SANITIZED)1. BRIEF SURVEYS OF THE RUBBER, CHEMICAL, AND METAL INDUSTRIES 2. GENERAL ECONOMIC DATA(SANITIZED)

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Document Number (FOIA) /ESDN (CREST): 
CIA-RDP80T00246A033300410001-6
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RIPPUB
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S
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24
Document Creation Date: 
December 22, 2016
Document Release Date: 
April 2, 2010
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1
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Publication Date: 
March 19, 1957
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REPORT
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Sanitized Copy Approved for Release 2010/04/02 : CIA-RDP80T00246A033300410001-6 r PR? 9SfN CO'Py CENTRAL INTELLIGENCE AGENCY This material contains information affecting the National Defense of the United States within the meaning of. the Espionage Laws, Title 18, U.S.C. Secs. 793 and 794, the transmission or revelation of which in any manner to an unauthorized person is prohibited by law. DATE OF INFO. PLACE & DATE ACQ. 1. Brief Surveys of the Rubber, Chemical, and Metal Industries DATE DISTR. 19 March 1957 NO. PAGES REQUIREMENT NO. RD covering the following subjects: a. The Hungarian Rubber Industry prior to the Disorders of October 1956 b. Hungarian Chemical Industry c. Survey of Metallurgical Industry d. Miscellaneous Economic Data on Hungary 25X1 STATE X ARMY I X INAVY X AIR XiFBI AEC I-A ORR X 25X1 1101 ",VkqA V,'%JW4I M8 Sanitized Copy Approved for Release 2010/04/02 : CIA-RDP80T00246A033300410001-6 Sanitized Copy Approved for Release 2010/04/02 : CIA-RDP80T00246AO33300410001-6 COUNTRY : HUN The Hungarian Rubber Indus try prior to the Disorders of October, 1956. Sanitized Copy Approved for Release 2010/04/02 : CIA-RDP80T00246AO33300410001-6 Sanitized Copy Approved for Release 2010/04/02 : CIA-RDP80T00246AO33300410001-6 I-IUNC LRY Economic The Hungarian Rubber Industry prior to the disorders of October 1956 Throughout 1955, the agreement for the importation of natural rubber into HU1ARY was operating satisfactorily and considerable quantities of natural rubber were, in fact, imported. . In 1956, however, the quantity the were willing to export to HU t ARY was grea-0,y reduced,, with the result that, in the second half of this year, ports of virtually ceased. 2, This situation induced the Hungarian authorities to send Hungarian Trade Delegates on two separate occasions during 1956, with the primary object of obtaining increased supplies of natural rubber. However, (proved unyrielding and these missions consequently proved abortive. 3. Three years ago, the Hungarian Government had already drawn up a plan for the establishment of a new Hungarian chemical plant, which was to have provided employment for several thousand Hungarian workers. This new plant was also to have included a special Department charged with the task of creating and developing an Hungarian synthetic rubber industry. Thos enterprise, as conceived in the original plan, was to have been established at RMR. However, despite the passage of.years, the project still remains in the planning stage and the work involved in constructing the new plant has not even been started. Indeed, even prior to the outbreak of the recent disorders in HUlv&ARY., it was anticipated that actual construction work on the new plant would not he inilted within the next two years. 1+. No new carbon black plants have recently been'put into operation in HUNGARY. As regards current output, the carbon black manufactured r at the MAORT factory near LISP- is of very bad quality,, so that Sanitized Copy Approved for Release 2010/04/02: CIA-RDP80T00246AO33300410601-6 Sanitized Copy Approved for Release 2010/04/02 : CIA-RDP80T00246AO33300410001-6 HUI'IGARY is obliged to import considerable quantities of active, semi-active and also a small. quantity of inactive carbon black. Until 1956, Hungarian imports of carbon black were mainly obtained from ROUM NIA but, in 1956, I U1 ARY also began to import carbon black from YUGOS:I,AVIA. Imports from this quarter began during the second and third quarters of 1956, when about 1+00 tons of carbon black, was obtained from YUGOSLAVIA. 