. to B., mm ...... 1000 Floor space, mm: F. to B .................... 1800 R. to L.................... 3340 Maximum height above floor level, mm.. ..... 6085 Net weight without anvil block, kg approx. 25000 Net weight of anvil block, kg .... 63000 STANKOIMPORT 126 5000 and 10 000 kg ' AIR OR STEAM DOUBLE ACTION DROP HAMMERS .The hammers are designed for hot forging in closed multiple-pass impression dies. The hammers are used in forge shops operating on large lot or mass pro- duction. The hammers are actuated by compressed air or steam at a pressure of. 6 to 8 atmospheres. The frame uprights are steel castings and are mounted on the anvil block. To facilitate setting-up dies, the uprights can be adjusted along the anvil block by means of wedges. The uprights are spanned at the top by the cylinder base plate on which the working cylinder is mounted., The cylinder is fastened to the uprights by studs with damping springs. A safety cylinder head, comprising a safety cylinder and a safety piston is mounted' on the top of the working cylinder. This safety head prevents the working piston from striking the cylinder cover. ' STANK 01 M P0 Ri it fi Declassified in Part - Sanitized Copy Approved for Release 2013/02/25: CIA-RDP81-01043R001800080005-5 Declassified in Part - Sanitized Copy Approved for Release 2013/02/25: CIA-RDP81-01043R001800080005-5 The working piston and the rod are fastened together in a manner ensuring reliable operation of the hammer. - The piston is shrunk on the upper taper end of the rod without subsequent riveting over. The lower taper end of the rod is fastened to the ram by means of a split steel bushing and a brass sleeve. The steam distributing system of the hammer operates through a cylindrical slide valve and a throttle valve controlled from- a treadle. The ram guides are adjustable and are held to the uprights through damping springs. The ram and the piston are made of steel while the rod is made of heat- treated high grade alloy steel. The cylinder is a steel casting with a cast-iron liner. The anvil block of hammer consists of two parts: the upper part is a solid steel casting, the lower one - a grey iron casting. The parts are connected by straight shanks and pins. The weight of the anvil block equals 20 times the weight of the falling parts. The die holder is fastened to the anvil block. The lower die is fastened in the die holder by wedges. The anvil block rests freely on an oak-wood cushion of the foundation and is secured'by oak wedges from axial displacement. The hammer is equipped with a centralized lubricating system supplied from a lubricating pump station. The hammers are delivered complete with anvil blocks, die holder, lubri- cating pump station, oil piping, a set of wrenches and all the necessary tech- nical instructions for erection and maintenance. Nominal weight of fal- ling parts, kg ....... 5000 Energy of blow, kgm .. 12500 Maximum stroke of ram, mm 1300 Width clear between up- rights, mm ......... 700 Maximum distance from lower die face to lower edge of guides, mm-.. 400 Minimum height of lo- wer die face above floor level, mm ...... 875 Minimum height of dies without shanks, mm . 400 Working cylinder bore, mm 540 10000 25000 1400 1000 400 F. to B..:...... R. to L......... Maximum height above 775 floor level, mm .. . ... Net weight without an- - 450 vil block, kg approx. Net weight of anvil 750 block, kg ........... STANKO?IMPORT Rod diameter, mm..... Inlet steam or air pres- sure, eff. atm........ Ram dimensions: F. to B., mm ....... Die holder dimensions: F. to B., mm ....... Floor space, mm: 200 6 to 8 250 6 to 8 1000 1200 - 1200 1400 2000 2700 3700 4400 6645 7250 41000 75000 100000 200000 PNEUMATIC SHEET METAL STAMPING HAMMER MODEL 3IJI 3 - The hammer is designed for producing sheet metal parts by impact stamping in lead and zinc or combination cast dies. The hammer is of the double-action type and is actuated by compressed air. The hammer is mounted on a solid cast-iron anvil block. A steel bolster plate, fastened to the anvil block by screws, serves as the working table surface. Pour V-section cast-iron uprights with prismatic guides for the ram are mounted on four lugs of the anvil block. On the lower ends the uprights are provided with adjusting wedges and are fastened'to the- anvil block by studs with damper springs. , - - The uprights are connected by a cast-iron crown member which, together with the uprights and the anvil block, forms the frame. The working cylinder, with the safety cylinder head, is mounted on the crown member. The safety head prevents the piston from striking the cylinder cover. STANKOIMPORT Declassified in Part - Sanitized Copy Approved for Release 2013/02/25: CIA-RDP81-01043R001800080005-5 Declassified in Part - Sanitized Copy Approved for Release 2013/02/25: CIA-RDP81-01043R001800080005-5 The working cylinder piston is connected to the rod by a shrunk taper fit with subsequent riveting over of the end. The ram is connected to the rod by a taper fit and a bushing. Air distribution is effected by a piston valve and a throttle. The hammer is controlled by hand levers but is provided with automatic air cut-off. The lubricating system is of a combined type. The working cylinder, piston valve, throttle, pneumatic locking device, cut-off valve and throttle cylinder are centrally lubricated. The control levers and the piston rod are lubricated by hand. The hammer is delivered complete with anvil block and all the necessary technical instructions for installation and operation. Working table surface, mm.. 1700X1200 Weight of falling parts without die, kg 2620 Maximum weight of upper die, kg... 3000 Minimum surface of die, mm... 1200 x 850 Maximum stroke of ram, mm ..... 1200 Distance between guides, mm...... 1700 Height of working table above floor level, mm . ................ 700 Cylinder bore, mm ............... 450 Rod diameter, mm ............. . 115 Inlet air pressure, eff. atm......... 4 to 6 Exhaust air pressure, eff. atm ...0.1 to 0.5 Air consumption at 1 atm, cu.m/hr 420 Ram speed at the moment of blow (rated), m/sec ................. 5 Number of strokes per hour, rated... 140 Effective kinetic energy of falling parts without die at single full stroke, kgm ................... 3300 Floor space, mm: F. to B .................... 2100 R. to L.................... 2750 Maximum height above floor level, mm 5120 Net weight without anvil block, kg approx. 14510 Net weight with anvil block, kg approx. 44510 PNEUMATIC SHEET METAL STAMPING HAMMER 310D1 L MJI 5 The hammer is designed for producing sheet metal parts by impact stamping in lead and zinc or combination cast dies. The hammer is of the double-action typo and is actuated by compressed air. The hammer is mounted on a solid cast-iron anvil block. A steel bolster plate, fastened to the anvil block by screws, serves as the working table surface. Four V-section cast-iron uprights with prismatic, guides for the'ram are mounted on four lugs of the anvil block. On their lower part, the uprights-are provided with wedge adjustment and are fastened to the anvil block by studs with damper springs. The uprights are connected by a cast-iron crown member- which, together with the uprights and the anvil block, forms the frame. The working cylinder, with the safety cylinder head, is mounted on the crown member. ` . The safety head prevents the piston from striking the cylinder cover. The working cylinder piston is connected to the rod by a shrunk taper fit with subsequent riveting over of the end. The ram is connected to the rod by a taper fit and a split bushing. Air distribution is effected by a piston valve and a throttle. The hammer is controlled by hand levers but is provided with automatic air cut-off. STAN KOIM PORT STAN KOIM P0 RI 131 Declassified in Part - Sanitized Copy Approved for Release 2013/02/25: CIA-RDP81-01043R001800080005-5 Declassified in Part - Sanitized Copy Approved for Release 2013/02/25: CIA-RDP81-01043R001800080005-5 The lubricating system is of a combined type. The working cylinder, piston valve, throttle, pneumatic locking device, cut-off valve and throttle cylinder are centrally lubricated. The control lever and the piston rod are lubricated individually by hand. The hammer is delivered complete with the anvil block and all the necessary technical instructions for installation and operation. Working table surface, mm ... 3100X 1500 Weight of falling parts without die, kg 9320 Maximum weight of upper die, kg.. 5000 /Minimum surface of die, mm 2200X 1275 Maximum stroke of ram, min ..... 1500 Distance between guides, nim...... 3100 Height of working table above floor level, mm ..................... 700 Cylinder bore, min ............... 700 Rod diameter, mm ............... 150 Inlet air pressure, off. atm ....... 4 to 6 Exhaust air pressure, eff. atm ..0.1 to 0.5 Air consumption at 1 atm, cu.m/hr 1120 Ram speed at the moment of blow (rated), m/see ................. 5.5 Number of strokes per hour, rated... 100 Effective kinetic energy of falling parts without die at single full stroke; kgm .................. 13600 Floor space, mm: F. to B .................... 3000 R. to L.................... 4450 Maximum height above floor level, mm 6605 Net weight without anvil block, kg approx. 43210 Net weight with anvil block, kg approx. 126210 STANKOIMPORT Declassified in Part - Sanitized Copy Approved for Release 2013/02/25: CIA-RDP81-01043R001800080005-5 Declassified in Part - Sanitized Copy Approved for Release 2013/02/25: CIA-RDP81-01043R001800080005-5 HORIZONTAL FORGING MACHINE The forging machine is designed for upsetting a wide variety of forgings, made of rod stock heated to forging temperature, in open dies. Upsetting can be performed in one or more operations. The forgings made on this machine have a small draft (from 10 to 30) result- ing in an economy of metal and subsequent machining time. The machine has a high production capacity as a finished forging can be obtained in one or two strokes. The frame is a one-piece steel casting with stiffening ribs. The crankshaft is an alloy steel forging. The heading slide is a steel casting. To obtain a higher accuracy of the pro- duct the heading slide has front and rear bearings, connected by an overarm. The front guide bearing is provided with bronze adjusting liners. The side and the gripping slides are made of cast steel, In designing the machine special attention was paid to reliability of slide operation. The starting clutch is of a quadruple disc friction type and is pneumatically operated. Pneumatic starting ensures safe operation as, in case of an inter- ruption of air' supply, the machine will immediately stop. The clutch design ensures its reliable operation even when the clutch-plates are worn. The brake, of a band-type, operates periodically and stops the crankshaft when the heading slideis in the extreme rear position. Braking force is applied by a spring while brake release is effected pneumatically. The stop is provided to control the required length of the rod being forged. The stop is automatically moved away during the working stroke of the heading slide. Cooling of the working tools is effected by a system of coolant pipes mounted on the machine. Overloads are prevented by a spring-operated safety device., Lubrication is of the force-feed type and is effected by pumps actuated by the heading slide. STANKO`IMPORT Declassified in Part - Sanitized Copy Approved for Release 2013/02/25: CIA-RDP81-01043R001800080005-5 Declassified in Part - Sanitized Copy Approved for Release 2013/02/25: CIA-RDP81-01043R001800080005-5 The forging machine is delivered complete With the electrical equipment and wiring, a set of V-belts, oil pumps with piping, air distributor with a pressure gauge, coolant piping, die holder, safety guards for external moving parts, a set of wrenches and all the necessary technical instructions for erection and maintenance. Rated capacity, t ................ Full stroke of heading slide, mm... Working stroke of heading slide, mm Maximum rod diameter, mm .... , Die opening, mm ................ Number of strokes per minute..... Die dimensions, mm: Length ................... Width ..................... Height ................... 160 Electric motor power, kW , , , ..... 10 230 r.p.m........ Electric motor speed 750 00 , 40 Floor space, mm: 67 F. to B .................... 3200 75 R.I.o L .................... 2300 260 Maximum height above floor level, mm 1680 145 300 Net weight, kg .......... approx. 11400 STANKOIMPORT HORIZONTAL FORGING MACHINg MODEL 13113 The forging machine is designed for upsetting a wide variety of forgings, made of rod heated to forging temperature, in open dies. Upsetting can be performed in one or more operations. Forgings made on this machine have a small draft (from 10 to 30) resulting in an economy of metal and subsequent machining time. The machine has a high production capacity as a finished forging can be obtained in one or two strokes. - The frame is a one-piece steel casting with external stiffening ribs. To in- crease frame rigidity and the accuracy of forging two longitudinal tie bars are provided. The crankshaft is an alloy steel forging. The heading slide is a steel casting. To obtain a higher accuracy of the pro- duct the heading slide has front and rear guide bearings connected by an overarm. The front guide bearing is provided with bronze adjusting liners`. The side and the gripping slides are made of cast steel. In designing the machine, special attention was paid to reliability of slide operation. The starting clutch is of the quadruple disc friction type and is pneumatic- ally operated. Pneumatic starting ensures safe operation as, in case of an inter- ruption of air supply the machine will be immediately brought to a stop. The clutch design ensures its reliable operation even when the clutch-plates: are worn. The brake, of a band-type, operates periodically and stops the crank- shaft when the heading slide is in the extreme rear position. Braking force is applied by a spring, brake release is effected pneumatically. The stop is provided to control the required length of the rod being forged. The stop is automatically, moved away during the working stroke of the heading slide. Cooling of the working tools is effected by a system of coolant pipes mounted on the machine. STANKOIMPORT Declassified in Part - Sanitized Copy Approved for Release 2013/02/25: CIA-RDP81-01043R001800080005-5 ~~V Declassified in Part - Sanitized Copy Approved for Release 2013/02/25: CIA-RDP81-01043R001800080005-5 The flywheel is stopped after the electric motor is switched off by a brake. The flywheel brake is operated by a pneumatic valve located at the operator's position. Overloads are prevented by a spring-operated safety device. Lubrication is of the forced-feed type and is effected by pumps actuated by the heading slide. The forging machine is delivered complete with the electrical equipment and wiring, a set of V-belts, oil pumps and piping, air distributor with a pressure gauge, coolant piping, die holder, safety guards for external moving parts, a set of wrenches and all the necessary technical instructions for erection and maintenance. Rated capacity, t ................ Full stroke of heading slide, mm... Working stroke of heading slide, mm Maximum diameter of rod, mm ... Die openy; mm ................ Number trokes per minute..... Die dimensions, mm: Length ................... Width .................... Height ................... 500 Electric motor power, kW . . . ..... 20 280 190 Electric motor speed, r.p.m........ 750 80 Floor space, mm: 125 F. to B .................... 4450 45 R. to L .................... 3230 500 Maximum height above floor level, 180 mm 1960 450 Net weight, kg ......... approx. 39100 STAN KOIM PORT STANKOIMPORT. Declassified in Part - Sanitized Copy Approved for Release 2013/02/25: CIA-RDP81-01043R001800080005-5 HORIZONTAL FORGING MACIIIINE MODEL p1CM 800 The forging machine is designed for upsetting a wide variety of forgings made of steel rod heated to forging temperature, in open dies. Upsetting can be performed in one or more operations. Forgings made on this machine have a small draft (from 10 to 30) resulting in an economy of metal and subsequent machining time. Horizontal forging machines are widely used in forge shops operating on serial or mass production of various parts. The machines possess high production capacity as a finished piece can be produced in one or two strokes. The frame is a one-piece steel-casting stiffened with external ribs. To in- crease rigidity and accuracy of operation, two longitudinal tie bars are provided. The crankshaft is a forging made of special steel. The heading ram is a steel casting. In designing the machine, particular attention was, paid to, reliable operation of the side and gripping slides.. To increase the accuracy of parts produced the heading slide is provided with front and rear guide bearings connected by an overarm. The front guide bearings have adjustable bronze liners. The pneumatically-operated clutch is of the four-disc friction type.,,Pneu- matic control ensures safe operation of the machine, as in case of an inter- ruption of air supply, the machine is immediately brought to a stop: The clutch design ensures reliable operation even when the discs are worn. A periodically operated pneumatic band brake is provided to stop the head- ing slide in the extreme rear position. The brake operates automatically. It is applied by spring action and is released pneumatically. To protect the machine from overloads, a special friction-type safety device combined with the brake drum is mounted on. the driving shaft. Declassified in Part - Sanitized Copy Approved for Release 2013/02/25: CIA-RDP81-01043R001800080005-5 This device is tripped when the torque on the pinion gear exceeds its maxi- mum allowable value. The bolts of the friction safety device are tightened by a special hydraulic attachment. A special spring and lever device is provided for protecting parts of the gripping mechanism from breakage. The, machine is safeguarded against considerable overloads by a special device interlocked with the pneumatic clutch engagement. An adjustable stop is provided for measuring of the required length of rod. The stop is automatically withdrawn during the working stroke of the heading slide. Pneumatic equipment, mounted on the machine, ensures safe operation con- trol. It consists of an air supply head, reducing valve, oil atomizer, water sepa- rator and receiver. The machine is equipped with a centralized system of grease lubrication and with an arrangement for water cooling of the dies. The flywheel is stopped, after the electric motor is switched off, by a brake, actuated by a pneumatic valve located at the operator's position. The drive is from an individual electric motor through V-belts and gears. Control is effected by a treadle located at the operator's position. The design permits either single strokes or continuous (automatic) operation. The forging machine is delivered complete with the electric motor, starting equipment and wiring, a set of V-belts, lubricating pumps and piping, air distributing equipment with pressure gauge, water cooling system for dies, hydraulic attachment for tightening nuts of safety device, hydro-pneumatic lifting table, die holder, guards for external moving parts, a set of wrenches and all the necessary technical instructions for installation and operation. Rated capacity, t ................ 800 Full stroke of heading slide, nom.... 380 Working stroke of heading slide, mm 250 Maximum rod diameter, mm ...... 100 Die opening, mm .. . 152 Number of strokes per minute..... 35 Die dimensions, mm: Length ................... 550 Width ......... 210 Height ................... 660 Electric'motor power, kW ........ 40 Electric motor speed, r.p.m........ 750 Floor space, mm: F. to B .................... 5085 R. to L .................... 3600 Maximum height above floor level, mm 2265 Net weight, kg ......... approx. 75000 STAN K.011 M PORT HORIZONTAL FORGING MACHINE The forging machine is designed for upsetting a wide variety of forgings made of rod stock heated to forging temperature, in open cues. Upsetting can be performed in one or more operations. Forgings made on this machine have a small draft resulting in an economy of metal and subsequent machining time. Horizontal forging machines are widely used in forge shops operating on serial or mass production of various parts. The machines possess ,a high production capacity as a finished forging can be produced in one or two strokes. The frame is a one-piece steel dasting stiffened with external ribs. To in- crease frame rigidity and accuracy of forging two longitudinal tie bars are provided. The crankshaft is a special steel. forging. The heading slide is a steel casting. In designing the machine, ticular attention was paid to ensuring reliable operation of the side and gripping-slides. To increase the accuracy of parts produced, the heading slide is provided with front and rear guide bearings connected by an overarm. The front guide bearing can be adjusted by means of bronze liners. The pneumatically operated clutch is of the multiple-disc friction type. Pneumatic control ensures safe operation'of the machine as, in case of an inter- ruption of air supply, the machine is immediately brought to a stop. The clutch design ensures reliable operation of the machine even when the discs are worn. A periodically operated pneumatic band brake is provided to stop the heading slide in the extreme rear positions. The brake operates automatically; it is applied by the action of a spring and released pneumatically. Declassified in Part - Sanitized Copy Approved for Release 2013/02/25: CIA-RDP81-01043R001800080005-5 Declassified in Part - Sanitized Copy Approved for Release 2013/02/25: CIA-RDP81-01043R001800080005-5 To protect the machine from overloads, a special friction-type safety device combined with the brake drum is mounted on the driving shaft. This device is tripped when the torque on the pinion gear exceeds the allowable maximum The bolts of this frictional device are tightened by a special hydraulic attachment furnished with the machine without extra charge. The design of the machine also includes a combined lever and spring device for protecting parts of the gripping mechanism from breakage. To protect the machine from considerable overloads, a special device inter- locked with the pneumatic clutch engagement is provided. An adjustable stop is provided for measuring off the required length of rod. The stop is automatically withdrawn during the working stroke of the heading slide. % A combination hydraulic-pneumatic lifting table is furnished with the machine for transferring rods from pass to pass. Pneumatic equipment, mounted on the machine, ensures reliable operation control. It consists of an air supply head, reducing valve, oil atomizer, water separator and receiver. The machine is equipped with a centralized system of grease lubrication and with an arrangement for water cooling of the dies. The flywheel is stopped when the electric motor is switched off by a brake, actuated by a pneumatic valve located at the operator's position. The machine is driven by an individual electric motor through a combined V-belt and gear drive. Control of the machine is effected by a treadle located at the operator's position. The design permits either continuous (automatic) operation or single strokes. The forging machine is delivered complete with the electric motor, starting equipment and wiring, one set of 'V-belts, lubricating pumps and piping, air distributing system with a pressure gauge, piping for die cooling system, hydraulic attachment for tightening safety-device nuts, hydro-pneumatic lift- ing table, die holder, guards for external moving parts, a set of wrenches and all the necessary technical. instructions for erection and maintenance. Rated capacity, t .... . . ........ . . 1200 Full stroke of heading slide, mm?.. 500 Working stroke of heading slide, mm 318 Maximum rod diameter, mm ...... 150 Die opening, mm ............ 215 Number of strokes per minute..... 27 Die dimensions, mm: Length ................... .660 Width ....... . . . . . . 290, Height ............. 820 142 Electric motor power, kW .. ? ... . . 80 Electric motor speed, r.p.m........ 585 Floor space,,mm: F. to B ... ................ 6145 R. to L ...... ............. 4380 Maximum height above floor level, mm 3700 Net weight, kg ......... approx. 123000 STANKOIMPORT 'HORIZONTAL FORGING MACHINE 310DELS I'ICI 2000 and I'ICII 3000 The forging machines are' intended for upsetting various forgings made of rod stock heated to forging temperature, in open dies. Upsetting can be performed in one or more operations. Forgings made on these machines have a small draft resulting in an eco- nomy of metal and subsequent machining time. Horizontal forging machines are widely used in forge shops operating on serial or mass production of various parts. The machines possess a high production capacity as a finished forging can be obtained in one or two strokes. The frame is made of cast steel. It is built up of two sections. The jointing plane passes between the crankshaft and the die blocks. The sections are drawn together by heavy tie bars and eight flange bolts. In addition, the rear part of the frame is stiffened by another bolt passing above the crankshaft. The crankshaft is a special steel forging: The heading slide is made of cast steel. In designing the machines, parti- cular parti- cular attention was paid, to ensuring reliable operation of the side and gripping slides. To' increase the accuracy of the parts produced, the .beading slide is provided with front and rear guide bearings connected by an overarm.-The front guide bearing can be adjusted by means of bronze liners. The pneumatically-operated clutch 'is of the multiple-disc friction type. Pneumatic control ensures safe operation of the machine as, in case of all inter- ruption of air supply, the machine is immediately brought' to a stop. The clutch design ensures reliable operation of the machine even when-the discs are worn. A periodically operated pneumatic band brake is provided to-stop the heading slide in the extreme rear position. The brake operates automatically; it is applied by the action of a. spring and released pneumatically. STANKOIMPORT Declassified in Part - Sanitized Copy Approved for Release 2013/02/25: CIA-RDP81-01043R001800080005-5 Declassified in Part - Sanitized Copy Approved for Release 2013/02/25: CIA-RDP81-01043R001800080005-5 To protect the machine from overloads, a special friction-type safety device' combined with the brake drum is mounted on the driving shaft. This device is tripped when the torque on the pinion gear exceeds the allowable maximum value. The bolts of this frictional device are tightened by a special hydraulic. attachment furnished with the machine without extra charge. The design of the machine also includes a combined lever and spring device for protecting parts of the gripping mechanism from breakage. To protect the machine from considerable overloads, a special device inter- locked with the pneumatic clutch engagement is provided. An adjustable stop is provided for measuring off the required length of rod. The stop is automatically withdrawn during the working stroke of the heading slide. A combination hydro-pneumatic lifting table is furnished with the machine for transferring rods from pass to pass. Pneumatic equipment, mounted on the machine, ensures reliable operation control. It consists of an air supply head, reducing valve, oil atomizer, water separator and receiver. The forging machines are equipped with a centralized system of grease lubrication and with an arrangement for water cooling of the dies. The flywheel is stopped when the electric motor is switched off by a brake, actuated by a pneumatic valve located at the operator's position. The machines are driven by individual electric motors through a combined V-belt and gear drive. Control is effected by a treadle located at the operator's position. The design permits either continuous (automatic) operation or single strokes. For cranking-over the machine while setting-up or during repairs the model PI~III 3000 forging machine is equipped with an auxiliary drive. The forging machines are delivered complete with the electric motor, starting equipment and wiring, one set of V-belts, lubricating pumps and piping, air- distributing equipment with a pressure gauge, water piping for the die-cooling system, hydraulic attachment for tightening safety device nuts, die holder, hydro-pneumatic lifting table, guards for external moving parts, a set of wrenches and all the necessary teclmical instructions for operation and main- tenance. PI{li 2000 rICIE 3000 Rated capacity, t...... 2 000 3 000 Full stroke of heading slide, mm........... 610 750 Working'stroke of head- ing slide, mm ...... 400 490 Maximum rod diameter, mm 190 225 Die opening, mm ..... 305 350 Number of strokes per minute ............ 25 25 Die dimensions, mm: Length ........ . 850 1 100 Width ......... 320 390 Height ........ 1 050 1 300 Main electric motor po- wer, k`V ........... 155 245 F61 2000 Pill 3000 Main electric motor speed, r.p.m......... Auxiliary electric motor power, 16,17 ......... Auxiliary electric motor speed, r.p.m.......... Auxiliary device reduc- tion gear ratio...... . Floor space, mm: F. toB......... R. to L......... Maximum height above 14 1 500 8750 10300 5 000 .6120 floor level, mm ...... 3 880 Net weight,. kg approx. 223 000 STANKOIMP0RT 4 320 375 000 ROTARY SWAGING MACHINE MODEL B 201 The rotary swaging machine is designed for reducing molybdenum,-tungsten and steel rods heated to forging temperature. The machine is used in the production of medical instruments, as well as precision machine and instrument parts. The swaging machine comprises the following units: head, feed rolls with gear reducing unit, drive, lubricating and cooling system. All these units. and the electrical equipment are mounted on a cast-iron frame. The head is the principal working mechanism of the machine. The spindle and the roll housing are mounted in the head in anti-friction bearings. The spindle is made of steel and has a transverse slot on the front end for mounting swages and hammers. On the rear end of the spindle the flywheel STAN KO IM P0 RI Declassified in Part - Sanitized Copy Approved for Release 2013/02/25: CIA-RDP81-01043R001800080005-5 Declassified in Part - Sanitized Copy Approved for Release 2013/02/25: CIA-RDP81-01043R001800080005-5 is mounted. An axial hole is provided in the spindle for passing through the. finished rods. This bore terminates in a bell-mouth outlet. Five pairs of rolls' and spacers are mounted in the roll housing. Coordination of roll-action with hammers and swages is attained in the following manner: as the spindle revolves, the hammers and the swages are',, forced out to the periphery by centrifugal force. The ends of the swages and hammers run over the rolls and are pressed to the center to swage the rods. The feed rolls serve for automatic feed-in of the rods in the process of swag- , ing. The lower roll drives the rod while the upper roll is idle and is held against the-rod by spring action. The drive is from an individual electric motor. Power is transmitted to-the spindle flywheel through a V-belt drive. A separate V-belt transmits motion to the worm reducing gear unit which actuates the feed rolls. The lubricating and cooling system consists of a gear pump and oil piping. -The pump is driven by the main drive V-belt. The pump forces oil through the circulating system for lubricating and cooling the roll housing, the rolls and the swaging tools. The same oil serves to wash the scale off the rolls. The spindle bearings are lubricated by a grease gun through ball-type grease cups. The rolls and the swaging tools are made of high-quality tool steel. The rotary swaging machine is delivered complete with the electrical equipment and wiring, lubricating and cooling equipment, a grease gun, a set of working tools, an oil tank, feed rolls, a set of V-belts and all the necessary technical instructions for erection and maintenance. Maximum initial diameter of rod, mm 4.2 Final diameter of rod, mm........ 2.4 Speed of head,r.p.m . ............ 1200 Number of rolls in housing. ....... 10 Speed of feeding, m/min ......... 4 to E Electric motor power, kW........ 1.0 Electric motor speed, r.p.m........ 1500 Floor space, mm: F. to B .................... 1040 R. to L .................... 730 Maximum height above floor level, mm 1330 Net weight, kg .......... approx. 300 STAN KOIMPORT ROTARY SWAGING MACHINE - MODEL B 202 The rotary swaging machine is designed for reducing molybdenum, tungsten and steel rods heated to forging temperature. The machine is used in the production of medical instruments, as well as precision machine and instrument parts. The swaging machine comprises the following units: head, feed *rollswith the gear reducing unit, drive, lubricating and cooling, system. All the mechanisms are mounted on a cast-iron frame. The head is the principal working mechanism of the machine. The spindle and the roll housing are, mounted in the head in anti-friction bearings. The spindle is made of steel and has a transverse slot on the front end for mounting swages and hammers. On the rear end of the spindle the flywheel is mounted. An axial hole is provided in the'spindle for passing through the finished rod. Six pairs, of rolls and spacers are mounted in the roll housing. Coordination of roll action- with hammers and swages is attained in the following manner. As the spindle revolves, the hammers and the swages are forced to the periphery by centrifugal force. The ends of the hammers and swages run over the rolls and are pressed to the center to swage the rods. S,?AN KO IMPORT Declassified in Part - Sanitized Copy Approved for Release 2013/02/25: CIA-RDP81-01043R001800080005-5 147 Declassified in Part - Sanitized Copy Approved for Release 2013/02/25: CIA-RDP81-01043R001800080005-5 Floor space, mm: F. to B .................... 745 R. to L .................... Soo Maximum height above floor level, mm 1360 Net weight, kg .......... approx. 465 STAN KOI-MPORT ROTARY SWAGING MACHINE MODEL B 203 -The rotary swaging machine is designed for reducing molybdenum, tungsten and steel rods heated to forging temperature. The machine is used in the production of medical instruments, as well as precision machine. and instrument parts. The swaging machine comprises the following mechanisms: head, drive, lubricating and cooling system. All the mechanisms are mounted on a cast-iron frame. The head is the principal working mechanism of the machine. he spindle and the roll housing are mounted in the head in anti-friction bearings. - The spindle has a transverse slot on the front, end for mounting swages and hammers. On. the rear end of the spindle, the flywheel is mounted. An axial hole is provided in the spindle for passing through the finished rods. Six pairs of rolls are mounted in the roll housing. Coordination of roll action with hammers and swages is attained in the the hammers and the swages are following manner. As the spindle revolves, to swage thesrods ham- ersdun to the over the rolls and are pressed The ends of the mers run STAN KOIMP-ORT t "C' The feed rolls serve for automatic feed-in of the rods in the process 'o f:.. swaging. The lower roll drives the rod while the upper roll is idle and is held< against the rod by spring action. The drive is from an individual electric motor. Power is transmitted to the spindle flywheel through a V-belt drive. A separate V-belt transmits motion" to the feed roll gear reducing unit. The lubricating and cooling system consists, of a gear pump and oil piping., The pump is driven by the main drive V-belt. The pump forces oil through the k. circulating system for lubricating and cooling the roll housing, the rolls and.- the swaging tools. The same oil serves to'wash the scale off the rolls. , The rotary swaging machine is delivered complete with the electrical equipment-and wiring, lubricating and cooling equipment, grease gun, a set of working tools, an oil tank, a set of V-belts and all the necessary technical instructions for erection and maintenance. Maximum initial diameter of rod, mm 7.3 Final diameter of rod, mm ........ 4.2 Speed of head, r.p.m ............. 950 Number of rolls in the housing..... 12 Speed of feeding, m/min .......... 3 Electric motor power, kW......... 1.7 Electric motor speed, r.p.m........ 1500 Declassified in Part - Sanitized Copy Approved for Release 2013/02/25: CIA-RDP81-01043R001800080005-5 Declassified in Part - Sanitized Copy Approved for Release 2013/02/25: CIA-RDP81-01043R001800080005-5 The drive is from an individual electric motor. Power is transmitted to the: spindle flywheel through a V-belt drive. The lubricating system is of a combined type. The bearings are lubricated; through ball-type grease cups by a grease gun. The working tools and the rolls. _ .% are lubricated by machine oil through a circulating system actuated by a gear pump. The same oil serves to cool the tools and to wash the scale off the rolls. The oil pump is driven by a V-belt from the main drive. The working tools are made of high-quality tool steel. The rods are fed by Band, but on special order, automatic roller feed can be furnished at an extra price. The rotary swaging machine is. delivered complete with the electrical equip- ment and wiring, lubricating and cooling equipment, grease gun, a set of work- ing tools, an oil tank, a set of V-belts, feed rolls and all the necessary technical instructions for erection and maintenance. Maximum initial diameter of rod, mm 17.5 Final diameter of rod, mm ........ 7.3 Speed of head, r.p.m. ......... 550 Number of rolls in housing ........ 12 Electric motor power, 1c4V......... 1.7 Electric motor speed, r.p.m........ 1500 Floor space, mm: F. to B .................... 650 R. to L.................... 940 Maximum height above floor level, mm 1400 Net weight, kg .......... approx. 635 STANK?OIMPORT Declassified in Part - Sanitized Copy Approved for Release 2013/02/25: CIA-RDP81-01043R001800080005-5 Declassified in Part - Sanitized Copy Approved for Release 2013/02/25: CIA-RDP81-01043R001800080005-5 AUTOMATIC SINGLE STROKE SOLID DIE COLD HEADER I10-DLL A 111 screw heads, automatic header is designed for upsetting rivet-and eads, as well as other small parts made of wire or rod, in one stroke. The upset heads are principally of round- or flat-head type. In selecting an automatic cold header, the following considerations are of be.borne in mind: produce only parts in which the length- 1 diameters ,A single-stroke cold header can head does not exceed 2 to 2 /Z material required to form the upset of the wire or rod used. x he length h ofmathe A double stroke cold header can pr does not tesc ed w1jich ? Z th len terial required to form the upset head duce arts in A triple which the 'length of-ma- wire or rod. -st robe cold header can produce parts required to form the upset head does not exceed G to 8 diameters oft he terial rwire or rod. Declassified in Part - Sanitized Copy Approved for Release 2013/02/25: CIA-RDP81-01043R001800080005-5 Declassified in Part - Sanitized Copy Approved for Release 2013/02/25: CIA-RDP81-01043R001800080005-5 Solid dies can be used only for parts with a shank length not exceeding 8 diameters of the wire or rod. For longer shanks, open (lies should be used. All the operations performed by the model A 111 automatic cold header, such as feeding the stock; cutting-off, upsetting the bolt or rivet head and knocking-out the finished pieces are fully automatic and are interconnected in a single kinematic system. The automatic header comprises the following principal units: stock feed mechanism; cut-off and carrying-over from feed line to heading line; heading ram; knock-out. The wire is fed intermittently by rollers through the cut-off die up to the stop controlling the length of the blank. The knife blade, moving perpendicularly to the wire, cuts the blank off and carries it over to the heading line. As the ram moves forward, the punch pushes the blank into the upsetting die up to the stop and then, in the course of further motion of the ram, upsets the bolt or the rivet head. As the ram moves backward the finished piece is ejected from the die and the cycle is repeated. The heading ram and all the other mechanisms are actuated by the crank- shaft, which is driven through a multiple V-belt arrangement from an electric motor. Lubrication of the most important friction surfaces is effected from a cen- tralized force-feed lubricating system from an oil-pumping station. A foot-operated shoe-brake is provided for quickly stopping the automatic cold header. The header is equipped with safety devices which prevent overloading any of its mechanisms. All the external moving parts are enclosed by removable guards. The design of the machine ensures accessibility and simplicity of adjust- ment of all the mechanisms and tools. The automatic cold header is delivered coihpleto with the electrical equip- ment, a set of wrenches and all the necessary technical instructions for erection and maintenance. Maximum diameter (mm) of wire with an ultimate strength of 60 kg/sq.mm .................... ' 6 Maximum length of shank, mm.... 50 Minimum length of shank, mm..... 10 Maximum length of blank, mm..... 66 Minimum length of blank, mm..... 18 Number of strokes per minute...... 190 Pressure exerted at end of stroke, t.. 24' Stroke of heading ram, mm........ 85 Number of pieces per minute....... 190 Electric motor power, kW ........ 4.5 Electric motor speed, r.p.m........ 1000 Overall dimensions (LXWXH), mm 2090X 1210 X 1185 Net weight, kg .......... approx. 2300 STANKOIMPORT AUTOMATIC DOUBLE STROKE SOLID DIE COLD HEADER MODEL A 121 A The automatic gold header is designed for upsetting bolt, rivet and screw heads of various shapes made of wire or rod material up to 6 mm in diameter. In selecting an automatic cold header the following considerations are to be borne in mind: A single-stroke cold header can produce only parts in which the length of material required to form the upset head does not exceed 2 to 21/z diameters of the wire or rod used. - A double-stroke cold header. can produce parts in which the length of ma- terial required to form, the upset head does not. exceed 41/2 diameters of the wire or rod. A triple-stroke cold header can produce parts in which the length- of-ma- terial required to form the upset head does not exceed 6 to 8 diameters of the wire or rod. Solid dips can be used only for parts with a shank length not exceeding 8 diameters 'of the wire or rod stock. For longer shanks, open dies should be used. All the operations performed by the model A 121 A automatic cold. header such as feeding the stock, cutting off and carrying over the blank, upsetting the bolt or rivet head and knocking out the finished pieces are fully automatic. The automatic header comprises the following principal units: stock -feed ' mechanism; cut-off and carrying-over from. feed line to, heading- line; p movement slide; heading ram; knock-out. The wire is fed intermittently by rollers through the cut-off die up to the stop controlling the length of the blank. STANKOIMPORT Declassified in Part - Sanitized Copy Approved for Release 2013/02/25: CIA-RDP81-01043R001800080005-5 Declassified in Part - Sanitized Copy Approved for Release 2013/02/25: CIA-RDP81-01043R001800080005-5 Pressure exerted at the end of stroke, t ...................... 15 Number of pieces per minute ....... 115 Electric motor power, kW ........ 4.5 Electric motor speed, r.p.m........ 1500 Overall dimensions, mm: Length .................... 2175 Width ..................... 1240 Height ................... 1165 Net weight; kg .......... approx.. 