CONTRACT(Sanitized)REFERENCE CUSTOMER LETTER OF 4 JANUARY 1971 ON LIGHT TABLE DEFECTS.

Document Type: 
Document Number (FOIA) /ESDN (CREST): 
CIA-RDP78B05171A000400030115-3
Release Decision: 
RIPPUB
Original Classification: 
K
Document Page Count: 
12
Document Creation Date: 
December 28, 2016
Document Release Date: 
June 7, 2005
Sequence Number: 
115
Case Number: 
Publication Date: 
January 8, 1971
Content Type: 
TELEGRAM
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AttachmentSize
PDF icon CIA-RDP78B05171A000400030115-3.pdf1.02 MB
Body: 
Approved For Rele jf4 r2117n se 2005/06/23: CIA-RDP78B0517111y0400030115-3 1911 JAN 8 AlA 10 0 CJ AX008 (L IWA391) NL PDB TDIW FAX LOS ANGELES CALIF JAN 7 WESTERN UNION"ATTN TELEPHONE 524-6654 WILL CALL 3109 WILSON BLVD ARLINGTON VIP. ST EJECT: ST C17 rr-1 REFERENCE CUSTOMER LETTER OF 4 JANUARY_ 1971 ON LIGHT TABLE DEFECTS. 1. WE SUBMIT THAT NO SAFETY, HAZARD, EXISTS. OTHERWISE WE WOULDHAVE ALTERED TABLE-:DESIGN. THIS. FIRST UNIT WAS *ROUGHLY EXAMINED BY YOUR PERSONNEL IN LOS. NGE14SIF YOU ELECT, WILL ACCEPT A SCOPE CHANGE. TO CORRECT THE SITUATI.ON1.2.2T4IS FAULT APPEARS TO BE UNIQUE TO TABLES/N001.9 AND .DOES- NOT 'APPEAR ON THE ATTACHMENT NOo'.2.REGARDING THE INSPECTION OF 14 PRODUCTION TABLES. OUR FIELD .SERVICE REPRESENTATIVE WILL INSPECT AND CORRECT THIS DEFICIENCY'ON S/NO01. 3. MS26565 'GP 3E( Declass Review by NGAIDoD DOES.NOT COVER THE DIMENSIONS OF A 6.6" REEL. , TOOK THE POSITION THAT 6.6" FILM WIDTH BE IN EFFECT SUBSTITUTED FOR THE 5" FILM T:YIDTH IN SAID STANDARD AND EXTROPOLATED APPROPRIATE DIMENSIONS FROM THE 5" SPECIFICATION. THIS RESULTED IN A DESIGN WHERE THE .MAXIMUM-TOLERANCED REEL WOULD BE NO GREATER THAN 60782-INCHES. THE PROTOTYPE'PREVIOUSLY DELIVERED AND EVALUATED By YOU AND UNIT SERIAL 001 INSPECTED HERE IN LOS ANGELES BOTH INCORPORATE THIS DESIGN. UNDERSTANDS THAT CURRENT 6.6" REELS AVAILABLE TO THE CUSTONER EXCEED THIS NUMBER AND THE CRITICAL NATURE OF THIS PARAMETER. WE WILL IMMEDIATELY INSTITUTE A CORRECTION WHICH IS FIELD RETROFITTABLE AND FACTORY IMPLEMENTED, AND WILL SUBMIT A CLAIM COVERING THIS SCOPE CHANGE, 4.14emiw4451 Approved For Release 2005/06/23 : CIA-RDP78B05171A0 SUBMITS THAT THE TABLE COMPLETELY MEETS THE REQUIREMENTS OF STAT STA1 TAITGRAPHilt*46g--.1i-T.A6L' E4gLlr tIOYED;.11SIDE. P4tkAltrii/A/IIRP.Vn41113860G1'15-: Y. THE OtiERPITEYitPIOV. CODING ON MOTORS IS MEANT ONLY AS A VISUAL REFERENCE: GUIDE AND, THE PRECISE POSITIONING IS OBTAINED BY MECHANICAL:,DETENTING IN WHICH AN OPERATOR CAN FEEL LOCK-IN. WHEN MOTORS ARE USED - IN THE SPLIT VERTICAL MODE THIS VISUAL REFERENCE, CAN. BE OBTAINED BY USING THE LEFT REAR MOTOR ON THE LOWER RIGHT POSITION AND THE RIGHT REAR MOTOR ON THE LOWER_:LEFT POSITION. MOTORS ARE EASILY INTERCHANGED BY SIMPLE PLUG-IN OPERATION.. THAT DESIGN MEETS THE REQUIREMENTS OF 3.3.1.2. 6. - SUBMITS STA-if RECOGNIZES STA EETHE CONDITION OF LOWER COVER BEING PREVENTED FROM OPENING WHEN THE TABLE HAS SHIFTED IN ITS HORIZONTAL POSITION RELATIVE TO CD THE ELEVATING STAND.' WE WILL MAKE AN IN-LINE CORRECTION TO 40 PREVENT THE TABLES FROM. AND. PROVIDE FIELD-INSTALLED PLUGS TO HOLD:THE-TABLES;IN THE CORRECT ,POSITION. ? OPERATIONAL PROCEDURES WILL REQUIRE THAT THE TABLE BE LOWERED' TO THE HORIZONTAL . , POSITION. FOR LOADING THE IN-LINE InEwiNq OF TWOSIMILAR-WIDTH'' = FILMS. AND THIS IS A SIMPLE OPERATION. 7. 1ECOGNI2ES m THE INCONVENIENCE OF THE TAKE-UP LOOP BEING BLOCKED IN ONE 2 DIRECTION DUE TO THE CABLE GUIDES,' AND WILL MAKE AN INLINE CHANGE TO CORRECT THIS AND PROVIDE A. BASIS FOR FIELD RETROFIT. S. THE LOCATION OF THE LOWER COVER LATCHES ARE THE RESULT OF: A' DESIGN TRADE-OFF FOR SAFETY AND CONVENIENCE OF THE OPERATOR . ?.. ST E.