(SANITIZED)SOVIET PRODUCT BROCHURE(SANITIZED)

Document Type: 
Collection: 
Document Number (FOIA) /ESDN (CREST): 
CIA-RDP81-01043R000800160005-7
Release Decision: 
RIPPUB
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K
Document Page Count: 
41
Document Creation Date: 
December 22, 2016
Document Release Date: 
October 19, 2010
Sequence Number: 
5
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Content Type: 
REPORT
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PDF icon CIA-RDP81-01043R000800160005-7.pdf15.25 MB
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Sanitized Copy Approved for Release 2010/10/19: CIA-RDP81-01043R000800160005-7 Sanitized Copy Approved for Release 2010/10/19: CIA-RDP81-01043R000800160005-7 Sanitized Copy Approved for Release 2010/10/19: CIA-RDP81-01043R000800160005-7 .v1? KOHTAKTOPM MEKTPOMAFTIVITHME C YFIPABAEHHEM OT CETH HOCTOMI-MoLO TOR'A. cepllii 101 500, KTn 500 it Tuna KMB 521 KOHTaKTOP ? 3T0 3.9eKTputtecKHil QumocTyneH- annapaT, npeitHa3HageHttbict, r.11aBHbIM o6- pa3om, xrift qaCTbIX 3ambiKaHHA H pa3MbIKBHH11 .rieKTplitiecKHx Henect. B HacTostmem KaTazore npuBeaeHbi coe,Etylo- tulle 3.newrpomarHHTHbie KOIITaKTOPbI C yripaBne- HHem OT cent HOCTORHHOr0 TOKa. CepHsi Kn 500 ? KOHTaKTOPbI H0CTOSIHHOr0 TOKa, OaH0110.1110CHbIe C HOPMaJlbH0 OTKPbITIDIMH H C 11OPMaTI13110 3aKPb1TbIMH KOHTaKTaMH, C marHHT- Hb1M raweitHem H 6e3 raweHHH. Ceptist K:rn 500 ? KOHTaKTOPbI nepemeHHoro ToKa, AByxnarnocHbie, C HOPMaJIbH0 OTKPbITbIMH KOHTaKTaMII, C MarHIITHbIM rautemtem H 6e3 ra- mettust. Tim KMB 521? KOHTaKTOP 110CTOSIHHOr0 TO- Ka, AByxnarnocHblii, c HopmaAbH0 OTKPbITbIMH KOHTaKTaMH, C rauteHmem. KOHTaKTOPbI, riptiBeit,eimme HacToHmem Ka- Tartore, HmetoT marHHTHyto cucTemy, npHroitHyto AAR pa6oTbt TOJIbK0 OT cent 1-10CTO1HH0ro TOKa. KOHTaKTOPbI Y,111,OBJIeTB0PHIOT rocT 2758-53 H paCCLIHTaHbI JIJTH pa6oTbi B CheAYIOLUJIX a) BbICOTa Hait ypOBHeM MOPH ? He 6o.nee 1000 Ai; 6) TemnepaTypa oKpy?Kalontek cpeabt He BbI- me + 35?C II He H11}Ke ? 40?C (npit Temnepa- Type Fume ? 15?C ,rtomKtia IIPHMeHFITbC51 He3a- mep3atotHavt cma3Ka, r,r_te oHa npeAycmoTpeHa KoncTpyKuHeil). KOHTaKTOPb1 BbITIOJIHSIMCF1 OTKPb1Tb1MH, H3r0- TOBAH}OTC51 6e3 KaKI1X-OH60 o6o.no4eK, n03T0my OHH He npuroHu )1.1151 pa6oTbt B ute,,Rytoui,Hx yc- J10BH5IX: a) B cpeae, HacbtuteHHoct TOKOIIPOBOARW,61 T1b1J1b10 (HanpHmep, yroobHoct, M4HO H T. n.), 6) B cpexte, HaCbILLIRHHOil B0,LI,SI.Hb1M14 napamH B mecTax, He 3aLH,H111,eHHbIX OT nonaxtaHHit BoAbt; B) B cpeae, coitep?KatHect eaKne rand H napbt, pa3pytuatouthe meTaxibt H 1130J1F1111410. 3aKitio4eHrte KOHTaKTOPa B 06o.Ho4Ky meHHeT yCJI0B1451 HarpeBa H napameTpbt KOHTaKTOPa. KOHTaKTOPbI HaileAuto pa6oTaloT flpu CHH)Ke- HHH nop,BoaHmoro K BTsumBatoutect KaTyance H1- IIPH}KeHH51 AO 85% HOMHHaJIbHOr0. BTHrptBalontasi KaTyLuKa mo)KeT 1-1P0,110J1)KPITe.T1bH0 pa6oTaTb HH 105% HOMHHaJIbH0r0 HaIIPH)KeHliFi H BbutepKit- Baer noBbiweHHe no,r_tBo,ammoro HanpH)KeHHyt ,tto 110% H0MHHaJIbH0r0; pa6oTa B TaKOM pem{Hme coKpantaeT 3KCIIJIYaTaHHOHHbIc1 cpoK cay>K6bt BTHrHBatotHeii KaTyLuKH. KOHTaKTOPbI 6e3 ayroracHTeabHoro yeTport- CTBa He npHro,n,Hbt ,LI,J151 OTKJ1104eHH5i Harpy3KH. KOHTaKTOPbI He c.rteityeT npHmeHHTb BMeCTO awromanttlecKHx BbiKoto4aTeJtect, 110TOMY TITO OHH He paCCIIHTaHbI Ha OTKJIMeHlle TOKOB KopoTKoro 3aMbIKaH1151 3Ha4FITeJIbHbIX BeJIHIIHH. 1430115114H51 KOHTaKTOPOB, 3a HCK111011eHHeM meHT0-ac6ecToBbtx .ityroracHTeabHbtx Kamep, BbI- ,rkepmumaeT B TegeHme MI1HYTbI Hcnbrra- TeabHoe Hanp5pKeHyte 2 000 6 nepe.meHHoro ToKa C qacToToti 50 nepHoiloB B cexyHiky; H30.115111,H51 AyroracHTeamHbtx Kamep BH,Etep>KHBaeT 1 000 6. Tepminim H onpeaeoeHHH,. nprmexteHHble B Ha- CTOSILIAeM KaTaaore, TIPHHF1TbI no rocT 2774-44. 