1. AMMONIUM SULPHATE PLANT AT ZAVOD NO. 96 2. INSTALLATION UNDER CONSTRUCTION AT RULON

Document Type: 
Collection: 
Document Number (FOIA) /ESDN (CREST): 
CIA-RDP81-01030R000100420002-2
Release Decision: 
RIPPUB
Original Classification: 
C
Document Page Count: 
6
Document Creation Date: 
December 27, 2016
Document Release Date: 
November 4, 2013
Sequence Number: 
2
Case Number: 
Publication Date: 
March 10, 1954
Content Type: 
REPORT
File: 
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PDF icon CIA-RDP81-01030R000100420002-2.pdf197.05 KB
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Declassified in Part - Sanitized Copy Approved for Release 2013/11/04: CIA-RDP81-01030R000100420002-2 -CENTRAL INTEL'LIGENCE AGENCY INFORMATION REPORT This Document contains information affecting the Na- tional Defense of the United States, within the mean- ing of Title 18, Sections 793 and 794, of the U.S. Code, as emended. Its transmission or revelation of its contents to or receipt by an mauthorized person is prohibited by law. The reproduction of this form is prohibited. 50X1 CONFIDZIPTIAL COUNTRY SUBJECT DATE OF INFO. PLACE ACQUIRED USSR (Gorkiy Oblast) 1. Ammonium Sulphate Plant at Zavod No. 96 2. Installation Under Construction at Rulon REPORT DATE DISTR. NO. OF 50X1 1954 -HUM 10 March PAGES 3 50X1 THE SOURCE EVALUATIONS IN THIS REPORT ARE DEFINITIVE. THE APPRAISAL OF CONTENT IS TENTATIVE. (FOR KEY SEE REVERSE) STATE ARMY ix NAVY AIR FBI AEC Note: Wesidnoton Mirth:Ms. 1...o....ed By "t. al.Ia nia?lhuflen By n a" Declassified in Part - Sanitized Copy Approved for Release 2013/11/04: CIA-RDP81-01030R000100420002-2 50X1-HUM 50X1 50X1 Declassified in Part - Sanitized Copy Approved for Release 2013/11/04: CIA-RDP81-01030R000100420002-2 Wee' COUNTRY SUBJECT USSR CONFIDENTIAL 1. Ammonium Sulphate Plant at Zavod No.96 2. Installation Under Construction at Rulon THIS IS UNEVALUATED INFORMATION REPORT 50X1 50X1-HUM DATE DISTR./ 9 ntmf rf NO. OF PAGES 2 NO. CP ENCLS. (LISTED BELOW) SUPPLEMENT TO REPORT NO. 50X1-HUM 1. nformation has indicated a synthetic ammonia - installation was being constructed in 1950 at Zavod196 (Zavod Stroy) near Dzerzhinek from equipment from the Leuna plant. ] there was no s nth ammonia installation in existence at Zavod 96. therefore -1the subjeot( concerned the ammonium sulphate plant, a plant the existence of whioh is definitely known\ Information concerning this plant is described below. raw materials for this plant, such as nitric acid, possibly ammonia, and other basic chemical elements were presumably supplied by the neighboring plant Kalininj In 1948 a group of German specialists, including KNOEGER, TROESTRUM, were aseigned the development of an ammonium sulphate project. The plane and designs for this installation were based on documented records of machinery and equipment .dismantled in Leuna and brouRht to the DEM in 1946-1947 The entire equipment for this installation was of Leuna or g n. The redevelopment of this project took place during the(peria.from 1948 until the spring of 1951. CONFIDENTIAL Declassified in Part - Sanitized Copy Approved for Release 2013/11/04: CIPRDP81-01030R000100420002-2 50X1-HUM 50X1 Declassified in Part - Sanitized Copy Approved for Release 2013/11/04 : CIA-RDP81-01030R000100420002-2 - .2. CONFIDENTIAL - 2 - ? Production plans and building designs, also based on records dooumented in Lonna, were prepared by the Project Institute No*3 in Moscow. (This institute functionless a planni ?d deli de artment of the Ministry for e. mical Indust p ant was finally completed and put into operation in the spring of 1951. It was equipped with four oo verterm with a total ?roduotive oa aoit of 2 0 ions er month The olonsiderable delay in the final oonstruotiom of the plant was largely due to the Soviet system of shifting prepared plans and designs from eneiresponsible department to another, where new suggestions, modifications, alterations, etc. were added. These revisions were designed primarily to