ANNAUL REPORT 1952 DEVELOPMENT OF A METHOD FOR THE PRODUCTION OF ALUMINUM BRONZE PAINT AND PYROTECHNIC POWDER, WITH LISTS OF NECESSARY EQUIPMENT AND MACHINES.

• Document Type: CREST
• Collection: General CIA Records
• Document Number (FOIA) /ESDN (CREST): CIA-RDP81-01043R001600190003-7
• Release Decision: RIPPUB
• Original Classification: K
• Document Page Count: 112
• Document Creation Date: December 23, 2016
• Document Release Date: January 28, 2013
• Sequence Number: 3
• Publication Date: December 1, 1952
• Content Type: REPORT

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project originator: VVB of the Paint and Lacquer Industry
Leipzig W 35, Division for Research and Technique
project Director: VVB of the Paint and Lacquer Industry
Leipzig W 35, Fran., Fle=ning Street 15
Leipzig 22 December 1952
Responsible Technical-Scientific
Director:
Engineer Hans Herbold
VVB of the Paint and Lacquer Industry
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Research Project K 2 - 6C1
p4.EL)}1D &R: PROJECT.
ALL'HI3,U1 BRO!'ZE FABRICATION
AI:2SUAL REPORT 1952
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Cover Sheet
Problem Scope
Table of Contents
Technical, ",'ational-Economic, and Plant-Economic
Production Flow Sheet
Explanations of the Entire Unit, with Characteristics
Description of )achirery
Cost Accounting (Estinate Cost of Machinery)
1. Flow Sheet
2. Ground Plan
3. Individual Buildings with Equipment
Layout.
4. Individual Buildings with Equipment
Layout
5. Individual Buildings with Equipment
Layout
6. Social Buildings
7. Foil Shredder
8. Cleaning Tumbler
9. Six-Haiz;ser Mill, Over-All View
10. Six-Hammer Mill, Individual Parts
11. Screen Tumbler 'for Flaking.
PRELIMINARY PROJECT FbR ALUMINUM BRONZE FABRICATION.
for the Process
Drawing No. 70-9-001
70-9-005
70-9-006
70-9-007
70-9-008
52, 4-3 (70-9-0O9)
52, 4-4 (?70-9-010)
70-9-011
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_"':y: a,a ii
tir,. c
18. Polishing Mill
Drawing No..
52,
4-1
(70-9-012)
52,
4-2
(70-9-013)
52,
4-5
(7o-94110,
52,
4-6
(70-9-Q15)
70-9-016
70-9-017
70-9-018
The entire plant has been laid out by the Collective Vahl/Jaehne/Uerbold
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;?13. Sixteen-IIixmer Hill, Ir ividual Parts
.11,. Copper Screen Tumbler, Over-All View
-.15. Copper Screen Tumbler, Individual Parts
16. Cyclone Unit with Charging Device
17. Burnishing Z till
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PRELIMINARY PROJECT: ALUHINUt1 BRO?!ZE FABRICATIOU
.Technical. National-Economic, and Plant-Economic Mcnertise
To date, the German Democratic Republic and the Peoples Democracies had not
gone' into the production of aluminum bronze, bronze paint, or pyrotechnic powder.
Therefore, it became necessary to import the materials from West Germany or
from the countries of the West.
If such fabrication could take place in the German Democratic Republic,,cor.-.
siderable savings in foreign exchange, time, and administrative work could be pos-
sible, disregarding the fact that this would make the German Democratic Republic
independent of arbitrary measures by foreign countries or Western States.
Since the German Democratic Republic has sufficient stockpiles of aluminum
and aluminum scrap (bars, sheets, foils, powder, etc.) and since the machinery
and equipment required for the fabrication of aluminum bronze or pyrotechnic powder
can readily be produced here, such a fabrication would be valuable in all respects
from the national-economic as well as from the technical viewpoint.
To test the process and the production in a pilot plant, the following machin-
ery would be required:
1 automatic shears for sheet cutting
1 cleaning tumbler
1 mix-hammer mill for coarse crushing (flaking)
1 flake screen tumbler for grading
1 sixteen-hammer mill for pulverizing
1 copper screen tumbler for grading by particle size
2 polishing machines for buffing
(For pyrotechnic powder, no polisher is needed)
With such a pilot plant, about 200 kg aluminum powder for paint or pyrotechnics
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M1could-bo'?produced within one work week, using three shifts. The percentage of the
__L onder,in the .finished aluminum bronze would be about 104-125, gm for each kilogram
,,?'of paint. A more detailed description of the process and equipment is given below.
The pilot plant, with certain fire precautions, could be coordinated with an
`existing paint factory or else installed in newly erected buildings. The most
suitable location, from the manufacturing viewpoint, for the buildings and equipment
is shown in the attached schedules.
(See Drawing 70-9-001)
In principle, the fabrication of aluminum bronze for paint, because of the
dirty manufacture, is done separately from that for pyrotechnical purposes although
type and design of the equipment are the same.
Three types of basic material for the fabrication of aluminum bronze are
availavle, namely:
1. Aluminum bars
2. Aluminum scrap in the form of sheets, up to a maximum of 2 mr
3. Aluminum foils.
The fabrication processes are laid out accordingly.
1) Aluminum Bars
The approximate disensions of the bars-are 400 = length, 50 mm width, and
50 mm height; however, these sizes are not binding. The bars are melted in a
standard smelting furnace, the liquid material is cast in casting machines in the
tlform of sheets of about 1/2 =.and then cut on automatic shears into small-pieces
of about 80 x 100 mm area max. Then, tha material is fed to a six hammer mill
xhere it is crushed to flakes under addition of a small amount of stearins. The
;flakes are sorted according'to size in a wire-screen tumbler., The largo particles
_',are returned to the six-hammer mill for recrushing, while the small particles are
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fed to the sixteen-hinaaor mill where they are pulverized under admixture of a small
'amount of stearin. From here, the material is passed to the copper screen tumbler,
.. where the product is graded as to fineness.
Up to this point, the process for producing pyrotechnic powders-is the same
except for an admixture of powdered charcoal to both har-er mills.
For the production of al m n paint, the graded powder is passed to the polish-
ing mill where the required gloss is produced under addition of call amounts of
olive oil and stearin.
