INPUTS FOR THE PEACETIME PRODUCTION OF SMALL ARMS, MORTARS, AND ARTILLERY PIECES IN THE USSR

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CIA-RDP79-01093A000400160002-6
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January 29, 1954
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CONF1ENT1AL proved For Release 2005/04/26 CIA-RDP79-O1093A000400160002-6 INPUTS FOR. THE PEACETIME PRODUCTION OF SMALL ARMS, MORTARS, AND ARTILLERY PIECES IN THE USS CIA/RR PR-47 29 January 1954 DOCUMENTNO. { NO CHANGE IN CLASS. ^ 0 DECLASSIFIED CLASS.. ~.. CHANGED TU:.,T$ s(C ) AICVT r- 122 25X1 *ARMY Declass/Release.Instr-uctions On File*_ CENTRAL,, INTELLIGENCE AGE,,N,CY OFIIC-E OF. RESEARCH AND REPORTS RETURN TD ARCHIVES & RECORDS CENTE 1V%UNFIDEW Joe -4-101-3-80x Approved For Release 2005/04/26: CIA-RDP79-01093A0004001 00 c Approved For Release 2005/04/26 : CIA-RDP79-01093A000400160002-6 WARNING This material contains information affecting the National Defense of the United States within the meaning of the espionage laws, Title 18, USC, Sees. 793 and 794, the trans- mission or revelation of which in any manner to an unauthorized person is prohibited by law. Approved For Release 2005/04/26 : CIA-RDP79-01093A000400160002-6 Approved For Release 2005/04/26 : CIA-RDP79-01093A000400160002-6 co INPUTS FOR THE PEACETIME PRODUCTION OF SMALL ARMS,, MORTARS, AND ARTILLERY PIECES IN THE USSR CIA /RR PR-47 (ORR Project 108-51) The data and conclusions contained in this report do not necessarily represent the final position of ORR and should be regarded as provisional only and subject to revision. Comments and data which may be available to the user are solicited. I E- Approved For Release 2005/04/26 : CIA-RDP79-01093A000400160002-6 Approved For Release 2005/04/2 ,;('~AV79-01093A000400160002-6 The primary purpose of this report is to determine the quantities of productive services, or inputs, consumed annually in the peacetime production of small arms, mortars, and artillery pieces in the USSR. The report also attempts to describe the past development of the Soviet weapons industry, its organization, and its annual output. No reliable Soviet information is available which can serve as a basis for a study of weapons input or of weapons production. Input estimates have therefore been derived from US analogy and from an interpretation of Soviet weapons requirements based on Army, Navy, and Air Force production estimates in addition to data obtained from other intelligence sources. This methodology, even when employed with caution, is obviously not exact. It is, however, the only practicable technique to employ in this study and produces results which can be considered reasonable, if not firm, estimates. Industry-wide estimates of inputs are ordinarily derived on the basis of a summation of individual input requirements for each end item produced by the industry. For an industry producing as many different items as does the weapons industry, the determination of in- puts for each item in the usual manner would involve an almost pro- hibitive number of computations and would vastly increase the total margin of possible error. To avoid these limitations, a unit of output representative of the weapons produced in the weapons industry of the USSR was constructed. The unit of product to which the inputs are related is termed a "bundle" of weapons. Once the number of these bundles produced is established, the inputs consumed by the industry are easily computed as a simple multiple of the inputs per representative unit of output. The bundle of weapons consists of all types of small arms, mortars, and artillery pieces in direct proportion to their requirements as in- dicated by the equipment tables of the Soviet armed forces and the estimated annual production of aircraft and naval vessels in the USSR. Adjustments in these peacetime requirements are made to account for different rates of attrition and for the introduction of new models. Approved For Release 20 ( '~ 79-01093A000400160002-6 AplCo LReNa L5/04/26: CIA-RDP79-01093A000400160002-6 The further development of the concept of the bundle of weapons to include all items of munitions would provide a working tool for analysts dealing with the production of munitions comparable to the division slice used by military planners. It promises to be useful in appraisals of the wartime resource requirements of an economy and of the capabilities of that economy to produce munitions. In short, the bundle of weapons is a first attempt to measure the balance in a munitions mix. CONFIDE' ~ N~ /E-T Approved For Release 2005/04/26 : CIA-RDP79-01093A000400160002-6 Approved For Release gaF2U)WA-01093A000400160002-6 CONTENTS Page Summary . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 I. Introduction . . . . . . . . . . . . . . . . . . . . . . 2 A. Products . . . . . . . . . . . . . . . . . . . . . . 3 1. Small Arms . . . . . . . . . . . . . . . . . . . 3 2. Artillery . . . . . . . . . . . . . . . . . . . . 3 3. Mortars . . . . . . . . . . . . . . . . . . . . . 4 4. Naval Guns . . . . . . . . . . . . . . . . . . . 4 B. History and Organization of the Soviet Weapons Industry . . . . . . . . . . . . . . . . . . . . . . 5 II. Coefficients of Production . . . . . . . . . . . . . . . 6 A. Unit of Output . . . . . . . . . . . . . . . . . .. 6 B. Computed Coefficients . . . . . . . . . . . . . . . . 12 1. Steel, Aluminum, and Copper . . . . . . . . . . . 12 2. Coal; Petroleum, Gas, Lumber, and Electric Power . . . . . . . . . . . . . . . . . . . . . 12 3. Rubber Tires and Antifriction Bearings . . . . . 16 4. Labor . . . . . . . . . . . . . . . . . . . . . . 16 5. Capital Construction . . . . . . . . . . . . . . 25 6. Capital Equipment . . . . . . . . . . . . . . . . 26 7. Transportation . . . . . . . . . . . . . . . . . 28 III. Output and Input . . . . . . . . . . . . . . . . . . . . 28 A. Output . . . . . . . . . . . . . . . . . . . . . . . 28 B. Input . . . . . . . . . . . . . . . . . . . . . 33 1. In Real Units . . . . . . . . . . . . . . . . . . 33 2. In Rubles . . . . . . . . . . . . . . . ... . . . 34 IV. Capacity . . . . . . . . . . . . . . . . . . . . . . . . 37 V. Export and Import . . . . . . . . . . . . . . . . . . . . 38 CONFIDENTIAL Approved For Release 2005/04/26 : CIA-RDP79-010'93A000400160002-6 Approved For Release 2005/04/26 : CIA-RDP79-01093A000400160002-6 CONF, ^ ~e rte/ ~ Appendixes Page Appendix A. Soviet Weapons Plants with Estimates of Size and of Labor Force . . . . . . . . . . . . . . . . . 41. Appendix B. Coefficient Sources . . . . . . . . . . . . . . . 4,j' 25X1 1. Representative Unit, or Bundle, for Measuring Weapons Output in the USSR, 1953 . . . . . ? . . . . . . . . . . 8 2. Inputs of Steel, Aluminum, and Copper per Bundle of Weapons, 1953 . . . . . . . . . . . . . . . . . . . . . 13 Input per Weapon and Input per 1,000 Pounds of Output for Eleven US Weapons, 1953 . . . . . . . . . . . . . . . . . 17 4. Inputs of Coal, Petroleum, Natural or Producer Gas, Electric Power, and Lumber per Bundle of Soviet Weapons, 1953 .......................... 20 Direct Man-Hour Requirements for Eleven US Weapons, 1953 .......................... 23 6. Direct Man-Hour Requirements per Bundle of Soviet Weapons, 1953 .......................... 24 7. Transportation Input per Unit of Weapons in the USSR . . . 29 8. Production of Guns in the USSR, 1929-52 . . . . . . . . . 30 9. G-2 Estimates of Soviet Production of Weapons and Weight of Weapons, 1952 . . . . . . . . . . . . . . . . . . . 32 Approved For Release 2005/04/26 : CIA-RDP79-01093A000400160002-6 Approved For Release IAP~F'-~'I}F~QF]~7t 01093A000400160002-6 Page 10. Inputs per Bundle of Weapons and Quantities of Input of the Soviet Weapons Industry, 1953 . . . . . . . . . . . . 33 11. Ruble Value of Inputs at 1950 Prices Required for Soviet Weapons Production in 1953 . . . . . . . . . . . . . . . 35 12. Procurement in the Soviet Defense Budget, 1949-53 . . . . 36 13. Estimates of Floor Space and Labor Force for Soviet Weapons Plants . . . . . . . . . . . . . . . . . . . . 45 14. Soviet Weapons with the US Equivalent Used for Estimating Meta.l Inputs . . . . . . . . . . . . . . . . . . . . . . 48 Following Page USSR: Armament Plants -- 1952 (Excluding Armored-Vehicle Plants) . . . . . . . . . . . . . . . . . . . . . . . 