3322 STAT ELECTROMAGNETIC CONTACTORS WITH D.C. CIRCUIT CONTROL Series KU 500, KTH 500 AND Type KMB 521 The Contactor is an electrical single-stage de- vice, which is designed, mainly, for frequent opening and closing of electric circuits. The following Electromagnetic Contactors with D. C. circuit control are included in this cata- logue: Series Ku 500 D. C. Contactors, single- pole with normally open and normally closed contacts with or without magnetic arc blow-out. Series KUL 500 ----- A. C. Contactors, 2-pole, with normally open contacts, with or without magnetic arc blow-out. Type KMB 521 D. C. Contactors, 2-pole, with normally open contacts, with arc blow-out. The Contactors included in this catalogue have magnetic systems suitable only for operation from a D. C. control circuit. The Contactors are manufactured in accordan- ce with USSR Standard COST 2758-53 and rated for operation under the following conditions: a) at an elevation above sea-level, not more than 1000 m; b) at an ambient temperature not higher than +35?C and not lower than -----40'C (at tempera- tures lower than ---15?C non-freezing lubrication should be used, where it is required by the (Ie- sign). The Contactors are available in the open type, without enclosures and, therefore, are not suitab- le for operation under the following con(litions: a) in an atmosphere filled with current-car- rying dust (for example coal, flour, etc.); b) in an atmosphere of high humidity or in locations not protected against the penetration of water; c) in an atmosphere containing corrosive gases and vapours injurious to metal and insulation. Enclosing the Contactor in a housing changes the heating conditions and the characteristics of the Contactor. The Contactors will reliably operate when the control circuit voltage on the operating coil is reduced to 85% of its rated value. The operating coil can operate continuously at a voltage equal to 105% of the rated value and allows a voltage increase up to 110"/0 of the rated value. Opera- tion under such conditions, however, reduces the service life of the operating coil. The Contactors, without an arc blow-out arran- gement, are not suitable for interrupting power circuits. The Contactor should not be used in place of automatic circuit breakers as they are not de- signed for the interruption of short-circuit cur- rents of considerable value. The insulation of these Contactors with excep- tion of the asbestos-cement arc blow-out chutes withstands an A. C. one-minute test voltage of 2000 V at a frequency of 50 c. p. s. The insulation of the arc blow-out chutes wiithstands a 1000 V test voltage. All terms and definitions used in the present catalogue are in accordance with USSR Standard COST 2774-44. Part I D.C. CONTACTORS. Series KR 500 SINGLE-POLE, WITH NORMALLY OPEN AND NORMALLY CLOSED CONTACTS, WITH OR WITHOUT MAGNETIC ARC BLOW-OUT 100, 150, 300 and 600A; up to 600 V; open type APPLICATION AND CLASSIFICATION D. C. single-pole Contactors, series KU 500, are designed for opening and closing D. C. elec- tric power circuits at voltages up to 600 V. These 4 * Normally open Contactors of the 2nd size and nor- mally closed Contactors of all sizes are suitable for operation in D. C. circuits at voltages up to 443 V. For 600 V installations normally open Contactors of the 3rd size should be used instead of the 2nd size. Normally Contactors are designed for frequent opening- and closing operation (up to 1200 times per hour) and are suitable for heavy duty operation in me- closed Contactors for voltages higher than 441) V for light-duty operation (in comparison with those given in the catalogue), upon agreement with the Works, are available with characteristics other than those given in this catalogue. VSESOJUZNOJE OBJE DI NE NIJE Sanitized Copy Approved for Release 2010/10/19: CIA-RDP81-01043R000800160005-7 Sanitized Copy Approved for Release 2010/10/19: CIA-RDP81-01043R000800160005-7 tallurgical, transport and other industrial instal- lations. The Contactors are classified according to: 1. rated current of the main contacts: 100 A, 150 A, 300 A and 600 A; 2. design of main contacts and arc blow-out, with n. o.