(SANITIZED)SOVIET PRODUCT BROCHURE(SANITIZED)
Document Type:
Collection:
Document Number (FOIA) /ESDN (CREST):
CIA-RDP81-01043R000800160005-7
Release Decision:
RIPPUB
Original Classification:
K
Document Page Count:
41
Document Creation Date:
December 22, 2016
Document Release Date:
October 19, 2010
Sequence Number:
5
Case Number:
Content Type:
REPORT
File:
Attachment | Size |
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CIA-RDP81-01043R000800160005-7.pdf | 15.25 MB |
Body:
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.v1?
KOHTAKTOPM MEKTPOMAFTIVITHME
C YFIPABAEHHEM OT CETH HOCTOMI-MoLO TOR'A.
cepllii 101 500, KTn 500 it Tuna KMB 521
KOHTaKTOP ? 3T0 3.9eKTputtecKHil QumocTyneH-
annapaT, npeitHa3HageHttbict, r.11aBHbIM o6-
pa3om, xrift qaCTbIX 3ambiKaHHA H pa3MbIKBHH11
.rieKTplitiecKHx Henect.
B HacTostmem KaTazore npuBeaeHbi coe,Etylo-
tulle 3.newrpomarHHTHbie KOIITaKTOPbI C yripaBne-
HHem OT cent HOCTORHHOr0 TOKa.
CepHsi Kn 500 ? KOHTaKTOPbI H0CTOSIHHOr0
TOKa, OaH0110.1110CHbIe C HOPMaJlbH0 OTKPbITIDIMH H
C 11OPMaTI13110 3aKPb1TbIMH KOHTaKTaMH, C marHHT-
Hb1M raweitHem H 6e3 raweHHH.
Ceptist K:rn 500 ? KOHTaKTOPbI nepemeHHoro
ToKa, AByxnarnocHbie, C HOPMaJIbH0 OTKPbITbIMH
KOHTaKTaMII, C MarHIITHbIM rautemtem H 6e3 ra-
mettust.
Tim KMB 521? KOHTaKTOP 110CTOSIHHOr0 TO-
Ka, AByxnarnocHblii, c HopmaAbH0 OTKPbITbIMH
KOHTaKTaMH, C rauteHmem.
KOHTaKTOPbI, riptiBeit,eimme HacToHmem Ka-
Tartore, HmetoT marHHTHyto cucTemy, npHroitHyto
AAR pa6oTbt TOJIbK0 OT cent 1-10CTO1HH0ro TOKa.
KOHTaKTOPbI Y,111,OBJIeTB0PHIOT rocT 2758-53
H paCCLIHTaHbI JIJTH pa6oTbi B CheAYIOLUJIX
a) BbICOTa Hait ypOBHeM MOPH ? He 6o.nee
1000 Ai;
6) TemnepaTypa oKpy?Kalontek cpeabt He BbI-
me + 35?C II He H11}Ke ? 40?C (npit Temnepa-
Type Fume ? 15?C ,rtomKtia IIPHMeHFITbC51 He3a-
mep3atotHavt cma3Ka, r,r_te oHa npeAycmoTpeHa
KoncTpyKuHeil).
KOHTaKTOPb1 BbITIOJIHSIMCF1 OTKPb1Tb1MH, H3r0-
TOBAH}OTC51 6e3 KaKI1X-OH60 o6o.no4eK, n03T0my
OHH He npuroHu )1.1151 pa6oTbt B ute,,Rytoui,Hx yc-
J10BH5IX:
a) B cpeae, HacbtuteHHoct TOKOIIPOBOARW,61
T1b1J1b10 (HanpHmep, yroobHoct, M4HO H T. n.),
6) B cpexte, HaCbILLIRHHOil B0,LI,SI.Hb1M14 napamH
B mecTax, He 3aLH,H111,eHHbIX OT nonaxtaHHit
BoAbt;
B) B cpeae, coitep?KatHect eaKne rand H napbt,
pa3pytuatouthe meTaxibt H 1130J1F1111410.
3aKitio4eHrte KOHTaKTOPa B 06o.Ho4Ky meHHeT
yCJI0B1451 HarpeBa H napameTpbt KOHTaKTOPa.
KOHTaKTOPbI HaileAuto pa6oTaloT flpu CHH)Ke-
HHH nop,BoaHmoro K BTsumBatoutect KaTyance H1-
IIPH}KeHH51 AO 85% HOMHHaJIbHOr0. BTHrptBalontasi
KaTyLuKa mo)KeT 1-1P0,110J1)KPITe.T1bH0 pa6oTaTb HH
105% HOMHHaJIbH0r0 HaIIPH)KeHliFi H BbutepKit-
Baer noBbiweHHe no,r_tBo,ammoro HanpH)KeHHyt ,tto
110% H0MHHaJIbH0r0; pa6oTa B TaKOM pem{Hme
coKpantaeT 3KCIIJIYaTaHHOHHbIc1 cpoK cay>K6bt
BTHrHBatotHeii KaTyLuKH.