2870 STAN KO! M PORT AUTOMATIC DOUBLE STROKE SOLID DIE COLD HEADER MODEL A 123 The automatic header is designed for upsetting bolt and screw heads of various shapes, as well as other parts of more complicated form in two con- secutive strokes. In selecting an automatic cold header, the following considerations are to be borne in mind: A single-stroke cold header can produce only parts in which the length of material required to form the upset head does not exceed 2 to 21/2 diameters of the wire or rod used. .A double-stroke cold header can produce parts in which the length of ma- terial required to form the upset head does not exceed 41/2 diameters of the wire or rod. ' A triple-stroke cold header can produce parts in which the length of ma- terial required to form the upset head does not exceed 6 to 8 diameters',of the wire or rod. Solid dies can be used only for parts with. a shank length not exceeding 8 diameters of the wire or rod stock. For longer shanks, open dies should be used. All *the operations performed by the model A 123 automatic cold header, such as feeding the stock, cutting-off and carrying-over the blank, upsetting the bolt or.rivet head and knocking-out the finished pieces, are fully automatic and are interconnected in a- single kinematic system. . ' The automatic header comprises the following principal units: straightener rolls; stock feed mechanism; cut-off and carrying-over from feed line to head- ing line; heading ram and punch movement slide; knock-out. The wire is fed intermittently by rollers through the cut-off die up to the stop controlling the length of the blank. STAN KOIMP'ORT The knife blade, moving perpendicularly to the wire cuts off the blank and carries it over to the heading line. As the ram moves forward the punch pushes the blank into the upsetting, die up to the stop and then, in the course of further motion of the ram, upsets; the intermediate shape. On the second stroke, another punch upsets the head.' to the final shape. As the ram moves back after the second stroke, the knock-out ejects the -finished piece from the die. The heading ram is driven by the crankshaft, while all the other mecha- nisms are actuated by the camshaft. The camshaft is driven by the crankshaft through a pair of gears with a ratio of 1 to 2. The crankshaft is driven from an individual electric motor'through a mul- tiple V-belt arrangement. A foot-operated shoe-brake is provided for quickly stopping the automatic cold header. Lubrication of the most important friction surfaces is effected from a cen- tralized force-feed system by means of a mechanically driven pump-station. The header is equipped with safety devices which prevent overloading any of its mechanisms. All the external moving parts are enclosed by removable guards. The design of the machine ensures accessibility and simplicity of adjust- ment of all the mechanisms and tools. The automatic cold header is delivered complete with the electrical equip- ment, a set of wrenches and all the necessary technical instructions for erec- tion and maintenance. Maximum diameter of wire (mm) with an ultimate strength of 60 kg/sq. mm .................. 6 llinimum diameter of wire, mm.... 4 Maximum length of shank, mm ... 50 Minimum length of shank, mm .... 8 Maximum length of blank, mm .... 75 Minimum length of blank, mm..... 18 Nurober of strokes per minute...... 230 Stroke of heading ram, mm......... 85 Declassified in Part - Sanitized Copy Approved for Release 2013/02/25: CIA-RDP81-01043R001800080005-5 Declassified in Part - Sanitized Copy Approved for Release 2013/02/25: CIA-RDP81-01043R001800080005-5 The knife blade, moving perpendicularly to the wire cuts off the blank carries it over to the heading line. ., As the ram moves forward, the punch pushes the blank into the upsetting: die up to the stop and then, in the course of further motion of the ram, upsets the intermediate shape. On the second stroke, another punch upsets' the head to the final shape. As the ram moves back after the second stroke, the knock-out ejects the finished piece from the die. The heading ram is -driven by the crankshaft, while all the other mocha nisms are actuated by the camshaft. The camshaft is driven by the crankshaft through a pair of gears with a ratio of 1 to 2, i. e., the camshaft makes one revolution. to two revolutions of" the crankshaft. The crankshaft is driven from an individual electric motor through a mul- tiple to V-belt arrangement. A foot-operated shoe-brake is provided for quickly stopping the machine. Lubrication of the most important friction surfaces is effected from a cen- tralized force-feed system by means of a mechanically driven pump-station. The header is equipped with safety devices which prevent overloading any of its mechanisms. All the external moving parts are enclosed by removable guards. The design of the machine ensures accessibility and simplicity of adjustment of all the ; mechanisms and tools. The automatic cold header is delivered complete with the electrical equip- ment, a set of wrenches and all the necessary technical instructions for erection and maintenance. Maximum stock diameter (mm) with an ultimate strength of 60 kg/sq. mm 12 Maximum length of shank, mm ... 90 Minimum length of shank, mm .... 15 Maximum length of blank, mm ..... 140 Minimum length of blank, mm..... 32 Maximum diameter of head, mm .. 25 Maximum height of head, mm .... 9 Number of strokes per minute...... 120 Pressure exerted at the end of stroke, t ...................... 100 Stroke of heading ram, mm ....... 170 Number of pieces per minute ...... 60 Electric motor power, kW ........ 20 Electric motor speed, r.p.m........ 1000 Overall dimensions with straightener rolls, mm: Length ...! ............... 4260 Width .................... 2130? Height .................... 1570 Weight with straightener rolls, kg approx. 10810 STAN K0,1MPORT, AUTOMATIC DOUBLE STROKE SOLID DIE COLD HEADER 310DEL A 124- The automatic header is designed for upsetting bolt and rivet heads, as well as other parts made of calibrated wire or rod, in two consecutive strokes. In selecting an, automatic cold header the following considerations are to be borne in mind: A single-stroke cold header can produce only parts in which the length of material required to form the upset head does not exceed 2 to 21/2 diameters of the wire or rod used. A double-stroke cold header can produce parts in which the length of ma- terial required to form the upset head does not exceed 4'1/2 diameters of the wire or rod. A triple-stroke cold header can produce parts in which the length of ma- terial required to form the upset head does not exceed 6 to 8 diameters of the' wire or rod. Solid dies can be used only for parts with a shank length -not exceeding 8 diameters of the wire or rod, stock. For longer shanks, open dies should be used. All the operations performed by the header such as feeding the stock, cut- ting-off and carrying-over the blank, upsetting the bolts or rivet head and knocking-out the finished pieces, are fully automatic and interconnected in a single kinematic system. The automatic header comprises the following principal units: stock feed mechanism; cut-off and carrying-over from feed line to heading line; heading ram and punch movement slide; knock-out. The rod is fed intermittently by rollers through the cut-off die up to the stop controlling the length of the blank. The knife, moving perpendicularly to the rod, cuts off the blank and carries. it over to the heading line. STANKOIMPORT Declassified in Part - Sanitized Copy Approved for Release 2013/02/25: CIA-RDP81-01043R001800080005-5 Declassified in Part - Sanitized Copy Approved for Release 2013/02/25: CIA-RDP81-01043R001800080005-5 As the ram moves forward, the punch pushes the blank into the upsetting die up to the stop and then, in the course of further motion of the ram, upsets . ,. to the final shape. As the ram moves back after the second stroke, the knock-out ejects the finished piece from the die. The heading ram is driven by the crankshaft, while all the other mechanisms are actuated by the camshaft. The camshaft is driven by the crankshaft through a pair of gears with a ratio of 1 to 2, i.e., the camshaft makes one revolution to. two revolutions of the crankshaft. The crankshaft is driven from an individual electric motor through a mul- tiple V-belt arrangement. A foot-operated shoo-brake is provided for quickly stopping the cold header. Lubrication of the most important friction surfaces is effected from a cen- tralized force-feed system by means of a mechanically driven pumping station. The header is equipped with safety devices which prevent overloading any of its mechanisms. All the external moving parts are enclosed by removable guards. The design of the machine ensures accessibility and simplicity of adjust- ment of all" the mechanisms and tools. The automatic cold header is delivered complete with the electrical equip- ment, one set of dies for 16 mm dia. stock, lubricating pump and piping, a set of wrenches and all the necessary technical instructions for erection and main- tenance. Maximum stock diameter (mm) with an ultimate strength of 60 kg/sq. mm 16 Maximum length of shank, mm ... 100 Minimum length of shank, mm .... 18 Maximum length of blank, mm .... 165 Minimum length of blank, mm..... 42 Maximum diameter of head, mm .. 32 Maximum height of head, mm..... 11 Number of strokes per minute ...... 105 Stroke of heading ram, mm ....... 220 Number of pieces per minute ...... 52 Electric motor power, kW ...:.... 28 Electric motor speed, r.p.m........ 750 Overall dimensions, mm: Length ................... 4720 Width .................... 2540 Height ................... 1835 Net weight, kg ......... approx. 17570 STAN KOI-M.PORT AUTOMATIC DOUBLE STROKE OPEN DIE COLD HEADER 310DEL AA 161 The automatic header is designed for upsetting bolt, rivet and screw heads, as well as other parts with long shanks made of calibrated wire, in two con- secutive strokes. In selecting an automatic cold header it should be borne in mind that a ma- single-stroke terial required exceed 2 to 21/z diameters of required t to co o form the upset head does not wire or rod used. A double-stroketoromt h aerial e uPesetahead does nott exceed 4% diameter o fo p required of the wire or rod. A triple-stroke upset head does not exce d 6 to 8 diameters of the form the header terial required d to to wire or rod. not exceedi Solid dies can. be used onl I'or loparts shanks open es sh uld be used. ng 8 diameters of the wire or rod. longer eedi All the operations performed by the header, sucche bolwire or rivet head an cutting-off and carrying-over the blank, upsetting /mocking-out the finished pieces are fully automatic and are interconnected in a single kinematic system. STANKOIMPORT Declassified in Part - Sanitized Copy Approved for Release 2013/02/25: CIA-RDP81-01043R001800080005-5 Declassified in Part - Sanitized Copy Approved for Release 2013/02/25: CIA-RDP81-01043R001800080005-5 The automatic header comprises the. following principal units: automatic stock feed; punch movement slide; cut-off and carry-over from feed line to heading line; heading ram; knock-out. The wire is fed intermittently by rollers through the cut-off die up to the stop controlling the length of the blank. The rod is cut off and carried over to the heading line by the action of the cut-off mechanisms. The ram performs the upsetting operation in two consecutive strokes. The dies are returned by spring action to the feeding line where the next blank-ejects the finished piece. The ram is driven by the crankshaft, while all the other mechanisms are actuated by the camshaft. The camshaft is driven by the crankshaft through a pair of gears with a ratio of 1 to 2, i.e., the camshaft makes one revolution to two revolutions of the crankshaft. The crankshaft is driven from-an individual electric motor through a mul- tiple V-belt arrangement. A foot-operated shoe-brake is provided for quickly stopping the machine. Lubrication of the most important friction surfaces is effected from a cen- tralized force-feed system by means of a pumping station. The header is equipped with safety devices which prevent overloading any of its mechanisms. All the external moving parts are enclosed by removable guards. The design of the machine ensures accessibility and simplicity of adjust- ment of all the mechanisms and tools. The automatic cold header is delivered complete with the electrical equip- ment, one set of dies for 6 mm dia. stock, a set of wrenches and all the necessary technical instructions for erection and maintenance. Maximum wire diameter (mm) with an ultimate strength of 60 kg/sq. mm Maximum length of shank, mm ... Minimum length of shank, mm .... Maximum length of blank, mm .... Minimum length of blank, mm..... Maximum diameter of head, mm .. Maximum height of head, mm .... Number of strokes per minute Number of pieces per minute ...... 135 6 Stroke of heading ram, mm ....... 120 72 Electric motor power, kW ........ 7 16 Electric motor speed, r.p.m......... 1000 95 Overall dimensions, mm: 18 Length .... ............ 2325 12 Width .......... ....... 1300 4.5 Height ................... 1850 270 Net weight, kg .......... approx. 3250 STANKOIMPORT AUTOMATIC DOUBLE STROKE OPEN DIE COLD HEADER MODEL A 169. The automatic header is designed for cold heading of bolt blanks and other parts made of wire or rod. With the aid of special fixtures and a corresponding set-up, the automatic header can be used for making parts by the cold bending method. In selecting a cold header, it is necessary to keep in mind the following con- siderations: A single-stroke automatic cold header can produce only parts in wluch the length of material used to form the upset head, does not exceed 2 to 21/2 dia- meters of the wire or rod. A double-stroke automatic cold header can produce parts in which the length of material used to form the upset head does not exceed -4.1/2 diameters of the wire or rod. A triple-stroke automatic cold header can produce parts in which the length of material used to form the upset head does not exceed 6 to 8 diameters of the wire or rod. . ' Solid dies,can be used only for making parts in which the length of the shank is not more than 8 times the diameter of wire or rod. For longer shanks, open dies should be used. All the operations performed by the header: feeding the wire or rod, cutting- off and cariying-over the blank; upsetting the bolt or rivet head and knoclfing- out the finished piece are fully automatic and are. interconnected in a single kinematic system. STANKOIMPORT Declassified in Part - Sanitized Copy Approved for Release 2013/02/25: CIA-RDP81-01043R001800080005-5 Declassified in Part - Sanitized Copy Approved for Release 2013/02/25: CIA-RDP81-01043R001800080005-5 The automatic header comprises the following principal units: automatic feed; punch movement slide; cut-off and carry-over from feed line to heading line; heading ram; knock-out. Wire or rod, straightened by a special device, is fed by intermittently re- volving rollers through the cut-off die to the stop, set to the required length of blank. The rod is cut off and carried over to the heading line by the action of the cut-off mec hanism. The heading ram forms the head in two consecutive strokes. The dies are returned by spring action to the feed line where the next blank ejects the finished piece. The heading ram is driven by the crankshaft while all the other mechanisms are actuated by the camshaft. The camshaft is driven by the crankshaft through a pair of gears with a ratio of 1 to 2, i. e. the camshaft makes one revolution to two revolutions of the crankshaft. The crankshaft is driven from an individual electric motor through a mul- tiple V-belt arrangement. A foot-operated shoe-brake is provided for quickly stopping the machine. Lubrication of the most important friction surfaces is effected by a cen- tralized force-feed system by means of an oil pumping station. The automatic header is equipped with safety devices preventing over- loading of any of its mechanisms. The design of the automatic header ensures accessibility and easy adjust- ment of all its mechanisms and tools. The automatic header is delivered complete with the electric motor, starting equipment and wiring, one set of dies for 8 mm dia. stock, one set of V-belts, a set of wrenches, lubrication pump and oil piping and all the necessary tech- nical instructions for erection and maintenance. /Maximum diameter of part shank (mm) with. an ultimate strength of 60kg/sq.mm .................. /Maximum length of shank, mm Minimum length: of shank, mm .... Maximum length of blank, mm .... , Minimum length of blank, mm....'. . Maximum diameter of upset head, mm Maximum -height of upset'head, mm Number of strokes per minute ..... 8 95 1s 130 22 16 6 210 Number of pieces per minute ...... 105 cStroke of heading ram, mm ....... 150 Electric motor power, kW ........ 7 Electric motor speed, r.p.m.:...... 1000 Upsetting force, t ........... . .... 5Q Overall dimensions, mm: Length ................... 2915 Width ..... .............. 1710 Height 2080 Net weight,. kg .......... approx. 6700 STAN KOIM PORT STAN.K0IMPORT Declassified in Part - Sanitized Copy Approved for Release 2013/02/25: CIA-RDP81-01043R001800080005-5 AUTOMATIC DOUBLE STROKE OPEN DIE COLD HEADER MODEL A 162 The automatic header is designed for cold heading of bolt blanks and other parts made of wire or rod. With the aid of special fixtures and a corresponding set-up, the automatic header can be used for making parts by the cold bending method. In selecting a cold header, it is necessary to keep in mind the following con- siderations: A single-stroke automatic cold header can produce only parts in which the length of material used to form the upset head does not exceed 2 to 2%2 dia- meters of the wire or rod. ? A double-stroke automatic cold header can produce parts in which the length of material used to form the'upset head does not exceed 41/2'diameters of the wire or rod. A triple-stroke automatic cold header can produce parts in which the length of material used to form the upset head does not exceed 6 to 8 diameters of the wire or rod. Solid dies can be used only for making parts in which the length of the shank does not exceed 8 times the diameter of wire or'rod. For longer shanks, open dies should be used. All the operations performed by the header: feeding the wire or rod, -cutting- off and carrying-over the blank, upsetting the bolt or rivet head' and knocking- out the finished piece are fully automatic and are interconnected in a single kinematic system. Declassified in Part - Sanitized Copy Approved for Release 2013/02/25: CIA-RDP81-01043R001800080005-5 The automatic header comprises the following principal emits: automate' feed; punch movement, slide; cut-off and carry-over from feed line to heading Wire or rod, straightened by a special device, is fed by intermittently rer volving rollers through the cut-off die to the stop, set to the required length,';. The rod is cut off and carried over to the heading line by the action of tli ' . -4 _rc The heading ram forms the head in two consecutive strokes. The dies are returned by spring action to the feed line where the next blank?.`,. ejects the finished piece. The heading ram is driven by the crankshaft, while all the other mechanisms Y The camshaft is driven by the crankshaft through a pair of gears with a ratio of 1 to 2, i. e., the camshaft makes one revolution to two revolutions of the '. crankshaft. The crankshaft is driven from an individual electric motor through a mul- tiple V-belt arrangement. A foot-operated shoe-brake is provided for quickly stopping the machine. Lubrication of the most important friction surfaces is effected from a cen- tralized force-feed system by means of a pumping station. The automatic, header is equipped with safety devices preventing over- loading of any of its mechanisms. All the external moving parts are enclosed by removable guards. The design of the automatic header ensures accessibility and easy adjust- ment of all its mechanisms and tools. The automatic header is delivered complete with the electric motor, starting Z: equipment and wiring, one set of dies for 10 mm dia. stock, one set of V-belts, a set of wrenches, lubrication pump, oil piping and all the necessary technical instructions for erection and maintenance. A wire reel is available on special order. Maximum diameter of part shank (mm) with an ultimate strength of 60 kg,/sq.mm .................. iIaximum length of-shank, mm ... Minimum length of shank, mm .... ilaximum length of blank, mm .... Minimum lenght of blank, mm..... Maximum diameter of upset head, mm Maximum height of upset head, mm Number of strokes per minute ...... Number of pieces per minute ...... 85 Stroke of heading ram mm 170 10 , ....... Electric motor ower kW 10 120 p , ........ .22 Electric motor speed, r.p.m........ 1000 160 Upsetting force, t :............... 65.4 30 Overall dimensions, mm: Length ................... 3160 20 Width .................... 1960 7.5 Height .................... 2070 170 Net weight, kg .......... approx. 8800 AUTOMATIC DOUBLE STROKE OPEN DIE COLD HEADER' 310DEL A 163 The automatic cold header is designed for upsetting bolt, rivet and screw heads, as well as other parts with long shanks, made of calibrated wire, in two consecutive strokes. In selecting an automatic cold header, the following considerations are to be borne in mind: A single-stroke cold header can produce only parts in which the length of material required to form the upset head does not exceed 2 to 21/2 diameters of the wire or rod. A double-stroke cold header pan produce parts in which the length of ma- terial required to form the upset head does not exceed 41/2 diameters of the wire or rod used. A triple-stroke cold header can produce parts in which the length 61 ma- terial required to form the upset head does not exceed 6 to 8 diameters of the wire or rod. Solid dies can be used only for parts with a shank length not exceeding . 