- IN THE KNEEWELL AREA. SUBMITS THAT THE OPERATION IS 0!.. A SIMPLE ONE, IS NOT AN OPERATING CONTROL, AND IT MEETS THE ) REQUIREMENTS OF PARAGRAPH 3.2.1.4. 9. PROVISION HAS BEEN MADE: FOR ADJUSTMENT BY FACTORY TRAINED PERSONNEL TO BALANCE THE TWO ILLUMINATION SOURCES IN ORDER TO MEET THE REQUIREMENTS. OF THE FIRST PORTION OF PARAGRAPH " WILL ENSURE STA1 THAT FACTORY CHECKOUT PROCEDURES WILL COMPLY WITH THIS REQUIREMENT. OUR TRAINED FIELD PERSONNEL CAN CORRECT THE DIFFERENCE IN S/N002. THE LIGHT SOURCE CONTAINED IN THE TABLE IS A SIGNIFICANT ADVANCEMENT Approved For Release 2005/06/23 : CIA-RDP78605171A000400030115-3 IN THE STATE-OF-THE-ART. THE REQUIREMENT TO EXCEED 31000 FT. A)BJECTIONAB AMBERTS, MEET .THE DIMMING RA-TiOoF. 2o:1-9 -AND 'PROVIDE .1110,IBLE AtanceRglofifileo01%0Tili,?i,ttgp O0O oolsT? f 03011573 ? '-rA^. A E FFS. EXCEEDED ALL THESE, REQUIREMENTS SIGNIFICANTLY. TABLE BRIGHTNESS HAS AN APPROXIMATE'OPERATING RANGE FROM 100 FT. . LAMBERTS TO 3,500 FT. LAMBERTS AND FACTORY ADJUSTMENTS ALLOW' THE GOVERNMENT TO TAKE FULL ADVANTAGE OF THIS INCREASED PERFORMANCE. AS A RESULT OF THIS INCREASED BRIGHTNESS) THE REQUIREMENT OF THE SECOND PART OF PARAGRAPH 3.1.1.1. MIGHT BE EXCEEDED BY A SMALL PERCENTAGE POINT.FOR A SMALL PERCENTAGE OF THE TABLES. CONSIDERS THIS TO BE OF LITTLE CONSEQUENCE AND THEREFORE IS SETTING CONTROLS FOR BRIGHTER OPERATION.. IF THE GOVERNMENT us 3 ESIRES) COULD FACTORY-SET THE TABLES TO OPERATE IN. 20Q TO 3,000 FT. LAMBERTS RANGE SUCH THAT ILLUMINATION- WOULD.: . s FALL WITHIN THE VARIATION REQUIREMENT. 10. RECOGNIZES THE LOW RETAINING FORCE OF S/N001. pro) LOCKS AND RESULTING OPERATOR. INCONVENIENCE. AN IN-LINE CORRECTION HAS SEEN MADE EFFECTIVE WITH S/N002 AND WE WILL FORWARD kCORRiCTED MOUNT IMM'iDIATELY. FOR FIELD INSTALLATION IN S/N001. 11. (A) THE:TRACK ON THE LEFT SIDE WAS DESIGNED TO FLOAT AT ONE END TO PROVIDE EASE OF BRIDGE MOTION. 11. (B) THE PLASTIC PROTECTOR COVERS ON THE Y CHAIN DRIVES WERE DESIGNED TO HAVE ADEQUATE CLEARANCE SUCH THAT THERE WOULD BE NO DRAG ON THE SYSTEM. HOWEVER, APPARENTLY SOME MOTION OR DISTORTION TAKES PLACE DURING SHIPMENT WHICH' ? AUSES A SLIGHT INTERFERENCE. HAS TAKEN CORRECTIVE ACTION TO INCREASE THE CLEARANCE AS AN IN-LINE CHANGE FOR FUTURE SHIPMENTS. FOR DELIVERED UNITS) SLIGHT ADJUSTMENTS BY OUR FIELD REPRESENTATIVE WILL CORRECT THIS MISALIGNMENT. 11. (C) HAS REVIEWED - THE DESIGN AND FEELS THAT THE POWER .CORD REEL IS ADEQUATELY ATTACHED TO THE TABLE,. THE DESCRIPTION GIVEN IN PARAGRAPH 11. (0) REQUIRES CLARIFICATION 'BEFORE WE CAN MAKE FURTHER COMMENT. 11. (D) THE TILT MECHANISM WHICH CONTAINS THE MERCURY SWITCH fIS THOROUGHLY 4EpSroTvEeDdIF'0IrNIZTAaLsL D AND ADjjj$Tijii.ziop_ to_ stu_au. 1-2.L12: THIS DEFECT APPEARS UNIQUE TO S/N001) AND WILL BE CORRECTED le eE2005/06/23 ? CIA-RDP7oB05171AUOU4WUJUi Tot3 STA ,STA Td_Opti.F1LLDREpRESENTATIVE.' SUBMITS'THAT-THIS:DESIGU., Mr.OdligliBIFTAIO% 215ffillglikCINFRIMIWriTERII,J3 , ? . - , ? - BEFORE WE CAN COMMENT FURTHER. GENERALLY WE ARE -KEENLY.AWARE-- OF THE IMPORTANCE OF QUALITY CONTROL, AND ARE IN A CONTINUAL REVIEW PROCESS TO ASSURE THAT STANDARDS ARE ACCEPTABLE AND TOTALLY IMPLEMENTED. WE WILL CONTINUE TO BE ALERT TO THESE FACTORS AND INCORPORATE IMPROVEMENTS AS REQUIRED. 