A PRESENTATION(Sanitized)

Document Type: 
Document Number (FOIA) /ESDN (CREST): 
CIA-RDP78B04747A000300010019-8
Release Decision: 
RIPPUB
Original Classification: 
K
Document Page Count: 
54
Document Creation Date: 
December 28, 2016
Document Release Date: 
October 5, 2001
Sequence Number: 
19
Case Number: 
Content Type: 
REQ
File: 
AttachmentSize
PDF icon CIA-RDP78B04747A000300010019-8.pdf1.94 MB
Body: 
Approved For Release 2001/11/07 : CIA-RDP78604747A000300010019-8 Declass Review by NIMA/DOD Approved For Release 2001/11/07 : CIA-RDP78604747A000300010019-8 Approved For Release 2001/11/07 : CIA-RDP78604747A000300010019-8 Approved For Release 2001/11/07 : CIA-RDP78604747A000300010019-8 OPERATING MANUAL AUTOMATIC /4." x 5,1 FILM PROCESSOR STATI NTL Approved For Release 2001/11/07 : CIA-RDP78604747A000300010019-8 STATINTL Approved For Release 2001/11/07 : CIA-RDP78604747A000300010019-8 Approved For Release 2001/11/07 : CIA-RDP78604747A000300010019-8 Approved For Release 2001/11/07 : CIA-RDP78604747A000300010019-8 0 T S i? Int reduction 2. Genoral 2rocc2;Lior Design 3. Description i. Instali.aion 5. Set up and Adjustment 6. Tank Removal for Laj or Servicing 7. Operation of Output Magazine and Elevator u? Speed and Immersion Times 9. Operation 10. Servicing and Maintenance 11. Electrical Components 12. Purchase Parts List 13. Diagrams and Schematics Approved For Release 2001/11/07 : CIA-RDP78604747A000300010019-8 STATI NTL Approved For Release 2001/11/07 : CIA-RDP78604747A000300010019-8 IL r ri-i01)UCTION Limited was formed in 19bl as a, research, development and manufacturing company in photographic equipment and allied fields. STATINTL Limited has developed for world-wide markets a number of new systems in film and paper handl ing . The pat ant ed SUPER LEVITRON principlo,, in which strip materials are trans- ported and controlled by air and liquid cushions through non-touching guide channels, is one of these new concepts. STATI NTL The Automatic 4" x 5" Film Chip Processor utilizes a portion of this patented system. Approved For Release 2001/11/07 : CIA-RDP78604747A000300010019-8 _) ? Approved For Release 2001/11/07 : CIA-RDP78604747A000300010019-8 GEihBh-'0CESS011 DESIGN machine is designed to process black and The white 4" x 5" film chips with a speed of 1 to 10 frames per minute in a continuous process sequence. The process section consists of five liquid steps and the drying chamber, all equipped with automatic temperature control. The processor allows the utilization of various conventional chemical sequences. Two suggested forms are listed. Sequence "A" Sequence "B" Developer Tank Developer Tank Stop Bath Tank Stop Bath Tank Fix Tank Fix Tank Hypo Eliminator Tank First Wash Wash Tank Second Wash & Foto Flow Dryer Chamber Dryer Chamber The use of the hypo eliminator is suggested to achieve the best possible archival quality in connection with relatively low water consumption, however some films with special drying characteristics are more satisfactorily processed by the "D" sequence. The wash section is fed from a mixing valve supplying temperature controlled water. Tanks 1, 2, 3 Approved For Release 2001/11/07 : CIA-RDP78604747A000300010019-8 Il- Approved For Release 2001/11/07: CIA-RDP78604747A000300010019-8 and 4 are equipped with filtration units and heat ex- changers. For ease of operation main controls are conveniently located at the output end of the machine. The processor is designed for daylight operation and the loading of the processor is maintained by magazines which are darkroom loaded. Each magazine contains up to 36 transport slides which are used to carry the film through the process and drying sequences, after wElo the developed film and slides emerge and are stacked automatically in a take-out magazine. By the use of phenolic resin laminates, the framework of the processor affords a corrosion resistant, but easy to maintain surface. In all other instances the machine consists of corrosion-proof mat 'el such as type 316 stainless steel, P.V.C:, acrylic, delrin, etc. For replenishment purposes tanks 1, 2, 3 and 4 have individual gravity flow meters. The required temp- erature in tanks 1, 2, 3 and 4 is maintained by an automatic temperature control unit. Removable access panels allow a thorough servicing of the machine. The 4" x 5" Automatic Film Chip Processor is a complete self-contained unit and has been designed to provide maximum processing capabilities with a minimum of maintenance and operator