8 diameters of the wire or rod. For longer'shariks, open dies should be used. All the operations performed on the automatic cold header, such as feeding the wire or rod, cutting-off and carrying-over the blank, upsetting the bolt or rivet head and knocking-out the finished product are fully automatic and are interconnected in a single kinematic system.. units: automatic The automatic header comprises the following principal stock feed; punch movement mechanism; cut-off and carrying-over from 'feed F line to heading line; heading ram; knock-out. The wire is fed intermittently by rollers through The cut-off die up. to the stop controlling the length of the blank. The blank is cut off and carried over to the heading line by the action of the cutting mechanism. ST'ANKOIMPORT STANKOIMPORT Declassified in Part - Sanitized Copy Approved for Release 2013/02/25: CIA-RDP81-01043R001800080005-5 Declassified in Part - Sanitized Copy Approved for Release 2013/02/25: CIA-RDP81-01043R001800080005-5 The ram performs the upsetting operation in two consecutive strokes. The die is returned by the action of springs to the feed line, where the next blank ejects the finished piece. The ram is driven by the crankshaft while all the other mechanisms are actuated by the camshaft. The camshaft is driven by the crankshaft through a pair of gears with a ratio of 1'to 2, i. e., the camshaft makes one,revolution to two revolutions of the crankshaft. The crankshaft is driven from an electric motor through a V-belt arrange- ment. A foot-operated, shoe-brake is provided for quickly stopping the header. .Lubrication of the most important friction surfaces is effected from a cen- tralized force-feed system by means of an oil-pumping station. The automatic header is equipped with safety devices to prevent over- loading any of its mechanisms. All the external moving parts are enclosed by removable guards. The design of the automatic header ensures accessibility and simplicity of adjustment of all the mechanisms and tools. The header is delivered complete with the electrical equipment, one set of dies for 12mm dia. stock, a set of V-belts, a set of wrenches, a lubricating pump with piping and all the necessary technical instructions for erection and main- tenance. Maximum stock diameter (mm) with an ultimate strength of 60 kg/sq. mm Maximum length of shank, mm ... Minimum length of shank, mm .... Maximum length of blank, mm .... Minimum length of blank, mm.... . Maximum diameter of head, mm .. Maximum height of head, mm .... Number of-strokes per minute ..... 12 145 25 195 36 25- 9 140 Stroke of heading ram, mm ....... 200 Number of pieces per minute ...... 70 Electric motor power, kW ........ 20 Electric motor speed, r.p.m........ 1000 Overall dimensions, mm: Length ................... 4060 Width .................... 2150 Height ................... 1740 Net weight, kg ......... approx. 13100 STAN KO IMPORT AUTOMATIC DOUBLE STROKE OPEN DIE COLD HEADER MODEL A 164 The automatic header is designed for upsetting bolt, rivet and screw heads, as well as other parts with long shanks made of calibrated wire, in two con- secutive strokes. In selecting anfautomatic cold header, it should be borne in mind that a single-stroke cold header can produce only parts in which the length of ma- terial required to form the upset head does not exceed 2 to 21/2 diameters of the wire or rod used. A double-stroke cold header can produce parts in which the length of ma- terial required to form the upset head does not exceed 4% diameters of the wire or rod. - 'A triple-stroke cold, header can produce parts in which the length cof ma- terial required to form the upset head does not exceed 6 to 8 diameters of the wire or rod. Solid dies can be used only for parts with a shank length exceeding 8 dia- meters of the wire or rod. For longer shanks open dies should be used. All the operations performed by the header, such as wire or rod feed, cut- ting-off and carrying-over the blank, upsetting the bolt or rivet head and knocking-out the finished pieces are fully automatic and interconnected in a single kinematic system. The automatic cold header comprises the following principal units:-'auto- matic stock feed; punch movement slide; cut-off and carry-over from feed line to heading line; heading ram; knock-out. The wire is fed intermittently by rollers through the-cut-off die up to the stop controlling the length of the blank. STANKOIMPORT Declassified in Part - Sanitized Copy Approved for Release 2013/02/25: CIA-RDP81-01043R001800080005-5 Declassified in Part - Sanitized Copy Approved for Release 2013/02/25: CIA-RDP81-01043R001800080005-5 The rod is cut off and carried over to the heading line by the action of'the The ram performs the upsetting operation in two consecutive strokes. The dies are returned by spring action to the feeding line where the nea blank ejects the finished piece. The heading rain is driven by the crankshaft, while all the other mechanisinsr? are actuated by the camshaft. The camshaft is driven by the crankshaft through a pair of gears with a`-. ratio of 1 to 2, i. o. the camshaft makes one revolution to two revolutions of the crankshaft. The crankshaft is driven from an individual electric motor through a mul- tiple V-belt. A foot operated shoe-brake is provided for quickly stopping the machine. Lubrication of the most important friction surfaces is effected from a cen- tralized force-feed system by means of a pumping station. . The header is equipped with safety devices which prevent overloading of any of its mechanisms. All external moving parts are enclosed by removable guards. The design of the machine ensures accessibility and simplicity of adjust- The automatic cold header is delivered complete with the electrical equip- ment, one set of dies for 16 mm dia. stock, a set of V-belts, a set of wrenches, the lubrication pumping station with piping and all the necessary technical instructions for erection and maintenance. Maximum diameter of wire (mm) with an ultimate strength of 60 kg/sq. mm . ........ 16 Maximum length of shank, mm ... 190 Minimum length of shank, mm .... 48 Maximum length of blank, mm .... 255 Minimum length ofeblank, mm..... 48 Maximum diameter of head, mm .. 31.3 Maximum height of head, mm . , 11 Number of strokes per minute ..... 112 Stroke of heading ram, mm ....... 250 Number of pieces per minute ...... 56 Electric motor power, kW ........ 28 Electric motor speed, r.p.m........ 750 Overall dimensions, mm: Length ................... 4690 Width .................... 2580 Height ................... 1850 Net weight, kg ......... approx. 20100 STANKOIMPORT AUTOMATIC HOT AND COLD ROLLER HEADING MACHINE MODEL A 148 A This machine is designed for hot and cold stamping of roller blanks for roller bearings. In the process of operation, calibrated rod is fed intermittently by revolving rollers up to the stop. The end of the rod protruding from the cutting die is cut off by a shearing blade and is transferred to the heading line where it is forced impact into the forming die. The approaching slide with a punch upsets the blank into the shape of a taper roller. As the slide recedes to its rear position the knock-outs push the roller out of the die. The frame is a solid casting made of special grade cast iron. The frame is designed so as to insure high accuracy of products manufactured on the heading machine. The drive is from an individual electric motor through a multiple V-belt arrangement. The crankshaft is a high grade heat-treated. steel forging of ample-strength and reliability in operation. The heading slide is made of special grade cast iron. To ensure the required accuracy of products made by the machine, the slide is provided with auxiliary guides on the front part. To ensure alignment of the punch and die, the punch can be adjusted both vertically and horizontally. The clutch, of the double-disc friction type, is pneumatically operated and. is combined with a band brake. The brake stops the slide in its extreme rear position. The air line,, mounted on the machine, supplies air from the shop, mains to the clutch and brake. To ensure constant air pressure, the air circuit is provided with a regulating valve. Air distribution is effected by a special slide valve. Lubrication of the principal friction surfaces is centralized. The automatic roller heading machine is delivered complete with electric motor, starting equipment and wiring, oil pumps and piping, air line mounted STAN KOIM PORT Declassified in Part - Sanitized Copy Approved for Release 2013/02/25: CIA-RDP81-01043R001800080005-5 171 Declassified in Part - Sanitized Copy Approved for Release 2013/02/25: CIA-RDP81-01043R001800080005-5 on the machine (including air conducting head, slide valve control and pressure ' regulating valve),, a set of wrenches, a set of dies and all the necessary teclmieal { instructions for erection and maintenance. SPECIFICATIONS Maximum diameter of roller for cold heading with an ultimate strength up to.75 kg/sq. mm, inches..... . Maximum diameter of roller for hot heading, inches ................ Maximum diameter of rod for cold heading, mm .................. Maximum diameter of rod for hot heading, mm .................. 11laximum.length of blank transferred to the heading die, mm.......... GO Number of strokes per minute ..... 70 Electric motor power, kW ........ ?28 Electric motor speed, r.p.m........ 1000 Overall dimensions, mm: Length .................. 5190 Width .................... 2975 Height ................... 1570 S'TANKOIMPORT AUTOMATIC HOT AND COLD BALL HEADING MACHINE MODEL A 148 The ball heading machine is designed for hot and cold stamping of ball blanks for ball bearings. In the process of operation, calibrated rod is fed intermittently by revolving rollers up to the stop. The end of the rod protruding from the cutting die is cut off by a shearing blade and transferred to the heading line where it is forced by impact into the forming die. The approaching slide with a spring- action punch upsets the blank into the shape of a ball. As the slide recedes to its rear position, the knock-outs provided in the punch and die push the ball out of the die. The frame is a solid casting made of special grade cast iron. The frame is designed to ensure high accuracy of products manufactured on the heading machine. The drive is from an individual electric motor through a multiple V-belt arrangement. The crankshaft is a high grade heat-treated steel forgjng of ample strength and reliability in operation. The heading slide is made of special grade cast iron. To ensure the required accuracy of products made by the machine, the slide is provided with auxiliary guides on the front part. To keep the'blank in the spherical recess of the lower die, the punch is set into a spring-mounted punch holder. To ensure alignment of the punch and die, the 'punch can be adjusted both vertically and horizont- ally. The knock-out is mounted in the head of the slide. The clutch; of the double-disc friction type, is pneumatically operated and Js combined with_a band brake. The brake stops. the slide in its extreme rear position. ? The air line, mounted on the machine, supplies air from the shop mains to the clutch and brake. To ensure constant air pressure, the air circuit is STANK.0IMPORT Declassified in Part - Sanitized Copy Approved for Release 2013/02/25: CIA-RDP81-01043R001800080005-5 Declassified in Part - Sanitized Copy Approved for Release 2013/02/25: CIA-RDP81-01043R001800080005-5 provided with a regulating valve. Air distribution is effected by a special slide valve. Lubrication of the principal friction surfaces is centralized. The automatic ball heading machine is delivered complete with electric motor, starting equipment and wiring, oil pumps and piping, air line mounted on the machine (including air conducting head, slide valve control and pressure regulating valve), a set of wrenches, a set of dies and all the necessary technical instructions for erection and maintenance. Maximum diameter of ball for cold heading with an ultimate strength up to 75 kg/sq.mm, inches ...... Minimum diameter of ball for cold heading, inches ................ Maximum diameter' of ball for hot- heading,--.inches ................ Minimum diameter of ball for hot heading, inches .. .. Maximum diameter of rod for cold heading, mm .................. Maximum diameter of rod for hot heading, mm .................. 40- 1 1/g Number of strokes per minute ..... 70 Electric motor power kW 40 .3/s , ........ Electric motor speed, r.p.m........ 1000 2 Overall dimensions, mm: Length ................... 5120 1 1/e Width .................... 2975 Height ................... 1570 24.3 Net weight, kg ......... approx. 23740 -STANKOIMPORT AUTOMATIC BOLT HEAD TRIMMER MODEL A 231 r The automatic bolt head trimmer is designed for producing square or hex- agonal bolt beads by trimming blanks previously upset on a cold header. For bolts processed for thread rolling, the shanks can be extruded Simulta- neously with the head trimming operation. The trimmer can be used for extruding only on bolts not requiring head trimming. The bolt head trimmer comprises the following principal units: blade-type hopper with guides; pushing feeder; manipulating feeder; trimming and ex- truding mechanism; knock-out mechanism. Bolt blanks are loaded in bulk into the hopper where a reciprocating blade pushes the blanks toward the guides. The guiding device consists of two parallel inclined bars along which the blanks slide by gravity toward the pushing feeder where an escapement device singles out one blank and directs it into the push- ing feeder. The hopper is equipped with a deflector which rights incorrectly positioned blanks or returns them. to'the hopper. As the pushing feeder. moves forward, the blank falls into a recess of the carrier block and is carried over to the trimming line. Here the blank is gripped by the manipulating feeder spring fingers and is positioned directly--in line with the punch and die. The blank, placed on the trimming line by the manipulating feeder, is then pushed into the stationary punch. In the process of being pushed in and before the head is trimmed,-the shank passes through an extrusion die and is reduced to the size required for thread rolling. The bolt head is trimmed at the end of the gate stroke and is completed at the moment when the movable die is near to the stationary punch. STAN K01 MPORT Declassified in Part - Sanitized Copy Approved for Release 2013/02/25: CIA-RDP81-01043R001800080005-5 Declassified in Part - Sanitized Copy Approved for Release 2013/02/25: CIA-RDP81-01043R001800080005-5 After this the knock-out mechanism ejects the blank from the stationary punch, through the hexagonal hole of the movable die and further through;-", the gate into the finished prod ct receptacle u Burrs, remaining after the head-trimming operation, are out off in the process of ejection 'and fall down between the die and punch into a separate receptacle. The crankshaft is driven from an individual electric motor through a mul- tiple V-belt arrangement running over the flywheel. A foot-brake is provided for quickly stopping the flywheel. For cooling and lubricating the working tools during shank extrusion and head trimming operations, the machine is equipped with a gear pump supplying the cooling and lubricating liquid. The trimmer is equipped with a force-feed lubrication system operated by a special mechanically driven pump. The hopper mechanisms are driven through a sprocket from the crankshaft. The automatic trimmer is delivered complete with the electrical equip- ment, a set of wrenches and all the necessary technical instructions for erection and maintenance. Maximum diameter of bolt shank, mm Maximum length of bolt shank, mm Minimum length of bolt shank, mm Minimum overall length of bolt, mm Number of strokes per minute.... . Stroke of gate, mm..... ... Double strokes of hopper blade per minute ....................... 10 Deflector speed, r.p.m. ........ 180 80 Electric motor power, kW ........ 4.5 6 Electric motor speed, r.p.m........ 750 15 Overall dimensions, mm: 110 Length ................... 2900 105 Width .................... 1185 Height ................... 1800 66 Net weight, kg .......... approx. 4q50 STAN KO IM P0 RI AUTOMATIC BOLT HEAD TRIMMER MODEL A 233 The automatic bolt head trimmer is designed for producing square or hexa- gonal bolt heads by trimming blanks previously upset on solid or split die double stroke 12, 14 and 16 mm automatic cold headers. For bolts processed for thread rolling, the shanks can be extruded simultan- eously with the head trimming operation. The trimmer can be used for extruding only, on bolts not requiring head trimming. The automatic bolt head trimmer can also be used for secondary upsetting operations. The bolt head trimmer comprises the following principal units: chain feed hopper; pushing feeder; manipulating feeder; trimming and extruding mechan- ism; knock-out mechanism. Bolt blanks are loaded in bulk into the lower end of the conical hopper' where a spiral cam agitates the blanks. Fingers, mounted on a chain, pass through the slot in the bottom of the hopper and, extract the blanks, carrying them to the upper part of'the lifting wheel. From here they slide by gravity along an inclined chute to the pushing feeder. As, the pushing feeder moves forward, the blank falls into a recess of the carrier block and is carried over to the trimming line. Here the blank is gripped by the manipulating feeder spring fingers and is positioned directly- in line with the punch and die. The blank, placed.on the trimming line by the manipulating feeder, is then pushed into the stationary punch. In the process of being pushed in and before the head is trimmed, the shank passes through an extrusion die and is reduced to the size required for-thread rolling. STANKOIMPORT 177 Declassified in Part - Sanitized Copy Approved for Release 2013/02/25: CIA-RDP81-01043R001800080005-5 Declassified in Part - Sanitized Copy Approved for Release 2013/02/25: CIA-RDP81-01043R001800080005-5 Stroke .of gate, mm.. ........ 240 16 Electric motor power, kW ........ 11.8 200 Electric motor speed, r.p.m........ 1000 Floor space, without chain hopper, mm:. 12 Length .......... . ...... 4260 25 Width . .. 1820 16 200 150 25 10 175 Maximum height above floor level, min 1970 Net weight without chain hopper, kg approx. 13300 Hopper Electric motor power, kW ........ 0.85 Electric motor speed, r.p.m........ 1000 Floor space, mm: Length .:................. 3420 Width .................... 1360 Height above floor level, mm....... 2250 Net weight, kg .......... approx. 1630 STAN KO IMPORT STANKOIMPORT Declassified in Part - Sanitized Copy Approved for Release 2013/02/25: CIA-RDP81-01043R001800080005-5 The bolt head is trimmed at the end of the gate stroke and is '17 at the moment when the movable die is near to the stationary punch. After this, the knock-out mechanism ejects the blank from the stationary punch, through?the hexagonal hole of the movable die and further through the gate into the finished product receptacle. Burrs, remaining after the head trimming operation, are cut off in the process of ejection and fall down between the die and punch into a separate receptacle: The drive, of the bolt head trimmer is through a multiple V-belt arrange- ment from an individual electric motor mounted on an adjustable bracket. The crankshaft actuates all the.mechanisms with the exception of the chain feed hopper. A foot-brake is provided for quickly stopping the flywheel. The lubricating system is of a combined type. Forced-feed lubrication from an oil pump is installed-for the most important friction surfaces while the other stations are lubricated by hand. For cooling and lubricating the'worlcing tools during extruding and head, trimming operations, the trimmer is equipped with a special electric pump supplying the cooling and lubricating liquid. The chain of the hopper is driven by an'individual electric motor through a variable speed gear box with a 1 to 3 ratio, and a two-speed gear reducing unit. The chain hopper, as well as the lifting wheel and the chute can be adjusted for blanks of varying diameters and lengths. The automatic bolt head trimmer and the chain hopper are safeguarded against overloads by special safety devices. The automatic bolt head trimmer is delivered complete with the electrical equipment, a set of wrenches and all the necessary technical instructions for erection and maintenance. Maximum diameter of bolt shank, mm Maximum length of bolt shank, mm Minimum diameter of bolt shank, mm Minimum length of bolt shank, mm. . Number of strokes per minute, for shanks up to 150 mm in length-... Number of strokes per minute, for shanks over 150 mm in length... . Maximum size of blanks, mm: Diameter ...... ........ Length Hopper capacity, cu. in .......... Chain speed, m/min: Maximum ................... Minimum.. . Chute- adjustment in height, mm.:.. AUTOMATIC COLD NUT FORMING MACHINE MODEL A 411 The nut forming machine is designed for producing finished 6 and 8 mm nuts out of steel wire or rod without the need of any subsequent operations (such as burring, chamfering, trimming, etc.) except threading. The nuts are cold formed of calibrated rod in 5 operations: 1. Cutting off blank and transferring it to the second station; 2. Preliminary upsetting and chamfering.one face; 3. Upsetting from both sides to a barrel'shape and spotting of hole by two conical center marks; 4. Upsetting the hexagonal form with inner and outer chamfers and pre- liminary punching of the hole; 5. Piercing the hole and stripping the nut which drops into the finished product receptacle. Each operation is performed in one revolution of the crankshaft. A finished nut is likewise obtained in one crankshaft revolution, as all of the five operations are performed simultaneously. In accordance with the operations performed the nut forming machine com- prises the following principal units: gate; cut-off mechanism; transfer slide; feeding and knock-out mechanism; gripping -mechanism for the 4-th station; stripper. Declassified in Part - Sanitized Copy Approved for Release 2013/02/25: CIA-RDP81-01043ROO1800080005-5 A foot brake is provided for quickly stopping the flywheel. The working tools, at the fifth station, are cooled by means of a special pump with a capacity of 6 litres per minute. The lubricating system is of the centralized type and is actuated by a pump with a capacity of 2.5 litres per minute. The pump is driven by an individual electric motor. The oil lubricating system is provided with a pressure relay ensuring de- pendable lubrication of the machine. The main electric motor cannot be switched on until the pressure in the oil circulating line reaches 2 atmospheres. If the pressure falls during operation, the main electric motor is automatically stopped. The automatic mit forming machine is delivered complete with the elec- trical equipment, one set of tools, a set of wrenches and all the necessary tech- nical instructions for erection and maintenance. Maximum size of nut, mm ........ Minimum size of nut, mm ........ Maximum blank diameter, mm .... Minimum blank diameter, mm .... Maximum length of blank, min ... Minimum length of blank, mm..... Number of pieces per minute ...... Maximum crankshaft speed, r.p.m... 8 Stroke of gate, mm... ........ 110 0 Electric motor power, kW ........ 10 10 S Electric motor speed, r.p.m........ Overall dimensions, mm: 750 11.67 Length ................... 3260 9.7 Width .................... 1965 100 Height ................... 2300 100 Net weight, kg ......... approx. 11600 STANKOIMP0RT AUTOMATIC COLD NUT FORMING MACHINE MODEL A 412 The nut forming machine is designed for producing finished 10 to 12 mm nuts without the need of any subsequent operations (such as burring, cham- fering, trimming, etc.) except threading. The nuts are cold formed of calibrated steel rod in 5 operations: 1. Cutting off blank and transferring it to the second station; 2. Preliminary upsetting and chamfering one face; 3. Upsetting from both sides, to a barrel shape and spotting of hole by two conical center marks; 4. Upsetting the hexagon form with inner and outer chamfers and pre- liminary punching of the hole from both sides; 5. Piercing the hole and stripping the nut which drops into the finished product receptacle. Each operation is performed in one revolution of the crankshaft. A finished nut is likewise obtained in each crankshaft revolution, ag`all of the five operations are performed simultaneously. In accordance with the operations performed, the nut forming machine comprises the following principal units: drive; feeding mechanism; cut-off mechanism; gate; transfer slide; stripper. For quickly stopping the flywheel, the machine is equipped with a- brake. The working tools, at the fifth station, are cooled by means of a special pump with a capacity of 18 litres per minute. The lubricating system is of the centralized type and is' actuated by two pumps with a rocker arm drive from the pitman. The pressure in the lubricating system is up to 75 atm. The frame is of a box-section type and is made of high-quality cast iron. STANKOIMP.ORT Declassified in Part - Sanitized Copy Approved for Release 2013/02/25: CIA-RDP81-01043ROO1800080005-5 Declassified in Part - Sanitized Copy Approved for Release 2013/02/25: CIA-RDP81-01043R001800080005-5 All the external moving parts are enclosed by removable guards. The automatic nut forming machine is delivered complete with the electrical, equipment, one set of tools, a set of wrenches and all the necessary technical instructions for erection and maintenance. Maximum size of nut, mm ........ Minimum size of nut, mm ........ Maximum blank diameter, mm .... Minimum blank diameter, mm .... Maximum length of blank, mm ... Minimum length of blank, mm.... Number of pieces per minute ...... Maximum crankshaft speed, r.p.m. . 12 10 16 12 19.2 16.1 so 80 Stroke of gate, mm ............... 125 Electric motor power, ICIV ........ 20 Electric motor speed, r.p.m........ 750 Floor space, including feeding drum, mm 6560X2610 Maximum height above floor level, . mm 1740 Net weight, kg .......... approx. 18200 The nut forming machine is designed for producing finished nuts from rod material without the need of subsequent operations (such as burring, cham- fering, trimming, etc.) except threading. Nuts are cold-formed of calibrated steel rod in 5 operations: 1. Cutting off blank to length and transferring it to the second station; 2. Preliminary upsetting and chamfering one face; 3. Upsetting from both sides to a barrel shape and spotting the hole by two conical center marks; 4. Upsetting the hexagon form with inner and outer chamfers and pre- liminary punching of the hole from both sides; 5. Piercing the hole and stripping the nut which drops into the finished product receptacle. A finished nut is'obtained in each revolution of the crankshaft. In accordance with operations performed, the nut forming machine com- prises: drive, feeding mechanism, gate, cut-off machine, transfer slide, stripper. For quickly stopping the flywheel, the machine is equipped with a brake, consisting of a pneumatic cylinder with piston and the brake-operating lever. The drive is through a pneumatic disc-type friction clutch. To counteract crankshaft inertia when the clutch is disengaged, the machine is equipped with a band brake which is applied by spring action and is released by a pneumatic device. STANKOIMPORT AUTOMATIC COLD NUT FORMING MACHINE MODEL A 413 STANKOIMPORT Declassified in Part - Sanitized Copy Approved for Release 2013/02/25: CIA-RDP81-01043R001800080005-5 183 Declassified in Part - Sanitized Copy Approved for Release 2013/02/25: CIA-RDP81-01043R001800080005-5 Backward motion of the feeding rollers, during idle swinging of the clutdliy";_ link is prevented by means of a periodically-operating brake. To counteract inertia forces and to decrease play and knock in the drive mechanism links, the overrunning clutch is equipped with a constant-action brake. The working tools, at the fifth station, are cooled by means of a special coolant pump. The lubricating system is of a combined type: centralized lubrication is from a vane-type oil pump and individual lubrication from a grease gun through ball-type grease cups. The friction clutch and brakes are controlled through an electromagnetically operated air distributing mechanism. To protect the gland packing of the electromagnetic air distributor valve, as well as of the clutch starting and brake cylinders pistons, the entering com- pressed air is moistened with atomized oil by means of an injection-type lubricator. The nut forming machine is delivered complete with electric motor, wiring, lubricating equipment, air equipment with all the necessary valves and pressure gauge, one set of tools, a set of wrenches and all the necessary technical instruc- tions for installation and operation. Maximum size of nut, mm ......... 16 Maximum blank diameter, mm .... 22 Maximum length of blank, mm ... 17.8 Stroke of gate, mm.. .. . 170 Number of pieces per minute (rated) 55 to65 Electric motor power, kW ........ 40 Electric motor speed, r?p.m........ 1000 Floor space, mm: Width .................... 3450 Length ..??...... 5240 Height above floor level, nim ..... 2395 Net weight, kg ......... approx. 42000 STANKOIMPORT AUTOMATIC CHAIN WELDING MACHINE MODEL A 624 B The machine is designed for welding single-butt links previously joined on a chain bending machine. Chains with gaps between link ends are fed continuously from the automatic chain bending machine to the welding machine. The chain welding machine welds the links that are in the vertical plane. In order to weld` all the links, the chain is turned through an angle of 90?. The chain welding machine performs the following operations: feeding the chain; upsetting the links before welding'; welding'the links; pressing down the flash after welding; removing the flash. The electric control system permits continuous automatic operation, idle runs and setting up operation. Lubrication of principal friction surfaces is centralized from, station through measuring feeders. The other points are lubricated individually-by hand with a lubricating-gun through ball-type cups. The automatic chain welding machine is delivered complete with electric motor, starting equipment and -wiring, lubricating pump station with oil piping, lubricating-gun, a set of wrenches and all the necessary technical in- structions for installations and operation. STAN KOIM PORT Declassified in Part - Sanitized Copy Approved for Release 2013/02/25: CIA-RDP81-01043R001800080005-5 ~ El Lei l 1 U iot, 75 Declassified in Part - Sanitized Copy Approved for Release 2013/02/25: CIA-RDP81-01043R001800080005-5 Size of chains welded, mm ..... 13 to 17 Size of links welded, mm: Maximum length ........... 78 Minimum length ........... 48 Maximum width ........... 60 Minimum width ........... 32 Camshaft speed, r.p.m............. 15 Electric motor poiver, kW ........ 4.5 Electric motor speed, r.p.m........ 1000 Welding transformer rating, kVA .. 75 Floor space, mm: F. to B .................... 2210 R., to L .................... 3026 Maximum height above floor level, 'mm 2425 Net weight, kg .....:.... approx. 8020 AUTOMATIC CHAIN MAKING MACHINE MODEL A 615 B The machine is intended for cold bending and joining chain links; of ca- librated steel. The links are;w,elded on a special automatic chain welding machine. - The machine is driven from an individual electric motor through a V-belt drive and a friction clutch. The drive is equipped with a device for varying intermediate shaft speed to control the number of links produced by the machine per minute. The preliminary bending and cutting slides final bending slide, hold-down mechanism and manipulating device are actuated by the camshaft. The lubricating system is of a combined type. Centralized lubrication is accomplished through measuring feeders by a grease pump station while indi= vidual lubrication is effected by hand with a lubricating-gun through ball- ~ ~U The automatic chain making machine is delivered complete with electric motor;.grease pump station with piping, lubricating-gun, a set of wrenches and he necessary technical instructions for'installation and operation. all the' The machine can be furnished, set up in accordance with the Buyers draw- ings (within the capacity of the machine), at an extra cost. STAN KO IM PORT Declassified in Part - Sanitized Copy Approved for Release 2013/02/25: CIA-RDP81-01043R001800080005-5 Declassified in Part - Sanitized Copy Approved for Release 2013/02/25: CIA-RDP81-01043R001800080005-5 Maximum anchor chain size, nim Minimum anchor chain size, mm Maximum calibrated chain size, mni Minimum calibrated chain size, min Maximum length of blank, mm .... Maximum size of links, mm: Length ................... Width .................... Links per minute: Maximum ................. 15 Minimum.. ........ 12 Electric motor power, kW ........ 14 Electric motor speed, r.p.m........ 1000 Floor space, mm: F. to B .................... 2550 R. to L.................... 2630 Maximum height above floor level, mm 1572 Net weight, kg ......... approx. 11820 AUTOMATIC WIRE -NAIL MACHINE The automatic wire nail machine is designed for making building, tar-paper and coat nails. The machine comprises the following principal mechanisms: feeding mecha- nism; straightener rolls; gripping mechanism; heading mechanism; pointing and cut-off mechanism; stripper; ejector. All these nail making operations are fully automatic and are interconnected in a single kinematic system. The frame comprises two parts: a cast-iron base on which is mounted a horizontal cast steel frame. All these mechanisms and the drive are mounted on the horizontal frame. The drive is from-an individual electric motor which transmits power to the crankshaft through a V-belt drive. The crankshaft actuates the heading rain as well as the two side shafts through bevel gears having a 1 to 1 ratio. All the other mechanisms are actuated by cams mounted on the side shafts. The operations required to complete one nail are performed in one revolution of the crankshaft. The feeding mechanism serves to feed wire into the gripping dies. This mechanism can be adjusted to the length of feed. The straightener rolls straighten the wire before the latter passes into the feeding mechanism. The wire is straightened by being subject to consecutive bending in passing through five rolls. The rolls are not driven but are revolved by the wire passing through them. The straightening force can be adjusted by changing the distance between the rolls. - STANKOIMPORT ill, Declassified in Part - Sanitized Copy Approved for Release 2013/02/25: CIA-RDP81-01043R001800080005-5 Declassified in Part - Sanitized Copy Approved for Release 2013/02/25: CIA-RDP81-01043R001800080005-5 The gripping mechanism closes the split die during the heading o er tio p a n and opens it after the nail head has been formed. The die consists of t-- i 0 yn `.t metrical halves: a stationary and a movable die-half. The gripping mechanism is kinematically interconnected with the movable part of the die The heading mechanism obtains its reciprocating motion from a connecting rod. The sliding ram is provided with a recess for a holder into which the 'heading tool is clamped. The holder and the heading tool are clamped and adjusted by screws. The distance between the heading tool and the die is regulated by an adjusting nut. The pointing and cut-off mechanism consists of two brackets on which housings with slides are mounted. The slides are equipped with blades for pointing and. cutting-off nails. The slides are reciprocated by pitmans actuated by the side shaft dams. The stripper is intended for knocking off nails which are held on a burr after the pointing and cut-off operations. The stripper consists of a lever with a roll, stripping lever with a knock-out bar and damper. The force of the stripper blow is adjustable. The ejector serves to push out nails which for some reason are still held on a burr. The ejector consists of a strip held against the heading tool by a spring. The machine is safeguarded against overloading by the transmission of the flywheel torque to the crankshaft through a friction clutch which slips in case of excessive load. The automatic wire nail machine is delivered complete with the electrical equipment and wiring, tools, V-belts, grease gun, oil-can, straightener rolls and all the necessary technical instructions for erection and maintenance. Nail diameter, mm: Maximum ................ 3 Minimum....... 1.8 Nail length, mm: Maximum ................. 80 Minimum... ... 15 Ultimate strength of material, kg/sq. 95 Crankshaft speed, r.p.m....... mm 40 0 Number of pieces per minute ...... 400 Heading ram stroke, mm.......... 120 Electric motor power, kW ........ 2.8 Electric motor speed, r.p.m........ 1500 Floor space, mm: F. to B .................... 1750 R. to L ..................... 1215 Maximum height above floor level, mm 1238 Net weight, kg .......... approx. 1100 AUTOMATIC WIRE NAIL MACHINE MODEL A 715 The automatic wire nail machine is designed for making building, tar-paper and roofing nails out of coiled wire. The machine comprises the following mechanisms: feeding mechanism; straightener rolls; gripping mechaniism; heading mechanism; pointing and cut- off mechanism; stripper; ejector. All these nail-making operations are fully automatic and are interconnected in a single kinematic system. The frame is a steel casting. All the mechanisms and the drive are mounted on the frame. The drive is from an individual electric motor which transmits power through a multiple V-belt to the flywheel mounted on the crankshaft. The crankshaft actuates the heading ram, as well as two side shafts through bevel gears having a 1 to 1 ratio. The cams actuating all the other mechanisms are mounted on the side shafts. The operations required to complete one nail are performed in 'one revolution of the crankshaft. The feeding mechanism serves to feed wire into the gripping dies.-This mechanism can be adjusted to the length of feed. The straightener rolls straighten the wire before the latter passes into the feeding mechanism. The rolls are not driven but are revolved by the wire passing through them. The gripping mechanism closes the split die during the heading operation and opens it after the nail head has-been formed. The die consists, of two symmetrical halves : a stationary and a movable die-half. The gripping mechan- ism is kinematically interconnected with the.movable part of the the. The heading mechanism obtains its reciprocating motion from the crank- shaft through the sliding ram. The ram is provided with a recess for a holder, into which the heading tools are clamped. STANKOIMPORT Declassified in Part - Sanitized Copy Approved for Release 2013/02/25: CIA-RDP81-01043R001800080005-5 Declassified in Part - Sanitized Copy Approved for Release 2013/02/25: CIA-RDP81-01043R001800080005-5 The pointing and cut-off mechanism consists of two brackets on which housings with slides are mounted. The slides are equipped with blades for nninF.n,n nn 1 -4Ct .,..:1.. Rll.- -1:J_- -- ----_ _ , actuated by the side shaft cams. -rue effector serves to push out nails which for some reason are still held om? a burr. The ejector consists of a lever held against the heading tool by a spring. The machine is safeguarded against overloading by the transmission of the flywheel torque to the crankshaft, through a friction clutch which will slip in case of excessive loads. The lubricating system is of a combined type using both grease and machine oil. Lubrication is carried out by hand through a grease gun and an oil can. The automatic wire nail machine is delivered complete with the electrical equipment and wiring, tools, VV-belts, grease gun, oil can, straightener rolls and all the necessary technical instructions for erection and maintenance. SPECIFICATIONS Nail diameter, mm: Maximum ................. 6 Minimum......... , . 3.5 Nail length, mm: Maximum ................. 200 Minimum...... 40 Number of pieces per minute ...... 200 Number of strokes per minute ..... 200 Electric motor power, kW ........ 10 Electric motor speed, r.p.m........ 1000 Floor space, mm: F. to B .................... 2915 R. to L .................... 1838 Maximum height above floor level, mm 1390 Net weight, lcg .......... approx. 3700 STAN KO IMPORTI AUTOMATIC FLAT DIE THREAD ROLLING MACHINE MODEL A 251 B The machine is designed for rolling thread on bolt stems between flat dies profiled in the form of a development of the helical threads. Bolt blanks are charged into the hopper from which they are automatically transferred to the thread rolling line, where they are carried along by the moving die, rolled over the stationary die and fall into.a trough from which they are periodically removed. All the mechanisms are mounted on the frame which rests on a bed inclined -to an angle of 300 to the horizontal. The inclined position of the mechanisms and tools facilitates automatic feed and considerably simplifies the design of the machine. The stationary die is set into a die holder, the position of which, with respect to the frame, can be adjusted in accordance with the type and size of bolt being threaded. The reciprocating slide carries the *non-adjustable die. The thread rolling machine is delivered complete with the automatic feeder comprising the following parts: - a) Blade-type hopper into which blanks are charged by hand. A recipro- cating blade moves inside the hopper and-pushes' the blanks towards the guiding device. The position of the hopper. is regulated in accordance with the size of the bolts being threaded. - , b) Guiding devices consisting of two inclined strips over which the blanks slide by gravity towards the feeding mechanism. A separating lever singles one blank out of the procession of blanks and transfers it to the feeding mechanism. S-TANKOIM.PORT Declassified in Part - Sanitized Copy Approved for Release 2013/02/25: CIA-RDP81-01043R001800080005-5 Declassified in Part - Sanitized Copy Approved for Release 2013/02/25: CIA-RDP81-01043R001800080005-5 A deflector, mounted at the hopper outlet, rights incorrectly positioned" blanks or returns them to the hopper. All the mechanisms of the thread rolling machine are actuated by an inclj. ?, vidual electric motor through a combination of V-belt, lever, carp and geiir :, drives. To prevent breakdowns in case of overloads, the machine is provided with' safety devices mounted on the slide-driving and hopper mechanism shafts. These devices ensure slipping at overloads. The machine is controlled by a push-button station located on the frame near the operator's position. A coolant gear pump is provided for cooling the working tools. Friction surfaces are centrally lubricated by a lubricating pump through measuring feeders. External moving parts are enclosed by guards. The thread rolling machine is delivered complete with electric motor, start- ing equipment and wiring, lubricating pump with piping and measuring feeders, coolant pump, hopper, a set of wrenches and all the necessary technical instructions for erection and maintenance. SPECIFICATIONS /Maximum diameter of rolled thread (mm) for steel with a yield point of 80 kg/sq.mm .............. 6 Minimum diameter of rolled thread, mm 4 Maximum length of bolt shank, m m 60 Minimum length of bolt shank, mm 8 Maximum length of threaded portion, m 40 Minimum length of threaded portion, Double strokes of slide per minute 6 (rated production capacity) .. . . 140 Stroke of slide, mm ....... , 245 Maximum die height, mm ........ . . . 40 Maximum length of stationary die, mm 110 Maximum length of moving die, mm 125 Double strokes of hopper blade per minute .......... 41 Hopper capacity, cu. dm ......... 25 Deflector speed, r.p.m. ... 30 Electric motor power, kW ........ 