45 CONFIDENTIAL Approved For Release 2005/04/26 : CIA-RDP79-01093A000400160002-6 Approved For Release Oo V lf)EN I IAt9-?1093A000400160002-6 CIA/RR PR-47 (ORR Project 108-51) INPUTS FOR THE PEACETIME PRODUCTION OF SMALL ARMS, MORTARS, AND ARTILLERY PIECES IN THE USSR* Summary The production of small arms, mortars, and artillery pieces by the Soviet weapons industry during 1953 was concentrated in 22 plants. The majority of these plants are dispersed throughout the USSR, but the largest groups of plants are located in the industrial area surrounding Moscow and in the newly developed industrial areas east of the Urals. The peacetime production of the 22 plants in the Soviet weapons in- dustry represents about 78,000 short tons of equipment. According to Army G-2 estimates, Soviet production for 1952 was 317,500 small arms, 6,000 mortars, and 22,500 artillery pieces and tank guns. It is assumed that the 22 plants also produce the weapons required to meet the annual needs of the Soviet air and naval forces. The requirements for these forces are 27,000 aircraft cannons, 230 naval artillery units, and 400 naval and antiaircraft artillery units. The inputs required to produce the indicated quantities of weapons are as follows: Labor 43,000 Man-years Steel 202,000 Short tons Aluminum 620 Short tons Copper 2,000 Short tons Coal 472,000 Short tons Petroleum 4.6 Million gallons Lumber 3.9 Million board feet Rubber Tires 35,000 Units Antifriction Bearings 227,000 Units Electric Power 218 Million kilowatt-hours Natural or Producer Gas 1.4 Billion cubic feet Machine Tools 376 Units Capital Equipment and Construc- tion 17,600 Short tons Transportation 546 Million short-ton- kilometers *,,:This report contains information available as of 1 December 1953. Approved For Release 20045JQ IAYXA01093A000400160002-6 Approved For Release 2005/04/26 : CIA-RDP79-01093A000400160002-6 S-E-C-R-E-T The value of all input services for the Soviet weapons industry in 1952 prices is about 1.9 billion rubles, which is almost 3 percent of the estimated allocations to munitions procurement in the Soviet defense budget. The value of inputs would represent approximately the same proportion of such allocations in the 1953 defense target. The annual productive capacity of the 22 plants in the Soviet weapons industry is about 395,000 short tons of.finished weapons, or about 5 times the current peacetime output. It is probable that the wartime capacity of the weapons industry is in excess of this amount because new plants may be built and other plants converted to weapons production. Limits to the production of weapons would depend on the amounts and relative priorities of other goods produced. In the event that the Soviet weapons industry were placed on a wartime production schedule, the ratios of inputs to peacetime output implicit in the estimated figures in this report would probably remain stable enough to permit their use in making labor and resource cost estimates for the production of a given volume of Soviet weapons during wartime. I. Introduction. The Soviet weapons industry, for the purposes of this report, in- cludes those plants primarily concerned with the production of small arms, mortars, and artillery pieces, as well as weapons produced for use in armored fighting vehicles and in aircraft. The term "weapons" includes all forms of small arms, mortars, and artillery. All weapons with bore measurements less than 20 mm in diameter are treated as small arms, whereas weapons of a larger bore diameter are considered artillery pieces, or guns. Mortars are not generally placed in either of the two classes but are treated separately. The term "gun" as used in, this report applies only to artillery pieces. Soviet weapons can be characterized in general as simple, rugged, and effective, although not particularly impressive when compared with S-E-C-R-E-T Approved For Release 2005/04/26 : CIA-RDP79-01093A000400160002-6 Approved For Release 2005/04/26 : CIA-RDP79-01093A000400160002-6 S-E-C-R-E-T their US counterparts. All models now standard are well suited both to mass production and to ease of handling and maintenance. Their simplicity of design and relatively wide tolerances enable them to function well even under extremely adverse conditions., /* A. Products. 1. Small Arms. The small arms currently in use in the USSR are essentially those developed and used during World War II. A few changes have occurredy such as the replacement of the Maxim heavy machine gun by the light machine gun M1946. J The small arms in military use in the USSR J during 1953 were as follows: Tula-Tokarev M1933 Pistol Standard side arm PPsh-1941 and PPS-1943 Submachine guns m1944 Carbine Standard shoulder arm 7.62-mm Degtyarev Series Light machine gun and tank machine gun 7.62-mm Guvyunov Heavy machine-gun 7.62-mm m1946 Light machine gun, replacing the 7.62-mm Guvyunov 12.7-mm Degtyarev-Shpagin M1938 Heavy machine gun and anti- aircraft (AA) machine gun 2. Artillery. Soviet artillery weapons are generally equal in effectiveness to those of the Western powers, although some refinements and characteristics making for maneuverability are lacking in the large sizes. Deficiencies of modern fire control have been overcome by detailed tactical preparation and the use of additional pieces. Emphasis is placed on dual-purpose, high-velocity, direct-fire pieces. The guns in military use in the USSR during 1953 J were as follows: S-E-C-R-E-T Approved For Release 2005/04/26 : CIA-RDP79-01093A000400160002-6 Approved For Release 2005/04/26 : CIA-RDP79-01093A000400160002-6 76-mm Divisional Gun M1942 85-mm Gun m1945 100-mm Field Gun m1944 122-mm Howitzer M1938 122-mm Gun M1931/37 152-mm Howitzer M1943 152-mm Gun Howitzer 152-mm Gun M1935 203-mm Howitzer M1931 210-mm Gun M1939 280-mm Howitzer M1937 306-mm Howitzer M1940 57-mm AT Gun m1943 37-mm AA Gun M1939 57-mm AA Gun 85-mm AA Gun M1939 and M1944 100-mm AA Gun 85-mm Gun 100-mm Gun 122-mm Gun 100-mm Gun 152-mm Gun 132-mm Rocket Launcher M13 82-mm Recoilless Rifle 23-mm Aircraft Cannon 37-mm Aircraft Cannon S-E-C-R-E--T Dual-purpose, antitank (AT; and field gun Dual-purpose, AT and field gun, re- placing the 76-mm gun Dual-purpose, AT and field gun Divisional field artillery Corps artillery Standard in the artillery division Used for counterbattery and long- range interdiction fire Heavy artillery Standard heavy howitzer Super--heavy Skoda-designed weapon Short--range heavy howitzer Used in army group support Divisional AT gun Standard divisional AA gun Replacing the 37-mm AA gun Standard heavy AA gun Replacing the 85-mm AA gun Mounted on the medium tank, T-34 (85)* Mounted on the medium tank, T-54* Mounted on the heavy tanks, JS-2, JS-3* Mounted on SU-100* Mounted on JSU-152* Found in tank and mechanized divisions Probably standard in the division Used by MIG-15, IL-28, Type 35, TU-4 Used by MIG-15 3. Mortars. There are 3 models of mortars currently in use in the USSR, the 82-mm, the 120-mm, and the 160-mm. 5i/ 4. Naval Guns. The naval guns in military use in the USSR during 1953 were 37-mm AA Single Gun 37-mm AA Twin Gun 0 and modified 0 destroyers Sverdlov cruisers Only the guns, as distinguished from the self-propelled unit, are considered in this report. S-E-C-R-E-.T Approved For Release 2005/04/26 : CIA-RDP79-01093A000400160002-6 Approved For Release 2005/04/26 : CIA-RDP79-01093A000400160002-6 S-E-C-R-E-T 45-mm AA Single Gun' Submarines and merchant vessels 3-inch 55 Single Gun Subchasers 3-inch 55 DP Twin Gun 0 and modified 0 destroyers 3.9-inch 51 Wet, Single Gun K class ocean-going submarine 3.9-inch 56 DP Single Gun 3.9-inch 56 DP Twin Gun 4.8-inch 46 Twin Gun 6-inch 50 Three-Gun Turret Main battery of coastal destroyer Secondary battery, Sverdlov cruiser 0 and modified 0 destroyer Chapayev and Sverdlov cruisers B. History and Organization of. the Soviet Weapons Industry. In 1940 there were 12 gun factories and 30 small arms factories in the USSR. J The most important plants were in Tula, Izhevsk, Nizhniy Tagil, Kovrov, Zlatoust, Podlipki, Leningrad, Stalingrad, Molotov, and Sverdlovsk. The German invasion of 1941 and the consequent evacuation of factories from the western part of the USSR resulted in a net decrease in the total number of weapons plants as well as in a general shift of the industry. In 1942 the number of gun factories had been reduced to six. By 1944, however, 2 new gun factories had been added, bringing the total to 8. In spite of the evacuation, the production of artillery in December 1942 was 1.8 times greater than in December 1941. J By 1944 the production of guns had reached the