* contacts, without arc blow-out; with n. c. contacts and arc blow-out; with n. c. con- tacts without arc blow-out; 3. voltage of operating coil: 110, 220 V; 4. interlocks: Contactors without interlocking contacts; Contactors with two n. o. and two n. c, interlocking contact circuits; 5. connection of wires: back, front connection; 6. mounting: without panel, on insulated panel. N. o. contactors with arc blow-out are used as line contactors, reversing contactors, accelerating contactors, etc. N. o. and n, c. Contactors without arc blow- out are used when the Contactor does not break the power circuit or when the Contactor inter- rupts a power circuit at extremely low voltages on the contacts (accelerating contactors in non- regulated drives, etc.). N. c. Contactors with arc blow-out are used in dynamic breaking circuits, or emergency switch- ing of lighting, etc. DESIGN A. CONTACTORS WITH NORMALLY OPEN CONTACTS Magnetic Circuit. All the parts and assemblies of the Contactor are mounted on the II-shaped main magnetic circuit bracket. A bent armature is inserted into a rectangular opening of the main bracket. The armature is pivoted on the knife edge at the edge of the rectangular opening in the main bracket. The retainer prevents the arma- ture from leaving the knife edge. Spring forces the end of the armature against the main bracket when the operating coil is de-energized. Movable Centact. The armature bracket which holds the flat movable contact is mounted on the armature. The contact pivots on the knife edge of the armature bracket and is forced by the contact spring against the supporting surface of the armature bracket. A flexible connection is fastened to the mo- vable contact. It connects the contact with the bar terminal of the movable contact. Stationary Contact. A molded plastics base is fastened to the main bracket. The stationary contact is fastened to the base. Current flows to stationary contact through the arc blow-out coil, one end of which is the bar terminal of the statio- nary contact. The other end is connected to the stationary contact. Arc Blow-Out Assembly. Series arc blow-out is used in 500 Contactors. The arc blow-out chute is arranged on the horn of the stationary contact and by the aid of the arc blow-out cheeks is assembled into a single unit. The horn of the stationary contact serves also for fastening the chute to the Contactor. Operating Coil. The operating coil is wound on an insulated thin-walled steel bobbin. This provi- des for high mechanical strength of the coil, lo- wers the. temperature rise, as compared with * The terms ?normally open? and ?normally closed? will be hereafter abbreviated to /sm. o.? and ?n. c.?, respec- tively. 2 coils not provided with bobbins, and insures con- siderably longer service life. A flat spring is arranged on the. core between coil bobbin and the lower part of the main bracket. Teeth of the spring enter corresponding slots of the bobbin. The edges of the spring are crimped on the side opposite the teeth, to position the coil relative to the main bracket of the mag- netic circuit. When the Contactor is for front connection, the terminals of the arc blow-out coil and the mo- vable contact are bent to one side. Interlock Contacts. The interlocks are fastened to the main bracket of the magnetic circuit by a plate which also serves as a support for the ar- mature restraining spring. B. CONTACTORS WITH NORMALLY CLOSED CONTACTS The angle-shaped magnetic yoke and the angle are assembled by bolts and columns into a single unit, which serves as a frame for the Contactor. The stationary contact assembly together with the arc blow-out device are mounted on the angle-piece (in the same manner as the statio- nary contact assembly of the Contactors with n. o. contacts). The bent armature differs from the armature in the n. o. Contactor in the angle of the bend. The movable contact assembly is fas- tened on the armature at the block (as on the Contactors with n. o. contacts). The closing spring is situated between the ar- mature and the flexible connection. It provides the required contact pressure when the operating coil is de-energized. C. CONTACTORS WITH NORMALLY OPEN OR NORMALLY CLOSED CONTACTS, WITHOUT ARC BLOW-OUT Contactors with n. o. and n. c. contacts without arc blow-out differ from the above-men- tioned Contactors only in the absence of the arc blow-out coil and the chute. D. INTERLOCKS The interlocks of the Contactors, series KU 500. are self-contained units which consist of a mol- ded plastics base and a crosspiece. Two n. o. and two n. c. stationary contacts are fastened to the plastics base. Movable bridge-type contacts with silver-faced tips are mounted on the plastics crosspiece which