ZENER-DIODE-CONTROLLED BATTERY CHARGER

Document Type: 
Collection: 
Document Number (FOIA) /ESDN (CREST): 
CIA-RDP81-00120R000100020051-9
Release Decision: 
RIFPUB
Original Classification: 
K
Document Page Count: 
3
Document Creation Date: 
December 23, 2016
Document Release Date: 
March 18, 2014
Sequence Number: 
51
Case Number: 
Content Type: 
CONT
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PDF icon CIA-RDP81-00120R000100020051-9.pdf211.38 KB
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Declassified and Approved For Release 2014/03/18: CIA-RDP81-00120R000100020051-9 Sept. 7, 1965 C. M. GOLD EENER-DIODE-CONTROILED BATTERY CRAMSER Filed Feb. 20. 2962 ELT' 2 BY nirmrroR: CHARLES IA. GOLD ATTORNEY Declassified and Approved For Release 2014/03/18: CIA-RDP81-00120R000100020051-9 Declassified and Approved For Release 2014/03/18: CIA-RDP81-00120R000100020051-9 United States Patent Office 3,205,422 Patented Sept. 7, 1965 1 3.205.422 ZE.NER-DIODE-CONTROLLED BATTERY CHARGER Clarks M. Gold, Franklin Square. N.Y., assignor to 'far ditty International Corp., New York, N.Y., a COr? poration of New York Filed Feb. 20, 1961. Ser. No. 90,360 1 Claim. (Cl. 320-39) -This invention relates to a device for charging electric storneee batteries or accumulators. More particularly it ? provides a novel means for automatically disconnecting ? the battery from the charging source, when said battery is fully charged. It is known that a storage battery is generally regarded as fully charged when its voltage, sshile on charge, reaches a point at which gases start generating at the electrodes. Accordingly, the means provided for disconnecting it automatically at the end of charge arc usually controlled by battery voltage, although other means of control arc sometimes used. In eases where voltage control is utilized, the means for disconnecting the battery front the charging source usually comprise a line switch or contactor, operated front a voltage relay whose coil is connected across the bat- tery terminals. The line contactor is in series in the charg- ing circuit. When the battery voltage reaches a predeter- mined value, the voltage relay is energized causing the contactor to break the charging circuit and thereby dis- connecting the battery from the charging source. The system described above sufferi from many draw- -backs among which arc its lack of accuracy with respect to voltage at which the break should occur. Further- more, its bulkiness, excessive weight and high cost also ? are distinct disadvantages. ft is an object of this invention to provide a more ac- curate, a lighter, a more compact and a more economical control system for automatically disconnecting a bat- tery from a charging source. It is a further object of this invention to provide a more durable system of this type by eliminating, at least in part, the moving components present in a conven- tional circuit. These and other objects of the invention will become apparent upon consideration of the accompanying speci- fications, claim and drawings of which: FIG. 1 is a schematic diagram of one embodiment of the invention; FIG. 2 is a schematic diagram of another embodiment of the invention. Referring now to FIG. 1, there is shown a battery I which is connected to a charging source 2 by means of an electrical circuit arranged in accordance with the in- vention. As can be seen from the diagram, the battery 1 is shunted by a Zcner diode 3 and is in series with a variable resistor 4 and a relay coil 5. The contact blade 6 of the relay is connected to the negative terminal of the charging source. When the contact blade 6 is in -ON"-position the negative terminal of the charging sotrce is connected directly to the negative terminal of the batter/ 1 and the charging circuit is closed. When the cc,-a:acc blade 6 is in "OFF"-position the battery is disconnected and a pilot light 7 is connected instead to indicate the end of charge. The characteristics of the Zeiler diode 3 employed in fats invention are such so as to make it conducting when battery voltage reaches its "full-charge" point. The 'Lauer diode 3 does not break down immediately upon connec- tion across the charging source, since the current drain hanarv being charged results in a lowered poten- _ Declassified and Approved For Release 201 to 2 In the operation of the system, until the "lull-charge" point is reached the &net diode 3 is not conducting and the contact blade 6 remains in the "ON"-position. When the "full-charge" point is reached, the Zener diode 3 breaks down and starts conductina* in the reverse direc- tion. As a result, current starts flowing through relay coil 5 and the contact blade 6 is attracted to -OFF-- position, disconnecting the battery from the charging source. It will be readily understood that the function of variable resistor 4 is to limit the current in the diode branch of the circuit to a suitable value for the com- ponents. FIG. 2 illustrates a transistorized version of the in- vention. One feature of this embodiment is that all MO*. 