12. INASMUCH AS THE ONLY METHOD OF MEASURING THIS PARAMETER IS IN THE SOLE POSSESSION OF OUR GOVERNMENT CUSTOMER, REQUESTS DETAILED STAT. INFORMATION AS TO,HOW THE MEASUREMENTS WERE TAKEN AND, IN PARTICULAR, THE REASONS FOR THE VARIATIONS FROM TEST 1 TO TEST 2. WITH.: THIS KNOWLEDGE FOR THE FIRST TIME, WE WILL REVIEW WITH OUR SUPPLIER AND TAKE: THE NECESSARY CORRECTI1)E-ACTION'ON 'FUTURE, NITS. HAS INCLUDED THESE SPECIFICATIONS TO OUR LAMP: SUPPLIER, AND HAVE. BEEN WORKING WITH.HIMHFOR A.LENGTHY"PERIOD IN AN ATTEMPT TO CLARIFY AND COMPLY WITH THESE DIFFICULT PARAMETERS ATTACHMENT 2(MAIN HEADING). ITEM 1 THROUGH 3 5 THROUGH g , 10 12 13 AND 14 HAVE BEEN CORRECTED.. BY OUR FIELD .REPRESENTATIVE ITEM 4. THE FIRST 6 UNITS HAVE BEEN COLLIMATED AND BALANCE OF UNITS WILL BE 2 , ACCOMPLISHED SHORTLY ITEM 9 JERKY FILM MOTION APPEARS-TO E SUBJECTIVE IN NATURE OR OCCURING UNDER SPECIAL CONDITIONS. WHEN MORE DEFINITIVE INFORMATION IS AVAILABLE ME CAN MAKE EXPLICIT-COMMENT. ITEM 11, WILL REPLACE GLASS AS REQUIRED. ITEM 15, THIS /S A SUBJECTIVE MATTER; PERHAPS A LIGHT SMOOTHING PROCEDURE WITH FINE STEEL WOOL OR CROCUS CLOTH BY OUR FIELD REPRESENTATIVE MIGHT BE APPROPRIATE CONFIRMING LETTER TO FOLLOW 9.32A EST JAN 3-- 1971 Approved For Release 2005/06/23 : CIA-RDP78605171A000400030115-3 Approved For Release 2005/06/23 : ,C.IA-RDP78B05171A000400030115-3 List of Contractual Defects on Table Ser. No. 001 Defects 1. The table tilts by lifting the back of the unit and hinging on the front. This creates a nutcracker effect at the hinge. The tilt switch is located very close to the hinge, and it has , been determined that an operator could very easily suffer crushed :fingers :while operating the switch.. 2. The Y motion is locked when the table is tilted. This systeM is actuated by a mercury 'switch. The adjustment required to pro-L vide this locking feature just after tilting starts, and to release the lock after it becomes horizontal, is quite touchy. , The prototype table is just as likely to be locked in the horizon- tal position as unlocked. If this is relieved, the carriage may start to roll forward when tilting occurs before locking takes- place. 3. Using a gauge configured to show the maximum overall width of a 6.6" film reel, it was found that interferences exist at all. reel stations. Further checks; on the production models available at that time showed that 23 of 24 stations checked are too narroW and will not accept the 6.822 inch dimension specified. .The cable which connects the focus mechanism to the power supply and electronics at the back of the table prevents the focus mechanism from realizing full travel to the back of the viewing surface. 5. Markers are provided on the table to aid in placing the motors and idlers for various film configurations. The motors have i matching markers on one side. However, the motors must be used in, such a way that the side not containing the marker is in view. Consequently, markers must be placed on both sides. 6. The MLT is made in two parts, an elevating stand and the light table proper. If the light table is not put on the stand at the right place, or if it shifts while being transported, the lower Para. 3.6.5 fans, drive enclosed to operator. Attachment 1 Contract References (4) - Moving parts such as.venti belts, or gearS, shall be shielde(:). prevent inadvertent access by:the Para. - A ma ridge furnished wit tilting stand shall be proVided with an oTtior:? fail-safe override to prevent uncontrolled in the Y direction when the table is tilted, move the carriage in the Y direction with the horizontal; it shall be neCessary only to rele the Y friction.lock. In a tilted -positnr, safe interlock shall be activated prevetting translation unless the interlock is purposely defeated. Para. 2 - The table shall accommodate spools ranging up to and includirg the size of spool . specified in Military Standard M326565-22 cr to capacity with filth, Para. 3.4.1.2 - With any of the microstereoscop fixed in the mount, and using the ...enter of th Scope as a reference; translation in the 7. din: shall be adequate to' cover the full 75" deT.th the glass viewing surface., Para. 3.3.1.2 - A visual reference scale and ing device with positive detents shall be proy to allow accurate poSitioning