moves forward in the guides of the body. TECHNICAL DATA TECHNICAL DATA FOR SERIES tut 500 CONTACTORS Size of Contactor Type Rated current, A Number of main contacts n. C. with arc blow-out without arc blow-out with arc blow-out without arc blow-out Weight of Contactor with interlocks without a panel, kg* 11 KU 502 KU 512 100 Ill KI-1 503 K1-1 513 KIT 523 KU 533 150 1 1 1 4.5 4 6.5 5.5 7.5 6.5 IV KU 504 KU 514 KU 524 KU 531 300 1 1 1 1 13 9.5 11 7.5 505 KU 515 600 1 * Weight of interlocks with two n. o. and two n. c. contacts is 0,25 kg. The main contacts of these Contactors, without regard to the rated voltage of the operating coil, are suitable for operation in D. C. power circuits at voltages up to 600 V with the exception of II size Contactors and Contactors with n. c. con- tacts which are suitable for voltages up to 440 V (see note in section ?Application and Classifica- tion?). When two Contactors are used as rever- sing devices they should be equipped with elec- trical or mechanical interlocking devices. Reversing Contactors with mechanical inter- locks should be placed side by side only. Contac- tors of the same size can be interlocked (see note in section ?Mounting, Overall and Installation Dimensions?). The value of allowable load depends upon the operating conditions of the Contactor. When the Contactors are installed in enclosures, the load current, in comparison with the nominal rating, as a rule, should be reduced in accordance with the type of the enclosure, its volume and the heat from other equipment situated in the same enclo- sure. Data concerning allowable loads under va- rious operating conditions are given in the Table. When the Contactors operate continuously, the surfaces of the contacts oxidize and the tempera- ture rise of the current-carrying parts increases. 27 21 For this reason the value of the allowable cur- rent, in comparison with the allowable current for intermittent-continuous duty operation, dec- reases according to the data indicated in the Table. If operating conditions demand that the value of the allowable current should be retained for continuous-duty operation, it is necessary to use silver-faced contacts. The silver face-plates, how- ever, wear rapidly when interrupting load cur- rents; therefore they can be used only when the Contactor is applied for conditions of infrequent operation. If operating conditions demand con- tinuous duty followed by intermittent-duty ope- ration, the silver-faced contacts are not recom- mended. In such cases the load current should be lowered, in comparison with the nominal rating, in accordance with the data indicated in the Table. When the Contactors operate on repeating- intermittent duty cycle an increase in the current rating in comparison with the nominal rating is allowable only when the number of operations does not exceed 600 per hour. When the Contactor interrupts a load current the arc is thrown out of the arc blow-out chute to a distance depending on the value of current interrupted, the voltage on the contacts, and the character of the load. 3 Sanitized Copy Approved for Release 2010/10/19: CIA-RDP81-01043R000800160005-7 Sanitized Copy Approved for Release 2010/10/19: CIA-RDP81-01043R000800160005-7 ALLOWABLE LOADS OP CONTACTORS FOR VARIOUS OPERATING CONDITIONS Size of Contactor 11 lii IV V Maximum allowable load, A Continuous duty operation Intermittent-continuous duty operation open type 80 120 230 460 enclosed type open type (in enclosure) (rated current) closed type (in enclosure) 70 110 200 400 100 150 300 600 90 140 270 540 Repeating- intermittent operation at 40% duty factor opeu type 120 190 350 670 INTERRUPTING CAPACITY AND MINIMUM DISTANCE BETWEEN THE CHUTE AND EARTHED PARTS Type oi Contactor Kfl 509 Nil 503 KU 5(11 Kl1 505 Rated voltage In on contacts,. current, V A Character of load': Distance to earthed parts, cm 410 400 Electric motor 12 410 440 800 1000 Active resistance 11 15 220 1500 11 600 600 Electric motor 14 600 600 1200 1500 Active resistance 30 220 2250 11 11 600 12(.0 Electric motor 17 600 2400 Active resistance 600 3000 220 -1500 11 600 Electric motor 24 2400 600 4800 Active resistance 60) 6000 fill 2'20 /();'() 11 * At the 