KOHTaKTOPbI 6e3 ayroracHTeabHoro yeTport-
CTBa He npHro,n,Hbt ,LI,J151 OTKJ1104eHH5i Harpy3KH.
KOHTaKTOPbI He c.rteityeT npHmeHHTb BMeCTO
awromanttlecKHx BbiKoto4aTeJtect, 110TOMY TITO OHH
He paCCIIHTaHbI Ha OTKJIMeHlle TOKOB KopoTKoro
3aMbIKaH1151 3Ha4FITeJIbHbIX BeJIHIIHH.
1430115114H51 KOHTaKTOPOB, 3a HCK111011eHHeM
meHT0-ac6ecToBbtx .ityroracHTeabHbtx Kamep, BbI-
,rkepmumaeT B TegeHme MI1HYTbI Hcnbrra-
TeabHoe Hanp5pKeHyte 2 000 6 nepe.meHHoro ToKa
C qacToToti 50 nepHoiloB B cexyHiky; H30.115111,H51
AyroracHTeamHbtx Kamep BH,Etep>KHBaeT 1 000 6.
Tepminim H onpeaeoeHHH,. nprmexteHHble B Ha-
CTOSILIAeM KaTaaore, TIPHHF1TbI no rocT 2774-44.
3322
STAT
ELECTROMAGNETIC CONTACTORS WITH D.C. CIRCUIT
CONTROL Series KU 500, KTH 500 AND Type KMB 521
The Contactor is an electrical single-stage de-
vice, which is designed, mainly, for frequent
opening and closing of electric circuits.
The following Electromagnetic Contactors with
D. C. circuit control are included in this cata-
logue:
Series Ku 500 D. C. Contactors, single-
pole with normally open and normally closed
contacts with or without magnetic arc blow-out.
Series KUL 500 ----- A. C. Contactors, 2-pole,
with normally open contacts, with or without
magnetic arc blow-out.
Type KMB 521 D. C. Contactors, 2-pole,
with normally open contacts, with arc blow-out.
The Contactors included in this catalogue have
magnetic systems suitable only for operation from
a D. C. control circuit.
The Contactors are manufactured in accordan-
ce with USSR Standard COST 2758-53 and rated
for operation under the following conditions:
a) at an elevation above sea-level, not more
than 1000 m;
b) at an ambient temperature not higher than
+35?C and not lower than -----40'C (at tempera-
tures lower than ---15?C non-freezing lubrication
should be used, where it is required by the (Ie-
sign).
The Contactors are available in the open type,
without enclosures and, therefore, are not suitab-
le for operation under the following con(litions:
a) in an atmosphere filled with current-car-
rying dust (for example coal, flour, etc.);
b) in an atmosphere of high humidity or in
locations not protected against the penetration
of water;
c) in an atmosphere containing corrosive gases
and vapours injurious to metal and insulation.
Enclosing the Contactor in a housing changes
the heating conditions and the characteristics of
the Contactor.
The Contactors will reliably operate when the
control circuit voltage on the operating coil is
reduced to 85% of its rated value. The operating
coil can operate continuously at a voltage equal
to 105% of the rated value and allows a voltage
increase up to 110"/0 of the rated value. Opera-
tion under such conditions, however, reduces the
service life of the operating coil.
The Contactors, without an arc blow-out arran-
gement, are not suitable for interrupting power
circuits.
The Contactor should not be used in place of
automatic circuit breakers as they are not de-
signed for the interruption of short-circuit cur-
rents of considerable value.
The insulation of these Contactors with excep-
tion of the asbestos-cement arc blow-out chutes
withstands an A. C. one-minute test voltage of
2000 V at a frequency of 50 c. p. s.
The insulation of the arc blow-out chutes
wiithstands a 1000 V test voltage.
All terms and definitions used in the present
catalogue are in accordance with USSR Standard
COST 2774-44.
Part I
D.C. CONTACTORS. Series KR 500
SINGLE-POLE, WITH NORMALLY OPEN AND NORMALLY CLOSED CONTACTS, WITH
OR WITHOUT MAGNETIC ARC BLOW-OUT
100, 150, 300 and 600A; up to 600 V; open type
APPLICATION AND CLASSIFICATION
D. C. single-pole Contactors, series KU 500,
are designed for opening and closing D. C. elec-
tric power circuits at voltages up to 600 V. These
4 * Normally open Contactors of the 2nd size and nor-
mally closed Contactors of all sizes are suitable for
operation in D. C. circuits at voltages up to 443 V. For
600 V installations normally open Contactors of the 3rd
size should be used instead of the 2nd size. Normally
Contactors are designed for frequent opening- and
closing operation (up to 1200 times per hour)
and are suitable for heavy duty operation in me-
closed Contactors for voltages higher than 441) V for
light-duty operation (in comparison with those given in
the catalogue), upon agreement with the Works, are
available with characteristics other than those given in
this catalogue.