of the brackets hold the various width ,spools and assure accur- tracking across the glass viewing surfaces of - film parallel to the longitudinal axis of the ' table and to each other. Para. 2' - Provision s.iall be made for viewing_ in-line viewing of two of the same widths, of - 5", 6.6" or 9.5" wide film. Approved For Release 2005/06/23 : CIA-RDP78605171A000400030115-3 vIA Approved For Release 2005/06/23 : CIA-RDP78605171A000400030115-3 cover is prevented from dropping by the tilt and elevating . switch housing. The lower cover will not open when the table is tilted. 7. The mechanism which takes up the dead loop at the center of the table employs cable guides which hold the actuating mechanism in its track. These cable guides have profiles whiCh prevent the looping mechanism -.Cram reversing direction at one point in its travel. 8. The lower cover latches are. very difficult to operate, due ? to their placement and design. . 9. The illumination sources are not equal within 100 fiat maximum. The left measured 3225 fL max and the right 3010 fL max. The change in output of one side when the othar is turned completely down or up should not exceed 100 fL, This change was measured to be 150 fL on the left side and 165 fL on the right side. 10. The screws holding, the pod in the optics mount do not provide adequate force to prevent unwanted motion 11. There have been instances of evidence of poor quality con- trol. a) The bearing track on the left side was not fastened tightly. b) The plastic protector covers on the Y chain drives dragged the chain and drive elements. c) The power cord reel fell off of the unit. d) The tilt lock mercury switch was not set properly. ? Approved For-Release 2005106/23 : CIA-RDP781305 Para. 2 - The table shall include a simple film looping mechanism which shall allow formin7, a of film below the-t-abIe-n order that separat frames, on the same roll of film, may be arran adjacent to each other for convenient stereo Looping of parallel rolls of fiTm -recuired. This mechanism shall be capab7e (-(F' forming a continuous film loop from 0 to 76 All Para 3.2.1.4 - All control's., including the film hand wheels (on the manual version), shall be positioned so they can be easily manipulated. - this respect, it is understood that the locatl.:' of the controls, as supplied on the prerioduci model (when accepted), will be Satisfactory. Para. 3.1.1.1 - The maximum levels of the two illumination sources shall not differ by more 100 foot lamberts at the time of this meas=Em_.. With one of the two sources set at max-mum cr minimum illumination level, there ,shall not be change of more than 100 foot lam-serts in tion level of that source when the ill ir'tic:n level of the other source is adjusted threugr,_Allk its full range. Para 3.5.1 - Nounting devices shall he suffic rigid to preclude instrument misalignment and L. of collimation of the optics with res-cect to t: _ viewing surface during normal handling and operation. Contract. Page 3, ACCEPTANCE - Final inspectiOn and acceptance of artcles shall be by demons:::' of successful performance and completion of to;.. set forth in a mutually approved Acceptance Ic Plan (ATP), which shall be 'provided for J494. wor to commencement of 'Ineeaoi units of any item. Para. 11 (continued) Approved For Release 2005/06/23 : CIA-RDP78B05171A000400030115-3 Contract, Page 4, WARRANTY OF ST,3117'77ES? - _277 supplies furnished under this Contract ll be free from defects in mate-Y-72.1 or wn-r?n,lansh maw= conform with the specifications and a other requirements of this Contract. 