-hen, the material is fo.-wrirded to the packing and shipping unit.
2) Aluminum Scrap
The aluminum scrap is used in the form of sheets of a maximum thickness of
2 mm. The pieces can have any fora or size and are cut on the above mentioned
automatic shears. The fu: t-`,er fabrication process is exactly as described under 1),
except that a burnishing mill is installed in front of the polishing mill.
3) Aluminum Foils
As starting material, aluminum foil is used in this case. 7 his foil is crushed
in a foil shredder and otherwise is processed exactly as described above.
Rnnlarations of the Entire Unit, with Characteristics for the Process
(See Ground Plan 70-9-002 to 006)
The total area of a factory site or the fabrication of ale= bronze and
pyrotechnic powder encloses amt 163 =2. The fabrication rooms are subdivided
into three groups, depending on the type of fabrication. The largest percentage
of products required is al=min= lacquer and pyrotechnic powder.
The buildings are arranged in accordance with the production flow, as sho m
'in the sketch 70-9-=002.
The special building contains dressing rooms and washroom with shower faciili-
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ties for men and women, and also houses the cafeteria and toilets.
The connecting buildings contain the smelting furnace and the casting equip-
meet as well as tbe.automatie shears and the cleaning tumbler. This building com-
plex also includes storage sheds for aluminum bars and other scrap as well as for
the coal required for heating and hot-water makeup.
The actual production rooms, because of the danger of explosion, are arranged
individually. For the same reason, the electric motors for the transmission drives
are housed in closed roans. The walls of the buildings are solid, while the roofs
(as specified for rooms housing explosives), are of a light-weight construction.
In all other points, the specifications of the UVV 56 for the fabrication of alum-
inum bronze must be observed.
Groups of three buildings each are provided for the hammer mills, copper
screen tumblers, and polishing mills.
Each hawser--ill building is equipped with two 16-ha=er mills and two 6-
hammer mills in addition to a screen tumbler for flaking. The rooms for the copper
screen tumblers csntain four such machines with various mesh size, while the rooms
for the polishing machines contain six machines.
The burnishing machine is adjacent to the shipping rooms; only one machine
is erected. This building contains an attachment used as drying room where the
aluminum powder or the bronze is dried by electric heaters at prescribed tempera-
tures. The shipping shed has a built-on ramp so that' the filled metal drums can
be loaded directly on the trucks.
With the. above-described equipment, about 4.5 tons can be fabricated per month
in three 'shifts. If the starting material in this' department is aluminum scrap or
foil, two female and two male operators are occupied for 24 hrs. If the starting
material is aluminum bars, two male operators more are needed per shift.
The total requirement of electric power for illuminating and driving purposes
as well as for heating is about 30 kw.
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t4'g -
9?Descrintion of M.achinerv
J Flu'naceandTesting Machine
1) {SIV lltVain
chased in standard designs and therefore have not been sketched
These can be pur
separately.
,~.._~.i.... f Sketch 70-9-CO8
2) AutosLatic Shears chased
The automatic shears are not sketched separately since they can be purchased
on the open market in co ~-.ercial designs an can be obtained at any time The
d 3~: hp-
water-level cycle is about 80 per minute, and the power requirement i
In general, this machine is used for freeing tne all-"u-
s.
oils and dirt, before further process F
The machine comprises mainly a sheet-metal tur ler of 1.10 m diameter and
1.80 m length, equipped with a continuous fixed shaft used for driving and guided
tumbler is provided with a
in two bearings at the outside. The jacket of the
the goods and is perforated over its entire
closeable flap for filling and emptying wood shavings are charged
circumference with holes of about 2 rya diameter. Dry
scrap, to ensure proper clean
together with the aluminum i of the material. The
the perforations on rotating the tumbler. The rota-
soiled sawdust drops through peed in about 40 rpm, at
tionIperiod per charge is about 3/4 hr and the rotational sp
a po?rer requirement of approx..1.5 hp.
4) Foil Shredder Sketch - 9-W71
aluinimua foil to prepare them for
The foil shredder is used for shredding
further processing in the six-hammer mill. This will considerably shorten the
processing period in this machine.
the foil shredder consists of four U-iron NP 16 stands, support-
In pin- the- two tumblers. The tumblers have a diameter of about 280 mm and a length,
g
th over their cir-
t
rox. 800 non. The tumblers are provided with staggered oo
of~app
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,_J cumference, engaging,with a serrated flatiron strip at the center of the machine.
? __fiho.aluminum,tot]. charged into the machineJs entrained in this manner and
4 emptied when 'required. The foils are fed'to the machine by hand through a hopper.
__'_?ehredded in the toothed flat iron strip; the,goods drop on a chute below the tumb-
,w-'lers and then travel into a container installed next to the machine,which can be
_tational speed of the tumblers is about 2D0 rpa, at a power requirement of appror,-
~b .~.
a6...,5) Six-Hammer Hills (Sketch 52.1-3; 70-9-009 and 010)
=0 The six-hammer mill is used for producing so-called --flakes from aluminum scrap
' - or foils.
The stand of the machine consists of four U-irons NP 16 of about 2.20 m length,
interconnected by three bracers and screwed, at the base, to a rectangular oak beam
-.or about 375 = height and 450 = thickness.
Wood is used to prevent the vibration and bouncing of the pots which the ram-
-!mews contact with considerable force. The ramr_ers, which are combined in pairs,
?-aro guided in the lower and upper bracers so that they are free to move up and
H
`'-downward. The bearing caps are so arranged that they can be adjusted. The stroke
'-takes place over cam disks that are keyed to-a shaft. The shaft itself is-supported
.on the four U-iron.stands. The cam disk produces a torsion of the? rammer; in this
?manner, a bolt inserted right in front of the ramaer base stirs the scrap in the
4.- pot and throws it downward, so that, the rammer itself hits compact material. The
wau au QA - V11L .s,LVlJgr 4 I1tiiWIInr-I1Vi.'f4 ring, a4LiituBu To Lc:e ra ner snazr, znus luting
To fill and empty the pots, the rammers must be stopped individually for short
~periedes'of time. This is done by a locking lever with a toothed-reed, which is.
rotatably?attached;to--the-center, bracer.-,--
S
movedby??hand' and-thus permits ?the-cam-'disk to idle. These-locking levers"are?- --
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The pots, containing the goods to be sprocessed, are made of cast steel and are
-Jattached_to_tho, wooden machine base by..moans, of, two pointed. stool bolts. Screws
Ztcannot be'used because of possible loosening due to.vibrations:The pots are provided'
:,,:swith'.covers to-preveht duet from forming.i The number of strokes of the ramners is
about 80 per minute, at a power requirement of approx. 2 hp.