skill. ???? Approved For Release 2001/11/07 : CIA-RDP78604747A000300010019-8 5. Approved For Release 2001/11/07 : CIA-RDP78604747A000300010019-8 DESCRIPTION Component Groups Frame Tank Units Temperature Control Drying Unit Transport Mechanism Slide Injector Control Panel Magazine Take-out Magazine Film Chip Slide FRAME The two end members are constructed of phenolic resin wood laminate and are connected together by a top and bottom backbone of the same construction. A heavy stainless steel pipe spanning the end members carries the tank units on a stress free two point mounting. All support components are mounted on to this basic frame con- struction. TANK UNITS The tank units are constructed of P.V.C. and acrylic, heat welded for maximum strength. The use of clear acrylic allows an "on the spot" inspection of the cleanliness and function of each tank and assists in operation Approved For Release 2001/11/07 : CIA-RDP78604747A000300010019-8 6. Approved For Release 2001/11/07 : CIA-RDP78604747A000300010019-8 and maintenance. Each tank has its own built-in overflow, circulation pump and plumbing for distribution of liquids to the SUPER LEVITRON plenums. Tanks 4 and 5 are connected to temperature con- trolled wash water with flow control. The used wash water and all over-flow outlets drain into the P.V.C. drip tray. Tanks 1, 2, 3 and 4 are equipped with a built-in heat exchanger and attached filtering system. TEMPERATURE CONTROL UNIT The temperature control unit consists of a stainless steel tank, electric immersion heaters and solenoid controlled cold water input and circulation pump. The systems operation is outlined in drawing No.11. It is important that the supply water at the location of the processor be at least 5 degrees below the chosen processing temperature. DRYER UNIT The design of the dryer unit is similar to that which is in the liquid section of the processor. The SUPER LEVITRON plenums are equipped with large loading en- trances for temperature controlled pressurized air. .The drying chamber and its duct work consists of a closed circuit with inlet and outlet for humidity control. Within this closed circuit electric heaters are installed to pro- Approved For Release 2001/11/07 : CIA-RDP78604747A000300010019-8 Approved For Release 2001/11/07 : CIA-RDP78604747A000300010019-8 vide elevated temperatures when necessary. Thermostatic controls enable this temperature to be kept at plus or minus 2 degrees. The characteristic of the SUPER LEVITRON plenums design provides high air velocities without causing film fluttor. This in turn allows for a high rate of moisture removal combined with slightly elevated temperatures. TRANSPORT MECHANISM The transport medium to guide the slides through the entire process sequence is provided by an endless mylar belt. The mylar belt has equally spaced carrier arms with which to support the slides, and guide rollers at approp- riate locations link this belt throughout the entire film pass. Tension on this belt is adju;ted by a movable roller. The belt is driven by an electric motor, the speed of which can be regulated to accommodate the proper requirements resulting from the time/temperature curves, emulsion. and developer used. SLIDE INJECTOR The slide injector system consists of a hydraulic cylinder operated by water pressure. An overload bypass safety valve protects both magazine and slides from damage in case of misuse. Approved For Release 2001/11/07 : CIA-RDP78604747A000300010019-8 8. Approved For Release 2001/11/07 : CIA-RDP78604747A000300010019-8 CONTROL PANEL The control panel contains all the switch gear and controls necessary for the complete operation of the processor. Located on this panel is a light viewer for visual inspection of processed slides before their en- trance into the take-out magazine. MAGAZINE The darkroom loading magazine has a capacity for up to 36 slides. The design of the magazine in combin- ation with the design of the slide, provides such safeguards that the operator cannot load the magazine incorrectly. TAKE-OUT MAGAZINE The magazine to accommodate the processed slides as they are ejected from the dryer section of the processor is of formed aluminum, and provides the means of trans- porting and handling the film slides after processing. FILM CHIP SLIDE The slide is a 4.16?restimaj,.Aa-e-er5?st-t frame with clips into which the 4" x 5" film chip can be inserted. When inserted into the clips the film chip is locked into position. Tho design also provides two