2.8 Electric motor speed, r.p.m........ 1500 Coolant pump: Speed, r.p.m ............... 700 Capacity, 1/min ............ 2.4 Overall dimensions, mm: Length ................... 1410 Width .................... 1015 Height ................ 1400 Net weight with hopper, kg STAN KOIMPO RI AUTOMATIC FLAT DIE THREAD. ROLLING MACHINE- MODEL A 253 A This machine is designed for rolling thread on bolt stems between flat dies, profiled in the form of a development of the helical threads. Bolt blanks are charged into the hopper from which they are automatically transferred to the thread rolling line, where they are carried along by the moving die, rolled over the stationary dieand fall into a trough from which they are periodically removed. ' All, the mechanisms are mounted on the frame which rests on a bed inclined to an angle of 30? to the. horizontal. The inclined position of the mechanisms and tools facilitates automatic feed and considerably simplifies the design of the machine. The stationary die is set into a die holder, the position of which with respect to the frame, can be adjusted in accordance with the type and size of -bolt being threaded. The reciprocating slide carries the non-adjustable die. The thread rolling machine is delivered complete with 'the automatic feeder comprising the following parts: a) Blade-type hopper into which blanks are loaded by hand. A reciprocating blade moves inside the hopper and pushes the blanks towards the guiding device. The position of the hopper is regulated in accordance with the size of bolts being threaded. Declassified in Part - Sanitized Copy Approved for Release 2013/02/25: CIA-RDP81-01043R001800080005-5 Declassified in Part - Sanitized Copy Approved for Release 2013/02/25: CIA-RDP81-01043R001800080005-5 b) The guiding device consisting of two inclined strips over which the blanks.'. slide by Lrriavity f;mvnrrle thn fnnrhnf. ? 1; .,:.,, A luver singles one blank out-of the procession of blanks and transfers-it to thefeeding mechanism. A deflector, mounted at the hopper outlet, rights incorrectly positioned blanks or returns them to the hopper. AA the mechanisms of the thread rolling machine are'actuated by an indi- vidual electric motor through a combination of V-belt, lever, cam and gear drives. To prevent breakdowns in case of overloads, the machine is provided with safety devices mounted on the slide driving and hopper mechanism shafts. These devices ensure slipping at overloads. The machine is controlled by a push-button station located on the frame near. the operator's position. A coolant gear pump is provided for cooling the working tools. Centralized lubrication is effected by a lubricator through,a system of oil piping and oil cups. External moving parts are enclosed by guards. The thread rolling machine is delivered complete with electric motor, start- ing equipment and wiring, lubricator with oil-piping, coolant pump, hopper, a set of wrenches and all the necessary technical instructions for erection and maintenance. SPECIFICATIONS Maximum diameter of rolled thread (mm) for steel with yield point of 80 kg/sq.mm .................. 12 Minimum diameter of rolled thread, mm S Maximum length of bolt shank, mm 120 Minimum length of bolt shank, mm 1S Maximum length of threaded portion, mm 60 Minimum length of threaded portion, mm 18 Double strokes of slide per minute (rated production capacity) ..... 85 Stroke of slide, mm ....... , 446 Maximum die height, mm ........ 65 Maximum length of stationary die, mm 200 Maximum length of moving die, m m 220 Double strokes of hopper blade per minute .. .. 50 Hopper capacity, eu.dm 38 Deflector speed, r.p.m. ...... , 250 Electric motor power, kjV ........ 7 Electric motor speed, r.p.m........ 1500 Coolant pump: Speed, r.p.m ............... 920 Capacity, 1/min. ........... 3 Overall dimensions, mm: Length ................... 2055 Width .................... 1290 Height ................... 1875 Net weight with hopper, kg approx. 2740 STAN KOIMPORT- . AUTOMATIC CIRCULAR DIE THREAD ROLLING MACHINE MODEL 5933 The machine is designed for rolling Metric and English external threads on various parts. In operation, the blank is placed into a special centering device, between two threaded rollers. As the rollers approach each other, the developed radial pressure produces a negative impression of the thread profile on the smooth surface of the blank prepared for, threading. Tangential forces cause the blank to rotate forming the thread impression over the entire perimeter of the blank. As the rollers are gradually forced into the body of the blank a gradual displacement of the blank material takes place. In the process of thread rolling, plastic flow of the blank surface is produced, causing bending of the external,fibres of material. The machine can be used for rolling both right- and left-hand threads. Stock feed is automatic. The machine is driven from an individual electric motor through a multiple V-belt arrangement. The thread rolling machine is delivered complete with electric motor and starting equipment, a set of change gears, a set of wrenches, work light lamp STANKO1MPORT Declassified in Part - Sanitized Copy Approved for Release 2013/02/25: CIA-RDP81-01043R001800080005-5 Declassified in Part - Sanitized Copy Approved for Release 2013/02/25: CIA-RDP81-01043R001800080005-5 with step-dotim transformer, coolant pump, a set of cams for automatic arid semi-automatic operation and all the necessary technical instructions for::. erection and maintenance. Threading rollers can be furnished on special order. SPECIFICATIONS Maximum diameter of rolled thread (mm) for material with yield point of 80 kg/sq.mm ............ 33 Minimum diameter of rolled thread, mm 6 Maximum pitch of rolled thread, m m 2.5 Maximum length of threaded por- tion, mm 40 Number of spindles .. . , . . . 2 Number of spindle speeds . 6 Speed range of spindles, r.p.m. 40 to 260 Maximum distance between spindles, Minimum distance between spindles, 150 mm 90 Movable slide travel, mm ......... 10 Movable slide feed range per revo. lution of blank, mrn ..... 0,005 to 0.15 Maximum diameter of threading roller, mm .................... 105 Minimum diameter of threading roller, mm .................... 00 Electric motor power, kW ........ 2.8 Electric motor speed, r.p?m........ 1500 Overall dimensions, mm:` Length ............... 1100 Width ........... 600 Height ................... 1095 Net, weight, leg .......... approx. 650 STAN KOIMPORT Declassified in Part - Sanitized Copy Approved for Release 2013/02/25: CIA-RDP81-01043R001800080005-5 Declassified in Part - Sanitized Copy Approved for Release 2013/02/25: CIA-RDP81-01043R001800080005-5 The shears are designed for cutting sheet and'sectional steel. They can be mounted on a bench and used in metal cutting and repair shops, construction sites, travelling maintenance shops, as well as for erection work. The frame consists of a welded frame and two bars connected with bolts. The bars serve as guides for the slide. The slide .is actuated by a lever drive. The lever is fastened to the crankshaft which transmits motion to the slide. The shears are delivered complete with a set of knives for cutting sheet and strip steel. A set of Imives for cutting steel sections can be furnished on special order. Declassified in Part - Sanitized Copy Approved for Release 2013/02/25: CIA-RDP81-01043R001800080005-5 Declassified in Part - Sanitized Copy Approved for Release 2013/02/25: CIA-RDP81-01043R001800080005-5 Maximum size of material cut (mm) with an ultimate strength of 45 kg/sq mm: . Round .................... 13 Square ................... 13 Bar ..................... SOX 7 Sheet ................. 6 Angle ............... 30X30X4 Maximum cuttin for k 6 g ce, g ....... 000 Maximum effort on ]ever, kg ...... 65 Upper knife shear angle ......... 8?20' Stroke of slide, mm ... Lever rotation angle ............. 180? Overall dimensions, mm: Length ................... 340 Width ........... ..... 145 Height ........?. 260 Net weight, kg ...... , approx. 30 ALLIGATOR POWER SHEARS These shears are designed for cutting sheet, bar and structural section steel. As the cutting of structural steel shapes is accompanied by distortion of the flanges, the shears are primarily used for cutting scrap. The frame is a steel casting. The longitudinal sides are stiffened by ribs and connected by transverse sections and the base plate. Lugs are provided in the upright column with bores for the jaw axle and the drive shafts. The left side of the frame has a recess for fastening the lower Imife. The jaw is a hollow steel casting with internal stiffening ribs. On the right side of the jaw, a recess is provided for fastening the upper knife. Wear of the jaw is taken up by ajusting wedges. Power is transmitted from the crankshaft to the jaw by a pitman. The drive is from an individual electric motor through a multiple V-belt to the flywheel and then through a two-stage gear train to the crankshaft. To protect the shears from accidental overloads, a frictional safety device with clutch rings is arranged between the hub and the body of the flywheel. Starting the shears is accomplished by a treadle through a system of levers and a sliding key clutch. The construction of the clutch permits either single strokes or continuous operation of the shears. The brake is of the band-type. It acts periodically and serves to keep the jaws in the open position. The lubricating system is of a combined grease and oil type. Oil cups are filled by a hand oil-can. The electric, equipment consists of a protected type A. C. electrical motor, starting'and protecting devices, as well as electric wiring enclosed in flexible metal conduit. The shears are delivered complete with the electrical equipment, a set of knives, V-belts and wrenches, a grease-gun, oil-can and all the necessary in structions for erection and maintenance. STANKOIMP0RT 203 Declassified in Part - Sanitized Copy Approved for Release 2013/02/25: CIA-RDP81-01043R001800080005-5 Declassified in Part - Sanitized Copy Approved for Release 2013/02/25: CIA-RDP81-01043R001800080005-5 Maximum size of material cut with an ultimate strength of 45 lcg/sq.mm: Round, mm ................ 63 Square, mm ............... 50 Flats, mm ............. 25X150 Channel ................. No. 18 I-beam ............ . No. 18 Angle, mm ........ 100 X 100 X 12 Pipe, mm 140X7 Length of knives, mm ............ 500 Number of strokes per minute... . . . 40 Electric motor power, 1c\V ........ 10 Electric motor speed, r.p.m........ 1500 Floor space, mm: F. to B ..................... 2850 R. to L .................... 1285 Maximum height above floor level, Net weight, lc nun 1300 g approx. 6000 STANKOIMPORT ALLIGATOR POWER SHEARS Alligator shears are designed for cutting, structural shapes, bats and sheet metal. As the cutting is accompanied by deformation of the ffang , the machine is used primarily for cutting scrap. The frame is a. steel casting. The uprights are stiffened by nibs and connec- ted together by side plates and the base plate. The uprights are provided with lugs with bores for the jaw axle, drive-shaft, intermediate shaft and cram hail bearings. The left side of the frame has a recess for mounting the lower ];rife. The jaw is a hollow steel casting, with internal ` ribs. On the fight side of the jaws a recess is provided for fastening the upper knife. Wear of the jaw is taken up by adjusting wedges. Power is tra -i:mod from the cranksbaft to the jaw by a pitman. The drive is from an individual electric motor through a multiple V-belt arrangement to the flywheel and then through a two stage gear train to the crankshaft. To protect the shears from accidental overloads, a frictional safety device with clutch rings is arranged between the hub and the body of the flywheel. Starting the shears is effected by nn electromagnet actuated by a `treadle. The electromagnet actuates the starting clutch The shears can be operated on either single or continuous strokes. In addition to the treadle, tie shears.are Provided with afoot switch which can beset in any required porit3on. The ;oo switch is used when cutting large material. The brake serves to keep the jaw: in the -open position. The brake ope.~tes periodically and is of the band-type. Band tension- is related by a spr The lubricating system is of a combined g,rea e and Oil type. Grease lubrication is effected through individual ;e cups mounted on the jaw axle; shaft and pitman bearings and on the clutch hub. The control mechanism is lubricated with oil by a hand oil-ran. STANKOIMPORT Declassified in Part - Sanitized Copy Approved for Release 2013/02/25: CIA-RDP81-01043R001800080005-5 Declassified in Part - Sanitized Copy Approved for Release 2013/02/25: CIA-RDP81-01043R001800080005-5 The shears are delivered complete with electric equipment, a set of lnnives, a set of V-belts, oil-can, socket wrench and all the necessary technical instruct- ions for installation and operation. Maximum size of material cut with an ultimate strength of 45 kg/sq.mm: Round, mm ............... 100 Square, mm ............ .. 90 Flats, mm ............. 22 X 500 Channel ................. No. 36 I-beam ................. No. 20 Angle ....... . ......... No. 20 Length of knives, min ............ 600 Number of strokes per minute ..... 22 Electric motor power, kWr ........ 14 Electric motor speed, r.p.m........ 3000 Overall dimensions, min: Length ................... 3430 Width .................... 1560 Height ................... 1540 Net weight, kg ....... , approx. 10000 STAN KOIM PORT SHEET METAL SHEARS MODEL 11472 The shears are designed for straight line slitting and cross cutting of sheet steel, brass, aluminium, etc. Cross butting is performed in one stroke of the knife; slitting of sheets longer than 1600 mm is accomplished by a series of consecutive cuts while moving the sheet along the table. The frame is a welded construction made of steel plates. The side members are connected together by angle-section girders. The table is bolted to the front of the frame. The flywheel and large gear are of cast iron while the small gear eccentric shaft and flywheel shaft are steel forgings. The knives are made of.high-quality tool steel. The dri ~e' is from an individual electric, motor. Power is transmitted from the electric motor to the flywheel through a multiple V-belt drive and. then through a pair of gears to the eccentric shaft, which actuates the knife bar by means of two pitman links. The drive is located in the lower part of the frame to provide improved operating qualities. The shears are engaged by a treadle which, through a system of tie-rods, trips the rolling key type clutch. The main gear runs freely on the eccentric shaft and, when the machine is put into operation, is connected with the eccen- tric shaft by means of rolling keys of the clutch. The shears are equipped with a special mechanism which permits either single strokes or continuous operation. The brake is of a band-type and is designed for periodical 'operation. It is intended for counteracting inertia forces arising when the knife bar is on its down stroke and for stopping the eccentric shaft in the extreme upper position. STA:NKbIMPORT? Declassified in Part - Sanitized Copy Approved for Release 2013/02/25: CIA-RDP81-01043R001800080005-5 207 Declassified in Part - Sanitized Copy Approved for Release 2013/02/25: CIA-RDP81-01043R001800080005-5 The knife-bar performs the cutting operation. The upper knife and the hold- down bar are mounted on the knife bar. The operation of the hold-do\til bar is coordinated with the movement of the knife bar. The hold-down pressure is' regulated by springs. Lubrication is effected by a grease gun through individual grease cups. The shears are delivered complete with electrical equipment and wiring, a set of V-belts and all the necessary technical instructions for installation and operation. SPECIFICATIONS Maximum size of sheet cut (mm) with an ultimate strength of 50 kg/sq. mm: Thickness ................. 1.6 Width .................... 1000 Stroke of knife bar, mm .......... 50 Number of strokes per minute ..... 55 Upper knife shear angle ......... 1 ? 30' Width clear between uprights, mm.. 1850 Cap or throat clearance,. mm ...... 100 Maximum width strip cut to back gauge, mm .................... 500 Height of lower knife edge above floor level, mm. ................. 000 Hold-down pressure, kg .......... 200 Stroke of hold-down device, mm 8 A. C. electric motor power, Irll' ..:. 1.0 A. C. electric motor speed, r.p.m. 3000 Floor space, mm: F. to B .............. ...... 1445 H. to L.................... 2400 Height above floor level, mm ..... 1250 Net weight, kg .......... approx. 1000 STANKOIMPORT SHEET METAL SHEARS The sheet metal shears are designed for straight line slitting and cross cutt- ing of sheet metal. Cross cutting is performed in one stroke of the knife; slitting of sheets longer than 1600 mm is accomplished by a series of consecutive cuts while moving the sheet along the table. The frame members, right and left, as well as the table are made of welded steel plates. The table is bolted to the frame. The principal parts are made of the following materials: the flywheel and the main gear are grey iron castings while the small gear, eccentric shaft and flywheel shaft are steel forgings. . The drive is from an individual electric motor. Power is transmitted from the electric motor-through a V-belt drive to the flywheel and then through a pair of gears to the eccentric shaft, which actuates the knife bar by means of two pitman links. The shears are engaged by a treadle, which actuates the rolling key clutch through a system of tie-rods. The main gear revolves freely on the eccentric shaft and in its working po- sition is looked on the eccentric shaft by means of a rolling key of the -clutch. The shears are equipped with a special mechanism which permits either single strokes or continuous operation. - The brake is of a hand-type. - The knife bar performs the cutting operation. The upper knife and the hold-down bar, operating in coordination with the cutting blade, are mounted on the knife-bar. Downward pressure of the hold-down bar is controlled by adjustable springs. STANKOIMPORT Declassified in Part - Sanitized Copy Approved for Release 2013/02/25: CIA-RDP81-01043R001800080005-5 Declassified in Part - Sanitized Copy Approved for Release 2013/02/25: CIA-RDP81-01043R001800080005-5 Lubrication of the friction surfaces is effected by means of a grease gun, The knives are made of high quality tool steel. The shears are delivered complete with the electrical equipment and .viring, back gauge, side gauge, table extension, a set of knives, grease gun, a set of V-belts and wrenches as well as all the necessary technical instructions for erection and maintenance. Maximum size of sheet (mm) with an ultimate strength of 50 Icglsq. mm: Thickness 2.5 Width ......... 1000 Maximum cutting force, t ......... 3.90 Number of strokes of knife bar, per minute .... ........... 45 Stroke of knife bar, mm ........ . . 50 Upper knife shear angle ......... 1030' Width clear between uprights, mm. . 1850 Cap or throat clearance, mm .. . .. . 250 Maximum width of strip cut to back gauge, mm .. . . ... , Height of lower knife edge above floor level, mm . ..... . ... Electric motor power, kWV ... , Overall dimensions, mm: .. , , 1.7 . Hei ht 00 3 g .................. . 3 1340 Net weight, leg .......... approx. 1700 STANKOIMPORT SHEET METAL SHEARS The shears are designed for straight line slitting and cross cutting of sheet metal. Cross cutting is performed in one stroke of the knife; slitting of sheets longer than 2000 mm is accomplished by series of consecutive cuts while mov- ing the sheet along the table. The frame is of welded construction and made of steel plates. The table is bolted to the frame. The principal parts are made. of the following materials: the flywheel and main gear are grey-iron castings, while the eccentric shaft, small gear and. fly- wheel shaft are steel forgings; The drive is from an individual electric motor. Po*er is transmitted from the electric motor to the flywheel through a pair of gears to, the eccentric shaft, which actuates the knife bar by means of two pitman links. The shears are engaged by a treadle situated along the front of the machine. The treadle by means of limit switches actuates an electro-magnet which con- trols the starting clutch. The main gear revolves freely on the eccentric shaft and in its working position is locked on the eccentric shaft by means of two rolling keys of the clutch. One of the keys drives the eccentric shaft while the other prevents the eccentric shaft from overrtuming the gear when the laiife bar is on its down stroke.' The, shears are equipped with a special mechanism which petniits either single strokes or continuous operation. STANKOIMPORT Declassified in Part - Sanitized Copy Approved for Release 2013/02/25: CIA-RDP81-01043R001800080005-5 Declassified in Part - Sanitized Copy Approved for Release 2013/02/25: CIA-RDP81-01043R001800080005-5 The brake is of a band-type and is intended for continuous braking action when the knife bar is on its down stroke. Brake-band tension is adjusted b springs. Y The lubricating system is of a combinedtype and comprises a centralized hand-operated grease lubricating pump station and individual grease-cups lubricated by a grease gun. The engagement mechanism is lubricated by ma. chine oil from an oil-can. The shears are delivered complete with the electrical equipment and wiring, back gauge, side gauge, table extension, a set of knives, lubricating pump station with feeders and piping, grease gun, oil-can, a set of V-belts and wren- ches and all the necessary technical instructions for erection and maintenance. Maximum silo of sheet cut (mm) with an ultimate strength 50 kg/sq.mm: Thickness ................. 6.3 Length . . .. . 2000 Allowable cutting force, kg ...... 19000 Number of strokes of knife bar per minute ....................... 