12. The color rendering index (CRT), correlated color temperature Para. 3.1.1.2 (CCT), and chromaticity an points (X, Y) were measured for each side and are listed below. Left Side Right Side Test 1 Test 2 CCT 55714 5689 CRI 57.69 55.28 Y_ 0.3304 0.3278 Y 0.3626 0.3616 Test 1 Test 2 5565 5706 57.53 55.93 0.3311 0.3275 0.3659 0.3614 CCT 5000+500K CRI 270 X 0.345 Y 0.358 3 Approved For Release 2005/06/23 : CIA-RDP78B05171A000400030115-3 a Approved For lease 2005/06/23 : CIA-RDP78B0517.00400030115-3 A 10 10 01 M JAN to-031( // .CJ AX00C IT.A391) NL PDE TDI: 'FAN LOS ANGELES CALIF JAN 7 7-7 NE STERN UNION'ATTN TELEPHONE 524-6654 "1 rvv, UILL CALL 3109 WILSON.DLVI'' ARLINGTON VTR SUBJECT: REFERENCE CUSTOMER LETTER OF 4 JANUARY 1971 ON LI GET TABLE DEFECTS, 1. WE SUBMIT THAT NO SAFETY HAZARD EXISTS, OTHERWISE WE. WOULD HAVE ALTERED TABLE, DESIGN. THIS FIRST UNIT WAS THOROUGHLY EXAMINED BY YOUR PERSONNET. IN LOS ANGELES. IF YOU ELECT, WILL ACCEPT -A .SCOPE CHANGE TO CORRECT THE SITUATION, 2, THIS FAULT APPEARS TO BE UNIQUE TO ABLE S/N001, AND DOES NOT APPEAR ON THE ATTACHMENT NO, 2 REGARDING THE INSPECTION OF 14 PRODUCTION TABLES. OUR 'FIELD SERVICE-REPRESENTATIV7 WILL INSPECT AND CORRECT THIS DEFICIENCY ON S/N001.- 3. M526565 DOES SNOT COVER THE DIMENSIONS OF A 6.6" REEL,. TOOK THE POSITION THAT 6.61;FILU WIDTH BE FOR THE 5" FILM WIDTH IN SAID STANDARD AND EXTROPOLATED APPROPRIATE DIMENSIONS PEON THE 5" SPECIFICATION. THIS RESULTED IN A DESIGN WHERE THE MAXnUM-TOLFRANCED REEL WOULD BE NO GREATER THAN S.782-INCHES. THE PROTOTYPE PREVIOUSLY DELIVERED AND EVALUATED DY YOU AND UNIT SERIAL 001 INSPECTED HERE IN LOS ANGELES. BOTH INCORPORATE THIS DESIGN. UNDERSTANDS THAT CURRENT 6...6" REELS AVAILABLE TO THE CUSTOMER EXCEED THIS NUMBER AND THE CRITICAL NATURE OF THIS PARAMETER. WE WILL IMMEDIATELY INSTITUTE CORRECTION WHICH IS FIELD RETROFITTABLE AND FACTORY IMPLEMENTED, AND WILL SUBMIT. A CLAIM COVERING THIS '-:COPE CHANGE. SUEMITS.TNAT THE TABLE COMPLETELY MEETS THE REQUIREMETS OF PARAGRAPH 3.4.1.2, AND THAT:THE CABLE CAN BE EASILY MOVED ASIDE r1iTh A 1==-nUTTT77?PRACT.? 77c. CODING OH '10.1uR,:J IS MEANT ONLY AS A VISUAL REFERENCE GUIDE 77,E Alsip THE PRECISE POSITIONING IS OBTAINED BY MECHANICAL DETENTING ri m , IN WHICH AN OPERATOR CAN FEEL LOCK-IN. WHEN MOTORS ARE USED rJa (79 IN THE SPLIT VERTICAL MODE, THIS VISUAL REFERENCE CAN BE OBTAINED BY USING. THE LEFT REAR MOTOR ON THE LOWER RICHT POSITION AND THE RIGHT REAR MOTOR ON THE LOWER LEFT POSITION, MOTORS ARE EASILY INTERCHANGED BY SIMPLE PLUG-IN OPERATION.. THAT DESIGN MEETS THE REQUIREMENTS OF 3.3..1.2 6. SUBMITS RECOGNIZES THE CONDITION OF LOWER COVER BEING PREVENTED FROM OPENING WHEN - THE TABLE HAS SHIFTED IN ITS HORIZONTAL POSITION RELATIVE TO THE ELEVATING STAND. WE WILL MAKE AN IN-LINE CORRECTION TO PREVENT THE TABLES FROM SHIFTING; AND. PROVIDE FIELD-INSTALLED PLUGS TO HOLD THE ? TABLES IN THE CORRECT POSITION, OPERATIONAL iPROCEDURES WILL REQUIRE THAT THE TABLE DE LOWERED TO THE HORIZONTAL POSITION FOR LOADING THE IN-LINE VIEWING OF TWO SIMILAR-WIDTH L-n " FILMS, AND THIS IS A sLmPLE OPERATION. 7. RECOGNIZES iA DESIGN TRADE-OFF FOR SAFETY AND CONVE IENCE OF THE OPERATOR IIN THE KNEEW)LL AREA, SUBMITS THAT THE OPERATION IS JA SIMPLE ONE IS NOT AN OPERATING caTTNI, AND IT NUTS THE? REQUIREMENTS 07 PARAGRAPH 3.2.1.4. 9. PROVISION HAS BEEN MADE FOR ADJUSTNENT BY FACTORY TRAINED PERSONNEL TO BALANCE THE . TWO ILLUMINATION SOURCES IN ORDER TO MEET THE REQUIREMENTS THE INCONVENIENCE OF THE 'TAKE-UP LOOK BEING BLOCKED IN ONE DIRECTION DUE TO THE CABLE GUIDES, AND WILL. MAKE AN IN-LINE CHANGE. TO CORRECT THIS AND PROVIDE A BASIS FOR FIELD RETROFIT 5'. THE LOCATION OF THE LOWER COVER LATCHES ARE THF RESULT 07 OF THE FIRST PORTION OFPARAGRAPH 3.1.1.1. WILL ENSURE THAT FACTORY CHECKOUT PROCEDURES WILL COMPLY WITH THIS REQUIREMENT. OUR TRAINED FIELD PERSONNEL CAN CORRECT THE DIFFERENCE IN