carrier hooks on the frame which engage with the belt carrier arms during the processing sequence. Approved For Release 2001/11/07 : CIA-RDP78604747A000300010019-8 Approved For Release 2001/11/07 : CIA-RDP78604747A000300010019-8 INSTALLATION Space requirements and service connection points for the installation of the Automatic 4 x 5 Film Chip Processor are shown on the installation drawing. The processor must be levelled by the use of levelling shims under the support feet. Water requirements are dependent on condition of operation, however standard 1/2" Copper line feeds are adequate under normal circumstances. A wash water supply line from a mixing control valve plus a cold water line for heat exchanger system and injection cylinder are re- quired. A 7.-1." minimum floor drain should be used. Air knife supply requires a maximum flow of 100 CFM at a static pressure of 1/2 'PSI. This can be supplied by a small centrifugal blower or it can be connected to the main compressed air supply of the film laboratory. Electrical requirements are 220 VAC, 60 cycle split single phase, fused at 40 amperes. Air conditioning of the processing area is recommended, if possible, to assure controlled temperature and humidity for optimum environmental operation. Approved For Release 2001/11/07 : CIA-RDP78604747A000300010019-8 1 0 . Approved For Release 2001/11/07 : CIA-RDP78604747A000300010019-8 SET UP AND ADJUSTMENT With reference to section "Operation" pages 16, 17 and lS, the following guide will assist in proper processor operation. Loaded film chip slido holders are inserted into the magazine with the supplied magazine loader. The operation of this accessory is self evident as the slide, magazine and loader are safety interlocked to prevent error during insertion of slides.. NOTE To prevent malfunctioning DO NOT distort chip slide holder. The loaded magazine can be inserted into the pro- cessor in only one way due to the offset locating pins. The magazine must be locked into position by turning the magazine locking lever to the left. This lever operates a series switch connected with the injector switch located on the control panel. When both switches have been closed the delay relay is energized and three minutes later the hydraulic injector begins to cycle and inject slides into the processor. The purpose of this delay is to ensure a minimum 3 minute spacing between the injection of sets of Slides from the loaded input magazines into the processor. This in turn provides 3 minute intervals between the time the take out magazine ,reaches a full condition and the start of a new set of processed slides being ejected from the machine into the next take out magazine. Adequate time is thus provided for exchanging take out magazines. Approved For Release 2001/11/07 : CIA-RDP78604747A000300010019-8 Approved For Release 2001/11/07 : CIA-RDP78604747A000300010019-8 The timing of the hydraulic injector is critical and is factory set. If for any reason it is desired to alter the timing it can be adjusted by carefully moving the timing cam of micro switch MS5 (Refer drawing No.3). The injector power stroke can be adjusted to provide only the drive force necessary to inject the film slide into the machine. It is recommended that prior to initial operation of the processor, the injector safety valve (reference drawing No. 3) be backed off fully and the operator, by inserting his hand into the magazine mounting opening on the top of the processor, can check the line force. The injector should be activated while the operator retards the moving injector ram. As his assistant slowly closes the safety valve the operator can determine when sufficient force is being exerted to inject a slide from a fully loaded magazine into the processor. NOTE During this adjustment the heat exchanger solenoid valve must be in the open position (set liquid thermostat to cooling position and turn liquid temperature control on). The injector supply line has been equipped with a filter unit to prevent any foreign matter from entering the hydraulic cylinder and causing possible damage. This filter should be replaced as required, the period of time depending on existing water conditions. Approved For Release 2001/11/07 : CIA-RDP78604747A000300010019-8 US 12. Approved For Release 2001/11/07 : CIA-RDP78604747A000300010019-8 The transport belt is sprocket driven by a DC controlled motor. To eliminate the possibility of machine damage by possible jamming of the transport belt by any