A PRESENTATION(Sanitized)
Document Type:
Collection:
Document Number (FOIA) /ESDN (CREST):
CIA-RDP78B04747A000300010019-8
Release Decision:
RIPPUB
Original Classification:
K
Document Page Count:
54
Document Creation Date:
December 28, 2016
Document Release Date:
October 5, 2001
Sequence Number:
19
Case Number:
Content Type:
REQ
File:
Attachment | Size |
---|---|
CIA-RDP78B04747A000300010019-8.pdf | 1.94 MB |
Body:
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Declass Review by
NIMA/DOD
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OPERATING MANUAL
AUTOMATIC /4." x 5,1 FILM PROCESSOR
STATI NTL
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STATINTL Approved For Release 2001/11/07 : CIA-RDP78604747A000300010019-8
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0 T S
i? Int reduction
2. Genoral 2rocc2;Lior Design
3. Description
i. Instali.aion
5. Set up and Adjustment
6. Tank Removal for Laj or Servicing
7. Operation of Output Magazine and Elevator
u? Speed and Immersion Times
9. Operation
10. Servicing and Maintenance
11. Electrical Components
12. Purchase Parts List
13. Diagrams and Schematics
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STATI NTL
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IL r ri-i01)UCTION
Limited was formed in
19bl as a, research, development and manufacturing
company in photographic equipment and allied fields.
STATINTL Limited has developed for
world-wide markets a number of new systems in film
and paper handl ing . The pat ant ed SUPER LEVITRON
principlo,, in which strip materials are trans-
ported and controlled by air and liquid cushions
through non-touching guide channels, is one of these
new concepts.
STATI NTL
The Automatic 4" x 5"
Film Chip Processor utilizes a portion of this
patented system.
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GEihBh-'0CESS011 DESIGN
machine is designed to process black and
The
white 4" x 5" film chips with a speed of 1 to 10 frames
per minute in a continuous process sequence. The process
section consists of five liquid steps and the drying
chamber, all equipped with automatic temperature control.
The processor allows the utilization of various
conventional chemical sequences. Two suggested forms are
listed.
Sequence "A" Sequence "B"
Developer Tank Developer Tank
Stop Bath Tank Stop Bath Tank
Fix Tank Fix Tank
Hypo Eliminator Tank First Wash
Wash Tank Second Wash & Foto Flow
Dryer Chamber Dryer Chamber
The use of the hypo eliminator is suggested to
achieve the best possible archival quality in connection
with relatively low water consumption, however some films
with special drying characteristics are more satisfactorily
processed by the "D" sequence.
The wash section is fed from a mixing valve
supplying temperature controlled water. Tanks 1, 2, 3
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and 4 are equipped with filtration units and heat ex-
changers.
For ease of operation main controls are
conveniently located at the output end of the machine.
The processor is designed for daylight operation and the
loading of the processor is maintained by magazines which
are darkroom loaded. Each magazine contains up to 36
transport slides which are used to carry the film
through the process and drying sequences, after wElo
the developed film and slides emerge and are stacked
automatically in a take-out magazine.
By the use of phenolic resin laminates, the
framework of the processor affords a corrosion resistant,
but easy to maintain surface. In all other instances the
machine consists of corrosion-proof mat 'el such as
type 316 stainless steel, P.V.C:, acrylic, delrin, etc.
For replenishment purposes tanks 1, 2, 3 and 4
have individual gravity flow meters. The required temp-
erature in tanks 1, 2, 3 and 4 is maintained by an automatic
temperature control unit. Removable access panels allow
a thorough servicing of the machine.
The 4" x 5" Automatic Film Chip Processor is
a complete self-contained unit and has been designed to
provide maximum processing capabilities with a minimum of
maintenance and operator skill.
????
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DESCRIPTION
Component Groups
Frame
Tank Units
Temperature Control
Drying Unit
Transport Mechanism
Slide Injector
Control Panel
Magazine
Take-out Magazine
Film Chip Slide
FRAME
The two end members are constructed of phenolic
resin wood laminate and are connected together by a top
and bottom backbone of the same construction. A heavy
stainless steel pipe spanning the end members carries the
tank units on a stress free two point mounting. All
support components are mounted on to this basic frame con-
struction.