oorroot the inaocuraoies and mistakes made by the Soviet engineers during the long period of planning. /t was also an attempt to adjust the prepared materials to Soviet technical resuirezents and building facilities. ,Originally the Soviets intended to remove the finished products in stake Ureter, I they had a plan proposes Eng the shipment of the produce in loose form which would simply be dumped into railroad oars. it is generally known that when trans- ported in loose quantityjammoniun sulphate eventually forms a hard compressed mass. As sudh it cannot be used for spreading as fertiliser when needed on the spot. the produce was not shipped out to be Used as fertiliser, but intended for further treatmentland/or development at other Soviet plants. An unidentified large installation was under construotion eitber &Qatar* to' or within the confines of the "Rulon" Plastios Plant, !o.146. 411 known details regarding this installation. In 1947-19461 lof the construction of a synthetic gasoline plant at Rulon. This plant was supposedly constructed with equipment brought from Lou* unable to obtain information conoernilg the production Capacity or any other concrete technical details In connection with the construction of new plants in the Dsershinsk area a large central storage dump containa ing immense quantities of dismantled equipment and machinery from' the Leuna, Mitierfeld, and Rodleben plants ill Germany was in exists ce in th6 vicinity of the OKA ?lant s ory o rots ac among t German specialists was that this equipment was destined for the expansion of old or construc- tion of new installations at the plants lavod 96, OKA, and Rulon. CONFIDENTIAL 50X1 50X1 50X1 50X1-HUM 50X1-HUM 50X1-HUM 50X1-HUM 50X1-HUM 50X1-HUM 50X1 50X1-HUM Declassified in Part - Sanitized Copy Approved for Release 2013/11/04: CIA-RDP81-01030R000100420002-2 50X1 Declassified in Part - Sanitized Copy Approved for Release 2013/11/04: CIA-RDP81-01030R000100420002-2 % CENTRAL INTELLIGENCE AGENCY INFORMATION REPORT SECRET ontains Information affecting the Na- t the United States within the mean- ing of Title 18, Sections 793 and 794, of the U.S. Code, as amended. Its transmission or revelation of its contents to or receipt by an unauthorized person is prohibited by law. The reproduction of this form is prohibited. 50X1 COUNTRY USSR (Oorkty Oblast) SUBJECT Technical Control Section at Zavod 96, Igumnovo DATE OF INFO. MACE ACQUIRED REPORT DATE DISTR. NO. OF PAGES 10 March.1954 3 50X1 50X1-HUM THE SOURCE EVALUATIONS IN THIS REPORT ARE DEFINITIVE. THE APPRAISAL OF CONTENT IS TENTATIVE. (FOR KEY SEE REVERSE) 50X1-HUM Comments: 1. For main department in Paragraph 2, read chief directorate. 2. For Main Nitrogen Department (Glavasot) in Paragraph 2, read Chief Directorate for Nitrogen (Olavazot). SECRET STATE Ifx I ARMY #x NAVY 4% AIR FBI AEC (Note: Washington Distribution Indicated By "X"; Field Distribution By "*".) Declassified in Part - Sanitized Copy Approved for Release 2013/11/04: CIA-RDP81-01030R000100420002-2 50X1 50X1-HUM 50X1: ). I Declassified in Part - Sanitized Copy Approved for Release 2013/11/04: CIA-RDP81-01030R000100420002-2 ? N4? K I.? 1 I. dOUNTRYt USSR: tIII)EdT t Technical-Control Section at Zavod 96, Igumnovo THIS It UNEVALUATED INFORMATION -? REPORT 50X1 . I 50X1-HUM DATE DISTR.,/ 74'V. 59 NO. OF PAGES 2 NO, OF ENOS. (LISTED BELOW) SUPPLEMENT TO REPORT NO. 50X1-HUM ??? Oraaniestidnal itructurrof Technical Control Section , 1. The administrative ahd supervisory functions of the zavod's OTZ system falls within the Controlling domain of the plant's chief engineer, 50X1 AcimuLov , The operational and controlling functions for this section'icere performed by the Central Laboratory DepartmenS which in ' turn_supertised technics/ control work of its subsidiary laboratories and of A. judividual inspectors assigned.to the various production dapartients of .the_plant. 50X1 t Technical control work was performed by the 1 i ?1 / I plant's engineers, chemists, laboratory workers, and similar personnel qualified for OTK functions. 