means, a slip clutch has been provided on the motor driven output shaft. This clutch has been factory set and should re- quire no further adjustment (Reference drawing No. 3). The transport, belt tension should be sufficient to guarantee non-skip of the sprocket rollers. The tension is factory set but can be adjusted to compensate for change by moving the tension adjust roller as located on drawing No. 4. The timing of the viewer stop solenoid is pre-set. If accidentally changed the timing can be adjusted by careful movement of the micro switch DIS1 timing cam. During initial testing of films, use of the dryer baffle (Reference drawing No. 11,) can prove to be beneficial. The baffle provides a slow rate drying path which normalizes the film prior to entrance into the high rate SUPER LEVITRON drying plenums. This baffle plus the utilization of the Type "D" chemical sequence, as outlined on page No. 3, results in optimum drying for films with hard drying characteristics. The baffle can be easily inserted into the holding brackets in the position indicated on drawing number 4. Approved For Release 2001/11/07 : CIA-RDP78604747A000300010019-8 13. Approved For Release 2001/11/07 : CIA-RDP78604747A000300010019-8 TANK REMOVAL FOR MAJOR SERVICING The removal of a process tank can be accomplished by carefully positioning the belt break-apart points in their proper register. The break points are located at two stations on the transport belt, and can be recognized by the belt overlap at the transport bar mounting screws. Position one set of break points to the left of the tank to be removed and one set of break points to the right of the tank. Completely disconnect the belt tension roller assembly and allow the belt to slacken. Carefully remove the two screws on the right hand break points and affix the tank side of the disconnected belt to the tank to be re- moved. Connect the other belt end to the processor by using a small wire or bonding tape. Repeat,belt disconnect pro- cedure at left break point. CAUTION If developer tank is removed the slide support bars must be positioned on the slide holding cam wheel in the position removed. Slide pickup will not operate properly if transport belt and delrin holding cams are not synchroniz ad. - Disconnect pump plumbing, heat exchanger, water connections, thermostat, etc. from rear of tank. Remove tank mounting bolts from top rear of tank. Pull tank forward, rotating base of tank on suppert beam. Lift tank free of processor. Reinstall in reverse order. Approved For Release 2001/11/07 : CIA-RDP78604747A000300010019-8 Approved For Release 2001/11/07 : CIA-RDP781304747A000300010019-8 OPERATION OF OUTPUT MAGAZINE AND ELEVATOR When chip is dropped into chute, slide is stopped momentarily for viewing by a solenoid operated stop lever. Stop lever opens and slide drops into output magazine, activating a micro switch that energizes spindle motor. Motor makes one revolution and is stopped by a micro switch trip. This action repeats until 36 slides are collected in output magazine (full). When slide platform is down, a bell rings until output magazine is exchanged and elevator "up" button is pushed. NOTE Insert new output magazine before pushing "up" button. Elevator rises to limit switch, stops spindle and. releases system to normal timing. If output magazine is not full, push elevator over-ride down button to bring elevator down. Buzzer signal indicates that elevator is down and output magazine can be exchanged. Approved For Release 2001/11/07 : CIA-RDP78604747A000300010019-8 15 Approved For Release 2001/11/07 : CIA-RDP78604747A000300010019-8 SPEED AND IMMERSION TIMES Chips per minute Developing time 1 chip 15 min. 12 sec. 2 chips 7 min. 38 sec. n 3 chips 5 mi. 6 sec. 4 chips 3 min. 49 sec. 5 chips 3 min. 1 sec. 6 chips 2 min. 33 sec. 7 chips 2 min. 11 sec. 8 chips 1 min. 54 sec. 9 chips 1 min. 42 sec. 10 chips 1 min. 32 sec. CAPACITIES Tank Liquid Film Path 1 18A U.S.gal. 140 inches 2 8-L- it TT 76 TT 3 17 I? TT 135 TT 4 8A tr tt 76 yr 5 17 TT TT 135 TT Approved For Release 2001/11/07 : CIA-RDP78604747A000300010019-8 16. Approved For Release 2001/11/07 : CIA-RDP78604747A000300010019-8 OPERATION The operating sequence should be followed as in- dicated. This ,sequence is to be used after initial set-up and test has been performed to determine the proper film-chemical relationship for best results. (1) Upon front door cover. Fill tanks with proper chemical. (2) Switch on main power. (3) Push temperature