LETTER TO SC&PB FROM(Sanitized)

Document Type: 
Document Number (FOIA) /ESDN (CREST): 
CIA-RDP78B05171A000400030109-0
Release Decision: 
RIPPUB
Original Classification: 
K
Document Page Count: 
5
Document Creation Date: 
December 28, 2016
Document Release Date: 
June 7, 2005
Sequence Number: 
109
Case Number: 
Publication Date: 
December 31, 1970
Content Type: 
LETTER
File: 
AttachmentSize
PDF icon CIA-RDP78B05171A000400030109-0.pdf290.59 KB
Body: 
~_W/ : I _ tom`. i Approved Fo lease 2005706/23: CIA-RDP78BO51S000400030109-0 . . 0 REPLY REQUESTED SP EED. LETT EIt DATE __~..-. 31 December X70 _.....,~,e............-,?.- 0 iIiI1IfJ h1 TO vCcrPli FO M: R Engineering Support Division ATTN: 1. The Preproduction Piodel, Split Format Light Table Model ST A' WILT 1540) I submitted under the terms of Contract No. ST A' is hereby rejected. 2. Attachment 1 is a list of defects found in the course of testing Serial No. 001. 3. Certain unsatisfactory Quality Control conditions were found during initial inspection of fourteen production tables. These conditions are listed in Attachment 2. 4. It=is'requested that the Contractor provide the Contracting Officer with his course of action conerning correction of the defects and Quality Control conditions listed on the attachment. ST ST `1o Deputy Chief Engineering Support Division,. TSG/NP IC SIGNATURE REPLY DATE Declass Review by NGA/DoD fsm SIGNATURE 1~+ rm"Rns~ 7~ nnnnannn~n~ na-n - --- --~ T FORM 1831 USE PREVIOUS 5-67 1 EDITIONS 3 Approved For Release 2005/06/23 CIA-RDP78B05171A000400030109-0 List of Contractual Defects on Table Ser. No. 001 1. The table tilts by lifting the back of the unit and hinging on the front. This creates a nutcracker effect at the hinge. The tilt switch is located very close to the hinge; and it has been determined that an operator could very easily suffer crushed fingers while operating the switch. 2. The Y motion is locked when the table is tilted. This system is actuated by a mercury switch. The adjustment required to.pro- vide this locking feature just after tilting starts,. and to release the lock after it becomes horizontal, is quite touchy. ? The prototype table is just as likely to be locked in the horizon- tal position as unlocked. If this is relieved, the carriage may start to roll forward when tilting occurs before locking takes 'place. 3. Using a gauge configured to show the maximum overall width of a 6.6" film reel, it was found that interferences exist at all reel stations. Further checks on the production models available at that time showed\that 23 of 24 stations checked are too narrow and will not accept the 6.822 inch dimension specified. 4. The cable which connects the focus mechanism to the power supply and electronics at the back of the table prevents the focus mechanism from realizing full travel to the back of the ? viewing surface. Para. 3.6.5 (4) - Moving parts such as vertilati: Jfans, drive belts, or gears, shall be s ?i elded,&. enclosed to prevent inadvertent access by the operator. Para. 3.5.1.4.2 - A manual bridge furnished with- tilting stand shall be provided with an optional fail-safe override to prevent uncontrolled notice. in the Y direction when the table is tilted. move the carriage in the Y direction with the horizontal, it shall be necessary only to relea:- the Y friction lock. in a tilted position, a is . safe interlock shall be activated preventing Y translation unless the interlock is purposely defeated. Para. 2 - The table shall accommodate spools ranging up to_.and including the size of spool specified in Military Standard Mf26565-22 loaded to capacity with film. Para. 3.4.1.2 - With any of the microstereoscom'- .- '.fixed in the mount, and using the center of the scope as a reference, translation in the Y dir?ct shall be adequate to cover the full 15" depth c_ the glass viewing surface. 5. Markers are provided on the table to aid in placing the motors and idlers for various film configurations. The motors have -- matching markers on one side. However, the motors must be used in` such a way that the side not containing the marker is in'view. Consequently, markers must be placed on both sides. Para. 3.3.1.2 - A visual reference scale and 00: ing device with positive detents shall be prov_r to allow accurate positioning of the brackets tc hold the various width spools and assure accurwA,-., tracking across the glass viewing surfaces cf tb7~ film parallel to the longitudinal axis of the 10_ table and to each other. 6. The MT is made in two parts, an elevating stand and the light Para. 2 - Provision ,hall be made for viewing.... table proper. If the light table is not put on the stand at the in-line viewing of two of the same widths, of right place, or if it shifts while being transported, the lower 5", 6.6", or 9.5" wide film. Approved For Release 2005/06/23 :'CIA-RDP78BO5171A000400030109-0 Approved For Release 2005/06/23: CIA-RDP78BO5171A000400030109-0 cover is prevented from dropping by the tilt and elevating switch housing. The lower cover will not open when the table is tilted. 