1.--1.6) Screen Tumbler for Flaking (Sketch 70-9-011)
This machine has the function to sort the material coming from the six-haler
15 _- mill. The tumbler consists of a wooden box of about 3.20 m length, 1.25- m height,
t;?jand 0.8 n width which, at the same time, forms the stand. At the inside, this box
.4is subdivided into three compartments and is provided at its upper part with a two-
3z _part hinged flap, while the lower front side carries three additional hinged flaps.
24--The upper flap is used for inserting the screen tumbler, while the sorted material
--I
20 ..is discharged through the front flaps. The inside of the box carries a cylindrical
drum, permanently screwed to a continuous shaft and consisting of three wheel disks
30which are covered on all sides with stretched wire netting. The wire netting, in
3_- accordance with the compartments, has various mesh sizes that permit the grading.
The finest mesh is at the inlet end of the drum, followed by the next coarser mesh.
3C iThc screen tumbler does not protrude into the last compartment of the box where the
3 '-coarse flakes, passed through the perforated bottom of the last wheel disk, accu u-
4 la.e.and are then returned to the six-hammer mill for further crushing. The shaft
42 of the tumbler is supported. at both front,ends of the box.
The flakes are charged into the screen tumbler, through a hopper attached to
the outside of the box front. The discharged and sorted flakes Are further crushed
i$ and ,divided. on. the sixteen-hammer mill.
The rotational speed of the screen tumbler is about 40 rpm, at a power re-
f ?.. --_~ _ ;= ?
t
rem
qui
en
of approx. 0.5 hp.
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 (Sketche _ .._,..... _....w_-......_. ,_ . -v -- ~_.__ ,...._
7) sixtser Itnm er Hill
2.1 1? 4-012 and 0131
- The-purPoao? df -this- machino' -is. to pul'veriso
'. the
flakes discharged from the
screen-,tumbler.`
_ - ...~ The " ' `:-.... _.. -. ---u.. _ _-. _. -~...._ _,. _. w.. __ .-_~_._...c.., _ _ ..._..._ .. _,,........_ ... _ _
stand of the machine consists of ;three columns
of gray cast iron which are
?'iscrewedto the cast machine base. The tops of the three columns-are,
interconnected
`-by a cast bracer, containing the bearing shells for the harmer
guide. The pots for
--the material to be pulverized are screwed to the machine base, with one t
po intended
1 tor four hammers each.
1' ! This means that the
ha:7,-era are arranged in four groups of
'four hammers each.
2.0 The mode of operation is similar to that used for the six-hammier mill, meaning
?,,-that the harsaers are lifted and turned by can disks
which run along the hammer-
2'4. 'hoist rings. The can disks are rigidly
keyed to two shafts, supported by the col-
:'.- uans? The shafts are driven by a pulley over cogwheels.
Stopping the hazmers, as in the six_ham-er =ill, is done by locking levers with
reed disks. These levers are hinged to the cover of the upper bearing guide. The
; provided at its upper end with a locking ring which engages
`tithe reed disk of the locking lever. The lower end is provided with
4mpact an exchangeable
head, which is conicall7 attached.
3q The cast-steel pot, screwed to the machine base, is equipped at its upper end
40_with stuffing boxes for the hammer guides as well as with covers to
~orjration. The back of the prevent dust
#-~- pot is
provided with one take-off nipple for each pot,
4,`'=thx'ough which the powdered material is sucked to the silo over
addition exhaust tan. In
J; , the pot can be discharged at the out side through a
u$ hinged door. This
Ig ,door is provided with a.slantod charging
flap which serves for charging the bulk
terialas well as. for checking the fineness of the
Powdered material. The center
5.20. inside of the-pot h&s an integral, cast code which, after each hamz_er
impact, causes
"the materialrtrp back to is ?riginal is t. S
po At the point of the
? ;~p~tha Pot, boand of the t struck by
Pact act head hammer, a surface
'htrdanod insert plate is shrink
-fitted.
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.The copper screen tumbler is used to
old size, The. node, of operation irk simil,
In this unit, the stand consists of
.g} Copper Soreon Tumbler with Screenint- A~x
end by throe hinged flaps of different of
is provided with three wooden drawers lin
coment;is required. For this purpose, tho
(Skotch 52.1?-5t 70-9-014 and 15)
grading the pulverized cintorial by parts
to that of the flaking tumbler No. 6,
large wooden box, elosod at its upper
The lower front side of the box stand
with zinc shoots. Within this wooden
box stand, a conical copper screen tumbler rotates on a continuous, long shaft,
rotatably supported on both front ends ofgthe stand. The tumbler consists of three
hexagonal wooden spoked disks which are provided at their extrono ends with wooden
twin strips. The copper-wire netting is ~trotched between the strips over the en-
tire circumference of the tumbler and is rowed on. The netting has various mesh
sizes, with the finest nosh (about 70 me per cm) at the front of the tumbler,
followed by the next larger mesh. The stand contains three compartments of
which the first two correspond in length o the pertaining sector of the screen
tumbler. The coarsest powder drops into the last (smaller) compartment into which
the t
bl
d
um
er
oes not protrude.
The slusslnun and. bronze powders are fr1ared through a hopper, lined with zinc
orM n'f+ h A 4w 4i.
regulator which controls the amount of this screened powder. This regulator cam.
prison two thin disks of sheet zinc, provided with radial longitudinal slits.
Tho 2owek of these disks can be staggo
with respect to the upper disk, thus
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.;- The -slotted disks are driven by the .? large jtuxbler shaft over a built-in pair , of, ryY
. bev
ol.iears,. eaeh,rotation..of -the ..tui ler,`causes `one rotation-ot._tho~-regulator., disk.