control button located on temperature control unit behind dev- eloper tank. Fill heat exchanger until it overflows. Adjust flow valve on feed line to minimum requirement to maintain set temperature. (4) CAUTION Fill heat exchanger tank before operating heat ex- changer pumps. Pump seal damage will result when run dry. Start circulation pumps and heat exchanger pump to bring temperature up to desired pro- cess temperature. For high processing temperature use 2nd boost heater. Switch is located on temperature control unit. For normal processing temperature use single heater. CAUTION Do not run pumps dry as pump seal damage will result. Approved For Release 2001/11/07 : CIA-RDP78604747A000300010019-8 17. Approved For Release 2001/11/07 : CIA-RDP78604747A000300010019-8 (5) Allow process liquid to reach operating temperature. (6) Regulate wash water temperature to process temperature and fill wash tank. (7) Start dryer blower and bring dryer temp- erature up to proper temperature. (8) Select transport speed and start transport mechanism. (9) Turn injector switch on and check for correct operation (red light indicating push position). Ensure magazine inter- lock switch is in "on" position. NOTE The built-in time device will prevent injector operation for 3 minutes. (10) Turn off injector power and magazine inter- lock switch. (11) Place loaded magazine in processor. (12) Lock magazine in position by turning lever in front of magazine ramp from right to left. (To remove magazine turn lever back to "off" position). NOTE The above operation closes electrical circuit for in- jector. If magazine is not locked, injector will not operate. Approved For Release 2001/11/07 : CIA-RDP78604747A000300010019-8 Approved For Release 2001/11/07 : CIA-RDP78604747A000300010019-8 (13) Place new slide collector in elevator and push "Elevator Up" button. (14) Turn replenishment system on if re- quired. (15) Close front cover door. (16) Start blower unit for air krtifo. (17) Turn injector switch on. (18) The machine will now automatically process all slides contained in the magazine. Approved For Release 2001/11/07 : CIA-RDP78604747A000300010019-8 19. Approved For Release 2001/11/07 : CIA-RDP78604747A000300010019-8 s SERVICING AND MAINTENANCE PUMPS: A periodic check of pump housings is advisable. Check for leaks from diaphragm seal. AIR BLOWER: The air filter should be inspected and replaced with an 8:4" x 5L" x 1" filter of suitable value when required. LIQUID FILTERS: Filter cartridges must be replaced periodically, to ensure cleanliness of process solutions. To replace filter cartridges, close input and output Valves. Unscrew she371 to your left, withdraw cartridge and replace with new one. Do not over tighten filter shell. TANKS AND INSERTS: For cleaning use normal commercial tank cleaner. TRANSPORT SYSTEM: Check cluth on drive motor to ensure non-slip operation. Drive pins in pulleys must index with the perforated mylar belt. Carrier arms must be straight and not distorted. Oil level in drive motor gearhead should be checked every 2 months. Approved For Release 2001/11/07: CIA-RDP78604747A000300010019-8 20. Approved For Release 2001/11/07 : CIA-RDP78604747A000300010019-8 PICK-UP STATION IN DEVELOP ER TANK: Timing on slide release cams should be visually inspected for proper operation, in case of transport belt slippage. INJECTOR: ELEVATOR: Check for leanks on injector and supply lines. Packing gland on hydraulic cylinder is standard item and can be easily replaced if damaged. (See instruction on enclosed bulletin). Check micro switches periodically for proper operation. Elevator motor gearhead should be repacked annually. ELECTRIC MOTORS: All electric motors have pre-lubricated bearings and require no further servicing. Approved For Release 2001/11/07 : CIA-RDP78604747A000300010019-8 21. Approved For Release 2001/11/07 : CIA-RDP78604747A000300010019-8 42-09-000 ELECTRICAL COMPONENTS Item Part Part 1 Si Heat Exchanger 2 32 Fill, Temperature Control Unit 3 S3 Boost (Liquid) 4 34 Injector 5 35 Pump 6 36 Main Power 7 S7 Viewer 8 S8 Elevator "Up" 9 39 Elevator "Down" 10 310 Transport 11 Sll Dryer Stop 12 612 Dryer Start 13, 313 Boost (Air) 14 MS1 15 M32 16 MS3 Description STATINTL 15A, 125v Toggle 7560 K5 Liwttonim_i #2340STATINTL STATINTL 15A, .Loggie 7560 KS .Loggle (U K5 wig!!! 15A, STATINTL ? K5 wririK515A, STATINTL STATINTL 15A, 125v 1 us 1"1.111.Mitton run button -L--usn button #2340STATINTL #2340STATINTL #2340STATINTL STATINTL 1ogg?e 7560 K5 15A, 