high level of about 120,000 pieces as compared with an output of 25,000 guns in 1940. Similarly, the production of rifles and machine guns expanded rapidly. The average yearly production of rifles during the last 3 years of World War II was approximately 3 million J as compared with an estimated peacetime production rate of 600,000 in 1940. J The production of machine guns increased from about 72,000 in 1940 -LO/ to an average annual output of about 450,000 during the last 3 years of the war. ll Following World War II, Soviet weapons plants were converted to peacetime production. Many gun and small arms plants, particularly the larger ones, however, continued to produce weapons but at a rate much lower than wartime levels. The plants which converted to complete peacetime production were, in the main, small arms plants. See footnote on p. 31. S-E-C-R-E-T Approved For Release 2005/04/26 : CIA-RDP79-01093A000400160002-6 Approved For Release 2005/04/26 : CIA-RDP79-01093A000400160002-6 S-E-C-R-E-T These factories could be readily reconverted to wartime production in case of a new national emergency. Until the latter part of 1936, all gun production was directed by the People's Commissariat for Heavy Industry. From the end of 1936 until early 1939 the responsibility for gun production fell to the People's Commissariat for Munitions. From 11 January 1939 until the reorganization of March 19+6, which involved not only a change in structure but also a change in titles from People's Commissariats to Ministries, the People's Commissariat of Armaments was responsible for the production of all guns 37 mm and upward. Since then the Ministry has been responsible for small. arms as well. 12/ On 15 March 1953 the Supreme Soviet created a new Ministry of Defense Industry, which assumed the functions of the former Ministry of Armaments. II. Coefficients of Production. The major purpose of this report is to determine the peacetime inputs of the Soviet weapons industry? This section is devoted to an examination of the proper unit for measuring the output of the weapons industry and to the computation of the various production coefficients. A production coefficient is defined as the quantity of an input necessary to produce one unit of output, given the appropriate amounts of cooperating inputs or services. The discussion is limited to the following inputs: steel, aluminum., copper, coal, petroleum, lumber, rubber tires, antifriction bearings, electric power, man.-hours, gas, machine tools, capital equipment, and capital construction. A. Unit of Output. The value of production coefficients, relating inputs to out- puts, is affected by the size and nature of the units in which both input and output are expressed. The snits adopted for measuring inputs are widely used units such as 'tons and. gallons. There are 33 types of weapons currently being produced or used in the USSR, and, consequently, there are 33 units for measuring output. Treatment of each weapon separately would involve considerable detail and would at times become unwieldy. It is desirable, therefore, to construct a representative unit of output in order to facilitate computations and simplify presentation. The proportions in which the various weapons are produced are known only to a very limited degree. Thus representativeness must -6 - S-E-C-R-E.-T Approved For Release 2005/04/26 : CIA-RDP79-01093A000400160002-6 Approved For Release 2005/04/26 : CIA-RDP79-01093A000400160002-6 S-E-C-R-E-T be based on the next best alternative to the known composition of supply -- the composition of demand. This report is concerned with establishing a level for peacetime demand as contrasted with two other demands -- mobilization demand and wartime demand. Obviously, peace- time demand stems from conditions and requirements different from war- time or mobilization demand. The principal difference is a change in the attrition rates for each type of weapon in use. In this report,. Soviet production schedules for weapons will be established in accordance with peacetime demand for weapons in any given year. Peacetime demand for weapons will reflect (1) maintenance of existing weapons inventory and (2) replacement of obsolete models with new models. This statement assumes that there will be no in- crease in the size of the weapons inventory. The inventory has been built up over a period of years and does not necessarily contain a complete stock of new models. New models are being produced continually to replace old models, but replacement is spread out over a number of years. Not all weapons in existence are in the hands of troops; approximately 60 percent are in storage. 13 Because the attrition rate on stored weapons is relatively small, it is ignored. It is also assumed that exports consist entirely of obsolete models not subject to replacement. The exceptions to this assumption are discussed in the footnotes for Table l.* In addition to ground weapons, it is necessary to include air- craft and naval guns in a unit which represents peacetime demand. Peacetime demand for naval guns, however, stems from a different use pattern from that for ground and aircraft weapons. Therefore, two units representing peacetime demand are established. One unit provides a measure for naval guns, and the other combines ground and aircraft weapons in a single unit. Aircraft weapons are produced by the same establishments as other weapons, which justifies their inclusion for input purposes. Table 1 illustrates the two representative units, or bundles of weapons. In the case of Bundle 1, ground force and air- craft weapons, total peacetime weapons demand per year is divided by 100, and for Bundle 2, naval weapons, total peacetime demand per year is equal to 1 bundle. The footnotes for Table 1 explain the detailed method for establishing the peacetime demand for each weapon. * Table 1 follows on p. 8. S-E-C-R-E-T Approved For Release 2005/04/26 : CIA-RDP79-01093AO00400160002-6 Approved For Release 2005/04/26 : CIA-RDP79-01093A000400160002-6 S-E-C-R-E-T Representative Unit, or Bundle, for Measuring Weapons Output in the USSR 1953 Bundle 1, Ground and Aircraft Weapons J* Type of Weapon Number of Weapons Rifles and Carbines 970.0 J Pistols 230.0 J Submachine Guns 291.0 J 7.62-mm Machine Gun 32.4 12.7-mm Machine Gun 14.8 J 57-mm AA Gun. 23.5 J 100-mm AA Gun 44.1 J 57-mm AT Gun 11.7 J 132-mm Rocket La uncher 2-59 82-mm Recoilless Rifle 8.2 J 82-mm Mortar 3.4 J 120-mm Mortar 6.7 b/ 160-mm Mortar 3.2 85-mm Gun 3.7 J 122-mm Gun and H owitzer 7.7 J 152-mm Howitzer, Gun, Gun Howitzer 5.0 J 203-mm Howitzer 0.3 J 100-mm Tank Gun (T-54) 63.0 cf 122-mm Tank Gun (JS) 14.6 100-mm SP Gun M -lO0) 11.0 152-mm SP Gun (J SU-152) U 21.9 23-mm Aircraft C annon 212.9 J 37-mm Aircraft Cannon 58.3 J 2, 039.9 Footnotes for Table 1 follow on p. 9. S-E-C-R-E-T Approved For Release 2005/04/26 : CIA-RDP79-01093A000400160002-6 Approved For Release 2005/04/26 : CIA-RDP79-01093A000400160002-6 S-E-C-R-E-T Table 1 Representative Unit, or Bundle, for Measuring Weapons Output in the USSR 1953 (Continued) Bundle 2, Naval Weapons J Type of Weapon Number of Weapons 37-mm AA Single Gun 266.0 37-mm AA Twin Gun 78.6 45-mm AA Single Gun 60.0 3-inch/55 Single Gun 50.0 3-inch/55 DP Twin Gun 18.0 3.9-inch/51 Wet, Single Gun 40.0 3.9-inch/56 DP Single Gun 40.0 3.9-inch/56 DP Twin Gun 26.1 4.8-inch/46 Twin Gun 36.0 6-inch/50 Three-Gun Turret 17.4 632.1 a. The weapons included in Table 1 are those believed to be in current production in the USSR. The 100-mm Gun and various types of heavy artillery pieces are probably manufactured in very small quantities, but the total input for these weapons is negligible. These weapons, therefore, are not listed in the bundle of weapons. b. Peacetime demand per year for all weapons in this category is calculated on the following basis -- the number of weapons needed to maintain existing inventory plus the number of weapons needed to replace obsolete weapons. The maintenance factor is equal to the weapons in use by troops on active duty multiplied by the peace- time attrition rate. The total weapons being used by troops is equal to 40 percent of the total mobiliza- tion requirements as estimated by the Department of the -9- S-E-C-R-E-T Approved For Release 2005/04/26 : CIA-RDP79-01093A000400160002-6 Approved For Release 2005/04/26 : CIA-RDP79-01093A000400160002-6 S-E-C-R-E?-T Representative Unit, or. Bundle, for Measuring Weapons'Output in the USSR 1953 (Continued) Army in NIS 26, dated March 1951. 