40 Stroke of knife bar, mm .......... So Upper knife shear angle ......... 1056' Width clear between uprights, mm. . 2250 Gap or throat clearance, mm....... 300 Maximum width of sheet cut to back gauge, mm .................... Height of lower knife edge above floor level, nun . 800 Electric motor power, kWT . , 7 Electric motor speed, r.p.m........ 1500 Floor space, mm: F. to 13 .................... 1970 U. to L.................... 2900 Height ........2175 Net weight, kg ..........approx. 4500 STANKOIMP0RT STANKOIMPORT Declassified in Part - Sanitized Copy Approved for Release 2013/02/25: CIA-RDP81-01043R001800080005-5 MODEL 11477 The shears are designed for straight line slitting and cross cutting of sheet metal. Cross cutting is performed in one stroke of the knife; slitting of sheets longer than 2000 mm is accomplished by a series of consecutive cuts while moving the sheet along the table. The shears find application in metal storage yards and in the shops of var- ious works where sheet metal cutting is required. The frame is a welded construction, made of steel plates. The side members are connected by angles and by two box-section girders. The table is bolted to the front of the frame. The table is provided with extensions for slitting long sheets, side,-gauges and "goose neck" swivelling rollers to facilitate feeding heavy sheet metal.- The drive is from an individual 'electric motor through a multiple V-belt to the flywheel and then through a two stage gear train to the eccentric shaft which actuates the knife bar through two pitman links. The shears are engaged by means? of an electro-magnet either-from a push- button, switch, a stationary electric treadle or a movable electric foot switch used in cutting large-sized sheets. The three types of starting devices are prov- ided to ensure convenience in performing various cutting operations. The main gear revolves freely 'on the eccentric shaft and in its working position is locked on the eccentric shaft by means of two rolling keys-of the clutch. One of the keys drives the eccentric shaft while the other prevents the eccentric shaft from overrunning the gear when the knife bar is on its, down stroke. SHEET METAL SHEARS Declassified in Part - Sanitized Copy Approved for Release 2013/02/25: CIA-RDP81-01043R001800080005-5 SHEET METAL SHEARS The shears are designed for straight line slitting and cross cutting of sheet metal. Cross cutting is performed in one stroke of the knife; slitting of sheets longer than 2000 mm is ,Iccomplished by a series of consecutive cuts while moving the sheet along the table. The shears find application in the shops of various works where sheet metal cutting is required. The frame is a welded construction, made of steel plates. The table is bolted to the front of the frame and is provided with extensions for cutting long sheets, side gauges, a. back gauge and "goose neck" swivelling rollers to facilitate feed- ing heavy sheet metal. The drive is from an individual electric motor mounted on the frame. Po- wer is transmitted from the electric motor to the flywheel through a multiple V-belt and then through two pairs of gears to the eccentric shaft which actuates the knife bar by means of two pitman links. .The shears are engaged by electro-magneteither from a push-button switch, a stationary electric treadle or a movable electric foot switch used in cutting large-sized sheets. The three types of starting devices are provided to ensure convenience in perforrhing various cutting operations. The electro-magnet en- gages the rolling key clutch. The main gear revolves freely on the eccentric shaft and when the clutch is engaged the gear is locked on the eccentric, shaft by means of two rolling keys of the clutch. One of the keys drives the eccentric shaft while the other prevents the eccentric shaft from over-running the gear when the knife bar is on its down stroke. STANKOIMPORT Declassified in Part - Sanitized Copy Approved for Release 2013/02/25: CIA-RDP81-01043R001800080005-5 Declassified in Part - Sanitized Copy Approved for Release 2013/02/25: CIA-RDP81-01043R001800080005-5 The brake is of a band-type and is mounted on the right end of the eccen- tric shaft. The brake is intended for counteracting inertia forces during the down stroke. of the knife bar and for stopping it in the extreme upper position, The knito bar performs the cutting operation. The upper knife is mounted on the knife bar. The action of the hold-down device is coordinated with the motion of the knife bar and is effected through cams on the eccentric shaft. The lubricating system of the shears is of a combined type. Centralized lubrication of the knife bar guides, hold-dowtiuns, eccentric shaft, intermediate shaft and flywheel shaft bearings is effected by a hand-operated grease pump station through measuring feeders. All the other friction surfaces are lubricated by hand by means of grease gun. The shears are delivered complete with the electrical equipment and wiring, work light system with a step-down transformer, lubricating system, grease gun, back gauge with vernier scale, table extensions with rollers,, side gauge, a set of V-belts, a set of wrenches and all the necessary technical instructions for erection and maintenance. Maximum size, of sheet (mm) with an ultimate strength of 50 kg/sq.mm: Thickness ................. 16 Width . .. .... 2000 Number of strokes of upper bar per minute ....................... 30 Stroke of knife bar, mm .......... 140 Upper knife shear angle ......... 3?15' Width clear between uprights, mm.. 2360 Gap or throat clearance, mm ...... 400 Maximum width of sheet cut to back gauge, mm .................... H i h f l 500 e g t o ower knife edge above floo l l r eve , mm ... ...... S00 Electric motor power, kW ........ 20 Electric motor speed, r.p.m........ 3000 Overall dimensions, mm: F. to B. ................... 2565 R. to L. ................... 3240 Height .................. 2350 Net weight, kg ......... approx. 10000 STANKOIMPORT SHEET METAL SHEARS MODEL H 349 The shears are designed for straight line slitting and cross cutting of sheet materials made of steel, non-ferrous metals and their alloys. Cross cutting is accomplished in one stroke of the blade; slitting of sheets longer than 2000 in is accomplished by a series of consecutive cuts while moving the sheet along the table. The frame comprises two uprights held together by two crosspieces and the table. The lower stationary knife is mounted on the table. The drive is from an individual electric motor mounted on the frame. Po- wer is transmitted from the electric motor to the eccentric shaft through a two- stage gear reducing unit and a pair of gears. A flywheel mounted on the shaft between the electric motor and the gear reducing unit ensures smooth operation of the machine in the process of cutting. The shears are engaged either by an electro-magnet actuated from a. push- button or by a treadle through a system of tie-rods. The electro-magnet and the tie-rods actuate the claw clutch mounted on the left end of the eccentric shaft. The band brake is mounted on the right-hand end of the eccentric shaft and is intended, for counteracting inertia forces arising when the knife bar is on its down stroke and for stopping it in its upper position. The tension of-the band brake is regulated by a spring. The knife bar is actuated by the eccentric shaft by means of two pitman links. The knife bar on which the upper knife is mounted performs the cutting operation. STANKOIMPORT Declassified in Part - Sanitized Copy Approved for Release 2013/02/25: CIA-RDP81-01043R001800080005-5 217 Declassified in Part - Sanitized Copy Approved for Release 2013/02/25: CIA-RDP81-01043R001800080005-5 u? I I4f fn. The hold-down bar is intended for holding down the sheet during,the cutt- ing operation. Operation of the hold-down bar is coordinated with the move. ment of the knife bar. The hold-down bar and the knife bar are fitted with damper springs which ensure smooth operation of the shears without jerks or 'impacts, . The shears are protected from overloads by a friction-type safety device. The lubricating system is of a combined type. The eccentric shaft and pit- man link bearings, knife bar guides and hold-down bar are lubricated by a hand-operated grease pumping station through measuring feeders. The other friction surfaces are lubricated by a grease gun through individual grease cups. The gear reducing unit and -the large gear are lubricated by oil poured into their casings. The shears are delivered complete with an electric motor, starting and pro- tecting equipment centralized lubricating station with piping and measuring feeders, grease gun, back gauge, gear reducing unit, a set of knives, a set of wrenches and all the necessary technical instructions for installation and operation. Maximum size of sheet cut (mm) with an ultimate strength of 50 kg/sq. mm: Thickness .........., Length .. Upper knife shear angle .. , , , , , , .. Stroke of upper knife, min . . ...... SPECIFICATION'S Number of strokes per minute. , . Width between uprights, mm ..... 2200 20 Gap or throat clearance, mm ...... 500 2000 Electric motor power, MIT .. , , . , . , 40 3 030' 184 Electric motor speed, r,p.m........ 1000 Net weight, kg ......... approx. 20000 STAN- K01 M PORT REINFORCEMENT BAR. SHEARS The reinforcement bar shears are used on construction sites for cutting concrete reinforcement bars. They can also be used in metal storage yards for cutting round, square and bar steel and small angle stock. For convenience the shears are mounted on wheels so as to be easily trans- ported to the place of work. The frame is a single column welded construction, made of steel plates and stiffened by ribs. The drive is from an individual electric motor through a multiple V-belt arrangement to the flywheel and then to the eccentric shaft through a pair of gear's. The slide is actuated through a pitman by the. eccentric shaft. The. clearance is adjusted and the slide play is taken up by means of adjustable liners. The shears are started by a hand-lever. The construction of the shears per- mits either single strokes or continuous. Operation.' The shears are delivered complete with the electrical equipment, starting, and protecting devices, electric wiring, a set of V-belts, hold-down device; a set .of lunives, lubricating equipment and all the necessary technical instructions for erection and maintenance. STAN`KOIMPORT Declassified in Part - Sanitized Copy Approved for Release 2013/02/25: CIA-RDP81-01043R001800080005-5 219 Declassified in Part - Sanitized Copy Approved for Release 2013/02/25: CIA-RDP81-01043R001800080005-5 Electric motor speed, r.p.m........ 3000 Floor space; mm: F. to B .................... 1195 R. to L .................... 720 Maximum height above floor level, III", ........................... 1200 Net weight, lrg .......... approx., 4S5 STANKOIMPORT COMBINATION PUNCH, SHEARS AND BAR CUTTER MODEL C 229 A The shears are designed for cutting structural steel of various profiles, for notching angle, I-beam, flats and sheet metal, as ,for punching holes-and stamping small parts of mild steel. - ' The shears are portable and simple in operation. They are used in metal storage yards and in preliminary machining departments of structural, steel workshops. The shears comprise the following principal units: frame, shears, punching press, drive. The frame is `welded of steel plates and on it the principal units are nibunte . The shears for cutting sheet and profile sections are mounted on the right hand side of the frame. One of the principal parts of this mechanism is the ram. The upper part of the ram has an opening n -which a a slert witthe bonze bushing is mounted. The middle part provided steel shearing blade; The.upper blade for cutting sheet metal is fastened in-the lower part. STANKOIMPORT Maximum size of material cut (mm) with an ultimate strength of 45 kg/sq.mm: 32- Round .................... 2S Square ... ............... Bar .................... 1SX60 Length of knives, mm ............ 120 Number of strokes per minute...... . 45 Electric motor power, kW ........ 1.7 Declassified in Part - Sanitized Copy Approved for Release 2013/02/25: CIA-RDP81-01043R001800080005-5 Declassified in Part - Sanitized Copy Approved for Release 2013/02/25: CIA-RDP81-01043R001800080005-5 Atthe side adjacentto the ram, the cover is provided with arecess for mounting the lower blade of the section steel shears and the pointer holder. A hold-down device for sheet metal is mounted on the outside-of the cover, at the lower edge. The hold-down device comprises a sprocket and a stop. A similar device in- tended for holding section steel materials is mounted on the right-hand side of the ram. The punching press and notching device are located at the left-hand side of the frame. In a vertical slot in the frame is mounted the punching ram with cylindrical spiral spring, wedge knife holder, punch holder and bushing. On the projecting part of the ram the holder and the upper notching tool are mounted. The lower notching tool, consisting of two halves, is mounted on plates welded to the frame and to the slide cover. The stripper, fastened to the cover and the frame, is mounted in the lower part of the ram. A bolster plate is fastened to the punch table. The drive is from an individual electric motor. Power is transmitted from the electric motor through a multiple V-belt drive to the flywheel mounted on the driving shaft. The latter transmits power through a gear train to the driving gears of the shearing mechanism and the punching press. The shears are started by a claw clutch, which is engaged by a combined system of levers and cams. The starting mechanism of the punching press is identical to the above. The driving shaft, ram king pin, idler gear stud, shear and punch eccentric shafts and claw clutches are grease lubricated through grease cups. The other friction surfaces are lubricated with machine oil through ball-type oil-cups filled with an oil-gun. The shears are delivered complete with an electric motor, starting equipment and wiring, gear guards, lubricating equipment, a set of V-belts, a set of blades for cutting square, round, channel and angle stock, punching and notching tools and all the necessary technical instructions for installation and operation. Maximum size of material cut: Sheet, mm .............. 13 Flats, mm .............. 20 X 40 Length of cut, mm ......... 125 Angle, mm ............ 90X10 Round, mm .......... .. 40 Square, mm ........... .. 32 Channel ................ No. 12 Maximum. diameter of hole punched in 15 mm sheet, mm ......... 20 Maximum diameter of hole punched in 20 mm sheet, mm ........... 15 Notching device: 1-beam or angle, mm ..... 65X 10 Channel ........... Nos. 6.5-14 Number of strokes per minute ..... 35 Stroke of ram, mm ........... .. 28 Flywheel speed, r.p.m. ....... ,1050 Electric motor power, kW ........ 1?.7 Electric motor speed, r.p.m........ 3000 Overall dimensions, mm: Length ....................1595 Width .................... 610 Height 1526 Net weight, kg .......... approx. 1210 STANKOIMPORT COMBINATION SHEARS AND BAR CUTTER 11I0DEL 11514 The shears are designed, for cutting sheet, sectional and structural shape steel. The shears find application in forge and repair shops and in structural steel shops. The machine requires but a small floor space. The shears are adapted for operation by unskilled workers. Their con- struction is simple and reliable in operation. No complicated adjustments or set-ups are required.. The combination shears comprise two machines: one for sheet metal and the other for profile sections. Both machines are mounted on a common frame and have a confmon drive. Both are started by the same lever, so that work can be carried out 'simul- taneously on two machines. The frame is a single column welded construction. It consists of a steel plate strengthened by ribs, an auxiliary plate and a rear cover. STANKOIMPORT 223 Declassified in Part - Sanitized Copy Approved for Release 2013/02/25: CIA-RDP81-01043R001800080005-5 Declassified in Part - Sanitized Copy Approved for Release 2013/02/25: CIA-RDP81-01043R001800080005-5 The slide of the sheet and profile sectional shears is located between the main plate and the rear cover. The drive is from an individual motor through a multiple V-belt arrange- ment to the flywheel and then through a two-stage gear train to the eccentric shaft. The slide of the sheet and profile section shears is driven by a pitman con- nected to the eccentric shaft. A recess is provided in the slide for setting up the cutting knives. The control is through a lever mechanism. The system of control permits either single strokes or continuous automatic operation. To prevent slippage of the metal during cutting, the shears are equipped with hold-clowns dampers. The lubricating system is of a combined grease and oil type. Greasing is carried out with a grease gun, oiling by a hand oil-can through special oil holes provided. The shears are delivered complete with the electrical equipment, a set of knives and V-belts, a grease gun, an oil-can and all the necessary technical in- structions for erection and maintenance. Maximum size of the metal cut with an ultimate strength of 45kg/sq.mm: Sheet metal shears, mm: Sheet thickness ............ 16 Bar section ............ 150X16 Profile section shears: Round, mm ............... 60 Square, mm ............... 50 Angle, straight cut, mm............. 120 X 120 X 12 1-beam, straight cut Nos. 5 to 20a Channel, straight cut Nos. 5 to 22a Angle, at 450, mm ..100X100XIO Number of strokes per minute ....... 27 Electric motor power, kW ........ 4.5 Electric motor speed, r.p.m........ 3000 Floor space, mm: F. to B .................... 1700 R. to L ......... .... .... 650 Maximum height above floor level, mni 17,10 Net weight, kg .......... approx. 2045 COMBINATION PUNCH, SHEARS AND BAR CUTTER MODEL ILI 633 The shears are designed for cutting sheet, sectional and structural shape steel, as well as for punching holes. In addition to punching the press is adapted for notching operations. The combination punch and shears can be used in forge shops and, due to their universal nature, small floor space required and variety of operations performed, they are also an indispensable unit of equipment for repair; and structural steel shops.- - The shears are adapted for operation by unskilled. workers. Their construe- tion is simple and reliable and no complicated adjustments or set-ups, are required. The combination punch and shears comprise three machines: sheet metal shears, shears for profile sections and punching press. All the three mechanisms are mounted on a common frame and have a common drive. The punching press can be operated separately while the two types of shears can operate together. Each revolution of the eccentric shaft actuates all the three mechanisms. STAN KOI-M PORT STANKOIMPORT Declassified in Part - Sanitized Copy Approved for Release 2013/02/25: CIA-RDP81-01043R001800080005-5 Declassified in Part - Sanitized Copy Approved for Release 2013/02/25: CIA-RDP81-01043R001800080005-5 The kinematic system is so arranged that the operation of the punching press: does not coincide with the operation of the two shears which work concur-?; rently. The frame is a single column welded construction. Slide control for tho shears is effected by a lever system. They can be also set for continuous ope-.':.. ration. The punching press is equipped with two types of control: by a hand leve and by a treadle. Each type operates independently., A centering device is provided for accurate hole-punching. To prevent metal slippage during cutting, hand operated hold-downs are provided. They are operated by spiral gearing on the sectional metal shear& - and by a screw drive on the sheet metal shears. ;., To prevent slippage when cutting at a miter angle, a stop is provided whuchIV can be moved to the required position and clamped by a screw. The shears are delivered complete with the electrical equipment and starting devices, one set of universal knives for cutting round, square and angle stock; li i;, one set of knives for cutting sheet metal and all the necessary technical in- structions for erection and maintenance. Special knives for cutting I-beams and channels can be furnished on special order. .. Sheet Metal Shears Maximum thickness of sheet metal, mm 16 Maximjim bar section, mm ... , ? 150X 16 Punching Press Maximum hole diameter in punching 16 mm sheet, mm .. .. , . 27 Maximum hole diameter in punching 20 mm sheet, mm .............. 22 Holes punched in: I-beam webs........Nos. 10 to 30 Channel webs ...... Nos. 10 to 30 I-beam flanges ..... Nos. 10 to 22 Channel flanges .....'Nos. 5 to 16 Depth of throat, mm ............. 500 Sectional Metal Shears Maximum size-of metal cut: Round, mm ............. 55 Square, mm ............... 45 Angle, straight cut, mm ............. 100X10OX12 Angle, at 45 ? miter, mm.. . S0XSOX10 I-beam, straight cut: (special knives) ........ , , No, .20 Channel, straight cut: (special knives) ... , ..... No, 18 Number of strokes per minute (for all the units) ..................... 27 Electric motor power, kW ........ 4.5 Electric motor speed, r.p,m........ 3000 Overall dimensions, mm: Length ......... ...... 1800 Width ..................... 650 Height ..............?..... 2050 Net weight, kg .. , .... , .. approx. 