,
The rotation'or these disks agitates the powder in the hopper so that the.powder
drops by gravity through the slits-and cannot stick to the sides. The powder reacher
the inside of the tumbler through a duct,4in entrained by the conical screen tunblert
Hand is thus graded. The powder dropping through the screen'turbler accumulates in
the drawers in accordance with the particle size and is withdrawn from there from
. time to time. The coarser powder, collected in the last Willer drawer, is returned
-Ito the?sikteen-hammor mill for further processing.
The rotational speed of the tumbler is about 50 rpm, at a power requirement of
20
approx. 1.3 hp.
2r~
241 9) Cyclone Unit with Charging Device (Sketch f:o.70-9-016
26 - The fine aluminum dust, created during operation of the sixteen-hammer mill
X.I.-land suspended within the pots, must be removed in a closed duct in order to safe-
3 Jguard the operators. This is done by a cyclone unit, driven by exhaust fans, which
32removes the dust through the studs at the back of the pots in the sixteen-har;.er
34 'mill and conducts the dust through a collector line into the next building where
36~the copper screen tumbler is installed. The end of the exhaust line terminates in
fig a. false attic of this building in a filter bag woven of tight canvas which is per-
AD-Imeable to air but not to dust. From the filter bag, the dust drops through a riser'
4 fof zinc or aluminum piping, over an adjustable hood, into the upper part of the
4 stand for the copper screen-tumbler, into,a shoot-zinc trough installed there. From
4--this trough; the material- is fed over vanes to the hopper of the copper screen, to
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in .
by tapping.
p y pp g
and the filter bag as well as the waste pipe must be properly et?
.-.-.-,,_Because or the danger of explosion, the filter bags are mounted in. the above-
J mentioned false floor of the attic. For this reason, the walls?of this raise floor
;are made of light-weight material (laminated cardboard, sandwieh sheets, etc). In
.?addition, the driving motor for the exhaust fan must be mounted outside the building
_-ifor the same reason.
10) Burnishing, Machine (Sketch 70-9-017)
The burnisher is-used for preparing the powder, discharged from the copper
screen tusbler, as dry pigment for special purposes.
;, The machine consists of a stand with six pedestals which are braced over six
_struts made of angle iron. A round wooden plate of about 1.65 m diameter within
this stand carries a smooth bed stone on the same diameter, made of hard dust-free
stone. Along the circumference of the wooden disk and of the bed stone a beveled
.rim is attached whose upper edge protrudes about &0-100 mm beyond the bed stone.
-_;The wooden plate and bed atone both are provided with a bore at their center of
.about 75 mm diameter and are pushed over a shaft journal. The lower end of this
' - journal is rotatably supported in the stand on a thrust ball bearing. The snail
interspaces ',etween the bed st .ie and the rim on the one hand and the shaft journal
- ion the other hand are filled out with a thin cement slurry. A large cogwheel is
40.--screwed horizontally to the lower side of the wooden plate, driven by an electric
42j=tor (installed next to the stand of the machine) over a bevel gear. The outer
44--4circumference of the stand is provided with three clamping bolts along which a
4-t'_ throe-bar cross can be displaced up and downward, using the bolts as guides. The.
'~6--three-bar cross carries three conical, uniformly distributed, stone rollers which
50-1 are rotatably arranged. The axle bolts of the rollers are guided in screw bolts
which in turn, are screwed into the arms,of the three-bar cross.
1Th0 rtical oplacement of the thr?e-bar cross and thus of- the-roller-system-:
spindle attached to the center of the. cross ?-and- held
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..;by three yokes. A hand wheel is used for,ahifting the upindles or the rollers, by
lcausing the screw-typo spindle to contact the head of the shaft journal in the bed
stone. When the rollers are in their upper position, the machine can be discharged;
_? in tho opposite case, the throe conical rollers are entrained by the friction pro-
duced during the rotation of the bed stone.
As a result of this arrangement, the aluminum powder or bronze powder, mixed
with water and gum arabic and spread over the bed plate, is crumbled and slurried
by the motion of the stone and rollers. After running for a few hours, the machine
is stopped and emptied by flushing with water. The removed material is carefully
washed with water which causes a powdered mass to settle to the bottom by gravity
after a short time. Then, the supernatant contaminated water is carefully decanted.
The settled powder slurry is dried by heat of a certain temperature in cardboard
boxes, in a separate small room and is then fed to the polishing machine.
The rotational speed is about 20 rpm at a power consumption of approx. 2 hp.
11) Polishing lfachine (Sketch 70-9-018)
As indicated by the name, the machine serves for polishing and burnishing the
powder.
The stand comprises a rectangular wooden box of about 1 m lcngth, 0.5 m width,
and 0.35 m height. The box contains one drawer lined with zinc. A sheet metal
drum of about 0.5 m diameter and 1.0 m length is screwed to the upper side of the
box on two front walls raised on small feet. This drum is equipped at its upper
'and lower end with a charging or hinged flap; the lower flap is operated by means
'?''-,,of a lever so that it will open through its own weight as soon as the spring bolt
~y- of the locking device is pulled away.
The tumbler jacket is provided along its circumference, at distances of
'about 15 mm, with grooves. which are- 6 mn wide, 3.5 ria high, and 15 mm long. The
54 terial of"the"jacket is commercial black sheet iron of about 2 mm thickness.
STAT
Declassified in Part - Sanitized Copy Approved for Release 2013/01/29: CIA-RDP81-01043R001600190003-7
 Within the tumbler, 'two 3-bar crosses (spoked wheels) of cast iron rotate on
a.continuous shaft which is supported at both front and, outside the drum.and, for
ui
e
s e
ht
q
pp
..-
, i
making the arrangement Rust-tig
e
h t
-
wo s..p
'wheels are provided with head pieces along their circumforence, TO whic
posed wooden strips are screwed with a countersunk screw bolt. The upper strip,
1
'facing the inside drum wall, is provided with a horsehair brush along its entire
length and width and is attached to the'lower strip with s=11 brass screws. The
brush strips are as long as the drum, and the brushes sweep the entire inside area
of the drum during the rotation.
To lengthen the horsehair brushes, when they be-
,comb worn, exchangeable U-washers are placed below the inner strip.
The powder is charged by hand through the upper charging flap, admixed with
wall amount of olive oil. kfter this, the flap is closed and
sealed against dust.