5. In 1956, the Rubber Products Plant in BUDAPEST began to be converted into a rubber factory, producing only heavy teoimical and industrial rubber products. This arrangement will continue during 1957. The manufacture of all other Hungarian rubber goods (e.g. ebonite, latex products and rubber toys, etc.) will be t'ran;ferred to the following three alternative rubber factories, which at present exist in I_:UIGARY:- (i) NAGB E NY Rubber Factory. (ii) MJS?~I GU1EGYAR (Mechanical Rubber Factory) UJHEGYIQ UT BUDAPEST - KoBAT (iii) AUTOKEN11A Rubber Factory, SVETEI1AI UTCJL BUDAPEST. 6. There have been no new rubber plants constructed in HUNGi RY since 1955 . S ETC Hj LJ u U E~ ' Fl Sanitized Copy Approved for Release 2010/04/02 : CIA-RDP80T00246AO33300410001-6 Sanitized Copy Approved for Release 2010/04/02 : CIA-RDP80T00246AO33300410001-6 t;VUlvtni rnroARY* ? `~I ~J H lmn Chemical Industry* f .r 25X1 REMARKS:' Sanitized Copy Approved for Release 2010/04/02 : CIA-RDP80T00246AO33300410001-6 Sanitized Copy Approved for Release 2010/04/02 : CIA-RDP80T00246AO33300410001-6 HUNGARI Eoonomie/Scientific HUNGARIAN CHEtICAL INDUSTRY 3. Although lost of the buildings have been completed and the plant already installed, the chemical factory at KAZINCBARCIKA is not yet in full production. =Cne of the main difficulties appears to be the fixing of norms satisfactory to both workers and management. Until Octobers 1956, production was at only an estimated 15% of capacity# oxygen and artificial fertiliser, 2. A large factory is being constructed near TISZA- PALKONYA:,t about 70 kms N.E. of SZOLNOK. When completed, it will manufacture P.V.C. with the use of natural gas imported from ROUN OLI. 3, A new chemical plant has been built at StIJOBABONY. Wcrk was started in 195L and all construction work is now coin" pleted, but the factory is not yet in full production. It is designed to produce a. Mustard gas (in production) Choking or nerve gases (in production) (not yet in production) d. Rubber (not yet in production), 4+ At present the factory employs a little over 2000 Sanitized Copy Approved for Release 2010/04/02 : CIA-RDP80T00246AO33300410001-6 Sanitized Copy Approved for Release 2010/04/02 : CIA-RDP80T00246AO33300410001-6 0 people) but when it is in -full production, it will employ over 3,000, By-products of the factory will go to the BORSED Chemical Combine at KAZINCBILRCIKA for the manufacture of fertilisers, 5. Considerable diffibii"ty has been met in the construction of a turbo4electric power plant to supply the factory. A number of dams were, built, but eventually the project was abandoned and a conventional steam turbine power station was installed, fired by brown coals and was served by a single turbine/generator. This also proved a failure, and the factory now imports its power from CZECHOSLOVAKLL. The furnaces p built to serve the steam turbine, are being used to produce steam for various chemical processes in the factory and heating. 6. Attached at Appendix 'til is a sketch plan of the factory layout. Alrl the buildings are arranged in valleys and actually built into the hillsides, with earthworks thrown up in front ofi the entrances. At BALATON FUZFOS, a sister factory of S1JOBABONY is mainly employed on the production of high explosives, but also produces insulating materials such as glass wool. 8. A new explosives factory is under construction at DUNL PJ TELE and known by the cover name of SZJ IiIL .0ELUZOZE. it is planned to start production there in 1957 and approximately 400 workers will be employed. Sanitized Copy Approved for Release 2010/04/02 : CIA-RDP80T00246AO33300410001-6 Sanitized Copy Approved for Release 2010/04/02 : CIA-RDP80T00246AO33300410001-6 0ISONGAS PLANT AT I S A J b B A B O N Y General Sketch of Buildings (Built into Mountainside with Earthwork in Front) MKOIC Valley E ~ ~ or Endproduc Approx: ' r uu \_ Buildings Valley C Poisongas actory Approx: 25 B ildings, .rx .( . 4i ----~----'- Valley B Sane as under ~ Bailerhouse f P rerstati_on Construction Works Offices 7orkshops Valley A Preliminary Processing .Section and Raw Material :)tones 4AJOB.ALONY Sanitized Copy Approved for Release 2010/04/02 : CIA-RDP80T00246AO33300410001-6 Sanitized Copy Approved for Release 2010/04/02 : CIA-RDP80T00246A033300410001-6' COUNTRY: NT)=r^ PV_ L, - x.1'1 i '> 1w &.