125v STATINTL Push Button N.C. STATINTL Push Button N.O. 15A, 125v Toggle STATINTL Micro Switch V3-9001 2-63 STATINTL Micro Switch V3-9001 2-63 STATINTL Micro Switch V3-9001 2-63 STATINTL Approved For Release 2001/11/07 : CIA-RDP78604747A000300010019-8 PApproved For Release 2001/11/07 : CIA-RDP78604747A000300010019-8 Item Part, 17 18 MS4 ms5 Cam operated 19 MS6 Limit reverse 20 MS7 Roturn stop 21 MS8 22: , MS9 23 MS10 Air Flow 24 MS11 Return safety 25 SL1 "In" solenoid valve 26 SL2 "Out" solenoid valve 27 3L3 Cold water solenoid valve 2 3L4 Solenoid 29 1C1 Relay 30 K2 Relay 31 K3 Time delay relay 32 IC/4- Relay 33 K5 Injector relay 34 K6 Dryer Contactor 35 K7 Pump Contactor )) Micro Micro Micro Micro Micro Micro Description Switch Switch Swit ch Switch Switch Switch v3-9001 V3-9001 V3-9001 V3-9001 v3-9001 2-63 STATINTL 2-0 STATINTL 2-63 STATINTL 2-63 STATINTL 2-63 STATINTL V3-9001 2-63 STATINTL STATINTL Mod. 2A, rating 5 amp. at 250 V.A.C. Micro Switch v3-9001 2-63 STATINTL STATINTL ,Asco Midget Valve #8314104 115/60 orifice " ia. #K27AA 622, Sor. 133KC STATINTL orifice 3/16 dia. 16 - Cont. 11 MKH3A, 115 VAC, MKH3A, 115 VAC, Amperite 115 NO MKH 3A, 115 VAC MKH 3A, 115 VAC #41 NA 30 AF-A STATINTL V A .60 cy. "Line" "Line" 180 "Line"' "Line" STATINTL Approved For Release 2001/11/07 : CIA-RDP78604747A000300010019-8 2 3 . Item Approved For Release 2001/11/07 : CIA-RDP78604747A000300010019-8 Part Part Description STATINTL 36 K8 Main Contactor 702 Series K Size 0 3 Pole 600 VAC 18 amp. STATINTL 37 K9 Relay KRP 11 AG, 115v, 10 amp., 50/60 cy 38 1(10 Starting relay #91252 - 143 STATINTL 39 Ti Transformer Type 167 C 60 Primary 115v/60 cy. STATINTL 40 Thermistor Dev. Tank Fenwal 8-64/71Z11-3l Range: 25-250 F 41 Temperature Controller Fenwal #53615-0 Mod. 98-B 42 Fl Fuse 30_14 250v, Slow Blow 43 F2 Fuse 30A, 250v, Slow Blow 44 F3 Fuse 3A, 125v 45 F4 Fuse 3A, 125v 46 F5 Fuse 15, 250v, Slow Blow 47 F6 Fuse 30A, 250v, Slow Blow 0 F7 Fuse 3A, 125v 49 F8 Fuse 20A, 125v 50 F9 Fuse 2A, 125v 51 F10 Fuse 15A, 125v 52 Fll Fuse 5A, 125v, Slow Blow 53 F12 Fuse Buss MDL 2 - 125v 54 F13 Fuse Buss MDL 2 - 125v STATINTL 55 R1 2 off Heater Immersion Heater 115 volt/750W X75 6IA-3004 56 R2 4 off Heater Cone Heater 115 volt/660W 57 M1 Elevator motor ) Bodine type NC1-12R, 1725 R.P.M. ) 115 volt A-C .26 amp 1/70 B.P. 58 Cl Condensor ) Reducer: Torque 7.1 * Ratio 36:1 48 R.P.M. Approved For Release 2001/11/07 : CIA-RDP78604747A000300010019-8 24. Approved For Release 2001/11/07 : CIA-RDP78604747A000300010019-8 Part Item Part Part Description STATI NTL 59 M2 Transport Motor 60 M3 Dryer motor 61 M4 Temperature Control Pump Motor -Ratiotrol 1112 = Motor: 1/12 H.P. DC AASD 1725 RPM Model 5 BN 68Y shunt wpund A2 Reductor UF109-10, ratio 40:1 Type RKJ Frame 56 #FF7711N 34.50 RPM - 1L H.P. 23C&TATINTL 7.6 F.L. amp. . Frame J330- 50/60 cy. 2. 2850/3450 R 62 M5 6 off Liquid Pump Motors C1446 - 1/3 50/60 cy. 2.4/2.9 am 63 M6 Ventilator Blower 64 Adjust. Thermostat (Dryer section) 65 BUZ Buzzer 66 67 KA5 DAF 68 69 70 Viewer lamp Rectifier Power supply 11 off Pilot lamps Overeat safety 1/8 H.P. 115v .2/3.0 amp. .P.M. Pump #282ISTATINTL H.P. 230v. Y-Type 2850/3450 132TATINTL . 50'C contin. Electronome #2818-41-05-23 Fan duty 115 volt/60 cy. .5 amp 1550 RPM STATINTL Temp. range - 100 to +400oF 12-62 #17010-0 Standard 6 volt buzzer F.G. 10 - 4.A 25 watt 120 volt STATI NTL STATI NTL Klip-Sel made by 4 off Diodes #10 114 4 off Diodes #51)94 amp. APL 125v STATI NTL Thermostat SA-501 Model 11200 Approved For Release 2001/11/07 : CIA-RDP78604747A000300010019-8 STATI NTL Approved For Release 2001/11/07 : CIA-RDP781304747A000300010019-8 PURCHA SED PARTS LIST Item Part Description 1 2/4 Dryer Aar Intake Filter 2 2/10 Flowmeter 3 3/12 Filter Cartridge 3/15 Valves 5 3/16 Filter Cartridge 6 4/19 Valve STATI NTL Mod. 101 3135V Cuno Micro Klean #2230 Fl, 25M ikron- ATINTL PVC Ball Valve 3/4" RIWIlikn/NediT Crane cat. #21814 Approved For Release 2001/11/07 : CIA-RDP78604747A000300010019-8 STATINTL STATI NTL Approved For Release 2001/11/07 : CIA-RDP78604747A000300010019-8 LEGEND Front View - Closed Machine 1. Removable front door 2. Service panel mounting screws 3. Slide indicator - output magazine 4. Output magazine 5. Service panel 6. Inspection light push button 7. Control panel E. Inspection viewer 9. Inspection light box 10. Dryer air exhaust 11. Magazine injector safety interlock Approved For Release 2001/11/07 : CIA-RDP78604747A000300010019-8 Approved For Release 2001/11/07 : CIA-RDP78604747A000300010019-8 Approved For Release 2001/11/07 : CIA-RDP78604747A000300010019-8 Draw. No. 1 FRONT VIEW- CLOSED MACHINE Approved For Release 2001/11/07: CIA-RDP78604747A000300010019-8 LEGEND Back View - Closed Machine 1. Control console cooling vent 2. Control console 3. Fresh air intake - pump motor section 4. Dryer air intake filter 5. Drip tray drain? 