VSESOJUZNOJE
OBJE DI NE NIJE
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tallurgical, transport and other industrial instal-
lations.
The Contactors are classified according to:
1. rated current of the main contacts: 100 A,
150 A, 300 A and 600 A;
2. design of main contacts and arc blow-out,
with n. o.* contacts, without arc blow-out; with
n. c. contacts and arc blow-out; with n. c. con-
tacts without arc blow-out;
3. voltage of operating coil: 110, 220 V;
4. interlocks: Contactors without interlocking
contacts; Contactors with two n. o. and two n. c,
interlocking contact circuits;
5. connection of wires: back, front connection;
6. mounting: without panel, on insulated panel.
N. o. contactors with arc blow-out are used as
line contactors, reversing contactors, accelerating
contactors, etc.
N. o. and n, c. Contactors without arc blow-
out are used when the Contactor does not break
the power circuit or when the Contactor inter-
rupts a power circuit at extremely low voltages
on the contacts (accelerating contactors in non-
regulated drives, etc.).
N. c. Contactors with arc blow-out are used in
dynamic breaking circuits, or emergency switch-
ing of lighting, etc.
DESIGN
A. CONTACTORS WITH NORMALLY OPEN CONTACTS
Magnetic Circuit. All the parts and assemblies
of the Contactor are mounted on the II-shaped
main magnetic circuit bracket. A bent armature
is inserted into a rectangular opening of the main
bracket. The armature is pivoted on the knife
edge at the edge of the rectangular opening in
the main bracket. The retainer prevents the arma-
ture from leaving the knife edge. Spring forces
the end of the armature against the main bracket
when the operating coil is de-energized.
Movable Centact. The armature bracket which
holds the flat movable contact is mounted on the
armature. The contact pivots on the knife edge
of the armature bracket and is forced by the
contact spring against the supporting surface of
the armature bracket.
A flexible connection is fastened to the mo-
vable contact. It connects the contact with the
bar terminal of the movable contact.
Stationary Contact. A molded plastics base
is fastened to the main bracket. The stationary
contact is fastened to the base. Current flows to
stationary contact through the arc blow-out coil,
one end of which is the bar terminal of the statio-
nary contact. The other end is connected to the
stationary contact.
Arc Blow-Out Assembly. Series arc blow-out is
used in 500 Contactors. The arc blow-out
chute is arranged on the horn of the stationary
contact and by the aid of the arc blow-out cheeks
is assembled into a single unit. The horn of the
stationary contact serves also for fastening the
chute to the Contactor.
Operating Coil. The operating coil is wound on
an insulated thin-walled steel bobbin. This provi-
des for high mechanical strength of the coil, lo-
wers the. temperature rise, as compared with
* The terms ?normally open? and ?normally closed?
will be hereafter abbreviated to /sm. o.? and ?n. c.?, respec-
tively.
2
coils not provided with bobbins, and insures con-
siderably longer service life.
A flat spring is arranged on the. core between
coil bobbin and the lower part of the main
bracket. Teeth of the spring enter corresponding
slots of the bobbin. The edges of the spring are
crimped on the side opposite the teeth, to position
the coil relative to the main bracket of the mag-
netic circuit.
When the Contactor is for front connection, the
terminals of the arc blow-out coil and the mo-
vable contact are bent to one side.
Interlock Contacts. The interlocks are fastened
to the main bracket of the magnetic circuit by a
plate which also serves as a support for the ar-
mature restraining spring.
B. CONTACTORS WITH NORMALLY CLOSED
CONTACTS
The angle-shaped magnetic yoke and the angle
are assembled by bolts and columns into a single
unit, which serves as a frame for the Contactor.
The stationary contact assembly together with
the arc blow-out device are mounted on the
angle-piece (in the same manner as the statio-
nary contact assembly of the Contactors with
n. o. contacts). The bent armature differs from
the armature in the n. o. Contactor in the angle
of the bend. The movable contact assembly is fas-
tened on the armature at the block (as on the
Contactors with n. o. contacts).
The closing spring is situated between the ar-
mature and the flexible connection. It provides
the required contact pressure when the operating
coil is de-energized.
C. CONTACTORS WITH NORMALLY OPEN OR
NORMALLY CLOSED CONTACTS, WITHOUT ARC
BLOW-OUT
Contactors with n. o. and n. c. contacts
without arc blow-out differ from the above-men-
tioned Contactors only in the absence of the arc
blow-out coil and the chute.