-V Lzmw . IL 116m a Survey of rdetallurgical Industry. Sanitized Copy Approved for Release 2010/04/02 : CIA-RDP80T00246A033300410001-6 Sanitized Copy Approved for Release 2010/04/02 : CIA-RDP80T00246AO33300410001-6 ? HUNGARY Economic. Survey of Metallurgical Industry I MISCELLANEOUS ECONOMIC INFORMATION. r During the revolt the workers were paid up to the 4th November when the Government decreed that only those reporting to factories could draw wages. Consequently the workers reportei for duty, drew their pay and did no work. Throughout the revolt the food industry kept working. The Trade Unions played no part and had no influence In the revolt as they were entirely Communist controlled. At present Hungary is not short of technicians. A large scale training programme was initiated in 1949 and now- there is a surplus of skilled personnel in some fields. Tn. 1938-1939 there were approximately 2,500 trainees and. the present figure is roughly 10,000 End in the metallurgical industry for example, many of the top men are unskilled (appointed by the Party) with a lot of trained technicians holding junior posts. For these there is little prospect of immodiato promotion.. 100% of the me tallurg ical coke consumed in Hungary has to be imported. It is principally for this reason that stool produced. in Hungary and valued a. t. '. forint costs i. 28 for in is to make. this is an 25X1 official figure. The sho.rLage of electric power is a result of the scarcity of c oa:l and oil, and the inadequate rate of construction of now power stations during the first Fide Year Plan. In particular the rapid growth of the machine tool industry. outstripped supplies of materials and of power. Electric stool is made at CSEPEL, KOBANYA (the old Hubert-and Sigmund works), BORSADNADOSD (which makes transformer and dynamo stool) and DI OSGYOR. Tungsten Carbide was first made in the Hubert Sigmund works KOBANYA (tool tip production thorn has now stopped and the works is at present making high alloy stools and permanent magnets). Some time after 1954 a now factory was founded for Tungston Carbide .production using imported Wolfram. This new plant is entirely for sinterod carbide tools, drawing dies and cutting tools etc. II ALUMINIUM. (a) BAUXITE. on the. subject of Bauxite mining 25X1 the main centres are at TAPOLCA, NYIRAD, GANT~ and ISZKAZENTGYORGY, The g3nora l quality of Bauxite is decreasing and the Silica content is increasing. During the second Five Year Plan the combination process for the treatment of these or.es..is to bf introduced in some works. (b) ALUMINA. Only three plants are manufacturing Alumina, those are at MAGYAROVAR, AJKA and ALD.7ASFUZITO. (c) CRYOLI TE. The greater part of Hungarian requirements is imported, mos tlv f'rnm tYin TT_ q q R n f+-nom., + 1- Sanitized Copy Approved for Release 2010/04/02: CIA-RDP80T00246AO33300410001-6 Sanitized Copy Approved for Release 2010/04/02 : CIA-RDP80T00246AO33300410001-6 Cryolite in Hungary (d) ELECTRODES. Those are imported from tho U. ,3. S. R.' though attempts to manufacture them in Hungary from imported material are being (o) RED MUD. The extraction of Titanium and Vanadium from Rod Mud is, in its very early stages. The extraction of Titanium has been carried out at Budapest University by. Professor GELLEMOT but the amount produced so far has only been 2 Kilograms. The extraction of Vanadium is carried out a t Magyarovar. The use of Mud as an iron ore has been much discussed but,little has been done. 1951 production amounted to 21,000 tons. The three plants producing Aluminium Ingots are TAT~~ ANYA, 25X1 A MI and INOTA : - (i) TATABANYA At Ta tabanya the old electrolysis shops are housed in two buildings: the current used is 2 0-25, 000 amps. The shops are equipped with very good German rectifiers installed during World War II (no further details). A now electrol-sis unit was opened in about 1949-19501 It is parallel, but to the East of the other two and contains four rows. of pots. The whole shop is wider than either of the old ones, is about the same length and conta ns bigger cells using an.amporago of 50,000. production between 11-12, 000 tons a year. Some super-pure aluminium is made for condenser