S/N002, THE LIGHT SOURCE CONTAINED IN THE TABLE IS A SIGNIFICANT ADVANCEMENT IN THE STATE-OF-TEE-ART REQUIREMENT R7CUIREM7NT TO EXCEED 41000 FT. LAMBERTS, MEET THE DIMMING RATIO OF 20I, AND PROVIDE NO VISIT:31,F OBJECTIONABLE-FLICKER. RESULTED TN DUEICUT.T DFSTC.N TP=-07vS, Approved Fogilease 2005/06/23 : CIA-RDP76130517.000400030115-3 EXCF:EDED ALL THESIgnEo.WIREN7:::NTS ST_ CN.TFICANTL\:. TA:31-7. rTh il;RIGHTNESS HAS AN APPROXIMATE OPERATING RANGE FROM 100 FT. Approved For Release 2005/06/23 : CIA-RDP78605171A000400030115-3 LAMBERTS TO 3,500 FT . LAMBERTS AND FACTORY ADJUSTMENTS ALLOW THE GOVRNMENT TO TAKE FULL ADVANTAGE OF THIS INCREASED PERFORMANCE AS A RESULT OF THIS INCREASED BRIGHTNESS, THE REQUIREMENT OF THE SECOND PART OF PARAGRAPH 3.1.1.10 MIGHT BE EXCEEDED 13y A SMALL PERCENTAGE POINT FOR A SMALL PERCENTAGE OF THE TABLES. CONSIDERS THIS TO BE OF LITTLE CONSEQUENCE. AND THEREFORE IS SETTING CONTROLS FOR BRIGHTER OPERATION. IF THE GOVERNMENT 'F '),E DESIRES, COULD FACTORY-SET THE TABLFS TO OP7RATE IN. ,... ,. -r-. 200 'TO 3,000 FT. LAMBERTS RANGE SUCH THAT ILLUMINATION WOULD PIE ,04 171171 FALL WITHIN. THE VARIATION REQUIREMENT. 10a RECOGNI7ES toJ ? 1--AD ' Ta LOU RETAINING FORCE OF S/N001 PAD LOCKS AND RESULTING OPERATOR . . FOR miLD INSTALLATION IN S/N001. 1.1. (A) THE TRACK ON THE ? LEFT SIDE WAS DESIGNED TO FLOAT AT ONE END TO PROVIDE EASE OF BRIDGE MOTION. 11. (B) THE PLASTIC PROTECTOR COVERS ON THE C7 c_ ? Y CHAIN DRIVES WERE DESIGNED TO HAVE ADEQUATE CLEARANCE SUCH THAT THERE WOULD 11-: NO DRAG ON THE SYSTEM. HOWEVER, APPARENTLY SOME MOTION OR DISTORTION TAKES PLACE DURING SHIPMENT;WHICH CAUSES A SLIGHT INTERFERENCE. HAS TAKEN CORRECTIVE ACTION N ICONVENIENCE. AN IN-LINE CORRECTION HAS BEEN MADE EFFECTIVE WITH S/N002. AND WE WILL FORWARD A CORRECTED'MOUNT IMMEDIATELY TO INCREASE THE CLEARANCE AS AN IN-LINE CHANGE FOR FUTURE SHIPMENTS. FOR DELIVERED UNITS, SLIGHT ADJUSTMENTS BY OUR FIELD REPRESENTATIVE ? WILL CORRECT THIS MISALIGNMENT. 11. (C) HAS REVIEWED THE DESIGN AND FEELS THAT THE POWER CORD REEL IS ADEQUATELY ATTACHED TO THE TABLE. THE GIVEN IN PARAGRAPH 11. (0) REQUIRES CLARIFICATION BEFORE WE CAN MAKE FURTHER COMMENT. 110 (D) THE TILT MECHANISM WHICH CONTAINS THE MERCURY SWITCH ,IS THOROUGHLY TESTED, INSTALLED AND ADJUSTED PRIOR TO SHIPMENT. THIS DEFECT APPEARS. UNIQUE TO S/N001, AND WILL BE CORRECTED BEFORE l'!7 CAN COMMENT FURTHER. GENERALLY WE ARE KEENLY AWARE ? ?Y% ,OF THE IMPORTANC7 OF QUALITY CONTROL, AND ARE IN A CONTINUAL 4 REVIEU pp.oGESS TO ASSURE THAT STANDARDS ARE ACCEPTABLE AND 'TOTALLY IMPLEMENTED. VE WILL CONTINUE TO BE ALERT TO THT;'SE .01JR ISUVTIS :AT 1:,1L) DEIGN SATISFIES REQUIREMENT. ALSO, ADDITIONAL INFORMATION IS REQUIRED ---'-'cl\CTORS AND INCORPORATE IMPROVEMENTS AS REQUIRED. 12a INASMUCH ? AS THE ONLY METHOD OF MEASURING THIS PARAMETER IS IN THE SOLE ?T.i POSSESSION OF OUR GOVERNMENT CUSTOMER, EQUESTS DETAILED INFORMATION, AS TO HOW THE MEASUREMENTS WERE TAKEN AND, IN PARTICULAR, THE, REASONS FOR THE VARIATIONS FROM TEST 1 TO TEST 2. WITH THIS KNOWLEDGE FOR THE FIRST TIME, WE WILL REVIEW ?WITH OUR SUPPLIER AND TAKE. THE NECESSARY CORRECTIVE-ACTION ON FUTURE .UNITS. HAS INCLUDED THESE SPECIFICATIONS TO OUR LAMP SUPPLIER, AND HAVE BEEN WORKING WITH HIM FOR A LENGTHY 'PERIOD IN AN ATTEMPT. TO CLARIFY AND COMPLY WITH THESE DIFFICULT PAPAMETERS ATTACHMENT 2 (MAIN HEADING). ITEM 1 THROUGH 3 5 THROUGH g 10 12 13 AND 14 HAVE BEEN CORRECTED BY OUR FIELD R7PRESENTATIVE ITEM A THE FIRST 6 UNITS HAVE BEEN COLLIMATED. AND BALANCE OF UNITS WILL BE ACCOMPLISHED SHORTLY ITEM 9 JERKY FILM NOTION APPEARS TO BE SUBJECTIVE IN NATURE OR OCCURING UNDER SPECIAL CONDITIONS. WHEN MORE DEFINITIVE INFORMATION IS AVAILABLE WE CAN MAKE EXPLICIT COMMENT. ITEM 