D. INTERLOCKS
The interlocks of the Contactors, series KU 500.
are self-contained units which consist of a mol-
ded plastics base and a crosspiece. Two n. o.
and two n. c. stationary contacts are fastened to
the plastics base.
Movable bridge-type contacts with silver-faced
tips are mounted on the plastics crosspiece which
moves forward in the guides of the body.
TECHNICAL DATA
TECHNICAL DATA FOR SERIES tut 500 CONTACTORS
Size of
Contactor
Type
Rated
current, A
Number of main contacts
n. C.
with arc
blow-out
without
arc
blow-out
with arc
blow-out
without
arc
blow-out
Weight of
Contactor with
interlocks without
a panel, kg*
11
KU 502
KU 512
100
Ill
KI-1 503
K1-1 513
KIT 523
KU 533
150
1
1
1
4.5
4
6.5
5.5
7.5
6.5
IV
KU 504
KU 514
KU 524
KU 531
300
1
1
1
1
13
9.5
11
7.5
505
KU 515
600
1
* Weight of interlocks with two n. o. and two n. c. contacts is 0,25 kg.
The main contacts of these Contactors, without
regard to the rated voltage of the operating coil,
are suitable for operation in D. C. power circuits
at voltages up to 600 V with the exception of II
size Contactors and Contactors with n. c. con-
tacts which are suitable for voltages up to 440 V
(see note in section ?Application and Classifica-
tion?). When two Contactors are used as rever-
sing devices they should be equipped with elec-
trical or mechanical interlocking devices.
Reversing Contactors with mechanical inter-
locks should be placed side by side only. Contac-
tors of the same size can be interlocked (see note
in section ?Mounting, Overall and Installation
Dimensions?).
The value of allowable load depends upon the
operating conditions of the Contactor. When the
Contactors are installed in enclosures, the load
current, in comparison with the nominal rating,
as a rule, should be reduced in accordance with
the type of the enclosure, its volume and the heat
from other equipment situated in the same enclo-
sure. Data concerning allowable loads under va-
rious operating conditions are given in the Table.
When the Contactors operate continuously, the
surfaces of the contacts oxidize and the tempera-
ture rise of the current-carrying parts increases.
27
21
For this reason the value of the allowable cur-
rent, in comparison with the allowable current
for intermittent-continuous duty operation, dec-
reases according to the data indicated in the
Table.
If operating conditions demand that the value
of the allowable current should be retained for
continuous-duty operation, it is necessary to use
silver-faced contacts. The silver face-plates, how-
ever, wear rapidly when interrupting load cur-
rents; therefore they can be used only when the
Contactor is applied for conditions of infrequent
operation. If operating conditions demand con-
tinuous duty followed by intermittent-duty ope-
ration, the silver-faced contacts are not recom-
mended. In such cases the load current should be
lowered, in comparison with the nominal rating,
in accordance with the data indicated in the
Table. When the Contactors operate on repeating-
intermittent duty cycle an increase in the current
rating in comparison with the nominal rating is
allowable only when the number of operations
does not exceed 600 per hour.
When the Contactor interrupts a load current
the arc is thrown out of the arc blow-out chute
to a distance depending on the value of current
interrupted, the voltage on the contacts, and the
character of the load.
3
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ALLOWABLE LOADS OP CONTACTORS FOR VARIOUS OPERATING CONDITIONS
Size of Contactor
11
lii
IV
V
Maximum allowable load, A
Continuous duty operation Intermittent-continuous duty operation
open type
80
120
230
460
enclosed type
open type
(in enclosure) (rated current)
closed type
(in enclosure)
70
110
200
400
100
150
300
600
90
140
270
540
Repeating-
intermittent
operation at 40%
duty factor
opeu type
120
190
350
670
INTERRUPTING CAPACITY AND MINIMUM DISTANCE BETWEEN THE CHUTE AND EARTHED PARTS
Type oi
Contactor
Kfl 509
Nil 503
KU 5(11
Kl1 505
Rated voltage In
on contacts,. current,
V A
Character of load':
Distance to
earthed parts,
cm
410
400
Electric motor
12
410
440
800
1000
Active resistance
11
15
220 1500
11
600
600
Electric motor
14
600
600
1200
1500
Active resistance
30
220
2250 11 11
600 12(.0 Electric motor 17
600 2400 Active resistance
600
3000
220
-1500 11
600
Electric motor
24
2400
600 4800 Active resistance
60) 6000 fill
2'20 /();'() 11
* At the 105" ,, value of the rated voltage the Contactors ensure:
a) fifty-time closing and fitty-time opening at ten-second intervals under a load created by a braked electric motor
of a usual industrial series with resistance inserted in the armature circuit. The resistance is determined so as to pro-
vide a value of the current not less than four times the rated current of the contactor.
b) eight-time closing and opening at ten-second intervals of non-inductive load, determined as equal in value to
not less than eight times the rated current.
c) five-time closing for a period of not more than 0.5 sec and five time opening at ten-second intervals of an active
load, determined as equal in value to not less than fifteen times the rated current at the rated voltage of 220 V.