coils and chemical equipment. (ii) AJ}Q its production about the same as TATABANYA. (iii) INOTA The CSEPEL Aluminium works was demolished in 1947. Under the. Fiver Year Plan expansion of Aluminium production is to be under taken at INOTA alone. No new plans are envisaged. III PROCESSING OF NON FERROUS METALS IN HUNGARY the cells are very large and work at 25X1 50,000 amps. These works came into production about 1954 hit experienced many difficulties, the rectifiers supplied by the Czechs broke down at an early stage. The generators at the INOTA power station broke down in 1954 and wore out of action for three months. approximatel 20 000 t f y , ons o Aluminium 'is worked in Hungary, the remainder being exported to Poland (in exc.lange for zinc), to the U.S.S.R., to Czechoslovakia, and some small amounts to other countries as virgin metal. SZEKESFERHERVAR Light Metals Works (see Sketches I and II). Sanitized Copy Approved for Release 2010/04/02 : CIA-RDP80T00246AO33300410001-6 Sanitized Copy Approved for Release 2010/04/02 : CIA-RDP80T00246AO33300410001-6 sheet extrusions rind w 1.re, ma inl-r in pure aluminium but about 5% in aluminium alloys. Much of the pure aluminium sheet is sent to the U.S.S.R. The equipment consists of Rolling Mills an Extrusion Press and Drawing Bonchos. The principal unit is a 2-High hot mill non-hoversing, made by SKODk since the war with a barrel length of between 2ADO-2;500..mm; it is equipped with lifting tables and rolls shoe is ,-~I' thick. Four cold mills are attached to the same drive, two are 3-High mills by SKOD/; and two are 2-High mills. Situated to one side of these mills is another set of cold mills, 2-High, with two or three stands by ACHENBACHER: all these mills roll sheets. In the same bay are two 4-High mills built by SKODA and originally destined for U.S.S.R. which roll strip of a maximum width of 200 mm. and a minimum thickness of 0.1 mm. tho furnaces were designed for DURALUMIN for aircraft during the war., Adjoining the r?oling mill is a foundry where ingots from other works are ron Lod and alloyed where necessary. The equipment consists of one induction furnace, two or three electric molting furnaces end four semi-continuous casting furnaces for casting ingots to ,i size suitable for rolling or extruding. The extrusion shop contains one press of 2,500 tons, several drawing benches and wire drawing machines. The last are not of a gioat csipacity. This shop manufactures sections, tubes for cable sheathing, and thick wire of approximately '2 mm. in diameter. The small forging shop near thn~ main offices manufactured ammunition caps of approximately 12`1 In diameter but the size of tho projectile was unknown. Production. was very small. The alloys ma..e at this works were as follows-.- .(I) DURAL Types containing 4% copper, % or if magnes ium, and tho balance aluminium, to Russian specifications. These alloys were not, only. strong enough for 25X1 used for aircraft repairs (ii) Aluminium-TiMagne s ium containing 4% Magnesium and used in shipbul.lding. (iii) Aluminium_Mapnesium-Silicon a corrosion, resistant a o Y. (iv) Aluminium-Manganese used for structural ,purposes e.g. buses and trains. Manganese from U.S. in 1955 at T!,TABANYA but contained too much iron. the copper used was imported and Silicon came from U.S.S.R.. the bomo ailico-Aluminium was made was not of good quality as it KO BAN YA The probable location of this works is 47028154"N, 19007111"E. This works has ingot casting equipment which is also used for -adding alloying materia,,is' vuhon necessary; it comprises one gas fired furnace, one electric furnace and one semi- continuous casting machine. Sanitized Copy Approved for Release 2010/04/02 : CIA-RDP80T00246AO33300410001-6 Sanitized Copy Approved for Release 2010/04/02 : CIA-RDP80T00246AO33300410001-6 0 In the Rolling Mill there is a 2-High hot breakdown mill with a barrel length of about.1,250 mm. and a roll diameter of 7O0 imri. Production is roughl`, 500 to 600 tons a month. Thera are four or five cold rolling mills, 2-High of German origin and installed at the boginn..ng of World War I. Those produce sheet. There arc two more 2-High mills for rolling narrow strip, and they produce about 500 tons per month. A hydraulic extrusion press exerting 1,500 