7. The mechanism which takes up the dead loop at the center of the table employs cable guides which hold the actuating mechanism in its track. These cable guides have profiles which .prevent the looping. mechanism from reversing direction at one point in its travel. 8. The lower cover latches are very difficult to operate, due to their placement and design. 9. The illumination sources are not equal within 100 fL at, maximum. The left measured 3225 fL max and the right 3010 f1 max. The change in output of one side when the other is turned completely down or up should not exceed 100 Q. This change was measured to be 150 fL on the left side and 165 fL on the right side. 10. The screws holding the pod in the optics mount do not ,provide adequate force to prevent unwanted motion. Para. 2 - The table shall include a simple film . looping mechanism which shall allow forming a it of film below the table in order that separated frames, on the same roll of film, may be arran.: ec- adjacent to each other for convenient stereo viewing. Looping of parallel rolls of film is V, required. This mechanism shall be capable of r forming a continuous film loop from 0 to 76 inc_: Para 3.2.1.4 - All controls, including the fil hand wheels (on the manual version), shall be positioned so they can be easily manipulated. this respect, it is understood that the location of the controls, as supplied on the preproducic model (when accepted), will be satisfactory, Para. 3.1.1.1 - The maximum levels of the two illumination sources shall not differ by more t.,, 100 foot lamberts at the time of this measuiemen: With one of the two sources set at maximum or minimum illumination level, there shall not be at change of more than 100 foot lamberts in il1_uri . . `,tion level of that source when the i l l umm nation: '' level of the other source is adjusted thro'. ol,:: -. its full range. Para 3.5.1 - Mounting devices shall be suffi c'.O rigid to preclude instrument misalignment and 1L of collimation of the optics, with respect to the viewing surface during normal handling and operation. 11. There have been instances of evidence of poor quality con- Contract, Page 3, ACCEPTANCE - Final inspection trol. a) The bearing track on the left side was not fastened and acceptance of articles shall be by demonstr tightly. b) The plastic protector covers on the Y chain drives of successful performance and completion of test., dragged the chain and.arive elements., c) The power cord reel set forth in a mutually approved Acceptance Test fell off of the unit. d) The tilt lock mercury switch was.not: Plan (ATP), which shall be provided for approval set properly. two (2) weeks prior to commencement of tests on Approved For Release 2005/06/23: CIA-RDP78B0517CAM06400030100 -e units of any item. Approved For Release 2005/06/23 : CIA-RDP78BO5171A000400030109-0 Para. 11 (continued) Contract, Page 4, WARRAI`~TY OF SUPPLIES - All supplies furnished under this Contract will be free from defects in material , or tiw:or: anshi . and will conform with the specifications arid al'_ other requirements of this Contract. 12. The color rendering index (CRI), correlated color temperature Para. 3.1.1.2 (CCT), and chromaticity aim points (X, Y) were measured for each side and are listed below. CCT 5000+500K CRI 70 Left Side Right Side X 0.31+5 Y 0.358 Test 1 Te'sct 2 Test 1 Test 2 CCT 5574 5689 5565 5706 CRI 57.69. 55.28 57.53 55.93- x 0.3301+ 0.3278 0.3311 0.3275 Y 0.3626 0.3616 0.3659 0.3611+ EVALUATION BRA'QCH, ESD, TSG Approved For Release 2005/06/23 : CIA-RDP78BO5171A000400030109-0 Approved For ease 2005/06/23: CIA-RDP78B 7 00 OQP30109-0 :'ll Non-Acceptable QC. Conditions found on 1st Inspection of 111 Procluct:i.on Tables, 1. Motor and Idler Tight on Rails S/N 002, 003, 0011, 005, 006, 017, 022, 015, 026 Loop Take -'up Slipping S/N 0011, 026 023, 017 3. Parallelism S/N 002, 003, 004, 005, 006 (not checked on others) It. 5? Collimation S/N 002, 003, 004, 005, 006 (not checked on others) Covers Interferring with X&Y Travel S/N 003, 004, 023, 016, 015, 022, 024 6. Spool Release on Motor Sticking S/N 003 X&Y Drive Creep in Off Position Sft 005, 006, 022, 004 Carriage Exceeds 4 lb Spec S//N. 003, 004, 023, 016, 015, 022 Film Jerky in Slow Speed S/N. 006, 023, 016, 015, 022, 017, 024, 014, 009 :Lo. Lamps not Working (flicker and tubes not corning on) S/N.006, 004, 026, 023, 015, 022, 017, 0111 11. Glass Top Scratched S/N Q26, 017, 024 12. Dimmer Switch Rough /N- OOo, 003 13. Pod Ring Too Tight s%N; 002, 003, 004, 005, 006, 016 14. No Light Control S/N:026, 007 1... Front Top Trim Rough S/N: QTI.,' 026, 024, 016 STAT EQUIPMENT PERFORNL4NCE BRANCH, ESD, TSG Approved For Release 2005/06/23 : CIA-RDP78BO5171A000400030109-0