Then, the polishing machine is started externally over a pulley drive and is
stopped after about 10 hrs to be emptied.
From here, the finished, polished powder is forwarded to the packing and
shipping room.
The rotational speed of the machine is about 200 rpm, at a starting power of
approx. 1.,5 hp.
Cost Accounting Estimate Cost of Machinery and gouinment
1) 1 Automatic metal shears,
2) 1 Foil shredder
3) J 'Cleaning tumbler
4) 1 Six-hammer mill
cutting to 2 nzn-
5) l Screen tumbler for flaking
6Y 1 Sixteen-haler mill
Cbppr-screen
-.1 Burnisher
DH 5,000
DH 5,000,
DH 3,000
DH 15,000
DM 2,500
DH 22,000
DH . 3;000- -
DM 8,000
STAT
Declassified in Part - Sanitized Copy Approved for Release 2013/01/29: CIA-RDP81-01043R001600190003-7
 Declassified in Part - Sanitized Copy Approved for Release 2013/01/29: CIA-RDP81-01043R001600190003-7
wi_... w
9)
1 Polishing machine
DM
4,000
ti
70)
1 Cyclone unit -
OM
4,000
11)
Freight and shipping cost
DM
2,500
c..t
12)
Building cost for foundations; partitions,
etc.
DH
2,000
-_i
13)
Assembly and electric installation
DM
4,000
Total T?M 80,000
The cost for a pilot plant could be estimated as follows:
1)
1 Automatic metal shears, cutting to 2 .
D1,
5,000
2)
1 Cleaning tumbler
D"M
3,000
3)
1 Six-hammer mill
DM
15,000
4)
1 Screen tumbler for flaking
DM
2,500
5)
1 Sixteen-hammer mill
DM 22,000
6)
1 Copper screen tumbler
DM
3,000
7)
2 Polishing machines
DM
8,000
8)
Freight and shipping cost
D4
1,500
9)
Building cost for foundations, etc.
DM
1,200
10)
Assembly and electric installation
DM
2,000
11)
Contingencies
DTI
1,800
Total DK 65,000
STAT
Declassified in Part - Sanitized Copy Approved for Release 2013/01/29: CIA-RDP81-01043R001600190003-7
 Declassified in Part - Sanitized Copy Approved for Release 2013/01/29: CIA-RDP81-01043R001600190003-7
/~/S'iV/NG M/!L
. p3MR/,vG
Fig.1 - Flow Shoots for the production of Aluminum and Bronze Paints
Declassified in Part - Sanitized Copy Approved for Release 2013/01/29: CIA-RDP81-01043R001600190003-7
MMWUM SCAM
~1 NUM BRP$ "'
FrU/IOxMMrAW,
Is/-jr-/4tW" "/" 11
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 Declassified in Part - Sanitized Copy Approved for Release 2013/01/29: CIA-RDP81-01043R001600190003-7
STAT
Declassified in Part - Sanitized Copy Approved for Release 2013/01/29: CIA-RDP81-01043R001600190003-7
 Declassified in Part - Sanitized Copy Approved for Release 2013/01/29: CIA-RDP81-01043R001600190003-7
/+X AVIVIIIRY fr0/ECT
OOW 7-Mr mrRICAV" aW
w aV/m/w ,wv ae+ !'lf /fir/wrS;
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Declassified in Part - Sanitized Copy Approved for Release 2013/01/29: CIA-RDP81-01043R001600190003-7
 Declassified in Part - Sanitized Copy Approved for Release 2013/01/29: CIA-RDP81-01043R001600190003-7
s,OT
e.-les
77FArwsV
-9-006
;ISTAT
Declassified in Part - Sanitized Copy Approved for Release 2013/01/29: CIA-RDP81-01043R001600190003-7
 Declassified in Part - Sanitized Copy Approved for Release 2013/01/29: CIA-RDP81-01043R001600190003-7
jO' " 71 SNEAN5
72 . Ctf wv/N6 rus+eiC 6't
3 . w V A' SNNEODER
4 , . A,us V/N6 CAIN/n~E
syp gueivs,/6e
` QPY/NG ROOM
+ Fig.5 - Preliminary project fo the Manufacture of Aluminum and-
-
;~,.. Bronze Paints-(-Seo-alsoa,Grownd-Plan ?o=9 2)-
STAT
Declassified in Part - Sanitized Copy Approved for Release 2013/01/29: CIA-RDP81-01043R001600190003-7
 Declassified in Part - Sanitized Copy Approved for Release 2013/01/29: CIA-RDP81-01043R001600190003-7
Xove
$MF[ r/NG FURNACE
P. CASTW MAC/NE
.3
,*
Fig.6 - Preliminary Project foi the Manufacture of Aluminum and
"" "'"Bronze Pi-in~s'"(See' also GTOUnd`Plari ~7O 9-002)'
-..20_
. STAT
Declassified in Part - Sanitized Copy Approved for Release 2013/01/29: CIA-RDP81-01043R001600190003-7
 Declassified in Part - Sanitized Copy Approved for Release 2013/01/29: CIA-RDP81-01043R001600190003-7
Declassified in Part - Sanitized Copy Approved for Release 2013/01/29: CIA-RDP81-01043R001600190003-7
 Declassified in Part - Sanitized Copy Approved for Release 2013/01/29: CIA-RDP81-01043R001600190003-7
6 ?NRMM6R M/L[
j' ;'/y,KE,sCRE!N 7UAMLL C Fae FLAB':;
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v Moses
Declassified in Part - Sanitized Copy Approved for Release 2013/01/29: CIA-RDP81-01043R001600190003-7
 Declassified in Part - Sanitized Copy Approved for Release 2013/01/29: CIA-RDP81-01043R001600190003-7
Declassified in Part - Sanitized Copy Approved for Release 2013/01/29: CIA-RDP81-01043R001600190003-7
 Declassified in Part - Sanitized Copy Approved for Release 2013/01/29: CIA-RDP81-01043R001600190003-7
Declassified in Part - Sanitized Copy Approved for Release 2013/01/29: CIA-RDP81-01043R001600190003-7
 Declassified in Part - Sanitized Copy Approved for Release 2013/01/29: CIA-RDP81-01043R001600190003-7
Declassified in Part - Sanitized Copy Approved for Release 2013/01/29: CIA-RDP81-01043R001600190003-7
 Declassified in Part - Sanitized Copy Approved for Release 2013/01/29: CIA-RDP81-01043R001600190003-7
Declassified in Part - Sanitized Copy Approved for Release 2013/01/29: CIA-RDP81-01043R001600190003-7
 Declassified in Part - Sanitized Copy Approved for Release 2013/01/29: CIA-RDP81-01043R001600190003-7