'The total mobilization requirement is equal to 420 field division:, plus 100 divisions in the process of training. The 40-percent factor includes the estimated 175 active duty divisions (33 percent) plus 7 percent for various supporting troops on active duty. Department of the Army training attrition factors are used. as the peacetime attrition rates. The replacement factor allows for the introduction of new models in the Soviet weapons system. Replacement per year is equal to the total number of weapons needed for full mobilization requirements multiplied by a factor of 20 percent. The 20-percent factor is based on known Soviet practice in the tank industry which introduces the new model T-54 medium tank over a period of approximately 5 years. This tank re- placement rate is assumed correct for other categories of weapons. For the 100-mm AA Gun the replacement rate is based on a total weapons inventory estimated by the Department of the Army. A new and heavier AA gun has been seen, and it is assumed to be the 100-mm AA Gun which will supersede the older 85-mm AA Gun when the replace- ment program is completed. The replacement rate is equal to zero in all cases where a new model is not being introduced during the period covered by this report. S--E-C-R-E?-T 25X1 Approved For Release 2005/04/26 : CIA-RDP79-01093A000400160002-6 25X1 Approved For Release 2005/04/26 : CIA-RDP79-01093A000400160002-6 Approved For Release 2005/04/26 : CIA-RDP79-01093A000400160002-6 Approved For Release 2005/04/26 : CIA-RDP79-01093A000400160002-6 S-E-C-R ??E-T B. Computed Coefficients. 1. Steel, Aluminum, and Copper. The coefficients for steel, aluminum, and copper are taken without adjustment from. the World War II production data for equivalent US weapons. There is not enough information with respect to these coefficients in the USSR either for their direct computation or for providing adjustment factors. In order to avoid errors resulting from differences in the weight of end items performing similar functions in the US and the USSR, the coefficients settled on are those giving the ratio of the weight of material input to the weight of the finished output. The less satisfactory alternative is to relate units of input to full units of output. The first column of Table 2* repeats the list of 33 weapons composing Bundle 1 and Bundle 2. Column 2 in Table 2 gives the weight of the individual Soviet weapons which, multiplied by Column 3 (the number of weapons per bundle), yields the weight (Column 4) of each type of weapon per bundle. The coefficients of Column 5 are the ratios of the input of finished steel products, aluminum, and copper to pound of finished weapon, based on US produc- tion data. 14 The input of steel includes all the steel required for the production of each weapon. and the spare parts ordinarily produced with the weapon; machining wastage and losses from rejects are there- fore included. In the absence of definite information, it is assumed that the same holds true for nonferrous metal inputs. Column 6, the product of Columns 4 and 5, indicates the input per bundle by weapon. The steel, copper, and aluminum requirements for Bundle 1 are 1,861, 13, and 6 short tons, respectively, and for Bundle 2, 17,737, 729, and 23 short tons, respectively. Table 14** listszwith their Soviet equivalents, the types of US weapons used to compute these input coefficients. 2. Coal, Petroleum, Gas, Lumber, and Electric Power. The data for this group of inputs are not so extensive as the data for steel, copper, and aluminum, which covered the US Table 2 follows on p. 13. P. 48, below. S-E-C-R-?E-T Approved For Release 2005/04/26 : CIA-RDP79-01093A000400160002-6 Approved For Release 2005/04/26 : CIA-RDP79-01093A000400160002-6 S-E-C-R-E-T Inputs of Steel, Aluminum, and Copper per Bundle of Weapons 1953 (2) (3) (4) (5) (6) Coefficients L5 a/* Inputs per Bundle (Pounds) Weight Number of Weight per Weapons per Steel Steel Weapon per Bundle Weapons in Bundle 1 (Pounds) 16 Bundle (Pounds) Carbon Alloy Aluminum Copper Carbon 'Alloy Aluminum Copper Rifles and Carbines 8.8 970.0 8,536 1.33 1.24 0 .0 11,353 10,585 0 0 Pistols 2.0 230.0 460 5.80 0.67 0 0.003 2,668 308 0 1.4 Submachine Guns 6.6 291.0 1,921 3.60 0.09 0 0.003 6,916 173 0 5.8 7.62-mm Machine Gun 28.7 32.4 930 2.60 1.00 0.008 0.004 2,418 930 7.4 3.7 12.7-mm Machine Gun 89.1 14.8 1,319 0.33 1.73 0 0 435 2,282 0 0 57-mm AA Gun 4,630.0 b 23.5 108,805 1.22 0.64 0 0 132,742 69,635 0 0 100-mm AA Gun 15,000.0 / 44.1 661,500 1.33 1.37 0.010 0.028 879,795 906,255 6,610.0 18,522.0 57-n AT Gun 2,535.0 11.7. .29,660 0.53 2.26 0 0.020 15,720 67,032 0 593.0 132-mm Rocket Launcher 2,300.0 / 2.5 5,750 0.82 1.35 0.007 0.050 4,715 7,763 40.2 288.0 82-mm Recoilless Rifle 166.0 / 8.2 1,361 0.82 1.35 0.007 0.050 1,116 1,837 9.5 68.0 82-mm Mortar ?128.0 3.4 435 0.82 1.35 0.007 0.050 357 587 3.0 21.8 120-mm Mortar 606.0 6.7 4,060 0.82 1.35 0.007 0.050 3,329 5,481 28.4 203.0 160-mm Mortar 2,381.0 3.2 7,619 0.57 3.15 0.007 0.050 4,343 24,000 53.3 381.0 13,868 0.67 1.50 0 0.025 9,292 20,802 0 346.7 85-mm Gun 3,748.0 3.7 122-mm Gun and Howitzer 7,643.0 c/ 7.7 58,851 0.50 2.22 0 0.024 29,426 130,649 0 1,412.4 152-mm Howitzer, Gun, Gun Howitzer 15,714.0 / 5.0 78,570 0.43 1.84 0 0 33,785 144,569 0 0 203-mm Howitzer 39,021.0 0.3 11,706 0.33 2.22 0 0.016 3,863 25,986 0. 187.3 100-mm Tank Gun (T-54) 2,382.0 / 63.0 150,066 0.03 2.85 0 0 4,500 427,688 0 0 122-mm Tank Gun (JS) 4,454.0 14.6 65,028 0.03 2.85 0 0 1,951 185,330 0 0 100-mm SP Gun (SU-100) 2,382.0 d/ 11.0 26,202 0.03 2.85 0 0 786 74,676 0 0 152-mm SP Gun (JSU-152) 4,500.0 b/ 21.9 98,550 0.03 2.85 0 0.005 2,957 280,868 0 492.8 23-mm Aircraft Cannon 150.0 212.9 31,935 0.21 3.08 0.17 0.090 6,706 98,360 5,430.0 2,874.2 37-mm Aircraft Cannon 405.0 d/ 58.3 23,612 0.21 3.08 0 0.021 4,959 72,725 0 495.9 Total (Pounds) 1,390,744 1,164,132 2,558,521 12,181.8 25,597.0 Total (Short Tons) 695.9 582.1 1,279.3 6.1 12.9 * Footnotes for Table 2 follow on p.14. - 13 S-E-C-R-E-T Approved For Release 2005/04/26 : CIA-RDP79-01093A000400160002-6 Approved For Release 2005/04/26 : CIA-RDP79-01093A000400160002-6 S-E-C-R-E-T Inputs of Steel, Aluminum, and Copper per Bundle of Weapons 1953 (Continued) (1) (2) (3) (4) (5) (6) Coefficients 15 , Inputs per Bundle (Pounds) Weight per Number of Weapons Weight per Steel Weapon Pounds) L6/ per Bundle Bundle (Pounds) Carbon Alloy Aluminum Copper Carbon Alloy Aluminum Copper 37-mm AA Single Gun. 4,430.0 266.0 1,178,380 1.17 1.35 0 0.131 1,378,704 1,590,813 0 154,368 37-mm AA Twin Gun 7,970.0 78.6 626,442 1.17 1.35 0 0.131 732,937 845,697 00 82 064 45-mm AA Single Gun 1,124.0 60.0 67,440 0.69 1.91 0 0 46,534 128,810 0 , 0 3-inch/55 Single Gun 10,913.0 J ~ 50.0 R 545,650 R 0.94 N 1.19 0.003 0.107 512,911 F 649,323 1,637 58,385 5 DD r I-i G'.:r. .Jj6vv.v ~ 1 v ~~7 nn ' n 1 In MQ 0 ln..7 _Jl L- n-,,. 37,750 3.9-inch/51 Wet, Single Gun 12,400.0 b 40.0 496,000 1.15 2.77 0 0.141 570,400 1,373,920 0 69,936 3.9-inch/56 DP Single Gun 22,266.0 4o.o 890,640 0.94 1.19 0.003 0.107 837,202 1,059,862 2,672 95,298 3.9-inch/56 DP Dual Gun 90,000.0 J 26.1 2,349,000 0.94 1.19 0.003 0.107 2,208,060 2,795,310 7,047 251,343 4.8-inch/46 Twin Gun 88,500.0 b 36.0 3,186,000 0.94 1.19 0.003 0.107 2,994,840 3,791,340 9,558 902 340 6-inch/50 Three-Gun Turret 460,000.0 J 17.4 8,004,000 0.17 1.48 0.003 0.046 1,360,680 11,845,920 24,012 , 368,184 Total (Pounds) 17,696,352 10,973,900 24,500,827 45,984 1,458,230 Total (Short Tons) 8,848.2 5,486.9 12,250.4 22.99 729.1 a. Pounds of raw material per weight of finished weapon in pounds. b. Estimated weight based on specifications of US and Soviet weapons. c. Weighted average for all weapons in the category. d. Weight of US prototype. S-E-C-R-E-T Approved For Release 2005/04/26 : CIA-RDP79-01093A000400160002-6 Approved For Release 2005/04/26 : CIA-RDP79-01093A000400160002-6 S-E-C -R-E-T equivalents for all 33 Soviet weapons. The data for these inputs are for only 11 US ground and aircraft weapons and include partial data for 3 US naval weapons. To apply the coefficients for the 11 US ground and aircraft weapons to all 23 Soviet ground and air- craft weapons, it is necessary to treat 1 or more of the 11 US weapons as representative of a class of Soviet weapons. Seven of the ground force weapons (see Table 3)* are assigned to separate classes; the type of weapons and coefficients differ sufficiently to warrant separate treatment. The other four are assigned to one class because of the homogeneity of their input coefficients. The in- puts of coal, petroleum, and natural gas are not available for the first three weapons of Table 3. The weapon most nearly like the first three weapons in Table 3 is the one in Class F. The inputs of coal, petroleum, and natural gas for Class F are therefore used for the first three weapons of Table 3. Bundle 2, naval weapons, is broken down in- to three classes. Because of the similarity of the input coefficients, ground force weapons coefficients are used in all cases where data are not available for the specific naval weapon. The weapons listed in Table 3 are divided into 11 classes. The inputs per 1,000 pounds of weapons of each class are assumed to be representative of the inputs per 1,000 pounds of output for all of the weapons assigned to that class. Class A, including the US Rifle, Ml, is assumed to be representative of all the Soviet weapons of that class -- namely, the carbine, the rifle, the pistol, and the submachine gun. Class B, including the US Browning Automatic Rifle, is assumed to be representative of the Soviet light machine gun. Other classes are assumed to be similarly representative.