11, WILL REPLACE GLASS AS REQUIRED. ITEM 15, THIS - US A SUBJECTIVE MATTER; PERHAPS A LI GUT SMOOTHING PROCEDURE WITH FINE STEEL WOOL OR CROCUS CLOTH BY OUR FIELD REPRESENTATIVE MIGHT BE APPROPRIATE CONFIRMING LETTER TO FOLLOW .932A EST JAN g 1971 Approved Fo ease 2005/06/23 : CIA-RDP7860517 00400030115-3 _ Approved For Release 2005/06/23 : CIA-RDP78B05171A000400030115-3 List of Contractual Defects on Table Ser. No. 001 Defects 1. The table tilts by lifting, the back of the unit and hinging on the front. This creates a nutcracker effect at the hinge. The tilt switch is located very close to the hinge, and it has ! been determined that an operator could very easily suffer crushed ; fingers while operating the switch. 2. The Y motion is locked when the table is tilted. This system is actuated by a mercury switch. The adjustment required to pro vide this locking feature just after tilting starts, and to release the loch after it becomes horizontal, is quite touchy. The prototype table is .just as likely to be locked in the horizon- tal. position as unlocked. If this is relieved, the carriage may ! start to roll forward when tilting occurs before locking takes place, 3. Using a gauge configured to show the maximum overall width of a 6.6" film reel, it was found, that interferences exist at all. reel stations. Further checks on the production models available at that time showed that '23 of 214 stations checked are too narroW and will not accept the 6.822 inch dimension specified. 40 The cable which connects the focus mechanism to the power supply and electronics at the back of the table prevents the focus mechanism from realizing full travel to the back of the viewing surface. 5. Markers are provided on the table to aid in placing the motors and idlers for various film configurations. The motors have 'matching markers on one side. :However, the motors must be used in: such a way that the side not containing the marker is in view. Consequently, markers must be placed on both sides. 6. The'liIT is made in two parts, an elevating stand and the light table proper. If the light table is not put on the stand at the right place, or if it shifts while being transported, the lower Attachment I n1 r Contract References Para. 3.6.5 (4) - Moving parts such as ventilatinr: fans, drive belts, or gear, shall be shielded or enclosed to prevent inadvertent access by the operator, Para. - A manual oriage furnished with i tilting stand shall be proVided with an optional fail-safe override to prevent uncontrolled MetiOn T in the I direction when the table is tilted. To move the carriage in the Y direction with the tah: horizontal, it shall be neCessary only to rel the I friction lock. In a. tilted Position, a laJ, safe interlock shall be activated preventing Y translation unless the interlock is purPosely defeated. Para. 2 - The table shall accommodate spools . ranging up to and including the Size of spool specified in Military Standard MS26565-22 loaded to Capacity with filM. Para. 3.4.1.2 - With any of the microstereoscoren fixed in the mount, and using the .center of the Scope as a reference; translation in the Y direo-6_ shall be adequate to cover the full 15" depth of the glass viewing surface.1 Para. 3.3.1.2 - A visual reference scale and indi:,Y ing device, with positive de-tents shall be providar to allow accurate poSitioning of the brackets to hold the various width spools and assure accurate tracking across the glass viewing surfaces of the film parallel to: the longitudinal axis of the lic.1! table and to each other. Para. 2 - Provision shall be Made for viewing... in-line viewing of two of the same widths, of 702!. 