2500 Note: Ultimate strength of the material cut - 45 kg/sq. mm. COMBINATION PUNCH,'SHEARS AND BAR CUTTER MODEL II 635' The shears are designed for cutting sheet, structural and section steel as well as for punching holes. In addition to hole punching, the punching press mechanism can be used for blanking. The shears can be used in forge and stamping, structural steel and repair shops. Due to their universal application and limited floor space required, the machine can be installed at any place in the shop., The shears comprise three machines: sheet metal shears, shears for, cutting structural profiles and a punching press. All the three machines are mounted on a common frame and have a common drive. The punching press design also permits the installation of a notching device. The frame is of a single-column type. It is welded of steel- plates and is stif- fened by cover plates and ribs. The drive is from an individual electric motor through multiple V-belts to the flywheel and then through a two-stage gear train to the eccentric shaft. The rain of the shears for structural. profiles is actuated by a pitman mounted on the eccentric shaft; the eccentric cam and the ram of the,sheetmetal shears are driven through an additional tie-rod. The punching press ram is driven by a pitman combined with a swinging counterweight. STANKOIMPORT Declassified in Part - Sanitized Copy Approved for Release 2013/02/25: CIA-RDP81-01043R001800080005-5 Declassified in Part - Sanitized Copy Approved for Release 2013/02/25: CIA-RDP81-01043R001800080005-5 The machine mechanisms can be started separately.. A single revolution"' the crankshaft operates all the three machines, but the (cinematic system'isa,-~ so designed that the working cycle of the punching press does not coineido with the working cycle of the shears. Engagement ]mechanism of the structural profile and sheet metal shears:. is of a combined treadle and lever type. The engaging mechanism of the punching press is operated either by a hand-. lever or by a treadle through a system of tie-rods. Each *system of control;:::;' operates independently. The centering device ensures accurate location of punched holes. To reliably clamp material when cutting structural shapes and sheet meta the shears are equipped with adjustable hold-downs operated by hand through"'..'_ a helical gear drive. The lubricating system is of a combined grease and oil type. The eccentric shaft journals, ram guides, counter-balancing device and punching press-guides are grease lubricated through ball-type grease cups. The other friction surfaces- are lubricated with an oil-can. The shears are delivered complete with electric equipment, a set of blades for cutting angle, round and square bars, a set of blades for cutting- sheet metal, lubricating equipment, a set of V-belts, centering device and all the necessary ; technical instructions for installation and operation. Sheet Metal Shears Maximum thickness of sheet cut, mm 25 Maximum section of flats cut, mm 160 X 30 Length of blade, mm .. . ....... 350 Stroke of blade, mm ...... . ....... 40.5 Structural Shape Shears Round, mm .......... B5 Square, mm 55 Angle, straight cut, mm.. 150X150X18 Angle, at miter angle of 45?, mm With special blades: 11OX11OX14 Maximum angle, straight cut, mm Maximum angle, at miter angle o8fOX18 45?, mm ............... 130X130X14 Maximum I-beam ... . . . ....... No. 30a I. "I ximum channel .......... . . . No. 30a Ma Punching Press Diameter of hole in 25 mm sheets, mm 35 Diameter of hole in 30 mm sheets, min 30 Stroke of slide, mm . . ... . .... . ... 38 Gap, mm.. ...... ........ 600 Number of strokes per minute ..... 30 Electric motor power, k\V . . ...... 7 Electric motor speed, r.p,m........ 1500 Overall dimensions, mm: Length ................... 2450 Width .................... 1000 Height ................... 2400 Net weight, kg .......... approx. 4700 'Note: Ultimate strength of material cut, - 45 kg/sq.mm STANKOIMPORT ? Declassified in Part - Sanitized Copy Approved for Release 2013/02/25: CIA-RDP81-01043R001800080005-5 BLANKING SHEARS The shears are designed for straight line and profile blanking of sheet metal on either an external or internal outline, as well as for flanging and, fluting operations. The shears can also be used for working cardboard, pressboard, vulcanized rubber and other similar materials.. This renders the shears appli- cable in various branches of industry. - The frame is a welded box-type construction made of steel plates. and stif- fened by-internal ribs. The frame supports a table to which stationary working tools-are fastened. The frame is provided with guides for the centering device slide. The drive is effected from an individual electric motor to the eccentrid shaft pulley through a multiple V-belt drive. The eccentric. shaft actuates-the slide through a pitman. The slide is provided with a stroke adjustment device. Adjustment is-car- ried out by varying the eccentricity by means of a special bushing mounted on the eccentric shaft and moved by-a handwheel. The adjustment can be made while the machine is running. The blanking and piercing. tools are mounted on the slide. 1 STANKOIMPOR.T 229 Declassified in Part - Sanitized Copy Approved for Release 2013/02/25: CIA-RDP81-01043R001800080005-5 The space is adjusted by changing the pitman length by means of a scr`eiv with a spherical heel. This adjustment can also be carried out while the shears' , are in operation. j,.., The centering device is applied in straight line cutting as well as for blank ing out discs or rings. The stripper and hold-down device serves to hold down the work in the.? The lubricating, system is of a combined type. The slide guides and tho u'J roller bearing are lubricated by grease through ball-type grease cups. The ec- centric shaft bearings are lubricated by machine oil. The shears are delivered complete with the electrical equipment and wiring in flexible metal conduit, grease gun, oil-can, centering and hold-down devices, a set of V-belts, a set of working tools and all the necessary technical instructions for erection and maintenance. Maximum thickness of material cut (mm) with an ultimate strength of 45 kg/sq. mm ...... ..... .... 4 Number of strokes of upper knife per minute: Maximum ................. 1200 Minimum.. .... 850 Maximum stroke of knife, mm ..... 7 Pitman adjustment, mm . .. 50 Distance from center of slide to frame, mm .................... 1050 Electric motor power, MV . . ...... 2.8 Electric motor speed, r.p.m........ 1500 Floor space, mm: F. to B . .................. 1800 R. to L .................... 029 Maximum height above floor level, mm 1994 Net weight without auxiliary devices, kg ...................approx. 990 STA'NKOIMPORT BLANKING SHEARS The shears are designed for straight and profile blanking of sheet metal on either internal or external outline, as well as for flanging and fluting operations. The shears can also be used for cutting cardboard, pressboard, vulcanized rubber and other similar materials. This renders the shears applicable in var- ious branches of industry. The frame is a welded box-type construction made of steel plates and stif- fened by internal ribs. The frame supports a table, to which stationary working tools are fastened. The frame is provided with guides for the centering -device slide. The'drive is effected from an individual electric motor through a multiple V-belt drive to the eccentric shaft pulley. The eccentric 'shaft actuates the slide through a pitman. - The slide is equipped with a stroke adjustment device. Adjustment is car- ried out by, varying the eccentricity by means of a special bushing mounted on the eccentric shaft and moved by a handtivheel.. The blanking and piercing tools are mounted on the slide. Die space is adjusted by changing the pitman length by means of- a screw with a spherical heel. The centering device is used for straight line cutting, as well as for blinking out discs and rings., The frame of the device is welded of steel plates. The stripper and hold-down device serves to hold down the work-in the course of blanking out or piercing. STANKOIMPORT .181 Declassified in Part - Sanitized Copy Approved for Release 2013/02/25: CIA-RDP81-01043R001800080005-5 Declassified in Part - Sanitized Copy Approved for Release 2013/02/25: CIA-RDP81-01043ROO1800080005-5 The slide guides and the roller bearing are lubricated with grease tlirougli'`:, ball-type grease cups replenished by a grease gun. The eccentric shaft bearing. are lubricated by machine oil. The shears are delivered complete with electrical equipment and wiring in.. flexible metal conduit, grease gun, oil-can, centering and hold-down devices;, a set of V-belts, a set of working tools and all the necessary technical instruct=.,, ions for erection and operation. Maximum thickness of material cut (mm) with an ultimate strength of 45 kg/sq. mm ................... . 0.3 Number of strokes of upper lcnife per minute: Maximum ................... 800 Minimum .................. 510 Maximum stroke of lcnife, mm..... 10 Pitman adjustment, mm .........'. 50 Distance from center of slide to frame, mm ............... .. 1200 Gap of circular cutting device, mm. 2150 Maximum diameter of cut out circle, mm 3000 1i Electric motor power, kW ........ 4:5' Electric motor-speed, r.p.m........ 1500' Floor space, mm: 'f . F. to B ........... ...... 5830-- R. to L ................... 070?. Maximum height above floor level, mm 2385..?, Net weight without auxiliary devices, kg ................... approx. 1870 Net weight of auxiliary devices, kg approx. 1290- Total net weight, kg...... approx. 3100 st MODEL H 400 The shears are designed for longitudinal cold slitting of rolled steel, brass, bronze or aluminium strip. The 'shears can be applied in cold rolled strip manu- facturing shops and in blank preparation departments of cold stamping shops. The shears comprise the following principal units: cutting mechanism with guiding device, winding mechanism, drive, V-belt drive reducing gear unit with variable speed regulation, unwinding device, reel lifting device. - The frame is of, welded design and is made of steel, plates. The cutting mechanism, drive, guiding device andwin'ding mechanism bracket are mounted. on the frame. The disc cutters. are mounted on the upper and lower disc shafts. Disc clamping design ensures rapid change of disc cutters. The cutters are: made of high quality tool steel and -can be repeatedly reground in the course of operation. The disc cutter shafts are removable, due'to which the time required to set up the shears for cutting a different size of strips is considerably decreased. Center to center distance-between the disc cutter shafts is adjusted by mov- ing the upper shaft with the aid of a handwheel operated screw, mechanism. Set up for cutting strips of another width is effected by replacing' the disc cutter shafts by another pair of shafts with a previously mounted set of pro- perly spaced disc cutters. STANKOIMPORT Declassified in Part - Sanitized Copy Approved for Release 2013/02/25: CIA-RDP81-01043ROO1800080005-5 Declassified in Part - Sanitized Copy Approved for Release 2013/02/25: CIA-RDP81-01043R001800080005-5 The guiding device is mounted on a welded bracket bolted to the frame. is intended for proper positioning of the out strip between cutters. , The winding mechanism is mounted on a box, comprising two welded brackets connected by spacing studs. The box is bolted to the frame and its . free end is supported by a stay. The cut strips are wound on two receiver drums. The drive is from an individual electric motor which, in addition to the cutting mechanism, also actuated the winding mechanism. Power is transmitted from the electric motor through a V-belt speed variator to the disc cutter shafts and winding mechanism. The V-belt speed variator provides for speed regulation by changing the transmission ratio between the driving and driven pulleys. The variator is equipped with a scale of speeds for setting up the required cutting speed. The unwinding device comprises a mechanism with a taper drum arrange- ment for gripping reels. The clamping device is operated by a handwheel. To ensure constant tension of the strip, the unwinding device is equipped with a brake. The lubricating system is of a combined oil and grease type. Grease is in- jected by a grease gun through ball-type grease cups. Oil lubrication is accom- plished with the aid of an oil-can. The shears are delivered complete with the cutting, guiding, winding and unwinding mechanism, reel lifting device, electric motors, starting equipment and wiring, a set of disc cutters for one size of strip, winding reels, a set of V-belts, V-belt speed variator and all the necessary technical instructions for installation and operation. The machine is delivered with a set of tools for cutting 300 mm strip into 20 strips 15 mm in width. Maximum ultimate strength of material cut - 150 kg/sq.mm Thickness of strip cut, mm: Maximum ................. 0.5 A'Iinimum.................. 0.03 Maximum width of strip cut, mm... 300 Maximum weight of reel, lcg....... 80 Maximum diameter of reel, mm.... 500 Minimum width of strip cut. mm... 4 Cutting speed, m/see: Maximum .............. 0.28 Minimum .................. 0.14 Electric motor power (two motors), 16V .......................... 1 Electric motor speed, r.p.m........ 1000 Floor space, mm: F. to B .................... 3430 R.to L .................... 1480 Maximum height above floor level, mm 12,00 Net weight, kg .......... approx. 860 STANKOIMPORT STANKOIMPORT Declassified in Part - Sanitized Copy Approved for Release 2013/02/25: CIA-RDP81-01043R001800080005-5 The shears are designed for longitudinal cold slitting of rolled steel, brass, bronze or aluminium strip. The shears comprise the following principal units: unwinder for wide sheet material, unwinder for narrow strip reels of small inside diameter, pneumatic knife for transverse cutting of strip, scrap breaker, cutting mechanism - disc shears, winding mechanism - receiver drum with take-off device. The drive is effective from an individual electric motor through a two-stage gear reducing unit and a gear box. Center to center distance between the cutting disc shafts is adjusted simultaneously for all the paired discs by raising or lowering the upper shaft with the aid of a handwheel operated mechanism. Disc adjustment in axial direction for setting up to out any desired width of strip, is accomplished with the aid of spacer collars. Disc cutters are made of high-quality tool steel and can be repeatedly reground in the course of operation. Disc cutter shafts are removable, due to which the time required to set up the shears for cutting different size of strip is considerably decreased. The scrap breaker is intended to facilitate removal of,the cut-off edges of strip. The scrap breaker is driven from an individual electric motor through a one-stage gear reducing unit. If the cut-off edges of the strip wind up on the receiver drum, the scrap breaker does not operate. The pneumatic knife for transverse cutting serves to trim the strip before it is fed into the machine, as well as for cutting the strip in any other inter- mediate position. The upper slanting knife is stationary, the lower knife is movable and is actuated by a pneumatic cylinder. The receiver drum, designed for winding up the cut strip, is driven by an individual electric motor through a two-speed gear reducing unit. The drum ROTARY GANG-SLITTING SHEARS Declassified in Part - Sanitized Copy Approved for Release 2013/02/25: CIA-RDP81-01043R001800080005-5 is fitted with a friction device which ensures slipping of the drum as the reel diameter increases. The friction device maintains constant tension of the. wound strip. In addition the drum is equipped with a pneumatic device for waking off wound reels. The lubricating system is of a combined type: by a grease gun through ball-type grease cups and by splash-lubrication of oil poured into the gear reducing unit casings. - The disc shears are delivered complete with all the above units, electric equipment, grease gun, oil-can, a set of disc cutters, a set of wrenches and screw drivers, a set of spare parts and a set of all the necessary technical' manuals for erection and maintenance. Maximum ultimate strength of material cut - 120 kg/sq.mm Thickness of strip cut, mm: Maximum ................. 1.5 Minimum.................. 0.2 Width of stock to be cut, mm: Maximum ................. 800 Minimum .................. 50 -Width of strip cut, mm: Maximum .................. 800 Minimum.. ....... 4 Weight of reel cut, kg ............ 1500 Weight of strip cut on receiver drum, 1500 Maximum outside diameter of stock reel, mm .... .. 1200 Inside diameter of stock reel, mm: Maximum ............. 500 Minimum .............. 30 to 100 Minimum inside diameter of cut strip reel, mm . 400 Outside diameter of disc cutter, mm: Maximum ...... :.......... 210 Minimum................... 180 Cutting speeds, m/min ......... 10-20 Number of simultaneous cuts ..... 12 Main electric motor power, kW..... 2.8 Alain electric motor speed, r.p.m.... 1000 Receiver drum and scrap breaker electric motors: Power, kW ................ 1 Speed, r.p.m ............... 1000 Floor space, mm: Width .....................3990 Length .. 9175 Maximum height above floor level, mm 1450 Net weight, k g .......... approx. 8000 STANKOIMP.ORT ROTARY SHEARS STANKOIMPORT Declassified in Part - Sanitized Copy Approved for Release 2013/02/25: CIA-RDP81-01043R001800080005-5 MODEL HA 453 The rotary shears are designed for straight line and circular cutting of sheet metal. With the aid of special tools, the machine can also be used for flanging and beading operations. The shears are widely used in sheet metal cutting shops of automobile and aircraft plants as well as in the manufacture of agricultural machinery, metal utensils and containers. The shears comprise the following principal units: frame, drive, gear re- ducing unit for raising and lowering the slide, upper cutter head; straight cutting device, circular cutting device. , The frame is of C-shaped design and is welded of steel plates. The frame is provided with a recess for the gear drive from the driving shaft to the.-disc cutter shafts. The drive is effected from an individual electric motor mounted on. the top of the frame. Power. is transmitted from the electric motor to the flywheel- pulley through a multiple V-belt drive and then through a system of spur and level gears to the upper and lower disc cutters. The gearing provides for two operating speeds depending on the material cut and its thickness. - Lower cutter adjustment is intended for obtaining the required clearance between the upper and lower cutters. The lower cutter position is regulated by a hand-operated worm gear re- volved by handle. Declassified in Part - Sanitized Copy Approved for Release 2013/02/25: CIA-RDP81-01043R001800080005-5 -The worn gear reducing unit serves for raising and lowering the slide of the upper cutter head. The unit is driven by an individual reversible electric motor through a flexible coupling. The upper cutter head comprises a bracket fastened to the frame and a slide connected to the gear reducing unit by means of the adjusting screw. Slide adjustment in height regulates the position of 'cutter edges and allows the most effective cutting conditions to be obtained. The straight cutting device is for slitting sheet metal into strips of required width. The device comprises an adjustable stop with a clamp and a scale. The circular cutting device is. a separate unit. It consists of a C-shaped welded frame with a centering and clamping device. The frame is mounted on a supporting member and can be moved along its guides by means of a hand- operated screw device. The required cutting radius is set to a scale fastened to the frame. The lubricating system is of a combined type: centralized grease lubrication of the principal friction surfaces by a hand-operated pump station through measuring feeders; individual grease lubrication by a grease gun through ball- type grease cups; individual oil lubrication by an oil-can. The shears are delivered complete with the main electric motor, a reversible gear reducing unit electric motor, starting and protecting equipment and wiring in flexible metal conduit, a set of disc cutters, straight cutting device with scale, circular cutting device with scale (scales are graduated in metric units), a set of V-belts, lubricating equipment with piping and measuring feeders, grease gun, oil-can, a set of wrenches and all the necessary technical instructions for installation and operation. Maximum thickness of sheet metal cut (mm) with an ultimate strength of 50 kg/sq.mm ................ 10 Gap, mm.. 920 Cutting speeds, in /min .. 1.6; 2.5; 3.2; 5.0 Diameter of disc cutters, mm ..... 155 Gap of circular cutting device, mm. . 1810 Maximum diameter of circle cut out of square sheet, mm ........... 2500 Minimum diameter of circle cut, mm 400 Minimum width of strip cut, mm... 300 Maximum width of strip cut, mm... 780 Main electric motor power, kW ... 4 to 9 Main electric motor speed, r.p.m. ... 465 to 1420 Gear reducing unit electric motor power, kW ... ...... 2.8 Gear reducing unit electric motor speed, r.p.m.................... 1000 Overall dimensions with circular cut- ting device, mm: Length .................... 5940 Width .................... 1210 Height .... .. 2545 Net weight with circular cutting de- vice, kg ............... approx. 5900 YSESOJUZNOJE EXPORTNO-I31PORTNOJE OBJEDINENIJE ""STANKOIMPORT" EXPORTS AND IMPORTS: Machine Tools Wood-,vorking Machinery Metal-Working Machinery (Presses, Hammers, Shears, Cold Forming Machines, Punching Machines) Rolling Mills (imports) Measuring Instruments and Apparatus (for metal industry) Testing Machines and Instruments (for metals) Optical Instruments and Equipment Portable Electric and Pneumatic Tools (for metal and woodworking) Metal and Wood Cutting Tools Mechanic's Tools and Chucks Sintered Carbide and Hard-Alloy Products Abrasive Products Ball and Roller Bearings Microscopes of all types Motion-Picture Equipment and Accessories Geodetic Instruments and Equipment Photographic Cameras Binoculars Magnifiers Lenses Crude Optical Glass Blocks and Blanks, etc. Design and specifications of the metal working machinery illustrated herein are subject to change without notice. STANKOIMPORT Declassified in Part - Sanitized Copy Approved for Release 2013/02/25: CIA-RDP81-01043R001800080005-5 Declassified in Part - Sanitized Copy Approved for Release 2013/02/25: CIA-RDP81-01043R001800080005-5