** Table 3 follows on p. 17. The Soviet weapons included in each class are as follows: Class A includes the carbine, rifle, pistol, and submachine gun. Class B includes the 7.62-mm Machine Gun. Class C includes the 12.7-mm Machine Gun, the 23-mm Aircraft Cannon, and the 37-mm Aircraft Cannon. Class D includes the 82-mm Mortar and the 82-mm Recoilless Rifle. Class E includes the 120-mm Mortar, the 160-mm Mortar, and the 132-mm Rocket Launcher. Class F includes the 57-mm AA Gun. (footnote continued on p. 16) - 15 - S-E-C-R-E-T Approved For Release 2005/04/26 : CIA-RDP79-01093A000400160002-6 Approved For Release 2005/04/26 : CIA-RDP79-01093A000400160002-6 S -E-C -iR-E-T Table 4* gives the results of the application of the in- puts per 1,000 pounds of output from Table 3 to the 11 classes con- sisting of 33 different Soviet weapons. The portion of the total weight of the representative bundles accounted for by each class of weapons (in units of 1,000 pounds) is given immediately below each class designation. The inputs per 1,000 pounds of output make up the first row following each input. The second row is the quantity of that input required per bundle, or the product of the input per 1,000 pounds and the weight of the weapons (in units of 1,000 pounds) in each class. The total inputs per bundle appear in the last column. 3. Rubber Tires and Antifriction Bearings. The number of antifriction bearings and rubber tires for Bundle 1 as determined from the descriptive data of Soviet and US weapons is 2,209 units and 356 units, respectively. 17 The number of antifriction bearings for Bundle 2 is 8,256. 4. Labor. Labor is an important input in the production of weapons, making up a considerable proportion of their cost. It is also an (footnote continued from p. 15 Class G includes the 85-mm Gun; the 122-mm Gun and Howitzer; the 152-mm Gun, Howitzer, and Gun :Howitzer; the 57-mm AT Gun; and the 100-mm AA Gun. Class H includes the 100-mm Tank Gun, the 122-mm Tank Gun, the SU 100-mm SP Gun, the JSU 152-mm SP Gun, and the 203-mm Howitzer. Bundle 2: Class J includes both 37-mm AA Guns and the 45-mm AA Gun. Class K includes the 3-inch/55 DP Twin Gun. Class L includes the 3-inch/55 Single Gun, the 3.9-inch/51 Single Gun, both 3.9-inch/56 Guns, the 4.8-inch/46 Twin Gun, and the 6-inch/50 Three-Gun Turret.. * Table 4 follows on p. 20. - 16 - S-E-C-R-E-T Approved For Release 2005/04/26 : CIA-RDP79-01093A000400160002-6 Approved For Release 2005/04/26 : CIA-RDP79-01093A000400160002-6 S-E-C-R-E-T Weight of Coal Natural or Producer Gas (Thousand Lumber Electric Power Weapon (Short Petroleum Pounds) Tons) (Gallons) Cubic Feet) (Board Feet) (Kilowatt- Hours) Rifle, Ml 10.3 N.A. N.A. N.A. 29 95 Input per 1,000 Pounds 1.10 J 11 J 2.8 J 2,815 9,223 Browning Automatic Rifle, Caliber .30, Ml, 1918, H3 19.4 N.A. N.A. N.A. 25 414 Input per 1,000 Pounds 1.10 J 11 J 2.8 1,289 21,340 Machine Gun, Caliber .50 AC 113 N.A. N.A. N.A. '15 1,380 Input per 1,000 Pounds 1.10 / 11 J 2.8 J 133 12,212 Input per Weapon and Input per 1,000 Pounds of Output for Eleven US Weapons 18 1953 81-mm Mortar, M29, with Mount M23A1 136 0.47 4.4 - 17 - S-E-C-R-E-T Approved For Release 2005/04/26 : CIA-RDP79-01093A000400160002-6 Approved For Release 2005/04/26 : CIA-RDP79-01093A000400160002-6 S-E-C-R-E-T Input per Weapon and Input per 1,000 Pounds of Output for Eleven US Weapons 1$ 1.953 (Continued) Weight of Coal Weapon (Short Petroleum Item (Pounds) Tons) allons) Class D (Continued) Natural or Producer Gas Electric (Thousand Lumber Power Cubic (Board (Kilowatt- Feet) Feet) Hours) Input per 1,000 Pounds 3.46 32.0 8.8 0 1,o44 4.2-inch Mortar, M30, with Mount M24 340 1.47 14.l 3.7 0 450 Input per 1,000 Pounds 4.32 41?0 10.9 0 1,324 40-mm Gun, Twin, Automatic, T141 2,000 2.20 21 5.5 0 775 Input per 1,000 Pounds 1.10 11 2.8 0 388 105-mrs Howitzer 6,565 20.7 0 2,233 Input per 1,000 Pounds 3.2 0 340 S-E-C-R.-E-T Approved For Release 2005/04/26 : CIA-RDP79-01093A000400160002-6 Approved For Release 2005/04/26 : CIA-RDP79-01093A000400160002-6 S-E-C-R-E-T Table 3 Input per Weapon and Input per 1,000 Pounds of Output for Eleven US Weapons L8/ 1953 (Continued) Weight Natural or Producer Gas Electric of Coal (Thousand Lumber Power Item Weapon (Pounds) (Short Tons) Petroleum (Gallons) Cubic Feet) (Board Feet) (Kilowatt- Hours) 155-mm Gun SP, T97 7,350 57.66 533 162.0. 0 17,533 Input per 1,000 Pounds 7.84 75 22.0 0 2,385 8-inch Howitzer #P, Tlo8 6,392 45.66 44o 133.0 0 13,933 Input per 1,000 Pounds 7.14 69 20.8 0 2,180 105-mm Howitzer SP, T98 942 6.50 62 19.0 0 1,970 Input per 1,000 Pounds 6.90 66 20.2 0 2,091 155-mm Howitzer SP, T99 3,490 20.72 196 72.0 0 6,300 Input per 1,000 Pounds 5.94 56 20.6 0 1,805 Underweighted Average of In- puts in Class H per 1,000 Pounds 6.96 67 20.6 0 2,115 - 19 - S-E-C-R-E-T Approved For Release 2005/04/26 : CIA-RDP79-01093A000400160002-6 Approved For Release 2005/04/26 : CIA-RDP79-01093A000400160002-6 S-E-C-R-E-T Table 4 Inputs of Coal, Petroleum, Natural or Producer Gas, Electric Power, and Lumber per Bundle of Soviet weapons 1953 Class A Class B Class C Class D Class E Class F Class G Class H Class J Class K Class L (1,000 (1,000 (1,000 (1,000 (1,000 (1,000 (1,000 (1,000 (1,000 (1,000 (1,000 Pounds) Pounds) Pounds) Pounds) Pounds) Pounds) Pounds) Pounds) All Classes Pounds) Pounds) Pounds) All Classes J 0.9 x 56.8 x Total per Total per Input 10.9 x a a , 1.8 x, 17.4 x 108.8 x a/ .842.5 x, 351.5 x a/ Bundle 1,872.3 x J 352.0 x a/ 15,471.3 x a/ Bundle Coal (Short Tons) Input per 1,000 Pounds J 1.1 1.1 1.1 3.46 4.32 1.1 1.1 6.96 1.1 6.96 6.96 Input per Bundle 12.0 1.0 62.5 6.2 75.2 120.0 927.0 2,446.4 3,635.9 2,059.5 2,4+9.9 107,680.0 112,189.4 Petroleum (Gallons) Input per 1,000 Pounds b/ 11.0 11.0 11.0 32.0 41.0 11.0 11.0 67.0 11.0 67.0 67.0 Input per Bundle 120.0 10.0 625.0 57.6 713.4 1,196.8 9,270.0 23,550.5 35,546.6 20,595.0 23,584.0 1,036,577.0 1,080,756.0 Natural or Producer Gas (1,000 Cubic Feet) Input per 1,000 Pounds J 2.8 Input per Bundle 30.5 2.8 2.8 8.8 10.9 2.8 3.2 20.9 2.8 2.5 159.0 15.8 189.6 304.6 2,696.0 7,346.0 10,743.8 5,242.4 20.9 7,356.8 20.9 323,350.0 335,949.0 Input per.1,000 Pounds J 2,815.0 1,289.0 133.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 Input per Bundle 30,683.5 1,160.0 7,554.4 0.0 0.0 0.0 0.0 0.0 39,397.9 0.0 0.0 0.0 0.0 Electric Power (Kilowatt-Hours) 25X1 Input per 1,000 Pounds J 6,700.0 t6,ooo.o 9,150.0 1,044.0 1,324.0 388.0 340.0 2,115.0 388.0 4,780.0 J 3,000.0 Input per Bundle 73,030.0 14,400.0 519,720.0 1,879.2 23,037.6 42,214.4 286,450.0 743,423.0 1,704,154.0 726,452.0 1,682,560.0 46,413,900.0 48,822,912.0 S-E-C-R-E-T Approved For Release 2005/04/26 : CIA-RDP79-01093A000400160002-6 Approved For Release 2005/04/26 : CIA-RDP79-01093A000400160002-6 S-E-C-R-E-T input which varies with production rates and time and between countries for a given amount of product. At the present time there is not enough information to calculate the productivity of labor in the production of weapons from Soviet-data, nor is there enough in- formation to allow a reliable comparison of the productivity of US and Soviet labor in the production of weapons.' It is therefore necessary, in spite of any error involved, to use unadjusted US data for the labor input. Estimated Direct Labor Inputs for Weapons Production in the USSR 1944 Weight of Man-Hours per 1,000 Weapon Weapon (pounds) Man-Hours per Weapon Pounds of Product 76-mm Regimental Cannon 1,323 800 605 76-mm Division Cannon 2,460 600 244 152-mm Howitzer 7,937 2,1l00 302 384 Large-Caliber Machine Gun 89.1 329 3,692 Rifle 10.3 9 874 2, 283 The man-hour requirements for similar weapons in the US are as follows:(footnote continued on p. 22) S-E-C-R-E-T Approved For Release 2005/04/26 : CIA-RDP79-01093A000400160002-6 Approved For Release 2005/04/26 : CIA-RDP79-01093A000400160002-6 S-E-C-R-E-T Table 5* shows the man.