5", 6.6", or 9.5" wide ? film. Approved For Release 2005/06/23 : CIA-RDP78605171A000400030115-3 Approved or Release 2005/06/23 : CIA-RDP78605171A000400030115-3 cover is prevented from dropping by the tilt and elevating , switch housing. The lower cover will not open when the table is tilted. 7. The_mechanism which takes up the dead loop at the center of the table employs cable guides which hold the, actuating mechanism in its track. These cable guides have profiles whiCh prevent the looping mechanism from reversing direction at One ? point in its travel. 8. The lower cover latches are very difficult to operate,- due to their placement and design. . 9. The illumination sources are not equal within 100 fL at maximum. The left measured 3225 fL max and the right 3010 fL max. The change in output of one side when the other .is turned completely down or up should not eXceed 100 fL. This change was measured to be 150 fL on the left side and 165 fL on the right side. 10. The screws holding the pod in the optics mount do not provide adequate force to prevent unwanted motion. 11. There have been instances of evidence of poor quality con- trol. a) The bearing track on the left side was not fastened tightly. b) The plastic protector covers on the Y chain drives dragged the chain and drive elements. c) The power cord reel fell off of the.unit. d) The tilt lock mercury switch was not set properly. Approved For Ielease 2005/06/23 : CIA- Para. 2 - The table shall include a simple film looping mechanism which shall allow forming a locT of film below the:table-in order that separated frames, on the same roll of film, may be arranged. adjacent to each other for convenient stereo viewing. Looping of parallel rolls of film is not required. This mechanism shall be capable of. forming a continuous filth loop from 0 to 76 inik Para 3.2.1.4 - A11 control's, including the film hand wheels (on the manual version), shall be positioned so they can be easily manipulated. Tn. this respect, it is understood that the location of the controls; as supplied on the preproduction model (when accepted),, will be Satisfactory. Para. 3.1.1.1 - The maximum levels of the two illumination sources shall not differ by more th:n 100 foot lambertsat'the time of this measurement, With. one of the two sources set at,. maximum or minimum illumination' level, there ,shall not be a 'change of more than 100 foot lamberts in tion level of that. source when the' illumination level of the other source is adjusted througholl its full range. Para 3.5.1 - Mounting devices shall be sufficin- rigid to preclude instrument misalignment and of collimation of the optics with respect to the viewing Surface during normal hand7ing and operation. Contract, Page 3, ACCEPTANCE - Final inspectiOn and acceptance of articles shall be by demonstrati of successful performance and completion of tet set forth in a mutually approved Acceptance Test Plan. (ATP), which shall be Provided for approval two (2) weeks prior to. Commencement of tests or? FUDPME0471,4000404020345Aits of any item. Para. 11 (continued) Approved For Release 2005/06/23 : CIA-RDP78B051714000400030115-3 Contract, Page 4, 'WARRANTY OF SUPPLIES - All supplies furnished under this Contract .will be free from defects in material or workmanship and will conform with the specifications and all other requirements of this Contract. 12. The color rendering index. (CRT), correlated color temperature Para. 3.1.1.2 (CCT), and chromaticity aim points (X, Y) were measured foF each side and are listed below. ,Left Side Right Side Test 1 Test 2 Test 1 CCT 5574 5689 . 5565 CRI 57.69 55.28 57.53 X 0.3304 0.3278 ' 0.3311 Y 0.3626 0.3616 0.3659 Test 2 5706 55.93 0.3275 0.3614 CCT 5000+500K CRI 270 X 0.345 . Y 0.358 - 3 - Approved For Release 2005/06/23 : CIA-RDP78b05171A000400030115-3 4