6. Injector and temperature control unit supply line 7. Wash water supply line 8. Removable back door 9. Exhaust ventilator - pump motor section 10. Replenish controls 11. Input magazine 12. Rear service panel mounting screws 13.. Service panel Approved For Release 2001/11/07 : CIA-RDP78604747A000300010019-8 Release 2001/11/07 : CIA-RDP78604747A000300010019-8 ? BACK VIEW - CLOSED MACHINE Approved For Release 2001/11/07 : CIA-RDP78B04747A000300010019-8 Draw. No. 2 Approved For Release 2001/11/07 : CIA-RDP78604747A000300010019-8 LEGEND Back View - Open Machine 1. Main power "input" 2. Fuse block 3. Main contactor No. K8 4. Neutral and ground tie point. 5. Pump contactor No. K7 6. Dryer contactor No. K6 7. Wash water adjustment valve - Tank No. 4 or 5 8. Wash water adjustment val ye - Tank No. 5 9. Circulation pumps 10. Temperature controlled wash water line 11. Injector and temperature control unit supply line 12. Water filter 13. Pump intakes 14. Heat exchanger pipe 15. Filter isolation valves 16. Filters 17. Water exhaust pipe 18. Thermostat developer tank 19. Circulation Pump-Temperature Control Unit 20. Temperature control unit 21. Filler switch 22. Boost heater switch 23. Inspection lid 24. Adjustment valve - cold water input 25. Safety clutch for film transport belt 26. Drive motor 27. Injector solenoid valve "out" 28. Injector solenoid valve "in" 29. Injector spring loaded safety valve 30. Feed solenoid for temperature control unit 31. Rear door main catch 32. Injector "out" supply line 33. Micro switch No. MS1 and No. MS5 34? Injector "in". supply line 35. Injector and viewer stop cam 36. Relay No0K4 37. Relay No.K5 38. Time delay Relay No. K3 39. Air Knife Air supply connection pipe Approved For Release 2001/11/07 : CIA-RDP78604747A000300010019-8 36 441 8-61.001.000E00 r"7"4 BACK VIEW - OPEN MACHINE Draw. No. 3 Approved For Release 2001/11/07 : CIA-RDP78604747A000300010019-8 LEGEND Front View - Open Machine 1. Pick-up guide 2. Temperature control unit 3. Circulation Pump - temperature control 4. Heat exchanger plates 5. Front overflow 6. Transport idler pulleys 7. Liquid plenums E. Air return to dryer blower 9. Elevator drive assembly 10. Air plenums 11. Lower light seal wall 12. Elevator spindle 13. Elevator 14. Transport belt tension adjustment 15. Transport belt 16. Air knife 17. Light seal - transport belt 18. Upper light seal 19. Wash tank overflow - adjustment valve 20. Injector 21. Micro switch 6, 7, 11 22. Injector supply "in" connection 23. Injector supply "out" connection 24. Magazine Injector safety interlock 25. Slide input chute 26. Transport drive pulleys 27. "Slow dry" baffle Approved For Release 2001/11/07 : CIA-RDP78604747A000300010019-8 1.0>hA000300010019-8 MACHINE VIEW - OPEN Approved For Release 2001/11/07 : CIA-RDP78604747A000300010019-8 Approved For Release 2001/11/07 : CIA-RDP78604747A000300010019-8 LEGEND Control Console 1. Elevator trip micro switch MS 9 2. Inspection light push butt on 3. Inspection light 4. Limit plicro switch M53 5. Single revolution micro switch MS2 6. Spindle drive nubtor M1 7. Relays - Kl , 1C2 and 1(9 E. Transformer - T1 9. Buzzer 10. Blower motor - M3 11. Liquid temperature controller unit 12. Elevator assembly 13. Control panel 14. Limit mic ro swit ch MS4 15. Viewer stop. solenoid 5L4 16. Inspection viewer Approved For Release 2001/11/07 : CIA-RDP78604747A000300010019-8 Approved For Release 2001/11/07 : CIA-RDP78604747A000300010019-8 ? CONTROL-CONSOLE 12') Approved For Release 2001/11/07 CIA-RDP781304747A00030009Q1r-, No. 5 Approved For Release 2001/11/07 : CIA-RDP78604747A000300010019-8 LEGEND Bottom View Magazine 1. Magazine body 2. Magazine block 3. Light 4. Slide 5. Slots seal: exit trip-lifting levers light seal trip opening for slide lifting levers 6. Slide entrance opening 7. Feed-in slot 8. Locating pins 9. Magazine lock hole light seal trip Approved For Release 2001/11/07 : CIA-RDP78604747A000300010019-8 Approved For Release 2001/11/07 : CIA-RDP78604747A000300010019-8 BOTTOM VIEW - SIDE MAGAZINE Approved For Release 2001/11/07 : CIA-RDP78604747A000300010019-8 Draw. No.6 Approved For Release 