105" ,, value of the rated voltage the Contactors ensure: a) fifty-time closing and fitty-time opening at ten-second intervals under a load created by a braked electric motor of a usual industrial series with resistance inserted in the armature circuit. The resistance is determined so as to pro- vide a value of the current not less than four times the rated current of the contactor. b) eight-time closing and opening at ten-second intervals of non-inductive load, determined as equal in value to not less than eight times the rated current. c) five-time closing for a period of not more than 0.5 sec and five time opening at ten-second intervals of an active load, determined as equal in value to not less than fifteen times the rated current at the rated voltage of 220 V. (1) the minimum current interrupted by Contactors with forced arc blow-out, when breaking the circuit of an elec- tric motor, should not be less than 20" of the rated value. Data are furnished on request. WATTAGE REQUIRED FOR OPERATING COILS OF DATA OF THE OPERATING COILS FOR CONTACTORS CONTACTORS WITH N. 0. CONTACTS WITH N. C. CONTACTS (RATED VOLTAGE 110 AND 220 V) .1?ype of Contactor Nil 50--) VII 512 Nil 503 NFl 513 1,71 ; Nil 514 Ni! Ff! 515 Required wattage 9s 30 -15 75 t e. (1,, is for values other than the rated voltages are manufactured upon request. -1 Type of Contactor K 11 523 NH 533 Nfl 521 Nil 53-1 Coil circuit voltage, V Economical Wattage required resistance, including econo- Ohm mical resistance 110 110 220 350 110 60 220 225 100 200 To withstand the counter torque, created by the closing spring in n. c. Contactors, forced excita- tion of the operating coils by means of an econo- ........................................................................................................... mical resistance is used. The economical resis- tance should be shunted at the time when the coil is first energized. For this purpose, one of the n. c. interlocks of the Contactor is used. The- refore n. c. Contactors, as a rule, are provided with interlocks which are mounted on an insula- ting panel to which are fastened the auxiliary resistances in the form of vitrified ceramic tubes. When the Contactors are to be mounted not on insulating panels, the auxiliary resistances may be shipped separately. At 105% of the rated voltage of the power cir- cuit, Contactors with n. c. contacts and arc blow- out will provide fifty-time closing and fifty-time opening at ten-second intervals of a load. The load created by a braked electric motor of the usual industrial series with resistance (inserted in armature circuit) is determined as equal in value to not less than a twofold current rating of the Contactor. OPERATING OF THE CONTACTORS Type of Contactor KI I 502 KF1 512 KU 503 Nfl 513 Kfl 523 K11 533 Nil 501 K11 511 KI1 524 Nil 534 Kr! 505 KI1 515 Inherent operating time (approx.) sec closing time openig tune 0.14 0.11 0.17 0.07 0.13 0.05 0.24 0.1 0.32 LOADING CARRYING CAPACITY OF THE INTERLOCKS 0.05 0.06 0.09 Allowable current, A Continuous Circuit closing Circuit opening D.C. 110 and 220 V; A.C. up to 380 V D.C. 11 A.G. 110 and 220 V 20 20 D.C. up to 380 V non-inductive circuit 110 V 220 V inductive circuit 110 V 100 5 2 2.5 220 V 1 A. C. up to 380 V 20 DATA FOR SELECTION OF TYPE AND ARRANGEMENT OF SERIES 1(I1 E00 CONTACTORS WITH N. 0. CONTACTS AND WITH ARC BLOW-OUT Size, rated current, type and arrangement of Contactor II size, 111 size, 1V size, 100 A 150 A 300 A KIT 502-1 KU 502-2 Nil 502-3 Nfl 502-4 Kn 502-5 Kil 502-6 KU 502-7 Nil 502-8 KI-1 502-11 K11 502-12 KI1 502-13 KF1 502-14 KTI 502-15 Nfl 502-16 KU 502-17 KU 502-18 Kil 503-1 KU 503-2 Kil 503-5 KU 5n3-(; Nfl 5o3-7 KIT 503-8 KU 5(6-11 KU 503-12 KU 503-13 KI-1 503-14 Kn 503-17 Kil 503-18 KU 503-19 KT1 503-20 KU 503-23 KFI 503-24 KU 504-1 KI-1 504-2 KFI 504-5 KU 504-6 K11 504-7 KU 501-8 KU 501-11 NIl 504-12 Kil 504-13 Kit 504-14 KIT 504-17 KU 5(14-18 Kil 5(14-19 KU 504-20 KU 504-23 KU 504-24 V size, 600 A Kit 505-1 KU 505-2 K11 505-5 KU 505-6 KF1 5(15-7 Kfl 505-8 KU 505-11 KU 505-12 KU 505-13 KU 54)5-14 Kfl 505-17 KFI 505-18 KU 505-19 KU 505-20 KT1 505-23 KIT 505-24 Operating duty intermittent- conti- continuous litmus XXXXXXXX