(1) the minimum current interrupted by Contactors with forced arc blow-out, when breaking the circuit of an elec-
tric motor, should not be less than 20" of the rated value.
Data are furnished on request.
WATTAGE REQUIRED FOR OPERATING COILS OF DATA OF THE OPERATING COILS FOR CONTACTORS
CONTACTORS WITH N. 0. CONTACTS WITH N. C. CONTACTS
(RATED VOLTAGE 110 AND 220 V)
.1?ype of Contactor
Nil 50--)
VII 512
Nil 503
NFl 513
1,71 ;
Nil 514
Ni!
Ff! 515
Required wattage
9s
30
-15
75
t e. (1,, is for values other than the rated voltages
are manufactured upon request.
-1
Type of
Contactor
K 11 523
NH 533
Nfl 521
Nil 53-1
Coil circuit
voltage,
V
Economical Wattage required
resistance, including econo-
Ohm mical resistance
110 110
220
350
110 60
220 225
100
200
To withstand the counter torque, created by the
closing spring in n. c. Contactors, forced excita-
tion of the operating coils by means of an econo-
...........................................................................................................
mical resistance is used. The economical resis-
tance should be shunted at the time when the
coil is first energized. For this purpose, one of
the n. c. interlocks of the Contactor is used. The-
refore n. c. Contactors, as a rule, are provided
with interlocks which are mounted on an insula-
ting panel to which are fastened the auxiliary
resistances in the form of vitrified ceramic tubes.
When the Contactors are to be mounted not on
insulating panels, the auxiliary resistances may
be shipped separately.
At 105% of the rated voltage of the power cir-
cuit, Contactors with n. c. contacts and arc blow-
out will provide fifty-time closing and fifty-time
opening at ten-second intervals of a load. The
load created by a braked electric motor of the
usual industrial series with resistance (inserted
in armature circuit) is determined as equal in
value to not less than a twofold current rating
of the Contactor.
OPERATING OF THE CONTACTORS
Type of
Contactor
KI I 502
KF1 512
KU 503
Nfl 513
Kfl 523
K11 533
Nil 501
K11 511
KI1 524
Nil 534
Kr! 505
KI1 515
Inherent operating time (approx.) sec
closing time
openig tune
0.14
0.11
0.17
0.07
0.13
0.05
0.24
0.1
0.32
LOADING CARRYING CAPACITY OF THE INTERLOCKS
0.05
0.06
0.09
Allowable current, A
Continuous Circuit closing
Circuit opening
D.C.
110 and 220 V;
A.C. up to 380 V
D.C. 11 A.G.
110 and
220 V
20
20
D.C.
up to
380 V
non-inductive circuit
110 V
220 V
inductive circuit
110 V
100
5
2
2.5
220 V
1
A. C.
up to
380 V
20
DATA FOR SELECTION OF TYPE AND ARRANGEMENT OF SERIES 1(I1 E00 CONTACTORS WITH N. 0.
CONTACTS AND WITH ARC BLOW-OUT
Size, rated current, type and arrangement
of Contactor
II size, 111 size, 1V size,
100 A 150 A 300 A
KIT 502-1
KU 502-2
Nil 502-3
Nfl 502-4
Kn 502-5
Kil 502-6
KU 502-7
Nil 502-8
KI-1 502-11
K11 502-12
KI1 502-13
KF1 502-14
KTI 502-15
Nfl 502-16
KU 502-17
KU 502-18
Kil 503-1
KU 503-2
Kil 503-5
KU 5n3-(;
Nfl 5o3-7
KIT 503-8
KU 5(6-11
KU 503-12
KU 503-13
KI-1 503-14
Kn 503-17
Kil 503-18
KU 503-19
KT1 503-20
KU 503-23
KFI 503-24
KU 504-1
KI-1 504-2
KFI 504-5
KU 504-6
K11 504-7
KU 501-8
KU 501-11
NIl 504-12
Kil 504-13
Kit 504-14
KIT 504-17
KU 5(14-18
Kil 5(14-19
KU 504-20
KU 504-23
KU 504-24
V size,
600 A
Kit 505-1
KU 505-2
K11 505-5
KU 505-6
KF1 5(15-7
Kfl 505-8
KU 505-11
KU 505-12
KU 505-13
KU 54)5-14
Kfl 505-17
KFI 505-18
KU 505-19
KU 505-20
KT1 505-23
KIT 505-24
Operating duty
intermittent- conti-
continuous litmus
XXXXXXXX
Method
of connection
Mounting
W1-
back front thout , "
panel 1 Panel
X
X
X X
X
X
X
X
X
X
5
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DATA FOR SELECTION OP TYPE AND ARRANGEMENT OF SERIES KU 500 CONTACTORS WITH N. 0.