50X1-HUM I, 4 no information concerning the 50X1-HUM number of personnel .performing inspections in the laboratories and the Individual production units of the plant. :OTKoin.-tbe?Ninisibrial ;level 2. the 50X1-H UM 'BEieletry for Chemical Industry in Moscow has a main department controlling OTZ activities. This department presumably controls the individual plant OTZ sisters through the various main.departments of the parent ministry. ? In this instance the Main Nitrogen Department (Glavasot) was supervising the functions of the subordinate chemical plants in the Dzer2hinsk area as well as those of similar plants existing throughout the USSR. ? COlaq'IDIIIITIA-To. Declassified in Part - Sanitized Copy Approved for Release 2013/11/04: CIA-RDP81-01030R000100420002-2 Declassified in Part - Sanitized Copy Approved for Release 2013/11/04 : CIA-RDP81-01030R000100420002-2 ? u . A Periodic Inspections 3. CONFIDENTIAL 50X1 the zavod's 0Th is subject to periodic inspections 50X1-HUM by representatives designated by the parent ministry. During the period at Zavod On?Observed the existence of 50X1 -HUM various teams performing audits and inspection3of the plant's activities including those of the. 0Th. one of 50X1-HUM these inspections lasted once for as long as six months. Presumably these rigorous inspections were a result of the increasing number of complaints registered with the ministry concerning shipments of pro- ducts which did not meet the required technical or quality standards of other departments. In eeveral.instances Party functionaries participated on.the investigating oommissions. These commissions were empowered with authority to effect transfers or to reshuffle' personnel as well as to recommend changes in the technological processes and testing procedures.. , Technical Control Functions 4. The laboratories as well aC the individual inspectors were primarily' responsible for the coitrol, analysis, quality testing, and the verification of, chemical compositions of all incoming raw and semi- finished materials and the inspection and release of the finished products. The Central Laboratory Department, in addition to its supervisory functions, was charged with the formulation of inspection procedures, development of material testing and quality control methods, and the preparation of technical documents and reports on the inspection findings. The type of the technical documents varied in their form according to the particular product under evaluation. The one feature they ?had inoommon was that these documents were lengthy and contained many signatures. In instances when a re- evaluation of a certain product is initigated by the plant's central OTK, the inspector who signed the product's quality release is held responsible. For this reason the ranb and file of 0Th inspectors 50X1-HUM welcome the Soviet system of group responsibility. /observed a number of stamps and identifications on metal and glass Oontainers as well as wooden crates and boxes. However, ble 50X1-HUM at this time to furnish any satisfactOry description of Gee markings. Inconsistency in Documentation 5. Three of the' German specialists, HENNIO, KHASEL, and STRIEGLES reported an identical story according to which it was said that at one time a testing laboratory prepared a quality control document based( on, a faulty or inaccurate material analysis. The results of this method were used at the plant for years. Although the mistake was eventually discovered, everybody ooncerned remained silent about it inasmuchas many of the plant's high officials had their signatures affixed to this document. It was said further that even at the. ministry no on noticed the inaocuraoy since its main technical control department, at one time ot another, also utilized the analysis find- ings reported in the faulty document. ? CONFIDENTIAL Declassified in Part - Sanitized Copy Approved for Release 2013/11/04: CIA-RDP81-01030R000100420002-2