Method of connection Mounting W1- back front thout , " panel 1 Panel X X X X X X X X X X 5 Sanitized Copy Approved for Release 2010/10/19: CIA-RDP81-01043R000800160005-7 Sanitized Copy Approved for Release 2010/10/19: CIA-RDP81-01043R000800160005-7 DATA FOR SELECTION OP TYPE AND ARRANGEMENT OF SERIES KU 500 CONTACTORS WITH N. 0. CONTACTS, WITHOUT ARC BLOW-OUT Size, rated current, type and arrangement of contactors 11 size, 100 A 512-1 512-2 KFI 512-3 KI 1 512-.1 KU 512-5 KU 512-5 KU 512-7 KU 512-S KIT 512-11 Ki I 512-12 KIT 512-13 KIT 512-14 KU! 512-15 KU 512-15 KIT 512-17 KU 512-18 Ill size, IV size, 150 A 300 A 513-1 513-2 513-5 513-5 513-7 513-8 513-11 513-12 513-13 513-14 513-17 513-18 513-10 513-20 513-23 513-24 514-1 514-2 514-5 514-5 514-7 514-8 514-11 514-12 514-13 514-14 514-17 514-18 51.1-10 514-20 51I-23 514-24 V size, 600 A KIT 515-1 KU 515-2 KU 515-5 KU 515-5 NH 515-7 KI I 515-8 NII 515-11 Nil 515-12 NH 515-13 KU 515-14 i( back X front X W I - t 11 out panel X On panel \ / )< X \, DATA FOR SELECTION OF TYPE AND ARRANGEMENT OF SERIES KU 500 CONTACTORS WITH N. 0. CONTACTS, WITHOUT ARC BLOW-OUT Rated current, type and arrangement of Contactor with arc blow-out NIT 523-3 KF1 523-5 KI I 523-0 KIT 523-10 150 A w:thout arc blow-out Nil 533-3 Nil 533-5 Nil 533-0 Nil 533-12 300 A with arc blow-out MI 521-3 NH 521-5 NII 521-0 Nil 521-12 without arc blow-out KU 53.1-3 KU 534-5 MI 531-0 NH 53-1-12 Operating duty Method of connection intermittent- back?.... CO ntinuous X X front Mounting wi thout panel MOUNTING, OVERALL AND INSTALLATION DIMENSIONS OF CONTACTORS Series KFI 500 Contactors differ from other available types of Contactors in that they are completely assembled and adjusted before they are installed on a panel or in a control unit. There- fore, Contactors to be used for assembling complete control units are available without pa- tick. When assemblin,g,- such units, these Con- tactors do not require adjustment. 011 panel These Contactors should be mounted in a ver- tical position. When series 500, Contactors are to be mounted on non-insulating panels, special insu- lation between the Contactor and the panel must be provided, as contactor bodies are under vol- tage. ORDERING DIRECTIONS When ordering please state: I. Full name of the Contactor. 2. Power circuit current and voltage ratings. 3. Contact arrangement and arc blow-out. 4. Type and arrangement. 5. Operating duty. 6. Method of mounting and connection. 7. Are interlocks required? 8. Operating-coil circuit voltage. Ii, in the order, the arrangement of the Con- tactor is not stated, normally open-type Contac- 6 tors are delivered for intermittent-continuous duty operation, for back connection, without pa- nels and without interlocks. EXAMPLE D. C. Contactor, type KU 502-1 for 110 A and 220 V rated current, with arc blow-out, back con- nection, with interlocks, operating coil for 220 V D. C., without panel, for intermittent-continuous duty operation. ?:. ?:: ? ? ? ? Part II A.C. CONTACTORS, SERIES KTI1500, TWO-POLE, WITH NORMALLY OPEN CONTACTS, WITH OR WITHOUT ARC BLOW-OUT, OPERATED FROM a D.C. CONTROL CIRCUIT 50, IN, 150 and 300 A; up to 380 V, 50 c. p. s.; open-type APPLICATION AND CLASSIFICATION A. C., two-pole Contactors, series KTFI 500, are designed for the control of heavy duty induction motors with an operating frequency (opening and closing the circuit) of up to 1200 times per hour in combined supply systems of metallurgi- cal drives, where high mechanical and electrical resistance to wear are required. Direct current supply of th,2 Contactor control circuits for me- tallurp,-ical drives with induction motors provides for reliable operation of the drive circuit. The use of D. C. supply for control circuits is possible because, at the present time, combined supply is widely practiced for the drives of me- chanisms in metallurgical plants where, usually, both A. C. and D. C. supply circuits are available. For the infrequent case where direct current is not aVanable, coil circuit supply is possible with the aid of dry-type rectifiers. Series KTI-I 500 Contactors in the controls of A. C. drives with squirrel-cage induction motors are used for closing and opening the stator