Declassified in Part - Sanitized Copy Approved for Release 2013/01/29: CIA-RDP81-01043R001600190003-7
 Declassified in Part - Sanitized Copy Approved for Release 2013/01/29: CIA-RDP81-01043R001600190003-7
Declassified in Part - Sanitized Copy Approved for Release 2013/01/29: CIA-RDP81-01043R001600190003-7
 Declassified in Part - Sanitized Copy Approved for Release 2013/01/29: CIA-RDP81-01043R001600190003-7
Declassified in Part - Sanitized Copy Approved for Release 2013/01/29: CIA-RDP81-01043R001600190003-7
 Declassified in Part - Sanitized Copy Approved for Release 2013/01/29: CIA-RDP81-01043R001600190003-7
STAT
Declassified in Part - Sanitized Copy Approved for Release 2013/01/29: CIA-RDP81-01043R001600190003-7
 Declassified in Part - Sanitized Copy Approved for Release 2013/01/29: CIA-RDP81-01043R001600190003-7
Declassified in Part - Sanitized Copy Approved for Release 2013/01/29: CIA-RDP81-01043R001600190003-7
 Declassified in Part - Sanitized Copy Approved for Release 2013/01/29: CIA-RDP81-01043R001600190003-7
Declassified in Part - Sanitized Copy Approved for Release 2013/01/29: CIA-RDP81-01043R001600190003-7
 Declassified in Part - Sanitized Copy Approved for Release 2013/01/29: CIA-RDP81-01043R001600190003-7
Declassified in Part - Sanitized Copy Approved for Release 2013/01/29: CIA-RDP81-01043R001600190003-7
 Declassified in Part - Sanitized Copy Approved for Release 2013/01/29: CIA-RDP81-01043R001600190003-7
STAT
Declassified in Part - Sanitized Copy Approved for Release 2013/01/29: CIA-RDP81-01043R001600190003-7
 Declassified in Part - Sanitized Copy Approved for Release 2013/01/29: CIA-RDP81-01043R001600190003-7
 Declassified in Part - Sanitized Copy Approved for Release 2013/01/29: CIA-RDP81-01043R001600190003-7
Declassified in Part - Sanitized Copy Approved for Release 2013/01/29: CIA-RDP81-01043R001600190003-7
 Declassified in Part - Sanitized Copy Approved for Release 2013/01/29: CIA-RDP81-01043R001600190003-7
Declassified in Part - Sanitized Copy Approved for Release 2013/01/29: CIA-RDP81-01043R001600190003-7
 Declassified in Part - Sanitized Copy Approved for Release 2013/01/29: CIA-RDP81-01043R001600190003-7
Declassified in Part - Sanitized Copy Approved for Release 2013/01/29: CIA-RDP81-01043R001600190003-7
 Declassified in Part - Sanitized Copy Approved for Release 2013/01/29: CIA-RDP81-01043R001600190003-7
Declassified in Part - Sanitized Copy Approved for Release 2013/01/29: CIA-RDP81-01043R001600190003-7
 Declassified in Part - Sanitized Copy Approved for Release 2013/01/29: CIA-RDP81-01043R001600190003-7
git:Yi
STAT
Declassified in Part - Sanitized Copy Approved for Release 2013/01/29: CIA-RDP81-01043R001600190003-7
 Declassified in Part - Sanitized Copy Approved for Release 2013/01/29: CIA-RDP81-01043R001600190003-7
N 11 3F :.S
STAT
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 Declassified in Part - Sanitized Copy Approved for Release 2013/01/29: CIA-RDP81-01043R001600190003-7
Declassified in Part - Sanitized Copy Approved for Release 2013/01/29: CIA-RDP81-01043R001600190003-7
 Declassified in Part - Sanitized Copy Approved for Release 2013/01/29: CIA-RDP81-01043R001600190003-7
STAT
Declassified in Part - Sanitized Copy Approved for Release 2013/01/29: CIA-RDP81-01043R001600190003-7
 Declassified in Part - Sanitized Copy Approved for Release 2013/01/29: CIA-RDP81-01043R001600190003-7
Declassified in Part - Sanitized Copy Approved for Release 2013/01/29: CIA-RDP81-01043R001600190003-7
 Declassified in Part - Sanitized Copy Approved for Release 2013/01/29: CIA-RDP81-01043R001600190003-7
Declassified in Part - Sanitized Copy Approved for Release 2013/01/29: CIA-RDP81-01043R001600190003-7
 Declassified in Part - Sanitized Copy Approved for Release 2013/01/29: CIA-RDP81-01043R001600190003-7
STAT
Declassified in Part - Sanitized Copy Approved for Release 2013/01/29: CIA-RDP81-01043R001600190003-7
 Declassified in Part - Sanitized Copy Approved for Release 2013/01/29: CIA-RDP81-01043R001600190003-7
Declassified in Part - Sanitized Copy Approved for Release 2013/01/29: CIA-RDP81-01043R001600190003-7 ^
 Declassified in Part - Sanitized Copy Approved for Release 2013/01/29: CIA-RDP81-01043R001600190003-7
Declassified in Part - Sanitized Copy Approved for Release 2013/01/29: CIA-RDP81-01043R001600190003-7
 Declassified in Part - Sanitized Copy Approved for Release 2013/01/29: CIA-RDP81-01043R001600190003-7
r. r
Declassified in Part - Sanitized Copy Approved for Release 2013/01/29: CIA-RDP81-01043R001600190003-7
 Declassified in Part - Sanitized Copy Approved for Release 2013/01/29: CIA-RDP81-01043R001600190003-7
tiw_ a..,,1.?. 'ni+Yr._ _'_ -d.i.-r.iw...-?' - .IsLe~? --
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rev jyy ~y _ ~CIr T.~!`./ Iwrt//,yrtlL.!'E
105 %F
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Declassified in Part - Sanitized Copy Approved for Release 2013/01/29: CIA-RDP81-01043R001600190003-7
 Declassified in Part - Sanitized Copy Approved for Release 2013/01/29: CIA-RDP81-01043R001600190003-7
Declassified in Part - Sanitized Copy Approved for Release 2013/01/29: CIA-RDP81-01043R001600190003-7