CONTACTS, WITHOUT ARC BLOW-OUT
Size, rated current, type and arrangement
of contactors
11 size,
100 A
512-1
512-2
KFI 512-3
KI 1 512-.1
KU 512-5
KU 512-5
KU 512-7
KU 512-S
KIT 512-11
Ki I 512-12
KIT 512-13
KIT 512-14
KU! 512-15
KU 512-15
KIT 512-17
KU 512-18
Ill size, IV size,
150 A 300 A
513-1
513-2
513-5
513-5
513-7
513-8
513-11
513-12
513-13
513-14
513-17
513-18
513-10
513-20
513-23
513-24
514-1
514-2
514-5
514-5
514-7
514-8
514-11
514-12
514-13
514-14
514-17
514-18
51.1-10
514-20
51I-23
514-24
V size,
600 A
KIT 515-1
KU 515-2
KU 515-5
KU 515-5
NH 515-7
KI I 515-8
NII 515-11
Nil 515-12
NH 515-13
KU 515-14
i(
back
X
front
X
W I -
t 11 out
panel
X
On
panel
\ /
)<
X
\,
DATA FOR SELECTION OF TYPE AND ARRANGEMENT OF SERIES KU 500 CONTACTORS WITH N. 0.
CONTACTS, WITHOUT ARC BLOW-OUT
Rated current, type and arrangement of Contactor
with arc
blow-out
NIT 523-3
KF1 523-5
KI I 523-0
KIT 523-10
150 A
w:thout arc
blow-out
Nil 533-3
Nil 533-5
Nil 533-0
Nil 533-12
300 A
with arc
blow-out
MI 521-3
NH 521-5
NII 521-0
Nil 521-12
without arc
blow-out
KU 53.1-3
KU 534-5
MI 531-0
NH 53-1-12
Operating duty
Method of
connection
intermittent-
back?....
CO ntinuous
X X
front
Mounting
wi thout
panel
MOUNTING, OVERALL AND INSTALLATION DIMENSIONS OF CONTACTORS
Series KFI 500 Contactors differ from other
available types of Contactors in that they are
completely assembled and adjusted before they
are installed on a panel or in a control unit. There-
fore, Contactors to be used for assembling
complete control units are available without pa-
tick. When assemblin,g,- such units, these Con-
tactors do not require adjustment.
011
panel
These Contactors should be mounted in a ver-
tical position.
When series 500, Contactors are to be
mounted on non-insulating panels, special insu-
lation between the Contactor and the panel must
be provided, as contactor bodies are under vol-
tage.
ORDERING DIRECTIONS
When ordering please state:
I. Full name of the Contactor.
2. Power circuit current and voltage ratings.
3. Contact arrangement and arc blow-out.
4. Type and arrangement.
5. Operating duty.
6. Method of mounting and connection.
7. Are interlocks required?
8. Operating-coil circuit voltage.
Ii, in the order, the arrangement of the Con-
tactor is not stated, normally open-type Contac-
6
tors are delivered for intermittent-continuous
duty operation, for back connection, without pa-
nels and without interlocks.
EXAMPLE
D. C. Contactor, type KU 502-1 for 110 A and
220 V rated current, with arc blow-out, back con-
nection, with interlocks, operating coil for 220 V
D. C., without panel, for intermittent-continuous
duty operation.
?:. ?:: ? ? ?
?
Part II
A.C. CONTACTORS, SERIES KTI1500, TWO-POLE, WITH NORMALLY OPEN
CONTACTS, WITH OR WITHOUT ARC BLOW-OUT, OPERATED FROM
a D.C. CONTROL CIRCUIT
50, IN, 150 and 300 A; up to 380 V, 50 c. p. s.; open-type
APPLICATION AND CLASSIFICATION
A. C., two-pole Contactors, series KTFI 500, are
designed for the control of heavy duty induction
motors with an operating frequency (opening
and closing the circuit) of up to 1200 times per
hour in combined supply systems of metallurgi-
cal drives, where high mechanical and electrical
resistance to wear are required. Direct current
supply of th,2 Contactor control circuits for me-
tallurp,-ical drives with induction motors provides
for reliable operation of the drive circuit.
The use of D. C. supply for control circuits is
possible because, at the present time, combined
supply is widely practiced for the drives of me-
chanisms in metallurgical plants where, usually,
both A. C. and D. C. supply circuits are available.
For the infrequent case where direct current is
not aVanable, coil circuit supply is possible with
the aid of dry-type rectifiers.
Series KTI-I 500 Contactors in the controls of
A. C. drives with squirrel-cage induction motors
are used for closing and opening the stator cir-
cuit ? stator Contactors, while in drives with
wound-rotor induction motors the Contactors are
used for short circuiting the steps of resistance
in the rotor circuit, ? neutral-point Contactors.