tons pressure is used for sections and some tubes. There are a few drawing benches and wire- drawing machines, the latter producing medium wire. The Robertson _foll mill has only recently boon installed and is yet yet working well. It consists of two 2-High mills. There is also one 4-High mill built by SKODA atad designed for tinfoil but at present being used to roll down the aluminium foil from 4 mm. In thickness to 0.45 mm. VAC Non-Ferrous Metal Rolling Mill. This works does not possess a foundry and therefore cannot alloy ingots. It makes only zinc and pure Aluminium sheetv... The amount of zinc rolled is not known but it is very small and is used only for batteries and printing purposes. The production of aluminium shoot is about 100 to 150 tons per month. The, works has two 2-High cold rolling mills be th old and steam driven. A now shop has boon built for pormalloy, forrito and sintered ccros for radio coils; eventually the plant will work solely for the communications industry. NACTYTETENY "Mo ta.llochemia "- Works. This plant is located at 4702315511N, 18058' 20"E and produces metal salts, FeSO4, lithopone, rod load, zinc oxide and treats lion-ferrous scrap, chiefly copper-based scrape For processing scrap the woks has two vater-jacket furnaces of medium size, two converters of the 'Pierce-Smith type, two oil fired furnaces with fiat circular hearths and capacities of one and three, tons respectively. Primary scrap of 45/ copper content is supplied by CSEPEL; other non-ferrous scrap contaminated and of mixed content is drawn from all sources. The poor sc-ap is troa;tod in the water-jacket furnaces to obtain black copper 80 to 85% coppeZI This t o g ith 25X1 the better scrap is theh treated in the converters and the blister is cast into anodes and sent to CSEPEL. All the alloying materials - e.g. Tin, Zinc, etc are collected in a Bag house and from this the elements are recovered and used chiefly for undercoat paints. Some or:; from R ASK, the only' copper deposit in Hungary, is also processed in the water-jacket furnaces. This is used to make anodes and is also sent to CSEPEL where the gold and silver in it is recovered. Copper based scrap which is fairly clean is separated and cast directly into bars of brass and Rohguss (for bearings) and is sent to her works. Tin and leadbase alloy scrap is also treated. AKER (Old Name).- Location not known but between Budapest and U jpeet. A little works with oil fired furnaces to process tin and leadbase scrap and accumulator lead. Sanitized Copy Approved for Release 2010/04/02 : CIA-RDP80T00246AO33300410001-6 Sanitized Copy Approved for Release 2010/04/02 : CIA-RDP80T00246AO33300410001-6 REZHENGERM Rolling Mills, Located in PARIVI NY Ut. (No map available ), An old works from CHAUDOIR (France) built perhaps in World War I or thereabouts; it was an old rival. of the. CSEPEL works. Reconstructed attar World War II to make ammunition. It has a small ingot casting shop with three or four low frequency induction furnace (AJAX-WYATT) for casting copper- based ingots and rolling mills for shoots (hot and cold), narrow strip and wire. The shoot mills have two or three stands and also roll material for hot strip. The wire mill has five stands.Strip a rolled on several 2-High mills. Drawing facilities exist for drawing wire and. rod. In the now Five Year Plan several punching and drawing machines are to be installed. Output is not known. lMAGYAR KABELGYAR(or BUDAPEST K/BELGYI,R). (formerly f01F--GUIL UR4E Vilcrks . This works is located at 4762712811N, 19003'13"E and produces cables and wire for the Electrical Industry for- Tolecommunicati.ons. Load and aluminium-clad cables are also produced. In 1955 there was built an ingot casting shop with between wo and four low frequency induction furnaces, a now rolling mill for rolling copper-based and aluminium based wire, and a 1,500 tons oxtrus ion press of Krupp type to use either the direct or indirect method. M, -,GYAROVAR. FE?,EiELDOLGOZO works for ccppcr-based 'metals. there are soma coke- fired molting crucibles, an Oxtrusion press and stamping presses, the exact location Is elther 470 8' 43 N ,19005' 40"E or 470281401'N, 19005' 53 "E. It contains a small foundry with, oil fired crucible furnaces and small rolling mills for