cir- cuit ? stator Contactors, while in drives with wound-rotor induction motors the Contactors are used for short circuiting the steps of resistance in the rotor circuit, ? neutral-point Contactors. The majority of alternating current heavy duty drives require reversibility of rotation; this is realized by stator Contactors. Two-pole Contactors can be widely used, not only in A. C. installations, but also in D. C. in- stallations as line Contactors for two-pole dis- connection of D. C. motors from the line and also reversing contactors. The application of two-pole Contactors for the cont.' ol of D. C. electric motors as in A. C. dri- ves increases the reliability and decreases the overall dimensions of the in In addition, the application of two-pole Con- tactors considerably increases safety of opera- tion since the frame of the Contactor is not under voltage. In case of accidental contact, the servi- cing personnel will not undergo danger. The Contactors are classified according- to: 1. Rated current of the main contacts: 50 A, 100 A, 150 A and 300 A. 2. Arrangement of the main contacts and pre- sence of arc blow-out: with two n. o. contacts and arc blow-out, with two n. o. contacts with- out arc blow-out. 3. Voltage of the operating coil: 110 V D. C. and 220 V D. C. 4. Interlocks: Contactors without interlocks, :](ckmt;.ictors with two n. 0. and two n. c. inter- 05. Connection of terminals: back, front con- nection. 6. Mounting: without panels, on insulating panels. Contactors with arc blow-out are used as line Contactors, reversing Contactors (if they operate also as line contactors), accelerating con- tactors, etc. Contactors without arc blow-out are used when the Contactor does not break the power circuit or when the Contactor interrupts a circuit at an extremely low value of the voltage on the contacts (for example, as rotor circuit Contac- tors in non-regulated (Irives, etc.). CONSTRUCTION The series KTn 500 two-pole Contactors are based on the design of single-pole D. C. Contac- tors, series KU 500. Similar to the series 1Kfl 500 Contactors, all the parts and assemblies of the Contactor are mounted on the U-shaped main magnetic yoke, differing from that of Contactor, series KU 500, in that the holes are differently located. Armature, differing from that of the series KU 500 Contactor, carries a molded plastics block, to which are fastened two brackets ? the holders of the flat movable contacts. Such a fastening ensures reliable insulation between both contacts and between them and the frame. The movable contacts and the armature are pi- voted on prisms. Full symmetry of 1._he movable contacts of Contactors of the same size allows the contacts to be turned over in order to use them again when the upper contact surface is worn. Contact back-up spring is easily adjusted and regulated by a shaped bolt, under which it is possible to place washers. To facilitate the adjustment of the contact back-up spring, the bracket has a special slot in which the shaped bolt moves. The position of the shaped bolt is fixed by the horn of the movable contact. A flex- ible lead is fastened to the movable contact. It connects the contact with the bar terminal. A molded plastics base is fastened to the main yoke. The stationary contacts and arc blow-out device are fastened to the base. The stationary contact of Contactors for 50-A and 100-A current ratings is a symmetrical, stamped, clamp-like part of copper which simultaneously serves as a contact, an arc blow-out horn and a crown. Such a design of the stationary contact allows using it twice, in the same way as the movable contact. This is attained by turning it through 180? about 7 Sanitized Copy Approved for Release 2010/10/19: CIA-RDP81-01043R000800160005-7 Sanitized Copy Approved for Release 2010/10/19: CIA-RDP81-01043R000800160005-7 the horizontal axis. The stationary contact is attached to the base with the same screws that fasten the end of the arc blow-out coil. The other end of the arc blow-out coil is also the bar termi- nal of the stationary contact. Contact, arc blow-out horn and crown of the Contactors for 150 A and 300 A current ratings are in tile form of separate parts. The arc