15 ins parts are eliminated from the system. As seen in this figure, storage battery 1 is connected to charging source 2 through a series transistor 23. The transistor 23 has its emitter 24 connected to the positive source terminal and its collector 25 connected 20 to the positive battery terminal so that the emitter-to- collector resiqance may be in series in the charging line. The base 16 of the transistor 23 is connected to the collector 19 of a second transistor 17. The collector 19 of the second transistor, in addition to being connected 25 to the base 16 of the transistor 23 is also connected to one end of a resistor 13, the opposite end of which is connected to the positive battery terminal. The emitter IS of the transistor 17 is connected directly to the positive source terminal. The base 10 of the transistor 17 is 30 connected to a point intermediate a Zener diode 11 and a resistor 12. The Zeiler diode 11 and resistor 12 serially connect the positive source terminal to the adjustable tap of a potentiometer 14 which shunts battery 1. From FIG. 2 can be seen that the Zener diode 11 is aa biased in reverse direction. Its characteristics are selected so that reverse breakdown will occur when the difference of potential between the positive source terminal and the tap potentiometer 14 reaches a given value_ The principle of operation is as :cllows: 40 When a storage battery is inserted in the circuit and a charging source connected to said circuit as shown in FIG. 2, a difference of potential will be established across the Zener diode 11. The magnitude of this potential dif- ference will depend on the poiition of the adjustable tap 45 of potentiometer 14. To insure proper operation, the adjustable tap will be set so as to develop a potential dif- ? ference that would be somewhat below the reverse break- down voltage of the diode 11, the exact setting being selected as will be explained further. 50 With the battery and the charging source connected as shown, a difference of potential will also appear between the positive source terminal and the positive battery ter- minal, thereby biasing the transistor 23 so as to render ?it conducting. As a result, current will start flowing 53 through same, charging the battery. ? By refcriing to FIG. 2, it further will become apparent that transistor 17, by contrast to transistor 23, will not become conductive as a result of the charging voltage ? being applied to the circuit, and will remain in a non- conductive state as long as the Zener diode 11 does not break down. Now, according to the invention, the cir- cuit components and the setting of the adjustable tap of potentiometer 14 will be such that the breakdown of Zener diode is to occur only when the battery voltage 55 reaches its "full-charge" value. When the "full-charge" is reached and the Zener diode is broken down, current will start flowing through the resistor 12, rendering the transistor 17 conductive. As a result, a voltage drop 7O N_Vp.?:. alelroisns s t Cut notry la3, nd drivetirnegb ythe bas disconnect r rtehnet 4/03/18: CIA-RDP81-00120R000100n9nnsi_q Declassified and Approved For Release 2014/03/18: CIA-RDP81-00120R000100020051-9 3,205,422 The new devices wt forth above can be used without any great modification of existing equipment or increase of production cost. It will be understood, however, that numerous variations and modifications of the invention herein described can be made without departing from the spirit and scope thereof, hence the same is not to be limited to the specific embefAiments disclosed except as defined in the appended chim. What is claimed is: A battery-char,46; system, comprising a source of di- rect current connectable across the terminals of an elec- tro-chemical battery; circuit means for connecting said source with said battery and including a switch in series with said battery and said source, said switch having a first positiort wherein said source is comiected with said battery and a second position wherein said source is dis- connected therefrom; a relay coil for operating said switch, and a Zener-type breakdown device conductive 4 upon attainment of a predetermined battery voltage con- nected in series with said coil and said switch for dis- connection of said delice from said battery upon break- down thereof to energize said col and displace said switch 5 from said first position into said second position. References Cied by the Examiner UNITED STATES PATENTS 10 15 2,013,618 9/35 Woodbridge 320-40 2,499,663 3/50 Medlar 320-48 X 2,769,131 10/56 Immel 317-33 X 2,979,650 4/61 Godslialk et aL 320-35 LLOYD McCOLLUM, Primary Examiner. MILTON 0. HIRSIIFIELD, ROBERT C. SIMS, RALPH D. BLAKESLEE., Examiners. ? - Declassified and Approved For Release 2014/03/18: CIA-RDP81-00120R000100020051-9