The majority of alternating current heavy duty
drives require reversibility of rotation; this is
realized by stator Contactors.
Two-pole Contactors can be widely used, not
only in A. C. installations, but also in D. C. in-
stallations as line Contactors for two-pole dis-
connection of D. C. motors from the line and
also reversing contactors.
The application of two-pole Contactors for the
cont.' ol of D. C. electric motors as in A. C. dri-
ves increases the reliability and decreases the
overall dimensions of the in
In addition, the application of two-pole Con-
tactors considerably increases safety of opera-
tion since the frame of the Contactor is not under
voltage. In case of accidental contact, the servi-
cing personnel will not undergo danger.
The Contactors are classified according- to:
1. Rated current of the main contacts: 50 A,
100 A, 150 A and 300 A.
2. Arrangement of the main contacts and pre-
sence of arc blow-out: with two n. o. contacts
and arc blow-out, with two n. o. contacts with-
out arc blow-out.
3. Voltage of the operating coil: 110 V D. C.
and 220 V D. C.
4. Interlocks: Contactors without interlocks,
:](ckmt;.ictors with two n. 0. and two n. c. inter-
05. Connection of terminals: back, front con-
nection.
6. Mounting: without panels, on insulating
panels. Contactors with arc blow-out are used
as line Contactors, reversing Contactors (if they
operate also as line contactors), accelerating con-
tactors, etc.
Contactors without arc blow-out are used
when the Contactor does not break the power
circuit or when the Contactor interrupts a circuit
at an extremely low value of the voltage on the
contacts (for example, as rotor circuit Contac-
tors in non-regulated (Irives, etc.).
CONSTRUCTION
The series KTn 500 two-pole Contactors are
based on the design of single-pole D. C. Contac-
tors, series KU 500.
Similar to the series 1Kfl 500 Contactors, all
the parts and assemblies of the Contactor are
mounted on the U-shaped main magnetic yoke,
differing from that of Contactor, series KU 500,
in that the holes are differently located.
Armature, differing from that of the series
KU 500 Contactor, carries a molded plastics
block, to which are fastened two brackets ? the
holders of the flat movable contacts. Such a
fastening ensures reliable insulation between
both contacts and between them and the frame.
The movable contacts and the armature are pi-
voted on prisms. Full symmetry of 1._he movable
contacts of Contactors of the same size allows
the contacts to be turned over in order to use
them again when the upper contact surface is
worn. Contact back-up spring is easily adjusted
and regulated by a shaped bolt, under which it
is possible to place washers. To facilitate the
adjustment of the contact back-up spring, the
bracket has a special slot in which the shaped
bolt moves. The position of the shaped bolt is
fixed by the horn of the movable contact. A flex-
ible lead is fastened to the movable contact. It
connects the contact with the bar terminal.
A molded plastics base is fastened to the main
yoke. The stationary contacts and arc blow-out
device are fastened to the base. The stationary
contact of Contactors for 50-A and 100-A current
ratings is a symmetrical, stamped, clamp-like
part of copper which simultaneously serves as a
contact, an arc blow-out horn and a crown. Such
a design of the stationary contact allows using
it twice, in the same way as the movable contact.
This is attained by turning it through 180? about
7
Sanitized Copy Approved for Release 2010/10/19: CIA-RDP81-01043R000800160005-7
Sanitized Copy Approved for Release 2010/10/19: CIA-RDP81-01043R000800160005-7
the horizontal axis. The stationary contact is
attached to the base with the same screws that
fasten the end of the arc blow-out coil. The other
end of the arc blow-out coil is also the bar termi-
nal of the stationary contact. Contact, arc blow-out
horn and crown of the Contactors for 150 A and
300 A current ratings are in tile form of separate
parts. The arc blow-out chute is put on the horn
of the stationary contact and fastened in place
with a screw.
Contactors, series KTFI 500, in the same man-
ner as Contactors, series KFI 500, arc furnished
with a series arc blow-out assembly for extin-
guishing the electrical arc created when the po-
wer circuit is interrupted by the contacts. The
number of turns of the arc blow-out coil are so-
mewhat decreased to prevent overheating of the
arc blow-out cheeks and the solid core (of the
arc blow-out coil) when 50 c. p. s. A. C. flows in
the main circuit.
TECHNICAL DATA
Main contacts of the Contactors, independently for A. C. power circuit voltages up to 380 V at a
of the voltage of the operating coil, are suitable frequency of 50 c. p. s. and for 220 V D. C.