blow-out chute is put on the horn of the stationary contact and fastened in place with a screw. Contactors, series KTFI 500, in the same man- ner as Contactors, series KFI 500, arc furnished with a series arc blow-out assembly for extin- guishing the electrical arc created when the po- wer circuit is interrupted by the contacts. The number of turns of the arc blow-out coil are so- mewhat decreased to prevent overheating of the arc blow-out cheeks and the solid core (of the arc blow-out coil) when 50 c. p. s. A. C. flows in the main circuit. TECHNICAL DATA Main contacts of the Contactors, independently for A. C. power circuit voltages up to 380 V at a of the voltage of the operating coil, are suitable frequency of 50 c. p. s. and for 220 V D. C. CHIEF TECHNICAL DATA FOR N. 0. TWO-POLE SERIES Kill 500 CONTACTORS Size of Contactor Type Rated current, KTI1 521 KTI1 541 Kill 522 KTI1 542 KTII 523 KTI1 513 KTII 524 Kill 544 50 100 150 300 * 'Weight of interlock with two n. o. and two Arrangement of 1fl. ill contacts with arc blow-out X without arc blow-out X X X n. c. contacts is 0.25 kg. When two Contactors are used as reversing contactors they should be equipped with electri- cal and mechanical interlocking devices,. The reversing Contactors _with mechanical interlo- cking should be located side by side. Only Con- tactors of the same size may be mechanically in The value of the allowable load of the Contac- tor depends upon the operating conditions and X X X X Weight of Contactor with interlocks, without panel, kg* 6 5 8 7 12.5 10.5 26 19 the duty cycle. When Contactors are installed in an enclosure, the curr-nt rating in comparison with the nominal value, as a rule, should be re- duced in accordance with the type of the enclo- sure, its volume and the heat liberated by other equipment located in the same enclosure. Data concerning allowable ratings of the Contactors under various operating conditions are given in the Table. ting should be lowered, in comparison with the nominal value in accordance with the data indi- cated in the Table. When the Contactors operate under conditions of intermittent duty, an increase in the current rating., in comparison with the nominal value, is allowable only when the number of operations does not exceed (;00 per hour. When the Contactor interrupts the load current the arc is thrown out of the arc blow-out chute to a distance depending on the character and value of the current interrupted, the voltage on the contacts, and the character of the load. To ensure reliable operation of the series KI1 500 Contactor, the distance from current-carrying to earthed parts (for example, when installed in an enclosure ----- the wall of the enclosure is to be covered with sheet asbestos) schould correspond to the Table. MINIMUM DISTANCE FROM THE CHUTE TO EARTHED PARTS Type of Contactor Kill 521 NTH 522 KTI1 523 KTII 52,1 Distance to earthed parts, cm 6 9 10 The distance to earthed parts, when Contactors are to be used in D. C. power circuits, are sent on request. The miniamm current, interrupted by Contac- tors with forced arc blow-out in D. C. circuits, under an indlictive load, should be not less than 20"h of the rated 'a hue. The Contactors are manufactured ting coils rated for the standard D. 110 and 220 volts. Wi ill opera- C. voltages OPERATING TIME OF THE CONTACTOR Type 01 C0Illactor Inherent operating closing time time ( approx ), sec opening time 521 0.18 0.06 I 5.11 1KeHHH, )1J11 aBapHiiHoro nepeK.-HotieHHH ocBeateHHH H T. n. 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B131B0,1 HetIOJBH'/KlibtX KOHTaKTOB; 18 ? .1.yroracirre:1buasi Kamepa; 19? BliHT xperhieuusi Ka mepu; 20 ? ;tyror tueKa; 21 ? Cep,1eiI1uK ;tyroracirre.ribitoil 22? BTHI'llBaIOLHafl KaTyluKa; 23? rit.1b30 KaTyuno; 24? pery.111ip0BOtiliaH upy-Aitha; 25 ? tialueliKa; 26 ? IIITI1(1)T; 27 ? cep,ietantK; 28 ? railKa; 29 ? BHHT; r ? MecTo 1i CHHTHX BTHFITBalOIlleci KaTyllIKII; a ? Beiniuca.muasi yeTauoBoq- lia51 ocb; 6 ? rOpt13011TaAbilan y1:TaH0B01-11IaSI OCb ,11 Sanitized Copy Approved for Release 2010/10/19: CIA-RDP81-01043R000800160005-7 Sanitized Copy Approved for Release 2010/10/19: CIA-RDP81-01043R000800160005-7 Bpalll,CHIle 110,11/4BII>l