 Declassified in Part - Sanitized Copy Approved for Release 2013/01/29: CIA-RDP81-01043R001600190003-7
Declassified in Part - Sanitized Copy Approved for Release 2013/01/29: CIA-RDP81-01043R001600190003-7
 Declassified in Part - Sanitized Copy Approved for Release 2013/01/29: CIA-RDP81-01043R001600190003-7
Declassified in Part - Sanitized Copy Approved for Release 2013/01/29: CIA-RDP81-01043R001600190003-7
 Declassified in Part - Sanitized Copy Approved for Release 2013/01/29: CIA-RDP81-01043R001600190003-7
Declassified in Part - Sanitized Copy Approved for Release 2013/01/29: CIA-RDP81-01043R001600190003-7
 Declassified in Part - Sanitized Copy Approved for Release 2013/01/29: CIA-RDP81-01043R001600190003-7
Declassified in Part - Sanitized Copy Approved for Release 2013/01/29: CIA-RDP81-01043R001600190003-7
 Declassified in Part - Sanitized Copy Approved for Release 2013/01/29: CIA-RDP81-01043R001600190003-7
Declassified in Part - Sanitized Copy Approved for Release 2013/01/29: CIA-RDP81-01043R001600190003-7
 Declassified in Part - Sanitized Copy Approved for Release 2013/01/29: CIA-RDP81-01043R001600190003-7
Declassified in Part - Sanitized Copy Approved for Release 2013/01/29: CIA-RDP81-01043R001600190003-7
 Declassified in Part - Sanitized Copy Approved for Release 2013/01/29: CIA-RDP81-01043R001600190003-7
Declassified in Part - Sanitized Copy Approved for Release 2013/01/29: CIA-RDP81-01043R001600190003-7
 Declassified in Part - Sanitized Copy Approved for Release 2013/01/29: CIA-RDP81-01043R001600190003-7
Declassified in Part - Sanitized Copy Approved for Release 2013/01/29: CIA-RDP81-01043R001600190003-7
 Declassified in Part - Sanitized Copy Approved for Release 2013/01/29: CIA-RDP81-01043R001600190003-7
Declassified in Part - Sanitized Copy Approved for Release 2013/01/29: CIA-RDP81-01043R001600190003-7
 Declassified in Part - Sanitized Copy Approved for Release 2013/01/29: CIA-RDP81-01043R001600190003-7
3 < r ~'
Declassified in Part - Sanitized Copy Approved for Release 2013/01/29: CIA-RDP81-01043R001600190003-7
 Declassified in Part - Sanitized Copy Approved for Release 2013/01/29: CIA-RDP81-01043R001600190003-7
Declassified in Part - Sanitized Copy Approved for Release 2013/01/29: CIA-RDP81-01043R001600190003-7
 Declassified in Part - Sanitized Copy Approved for Release 2013/01/29: CIA-RDP81-01043R001600190003-7
Declassified in Part - Sanitized Copy Approved for Release 2013/01/29: CIA-RDP81-01043R001600190003-7
 Declassified in Part - Sanitized Copy Approved for Release 2013/01/29: CIA-RDP81-01043R001600190003-7
Declassified in Part - Sanitized Copy Approved for Release 2013/01/29: CIA-RDP81-01043R001600190003-7
 Declassified in Part - Sanitized Copy Approved for Release 2013/01/29: CIA-RDP81-01043R001600190003-7
Declassified in Part - Sanitized Copy Approved for Release 2013/01/29: CIA-RDP81-01043R001600190003-7
 Declassified in Part - Sanitized Copy Approved for Release 2013/01/29: CIA-RDP81-01043R001600190003-7
NOoid* AWO !!O4 WC-* Sr Qs
s.ird,v w FW shier rj.vc
GROSS S~Gr/ON
Fig.52
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Declassified in Part - Sanitized Copy Approved for Release 2013/01/29: CIA-RDP81-01043R001600190003-7
 Declassified in Part - Sanitized Copy Approved for Release 2013/01/29: CIA-RDP81-01043R001600190003-7
STAT
Declassified in Part - Sanitized Copy Approved for Release 2013/01/29: CIA-RDP81-01043R001600190003-7
 Declassified in Part - Sanitized Copy Approved for Release 2013/01/29: CIA-RDP81-01043R001600190003-7
Declassified in Part - Sanitized Copy Approved for Release 2013/01/29: CIA-RDP81-01043R001600190003-7
 Declassified in Part - Sanitized Copy Approved for Release 2013/01/29: CIA-RDP81-01043R001600190003-7
Declassified in Part - Sanitized Copy Approved for Release 2013/01/29: CIA-RDP81-01043R001600190003-7
 Declassified in Part - Sanitized Copy Approved for Release 2013/01/29: CIA-RDP81-01043R001600190003-7
Fig.56
STAT
Declassified in Part - Sanitized Copy Approved for Release 2013/01/29: CIA-RDP81-01043R001600190003-7
 Declassified in Part - Sanitized Copy Approved for Release 2013/01/29: CIA-RDP81-01043R001600190003-7
Declassified in Part - Sanitized Copy Approved for Release 2013/01/29: CIA-RDP81-01043R001600190003-7
 a
Declassified in Part - Sanitized Copy Approved for Release 2013/01/29: CIA-RDP81-01043R001600190003-7
Declassified in Part - Sanitized Copy Approved for Release 2013/01/29: CIA-RDP81-01043R001600190003-7
 Declassified in Part - Sanitized Copy Approved for Release 2013/01/29: CIA-RDP81-01043R001600190003-7
STAT
Declassified in Part - Sanitized Copy Approved for Release 2013/01/29: CIA-RDP81-01043R001600190003-7
 STAT
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 Declassified in Part - Sanitized Copy Approved for Release 2013/01/29: CIA-RDP81-01043R001600190003-7
STAT
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 Declassified in Part - Sanitized Copy Approved for Release 2013/01/29: CIA-RDP81-01043R001600190003-7
 Declassified in Part - Sanitized Copy Approved for Release 2013/01/29: CIA-RDP81-01043R001600190003-7
STAT
Declassified in Part - Sanitized Copy Approved for Release 2013/01/29: CIA-RDP81-01043R001600190003-7