2001/11/07 : CIA-RDP78604747A000300010019-8 LEGEND Film Chip Slide Holder 1. Slide frame Bottom lock guide 3. LEdge guides 4. Top guide 5. Slide transfer surface 6. Transport hooks 614 Approved For Release 2001/11/07 : CIA-RDP78604747A000300010019-8 pproved For ase 2001/11/07 : CIA-RDP78604747A000300010019-8 4x5" FILM CHIP-SLIDE HOLDER Approved For Release 2001/11/07 : CIA-RDP781304747A00030000019-8 Draw.No. 7 Approved For Release 2001/11/07 : CIA-RDP781304747A000300010019-8 4six 51' FILM CHIP-SLIDE HOLDER WITH FILM Approved For Release 2001/11/07 : CIA-RDP78604747A000300010019-8 Draw. No. 8 Approved For Release 2001/11/07 : CIA-RDP78604747A000300010019-8 MAGAZINE AUTOMATIC (x5" FILM PROCESSOR Approved For Release 2001/11/07 : CIA-RDP78604747A000300010019-8 Draw. No.9 STATINTL Approved For Release 2001/11/07 : CIA-RDP78604747A000300010019-8 Approved For Release 2001/11/07 : CIA-RDP78604747A000300010019-8 Approved For Release 2001/11/07 : CIA-RDP78604747A000300010019-8 LEGEND Temperature Control Unit 1. Cold water solenoid valve 2. Cold water feed line 3. Pro cess tank 4. Heat exchanger plates 5. Supply line 6. Return line 7. Overflow E. Heater box 9. Inspection cap 10. Fill?" push button switch 11. Boost Heater Switch 12. Boost Pilot Light 13. Circulation pump motor fuse 14. Heater fuse 15. Electrical connection 16. Flow adjustment valve 17. Motor starting relay K10 and Terminal Box 18 . Circulation pump 19. Tank thermostat Approved For Release 2001/11/07 : CIA-RDP781304747A000300010019-8 Approved For Release 2001/11/07 : CIA-RDP78604747A000300010019-8 co) Co) Draw. No-11 CONTROL TEMPERATURE Approved For Release 2001/11/07 : CIA-RDP78604747A000300010019-8 limo Immo Immo immoi immig immiro Immo ammo ammo emu" amosii ummisi and goingi , Approved For Release 2001/11/07 : CIA-RDP78604747A000300010019-8 LEGEND Sequence "A"' 1. Number 4 replenidament line - Feeding hypo clearing to No. 4 tank 2. Wash water flow valve - To adjust wash water flow in No. 5 tank 3. Wash water feed line L. Back view wash water flow valve 5. Wash water metering valve - closed position 6. Wash water connection tubes. Connect to No. 5 tank Wash water inlet. This opening must be plugged. Approved For Release 2001/11/07 : CIA-RDP78604747A000300010019-8 ONI9WMd SNOLLD3NNOD Approved For Release 2001/11/07 : CIA-RDP78604747A000300010019-8 1 0 0 0 . Approved For Release 2001/11/07 : CIA-RDP78604747A000300010019-8 soi NIB Approved For Release 2001/11/07 : CIA-RDP78604747A000300010019-8 LEGEND Sequence "B" 1. Number 4 replenishment line. Feeding photo flow solution into No. 5 tank 2. Rubber connection sleeve. Bypassing No. 4 tank 3. Replenidment adaptor for No. 5 tank 4. Wash water flow Valve. To adjust wash water flow in No. 4 tank 5. Wash water feed line . Back view wash water flow valve 7. Wash water metering valve. To adjust wash water flow into No. 5 tank in proportion to photo flow replenishment rate 8. Wash water connection tube to No. 5 tank' 9. Wash water connection tube to No. 4 tank Approved For Release 2001/11/07 : CIA-RDP78604747A000300010019-8 ONI9Wnld 0 z tI -a 0 VI 3DN3no3s Approved For Release 2001/11/07 : CIA-RDP7 747 10 sDk 0 J ? ? Approved For Release 2001/11/07 : CIA-RDP78604747A000300010019-8 220 VAC. 60 CY. SPLIT SINGLE PHASE FUSED 40 AMP. NEUTRAL GROUND NOTES 1. -9- TERMINAL BOARD NO.1 CONNECTION POINT. 2. - " NO Approved For Release 2001/11/07 : CIA-RDP78604747A000300010019-8 TEMPERATURE I CONTROL UNIT. 0 FILL SWITCH HEAT EXCHANGER d'o SI ( FUSE / BLOCK LIQUID TEMP. ADJUST ; SL 3 ; T HEAT TEMPERATURE . EXCH..; CONTROLLER ? FIO OVERHEAT HIR SAFETY R.1 t - HEATING THERMISTOR DEV. TANK o- 53 BOOST STARTING RELAY INJECTORMS8 5 54 (6 KIO COLD WATER SOLENOID VALVE CONT OL PUMP TEMPRATURE MOTOR TIME DELAY K3 MS6 ? LIMIT REVERSE I -- 2 K5 INJECTOR RELAY FUSE BLOCK MS5 CAM tOPERATED 1 'INJECTOR I 'IN" 5:1 IN SOLENOID VALVE SL2 RETURN MSii SAFETY MS7 I RETURN STOP TOUT' SOLENOID VALVE ? VENTILATION BLOWER PUMP o."" 95 PUMP CONTACTOR K7' LIQUID PUMP MOTORS - M5 MAIN CONTACTOR - ? ? VIEWER 10 57 -4 f'45.6"------1 ?L- 59 'ELEVATOR 6 DOWN ELEVATOR -A- UP` 0- 0 58 .C1 ELEVATOR 'MOTOR Ml TRANSPORT 0 SIO VIEWER LAMP TRANS- PORT KA5 DAF 1...._ 2 C)-----r --- 5,4 e - TRANSPORT MO ---4,..--- -s-- 5L4 _ISoLENo11) TRANS TI M59 POWER SUPPLY ADJUSTABLE I THERMOSTAT DOWN 0 0 HTR. -VV r- ? Ra HTR ISOOST 13 DRYER sti AIR FLOW DRYER MS10 START o 512 KZ DRYER MOTOR K6 DRYER CONTACTOR R2 FITR 4 HE 1 BOOST Approved For Release 2001/11/07: CIA-RDP78604747A000300010019-8 l