CHIEF TECHNICAL DATA FOR N. 0. TWO-POLE SERIES Kill 500 CONTACTORS
Size of Contactor
Type
Rated current,
KTI1 521
KTI1 541
Kill 522
KTI1 542
KTII 523
KTI1 513
KTII 524
Kill 544
50
100
150
300
* 'Weight of interlock with two n. o. and two
Arrangement of 1fl. ill contacts
with arc
blow-out
X
without arc
blow-out
X
X
X
n. c. contacts is 0.25 kg.
When two Contactors are used as reversing
contactors they should be equipped with electri-
cal and mechanical interlocking devices,. The
reversing Contactors _with mechanical interlo-
cking should be located side by side. Only Con-
tactors of the same size may be mechanically
in
The value of the allowable load of the Contac-
tor depends upon the operating conditions and
X
X
X
X
Weight of
Contactor with
interlocks, without
panel, kg*
6
5
8
7
12.5
10.5
26
19
the duty cycle. When Contactors are installed in
an enclosure, the curr-nt rating in comparison
with the nominal value, as a rule, should be re-
duced in accordance with the type of the enclo-
sure, its volume and the heat liberated by other
equipment located in the same enclosure. Data
concerning allowable ratings of the Contactors
under various operating conditions are given in
the Table.
ting should be lowered, in comparison with the
nominal value in accordance with the data indi-
cated in the Table.
When the Contactors operate under conditions
of intermittent duty, an increase in the current
rating., in comparison with the nominal value, is
allowable only when the number of operations
does not exceed (;00 per hour.
When the Contactor interrupts the load current
the arc is thrown out of the arc blow-out chute
to a distance depending on the character and
value of the current interrupted, the voltage on
the contacts, and the character of the load. To
ensure reliable operation of the series KI1 500
Contactor, the distance from current-carrying to
earthed parts (for example, when installed in an
enclosure ----- the wall of the enclosure is to be
covered with sheet asbestos) schould correspond
to the Table.
MINIMUM DISTANCE FROM THE CHUTE TO
EARTHED PARTS
Type of Contactor
Kill 521
NTH 522
KTI1 523
KTII 52,1
Distance to earthed parts,
cm
6
9
10
The distance to earthed parts, when Contactors
are to be used in D. C. power circuits, are sent
on request.
The miniamm current, interrupted by Contac-
tors with forced arc blow-out in D. C. circuits,
under an indlictive load, should be not less than
20"h of the rated 'a hue.
The Contactors are manufactured
ting coils rated for the standard D.
110 and 220 volts.
Wi ill opera-
C. voltages
OPERATING TIME OF THE CONTACTOR
Type 01
C0Illactor
Inherent operating
closing time
time ( approx ), sec
opening time
521
0.18
0.06
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. KH 500 c HO T,TlaBHb1MH KoHnicramit
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Ha; 7? rii6xoe coemniemie; 8 ? WHHHblil Bbl-
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lie-
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nppima; 18 ? 6.10KKOHTaKTbl.
KOHTaKTOp TRfl KU 524 HopMaiihno 3aKpb1Tbiri,
flOCTOAHHOr0 TOKa, na 300 a
Sanitized Copy Approved for Release 2010/10/19: CIA-RDP81-01043R000800160005-7
Sanitized Co
3322
for Release 2010/10/19: CIA-RDP81-01043R000800160005-7
3322
PHC. 2. KOHCITYKII,Iiff KOHTBKTOpOB cepim KU 500 c H3
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Y KOHTaKTOpOB CHH 500 6JI0KK0HTaKTbI
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TEXHWIECKVIE AAHHblE
OCHOBliblE TEXHIPIECKHE J1AHH131E KOHTAKTOPOH CEPHH Ku 500
vs.
Bentitama
KOHTaKTOPa
Tim
HOMHHaJIb-
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a
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K11 512
100
1
?
?
?
?
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III
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KU 513
KI1 523
RH 533
150
1
?
?
?
?
1
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?
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?
1
?
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?
?
1
6,5
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IV
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KE1 524
K11 534
300
1
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27
21
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II
III
1 IV
V
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70
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200
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100
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600
90
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120
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Sanitized Copy Approved for Release 2010/10/19: CIA-RDP81-01043R000800160005-7
6322
Sanitized Copy Approved for Release 2010/10/19: CIA-RDP81-01043R000800160005-7
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Sanitized Copy Approved for Release 2010/10/19: CIA-RDP81-01043R000800160005-7
Sanitized Copy Approved for Release 2010/10/19: CIA-RDP81-01043R000800160005-7
Pa3,4eA II
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Sanitized Copy Approved for Release 2010/10/19: CIA-RDP81-01043R000800160005-7
pa6otiero TOKa no OTHOWeHHIO HOMH-
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Sanitized Copy Approved for Release 2010/10/19: CIA-RDP81-01043R000800160005-7
Sanitized Copy Approved for Release 2010/10/19: CIA-RDP81-01043R000800160005-7
Bpalll,CHIle 110,11/4BII>l