-hour requirements for the same 11 US.ground force weapons used to determine inputs in the previous section. Column 1 of Table 5 gives the weight of the weapons; Column 2, the direct man-hours required to produce the weapons; and Column 3, the number of direct man-.hours required to produce 1,000 pounds of the weapons, calculated by dividing Column 2 by Column 1 and multiplying by 1,000. footnote continued from p. 21 Direct Labor Inputs for Weapons Production in the US 1944 and. 1952 20 Weight of Man-Hours per 1,000 Weapon Weapon (Pounds) Man-Hours per Weapon Pounds of Product 75-mm Howitzer, Pack 2,000 1,649 a 820 75-mm Howitzer 2,700 2,045 a 757 105-mm Howitzer 6,565 4,200 b/ 640 Average 739 Machine Gun, Caliber ?50 126 45.0 357 Rifle, Ml, Caliber .30 10.3 7.35 724 Average 541 a. 1944 data. b. 1952 figure. The ratio of 1 to 4.2 for US to Soviet labor in small arms production is in line with general belief. 21 The ratio of 1 to 0.52 in artillery production is, however, quite to the contrary. It may be that the Soviet figure is mainly an assembly time figure or a subtotal for only part of a finished weapon. The US figure includes direct labor only. * Table 5 follows on p. 23. S-E-C-R-E-T Approved For Release 2005/04/26 : CIA-RDP79-01093A000400160002-6 Approved For Release 2005/04/26 : CIA-RDP79-01093A000400160002-6 S-E-C-R-E-T Direct Man-Hour Requirements for Eleven US Weapons L2/ 1953 Class Weapon Weight of Weapon (Pounds) Direct Man-Hours per Weapon Direct. Man-Hours per 1,000 Pounds of Output A Rifle, Ml 10.3 7.35 714 B Browning Automatic Rifle, Caliber .30 19.4 36.5 1, 881 C Machine Gun, Caliber .50 126 45.0 357 D 81-mm Mortar 136 135 993 E 4.2-inch Mortar 340 285 838 F 40-mm Gun, Twin, Automatic 2,000 3,730 1,865 G 105-mm Howitzer 6,565 4,200 640 H 155-mm Gun, SP 7, 350 21475 337 8-inch Howitzer, SP 6,392 2,690 421 105-mm Howitzer, SP 942 830 881 155-mm Howitzer, SP 3,490 2,240 642 Unweighted Average of Class H 570 The labor input per 1,000 pounds of weapons output varies from 357 man-hours for a machine gun, caliber .50, to 1,865 man-hours for a 40-mm AA gun and finally to 1,881 man-hours for an automatic rifle. In Table 6* the coefficients of Table 5 are applied to all 23 Soviet ground and air force weapons of the 8 classes. In addition, coefficients for each naval weapon, obtained from ORR, are listed in Table 6 and are applied in'the same manner as the coefficients for each of the ground force classes. The first column gives the weight of the class in thousands of pounds. The second column gives the direct man-hours per 1,000 pounds of output (derived from Table 5). * Table 6 follows on p. 24. S-E-C-R-E-T Approved For. Release 2005/04/26 : CIA-RDP79-01093A000400160002-6 Approved For Release 2005/04/26 : CIA-RDP79-01093A000400160002-6 SECRET Direct Man-Hour Requirements per Bundle of Soviet Weapons a/ 1953 Weight of Man-Hours Class b per 1,000 Pounds Man-Hours Class of Weapons (1,000 Pounds) Output per Bundle A 10.9 714 7,783 B 0.9 1,881 119693 C 56.8 357 20,278 D 993 1, 787 E 17.4 838 14,581 F 108.8 1,865 202,912 G 842.5 64o 539,200 H 351.5 570 200,355 37-mm AA Single Gun 37- AA Twin Gun 45-mm AA Single Gun 3-inch/55 Single Gun 3-inch/55 DP Twin Gun 3.9-inch/51 Wet, Single Gun 3.9-inch/56 DP Single Gun 3.9-inch/56 DP Twin Gun 4.8-inch/46 Twin Gun 6-inch/50 Three-Gun Turret Bundle 2 1,178.4 626 . 4 67.4 545.7 352.8 496.0 890.6 2,349.0 3,186.0 8, 004.0 Total a. See Table 5, p. 23, above. b. See Table 2, p. 13, above. c. ORR estimate. S-E-C-R-E-T 988,589 1, 4oo c/ 1,649,760 1,4oo 876,960 500 33,700 990 540,243 306,230 612 303,552 612 545,047 4oo 939,600 4oo 1, 274, 4oo 289 2,313,156 8,782,648 Approved For Release 2005/04/26 : CIA-RDP79-01093AQ00400160002-6 Approved For Release 2005/04/26 : CIA-RDP79-01093A000400160002-6 S-E-C-R-E-T and the last column, the product of the first two, shows the direct man- hour requirements of each class and all classes per bundle of weapons. The total number of direct man-hours required for Bundle 1 is 988,589 and for Bundle 2, 8,782,648. Allowing 2,500 man-hours per man-year, 23/ the total labor requirements per Bundle 1 are 395.4 man-years, and for Bundle 2, 3,513.1 man-years. S-E-C-R-E-T 25X1 Approved For Release 2005/04/26 : CIA-RDP79-01093A000400160002-6 25X1 Approved For Release 2005/04/26 : CIA-RDP79-01093A000400160002-6 Next 1 Page(s) In Document Exempt Approved For Release 2005/04/26 : CIA-RDP79-01093A000400160002-6 Approved For Release 2005/04/26 : CIA-RDP79-01093A000400160002-6 25X1 III. Output and Input. In this section, output is considered in terms of bundles of weapons. A level of output is established for the production estimates in order that estimates of total input may be made. A. Output. The trends in gun production for more than two decades are shown in Table 8.x-3- The figures in Table 8 relating to the early 1930's are not so large as those quoted in the historical discussion of Section I, because all plants are not covered in the first series' of estimates, nor are al, guns included, particularly tank guns and heavy guns. The production indexes in the last column of Table 8, crude as they are, serve to in- dicate major changes in gun production. The base years for the two indexes are 1937 and 1941. The year 1937 was the middle year of three fairly stable years for gun production, and 1941 was the first year for which there are reliable data. Production increased sharply from 1931 to 1933, corres- ponding to the final years of the First Five Year Plan (1928-32) and the beginning of the Second Five Year Plan (1933-37) and also increased steadily from 1933. to 1940, with the exception of the slight setback in 1934. The years from 1941 to 1944 were the Table T -follows on p. 29. Table 8 follows on p. 30. S-E-C-R-E-T Approved For Release 2005/04/26 : CIA-RDP79-01093A000400160002-6 Approved For Release 2005/04/26 : CIA-RDP79-01093A000400160002-6 S-E-C-R-E-T Table 7 Transportation Input per Unit of Weapons in the USSR J Average Length Short-Ton-Kilometers Short Tons of Haul b/ 26/ per Bundle of Weapons per Bundle (Short-Ton- (Thousand Short-Ton- Material of Weapons Kilometers) Kilometers) Bundle 1 Coal Petroleum Steel Aluminum Copper Lumber, Nonconstruc- tion Construction Material Capital Equipment Coal 112,189 Petroleum 3,980 J Steel 17,737 Aluminum 23 Copper 279 Lumber, Nonconstruc- tion Construction Material 1,250 Capital Equipment 209 92,261.3 to 96,520.4 a. Not including transportation of rubber tires and antifriction bearings. b. These are average haul figures for. 1950 . c. Converted to weight from gallons. d. Converted to weight from board feet. e. Average haul for all freight. S-E-C-R-E-T 3,636 640 to 660 131 c/ 950 to 1,000 1,861 900 to l"000 6 900 to 1,000 13 900 to 1,000 69 / 1, 000 to 1, loo 2,327.0 to 2,399.8 124.5 to 131.0 1, 671+.9 to 1,861.0, 5.4 to 6.0 11.7 to 13.0 69.0 to 75.9 240 to 250 36.0 to 37.5 690 e/ 17.3 to 17.3 4,265.8 to 4,541.5 150 25 64o to 660 71,801.0 to 74,044.7 950 to 1,000 3,781.0 to 3,980.0 900 to 1,000 15,963.3 to 17,737.0 900 to 1,000 20.7 to 23.0 900 to 1,000 251.1 to 279.0 240 to 250 300.0 to 312.5 690 / 144.2 to 144.2 Approved For Release 2005/04/26 : CIA-RDP79-01093A000400160002-6 ~1C Approved For Release 2005/04/26 : CIA-RDP79-01093A000400160002-6 Approved For Release 2005/04/26 : CIA-RDP79-01093A000400160002-6 Approved For Release 2005/04/26 : CIA-RDP79-01093A000400160002-6 S-E-C-R-E-T years of expanding war production, which occurred in spite of the structural changes in the armaments industry resulting from the German invasion and the evacuation of plants eastward into the Urals. The year 1944 was the high point in armaments output for the USSR. Stalin stated in a speech at Moscow in 1946 31 that the average yearly production of weapons in the USSR during the last 3 years of the war was 120,000 guns,.450,000 machine guns, 3 million rifles, 2 million submachine guns, and 100,000 mortars.