 Declassified in Part - Sanitized Copy Approved for Release 2013/01/29: CIA-RDP81-01043R001600190003-7
Declassified in Part - Sanitized Copy Approved for Release 2013/01/29: CIA-RDP81-01043R001600190003-7
 Declassified in Part - Sanitized Copy Approved for Release 2013/01/29: CIA-RDP81-01043R001600190003-7
 STAT
Declassified in Part - Sanitized Copy Approved for Release 2013/01/29: CIA-RDP81-01043R001600190003-7
 Declassified in Part - Sanitized Copy Approved for Release 2013/01/29: CIA-RDP81-01043R001600190003-7
M-7 MIN',
STAT
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 Declassified in Part - Sanitized Copy Approved for Release 2013/01/29: CIA-RDP81-01043R001600190003-7
STAT
Declassified in Part - Sanitized Copy Approved for Release 2013/01/29: CIA-RDP81-01043R001600190003-7
 -~-~=77 ?'~:?fcr,di~:
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Declassified in Part - Sanitized Copy Approved for Release 2013/01/29: CIA-RDP81-01043R001600190003-7
 Declassified in Part - Sanitized Copy Approved for Release 2013/01/29: CIA-RDP81-01043R001600190003-7
STAT
Declassified in Part - Sanitized Copy Approved for Release 2013/01/29: CIA-RDP81-01043R001600190003-7
 Declassified in Part - Sanitized Copy Approved for Release 2013/01/29: CIA-RDP81-01043R001600190003-7
STAT
Declassified in Part - Sanitized Copy Approved for Release 2013/01/29: CIA-RDP81-01043R001600190003-7
 Declassified in Part - Sanitized Copy Approved for Release 2013/01/29: CIA-RDP81-01043R001600190003-7
Fig-73 - Burnisher
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 Declassified in Part - Sanitized Copy Approved for Release 2013/01/29: CIA-RDP81-01043R001600190003-7
Fig. 74
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 Declassified in Part - Sanitized Copy Approved for Release 2013/01/29: CIA-RDP81-01043R001600190003-7
 Declassified in Part - Sanitized Copy Approved for Release 2013/01/29: CIA-RDP81-01043R001600190003-7
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 Declassified in Part - Sanitized Copy Approved for Release 2013/01/29: CIA-RDP81-01043R001600190003-7
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 Declassified in Part - Sanitized Copy Approved for Release 2013/01/29: CIA-RDP81-01043R001600190003-7
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Declassified in Part - Sanitized Copy Approved for Release 2013/01/29: CIA-RDP81-01043R001600190003-7
 Declassified in Part - Sanitized Copy Approved for Release 2013/01/29: CIA-RDP81-01043R001600190003-7
 Declassified in Part - Sanitized Copy Approved for Release 2013/01/29: CIA-RDP8
Declassified in Part - Sanitized Copy Approved for Release 2013/01/29: CIA-RDP81-01043R001600190003-7
 Declassified in Part - Sanitized Copy Approved for Release 2013/01/29: CIA-RDP81-01043R001600190003-7
STAT
Declassified in Part - Sanitized Copy Approved for Release 2013/01/29: CIA-RDP81-01043R001600190003-7
 Declassified in Part - Sanitized Copy Approved for Release 2013/01/29: CIA-RDP81-01043R001600190003-7
STAT
Declassified in Part - Sanitized Copy Approved for Release 2013/01/29: CIA-RDP81-01043R001600190003-7
 Declassified in Part - Sanitized Copy Approved for Release 2013/01/29: CIA-RDP81-01043R001600190003-7
Declassified in Part - Sanitized Copy Approved for Release 2013/01/29: CIA-RDP81-01043R001600190003-7
 Declassified in Part - Sanitized Copy Approved for Release 2013/01/29: CIA-RDP81-01043R001600190003-7
Declassified in Part - Sanitized Copy Approved for Release 2013/01/29: CIA-RDP81-01043R001600190003-7
 Declassified in Part - Sanitized Copy Approved for Release 2013/01/29: CIA-RDP81-01043R001600190003-7
Declassified in Part - Sanitized Copy Approved for Release 2013/01/29: CIA-RDP81-01043R001600190003-7
 Declassified in Part - Sanitized Copy Approved for Release 2013/01/29: CIA-RDP81-01043R001600190003-7
Declassified in Part - Sanitized Copy Approved for Release 2013/01/29: CIA-RDP81-01043R001600190003-7
 Declassified in Part - Sanitized Copy Approved for Release 2013/01/29: CIA-RDP81-01043R001600190003-7
STAT
Declassified in Part - Sanitized Copy Approved for Release 2013/01/29: CIA-RDP81-01043R001600190003-7
 Declassified in Part - Sanitized Copy Approved for Release 2013/01/29: CIA-RDP81-01043R001600190003-7
Declassified in Part - Sanitized Copy Approved for Release 2013/01/29: CIA-RDP81-01043R001600190003-7
 Declassified in Part - Sanitized Copy Approved for Release 2013/01/29: CIA-RDP81-01043R001600190003-7
Declassified in Part - Sanitized Copy Approved for Release 2013/01/29: CIA-RDP81-01043R001600190003-7
 Declassified in Part - Sanitized Copy Approved for Release 2013/01/29: CIA-RDP81-01043R001600190003-7
STAT
Declassified in Part - Sanitized Copy Approved for Release 2013/01/29: CIA-RDP81-01043R001600190003-7
 Declassified in Part - Sanitized Copy Approved for Release 2013/01/29: CIA-RDP81-01043R001600190003-7
Declassified in Part - Sanitized Copy Approved for Release 2013/01/29: CIA-RDP81-01043R001600190003-7
 Declassified in Part - Sanitized Copy Approved for Release 2013/01/29: CIA-RDP81-01043R001600190003-7
STAT
Declassified in Part - Sanitized Copy Approved for Release 2013/01/29: CIA-RDP81-01043R001600190003-7