* Gun production declined considerably from 1944 to 1945, from 40 to 47 percent. By 1948, after further declines, gun produc- tion leveled off to between one-sixth and one-fifth of the highest level in 1944, coinciding with a general trend in all armaments production. 33 Table 8 gives the estimated figure for 1952 gun production as 22,500 units, including spare parts. This figure is less re- liable than the figures up to and including 1949. From 1949 to the present, data with respect to gun plants have been less reliable and less extensive than data before that time. Recent estimates of gun production have been influenced by the stable trend of output from 1947 through 1949. The Assistant Chief of Staff, G-2, US Department of the Army, has estimated that Soviet gun production in 1952 was 22,500_ units. For small arms, the estimate is 317,500, and for mortars the estimate is 6,000, making a total for all units of 346,000. 34/ Table 9** shows the weight of the 346,000 weapons as 131,629,730 pounds, or 65,815 short tons. These weapons do not include the 23-mm and 37-mm aircraft cannons, rocket launchers, or naval guns. Excluding these weapons from the represent- . ative bundle, the weight of 1 bundle is 1,328,086 pounds, or 664 short tons. If 664 short tons of weapons are equal to 1 bundle of weapons, then 65,815 short tons of weapons are equal to 99 bundles. This number of bundles is accepted as the estimate of weapons production. S-E-C-R-E-T Approved For Release 2005/04/26 : CIA-RDP79-01093A000400160002-6 Approved For Release 2005/04/26 : CIA-RDP79-01093A000400160002-6 S -E -C -R -E -T G-2 Estimates of Soviet Production of Weapons and Weight of Weapons 1952 Pistols Rifles Submachine Guns 7.62-mm Machine Gun 12.7-mm Machine Gun 82-mm Mortar 120-mm Mortar 160-mm Mortar 76-mm Gun 85-mm Gun 100-mm Gun 122-mm Howitzer 122-mm Gun 152-mm Howitzer 152-mm Gun Howitzer 152-mm Gun 203-mm Howitzer 280-mm Howitzer 57-mm Gun 37-mm AA Gun 85-mm AA Gun 100-mm AA Gun Super-Heavy Artillery 76-mm Gun, Tank, SP, and Spares 85-mm Gun, Tank, SP, and Spares 100-mm Gun, Tank, SP, and Spares 122-mm Gun, Tank, SP, and Spares 152-mm Gun, Tank, SP, and Spares Total Weight Production Weight of Weapon Estimates of Weapons (Pounds) (Units) (Pounds) 2.0 35,000 70,000 8.8 125,000 1,100,000 6.6 100,000 66o,ooo 28.7 50,000 1,435,000 89.1 7,500 668,250 317,500 3,933,250 128 3,000 384,000 606 2,000 1,212,000 2,381 1,000 2,381,000 6,ooo 3,977,000 2,460 4,200 10,332,000 3,748 1,000 3,748,000 7,628 1,000 7,628,000 4,960 1,200 5,952,000 15,692 600 9,415,200 7,937 8oo 6,349,600 15,714 8oo 12,571,200 40,093 6o 2,405,580 39,021 100 3,902,100 40,565 20 811,300 2,535 X00 1,267,500 4,630 1,000 4,630,000 9,480 1,000 9,480,000 23,148 500 11,574,000 97,000 a/ 20 1,940,000 1,:190 500 595,000 3,210 6,ooo 19,260,000 2,382 1,200 2,858,000 4,500 1,000 4,5oo,ooo 4,500 1,000 4,500,000 22,500 123,719,480 346,000 131,629,730 a. Average weight of the 210-mm Gun. and the 305-mm Howitzer. -32- S-E-C -R-E-T Approved For Release 2005/04/26 : CIA-RDP79-01093A000400160002-6 Approved For Release 2005/04/26 : CIA-RDP79-01093A000400160002-6 B. Input. S-E-C-R-E-T 1. In Real Units. The input coefficients per representative unit of output were developed in Section II. Multiplied by the output in representa- tive bundles of weapons, the input coefficients yield the quantity of inputs required for the estimated levels of weapons output. Table 10 lists the quantity of inputs required for the production of 99 representative units of Bundle 1 and 1 representative unit of Bundle 2. Inputs per Bundle of Weapons and Quantities of Input of the Soviet Weapons Industry a/* 1953 1 2 3 4 Bundle 1 Input Total Inputs Unit Input for Required Input for (Column 2 plus Input of Input Bundle 1 99 Bundles Bundle 2 Column 3) Labor Man-Year Steel Short Tons Aluminum Short Tons Copper Short Tons Coal Short Tons Electric Power 1,000 Kilowatt- Hours Petroleum 1,.000 Gallons Natural or Producer. Gas 1,000 Cubic 395.4 39,145 3,513 42,658 1,861 184,239 17,735 201,974 6 594 23 617 13 1,287 729 2,016 3,636 359,964 112,189 472,153 1,704 36 168,696 48,823 217,519 3,564 1,081 4,645 1,063,656 335,949 1,399,605 Feet 10,744 Lumber, Noncon- struction 1,000 Board Feet Antifriction Bearings Units 'Rubber Tires Units 39 3,861 0 3,861 2,209 218,691 8,256 226,947 356 35,244 0 35,244 - 33 - S-E-C-R-E-T Approved For Release 2005/04/26 : CIA-RDP79-01093A000400160002-6 Approved For Release 2005/04/26 : CIA-RDP79-01093A000400160002-6 S-E-C-R-E-T Inputs per Bundle of Weapons and Quantities of Input of the Soviet Weapons Industry 1953 (Continued) Input Unit of Input Input for Bundle 1 Bundle 1 Input Total Inputs :Required Input for (Column 2 plus 99 Bundles Bundle 2 Column 3) Machine Tools Units 3.5 347 29 376 Other Produc- tive Equip- ment Short Tons 13.7 1,356 114 1 470 Construction Materials Short Tons 150 14 850 1 250 , 16 loo Transportation. 1,000 Short-Ton- Kilometers 4,542 P 449,609 , 96,520 , 546,129 The ruble value of the inputs received for the production of weapons in the USSR is indicated in Table 11.-x- With the exception of labor, the prices are those of 1 January 19`50. For labor the best available estimate was that of current wages. It was not possible in all cases to find the price of a particular item -- roller bearings, for example. Instead, the price of a similar item was used, such as the_ price of ball bearings of similar dimensions and specifications. The specific inputs listed in Table 12 are limited to direct charges against the cost of production of weapons. In order to establish the value of indirect charges, US cost data for weapons were examined. The cost analysis by the Springfield Arsenal for small arms Table 11 follows on p. 35. Table 12 follows on p. 36. - 31+ - S-E-C-R-E-T Approved For Release 2005/04/26 : CIA-RDP79-01093A000400160002-6 Approved For Release 2005/04/26 : CIA-RDP79-01093A000400160002-6 S-E-C-R-E-T Ruble Value of Inputs at 1950 Prices Required for Soviet Weapons Production in 1953 Price per Unit 35 (Rubles) Rubles Value of Total Inputs Total Input J (Million Rubles) Labor Man-Years 7,800 to 8,4o0 42,658 358.3 Petroleum Metric Tons 405 14,392 5.8 Steel Metric Tons 1,650 J 183,231 302.3 Aluminum Metric Tons 10,360 56o 5.8 Copper Metric Tons 9,000 1,829 16.5 Coal Metric Tons 89 / 428,337 38.1 Electric Power 1,000 Kilowatt- Hours 500 J 217,519 108.8 Lumber, Non- construction 1,000 Board Feet 800 3,861 3.1 Antifriction Bearings 35 226,947 7.9 Miscellaneous Metals (Zinc, Tin, and the Like) Metric Tons 8,-000 J 2,744 22.0 Transportation 1,000 Metric- Ton-Kilometers 50 495,448 24.8 Rubber Tires Units 300 35,244 10.6 Natural or 50 42,814 2.1 906.1 Indirect Costs (125 Percent of Direct Costs) 1,132.8 Total 2,038.9 a. The inputs expressed earlier in short tons are changed to metric tons. b. Steel price is weighted to include both carbon and alloy prices. c. Price at the mine. d. Price when usage is at the rate needed by the average plant. e. Miscellaneous metals is calculated as 1.5 times the weight of copier. This is an estimate of alloying elements, particularly those used in brass or solder. S-E-C-R-E-T Approved For Release 2005/04/26 : CIA-RDP79-01093A000400160002-6 Approved For Release 2005/04/26 : CIA-RDP79-01093A000400160002-6 revealed an approximate 1 to 1 ratio for direct cost to indirect cost. Information for heavier weapons was not so precise but showed a higher value for indirect cost -- in one case as high as 150 percent of the direct, cost. It is assumed that indirect costs are 125 percent- of the direct costs as calculated in Table 12. The total value of direct and indirect inputs for 1952 is 2,040 million rubles in 1950 prices. The defense budget including estimated supplementary allocations is divided into munitions and nonmunitions components in Table 12. The munitions portion is expressed both in current and in constant 1940 prices. Procurement in the Soviet Defense Budget 1949-53 Constant 1940 Explicit Supplementary Munitions Defense Budget Allocations Nonmunitions Munitions Price Price Year (Billion (Billion Rubles) - Rubles) - (Billion Rubles) _ (Billion Rubles) Index (194o=loo), (Billion Rubles) 1949 79.2 15 55 39.2 135 29.0 1950 82.9 15 56 41.9 115 36.4 1951 93.9 16 56 53.9 log 49.4 1952 108.6 16 56 68.2 106 64.3 1953 110.2 16 56 70.2 104 67.3 The price index decreased from 115 in 1950 to 106 in 1952; therefore, the value of inputs in 1952 is 106/115 x 2,040 million rubles, or 1,880 million rubles. This value of inputs into the Soviet weapons industry in 1952 represents 2.75 percent of the munitions portion of the defense budget. US weapons production is 5 percent of the munitions portion of the defense budget, but that includes fire-control instruments and other pieces of equipment which ordinarily accompany the weapon. There has probably been a, great emphasis in the USSR during the postwar years on the production of aircraft, guided-missiles, and - 36 - S-E-C-R-E-T Approved For Release 2005/04/26 : CIA-RDP79-01093A000400160002-6 Approved For Release 2005/04/26 : CIA-RDP79-01093A000400160002-6 S-E-C-R-E-T electronic equipment in order to alleviate shortages and to enhance the power position of the USSR. The proportionate value of expenditures for weapons as defined in this report might well be lower than similar items in the US. IV. Capacity. The fundamental policy guiding the operation of the weapons industry in the USSR is that wax industries should not be separated from other industries. In the words of the official Soviet press, "The problem is in the assimilation of war production with commercial processes. The manufacture of a tank and a tractor, of a commercial and military air- plane, an automobile and an armored car, of an instrument used for military and civil communication, naval and merchant marine shipbuilding, and a number of other industries have a great many points in common. Even artillery, machine guns, and rifles could be manufactured successfully in the commercial factories. The cooperation of various enterprises in manufacturing separate parts, to be assembled later on in munitions factories, would further strengthen the national defense of Soviet Russia." 36 Even though this official opinion was stated more than two decades ago, it is essentially valid today. For example, the 19+1 Gosplan held the armaments and munitions ministries responsible for the production of such items as steam turbines, machine tools, instruments, steel bands, celluloid, and forging and pressing equipment. Postwar examples include motorcycles, bicycles, machine tools, fans, sewing machines, and many others. In the USSR there are 22 plants believed to be devoting all or part of their facilities to producing guns, small arms, or both. (See Appendix A.) The average floor space of the 22 producing plants is 1,210,000 square feet. The average labor force is between 8,700 and 10,000, working in 2 full shifts.* The total number of * It seems in most cases that 3 shifts are worked, but in total employees the number amounts to no more than 2 full. shifts. - 37 - S-E-C-R-E-T Approved For Release 2005/04/26 : CIA-RDP79-01093A000400160002-6 Approved For Release 2005/04/26 : CIA-RDP79-01093A000400160002-6 S-E-C-R-E-T workers engaged by these armaments plants ranges from a little more than 191,000 to slightly more than 222,000, working in 2 full shifts. L7/ With minor retooling, the plants now devoting only part of their facilities to weapons production probably could turn all of their facilities to that use, in which case all their workers would be producing weapons.* The maximum output. resulting would be 555 ground and air force bundles per year (222,000 minus 3,513, the man-year re- quirement for 1 naval bundle, divided by 395.4 man-years).- The 555 ground and air force bundles and 1 navy bundle would represent the production of approximately 395,128 tons of weapons per year. Produc- tion from the existing 22 plants, however, cannot be considered the sole source of weapons for the Soviet armed forces. During World War II, many plants producing various types of industrial products were converted to weapons production, especially small arms and mortars. There is every reason to believe a similar policy would be followed during any future mobilization. The resulting output would be con- siderably higher than the 395,128 tons of weapons per year. V. Export and Import. The movement of weapons between the West and the Soviet Bloc is almost nonexistent, although some clandestine shipments are re- ported. 38 There is, of course, movement of weapons between the USSR and the Satellites. The pattern of this exchange is generally of the following nature. Each of the Satellites produces some weapons or parts of weapons. Many of these are exported to the USSR, and in return the Satellites receive weapons which have become obsolescent or which are being replaced in the Soviet Army. On balance, the USSR probably exports more in the way of weapons to the Satellites than it imports. Czechoslovakia and East Germany (on balance probably an im- In the case of mobilization the number of workers employed in the plants would be increased. It is assumed that the increase would be sufficient to account for the indirect labor requirements, which are not included in the labor input per bundle. * It is assumed that naval requirements would remain constant. .. 38 - S-E-C-R-E-T Approved For Release 2005/04/26 : CIA-RDP79-01093A000400160002-6 Approved For Release 2005/04/26 : CIA-RDP79-01093A000400160002-6 S-E-C-R-E-T porter of weapons) reportedly have exported weapons to the USSR.* Communist China, Poland, Hungary, Rumania, Bulgaria, and Albania are ultimately dependent in varying degrees on the USSR for supplies of weapons. 40 There may be a further limiting characteristic of the trade determined by the USSR's general policy of prohibiting the assembly. of guns, as distinguished from small arms, in the Satellites: that is, the import of weapons into the USSR is likely to consist of small arms and unassembled gun parts, whereas the exports, con- sisting of all items, probably favor major-caliber guns. 41 * Czechoslovakia reportedly delivered 540 100-mm Howitzers to the USSR in 1951 to 1 September. In addition, between 12,000 and 15,000 submachine guns, 24,000 to 25,000 rifles, and 7,000 to 8,000 pistols were delivered. ** A report of a Sino-Soviet agreement stated that Communist China was to be supplied with 1.4 billion rubles worth of weapons, in- cluding 500 artillery pieces, 290 medium tanks and armored fighting vehicles, 780 fighter planes, 54 bombers, and AA equipment. S-E-C-R-E-T Approved For. Release 2005/04/26 : CIA-RDP79-01093A000400160002-6 25X1 Approved For Release 2005/04/26 : CIA-RDP79-01093A000400160002-6 Next 5 Page(s) In Document Exempt Approved For Release 2005/04/26 : CIA-RDP79-01093A000400160002-6 Approved For Release 2005/04/26 : CIA-RDP79-01093A000400160002-6 S -E -C -R .-E -'.r Table 14 Soviet Weapons with the US Equivalent Used for Estimating Metal Inputs 8-8/ Rifles and Carbines Pistols Submachine Guns 7.62-mm Machine Gun 12.7-mm Machine Gun 57-mm AA Gun 100-mm AA Gun 57-mm AT Gun 132-mm Rocket Launcher 82-mm Recoilless Rifle 82-mm Mortar 120-mm Mortar 160-mm Mortar- 85-mm Gun 122-mm Gun and Howitzer 152-mm Howitzer, Gun, Gun Howitzer 203-mm Howitzer 100-mm Tank Gun (T-54) 122-mm Tank Gun (JS) 100-mm SP Gun (SU-100) ,152-mm SP Gun (JSU-152) 23-mm Aircraft Cannon 37-mm Aircraft Cannon Springfield Rifle, MA1903A1, Caliber .30.. Colt Pistol, M3, Caliber .45. Thompson Submachine Gun, M3, Caliber .45. Browning Automatic Rifle 1918A2, Caliber .30. Browning Machine Gun, M2, Caliber .50. 40-mm Ml, Mount (M-5) 90-mm Ml and M1H1, AA Mount Mill 57-mm AT Gun Multiple Rocket Launcher, 6 x 6 Mount 75-mm Recoilless Rifle 81-mm Mortar 4.2-inch Mortar 75-mm Field Gun, 105-mm Howitzer, 155-mm Howitzer Mill M2A1 155-rnm Gun, M2 and 90-mm Gun, M3A1 90-mm Gun, M3A1 90-mm Gun, M3A1 90-mm Gun, M3A1 37-mm Automatic Gun, M9 37-mm Automatic Gun, M9 37-mm AA Single Gun 37-mm AA Twin Gun 45-mm AA Single Gun 3-inch/55 Single Gun 3-inch/55 DP Twin Gun 3.9-inch/51 Wet, Single Gun 3.9-inch/56 DP Single Gun 3.9-inch/56 DP Twin Gun 4.8-inch/46 Twin Gun 6-inch/50 Three-Gun Turret 40-mm Single Gun, M3 40-mm Twin Gun, Mark 1 3-inch/50 DP Single Gun 3-inch/50 DP Single Gun 5-inch/25 Wet, Single Gun 5-inch/38 DP Single Gun, Mark 30 5-inch/38 DP Single Gun, Mark 32, Model 12 5-inch/38 Twin Gun, Mark 38, Model 1 6-inch/47 Three-Gun Turret, CL 155 Class S-E-C -R-E-T Approved For Release 2005/04/26 : CIA-RDP79-01093A000400160002-6 25X1 Approved For Release 2005/04/26 : CIA-RDP79-01093A000400160002-6 Next 9 Page(s) In Document Exempt Approved For Release 2005/04/26 : CIA-RDP79-01093A000400160002-6 Approved For Release 2005/x4/26: CIA-RDP79-01093A000400160002-6 ,Approved For'Release 2005/04/26 CIA-RDP79-01093A000400160002-6