TANK UNITS
The tank units are constructed of P.V.C. and
acrylic, heat welded for maximum strength. The use of
clear acrylic allows an "on the spot" inspection of the
cleanliness and function of each tank and assists in operation
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and maintenance. Each tank has its own built-in overflow,
circulation pump and plumbing for distribution of liquids
to the SUPER LEVITRON plenums.
Tanks 4 and 5 are connected to temperature con-
trolled wash water with flow control. The used wash water
and all over-flow outlets drain into the P.V.C. drip tray.
Tanks 1, 2, 3 and 4 are equipped with a built-in
heat exchanger and attached filtering system.
TEMPERATURE CONTROL UNIT
The temperature control unit consists of a
stainless steel tank, electric immersion heaters and
solenoid controlled cold water input and circulation pump.
The systems operation is outlined in drawing No.11. It
is important that the supply water at the location of the
processor be at least 5 degrees below the chosen processing
temperature.
DRYER UNIT
The design of the dryer unit is similar to that
which is in the liquid section of the processor. The
SUPER LEVITRON plenums are equipped with large loading en-
trances for temperature controlled pressurized air. .The
drying chamber and its duct work consists of a closed
circuit with inlet and outlet for humidity control. Within
this closed circuit electric heaters are installed to pro-
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vide elevated temperatures when necessary. Thermostatic
controls enable this temperature to be kept at plus or
minus 2 degrees. The characteristic of the SUPER LEVITRON
plenums design provides high air velocities without causing
film fluttor. This in turn allows for a high rate of
moisture removal combined with slightly elevated temperatures.
TRANSPORT MECHANISM
The transport medium to guide the slides through
the entire process sequence is provided by an endless mylar
belt. The mylar belt has equally spaced carrier arms with
which to support the slides, and guide rollers at approp-
riate locations link this belt throughout the entire film
pass. Tension on this belt is adju;ted by a movable roller.
The belt is driven by an electric motor, the speed of which
can be regulated to accommodate the proper requirements
resulting from the time/temperature curves, emulsion. and
developer used.
SLIDE INJECTOR
The slide injector system consists of a hydraulic
cylinder operated by water pressure. An overload bypass
safety valve protects both magazine and slides from damage
in case of misuse.
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CONTROL PANEL
The control panel contains all the switch gear
and controls necessary for the complete operation of the
processor. Located on this panel is a light viewer for
visual inspection of processed slides before their en-
trance into the take-out magazine.
MAGAZINE
The darkroom loading magazine has a capacity
for up to 36 slides. The design of the magazine in combin-
ation with the design of the slide, provides such safeguards
that the operator cannot load the magazine incorrectly.
TAKE-OUT MAGAZINE
The magazine to accommodate the processed slides
as they are ejected from the dryer section of the processor
is of formed aluminum, and provides the means of trans-
porting and handling the film slides after processing.
FILM CHIP SLIDE
The slide is a 4.16?restimaj,.Aa-e-er5?st-t frame with
clips into which the 4" x 5" film chip can be inserted.
When inserted into the clips the film chip is locked into
position. Tho design also provides two carrier hooks on
the frame which engage with the belt carrier arms during
the processing sequence.
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INSTALLATION
Space requirements and service connection
points for the installation of the Automatic 4 x 5 Film
Chip Processor are shown on the installation drawing. The
processor must be levelled by the use of levelling shims
under the support feet.
Water requirements are dependent on condition
of operation, however standard 1/2" Copper line feeds are
adequate under normal circumstances. A wash water supply
line from a mixing control valve plus a cold water line
for heat exchanger system and injection cylinder are re-
quired. A 7.-1." minimum floor drain should be used.
Air knife supply requires a maximum flow of
100 CFM at a static pressure of 1/2 'PSI. This can be
supplied by a small centrifugal blower or it can be connected
to the main compressed air supply of the film laboratory.
Electrical requirements are 220 VAC, 60 cycle
split single phase, fused at 40 amperes. Air conditioning
of the processing area is recommended, if possible, to
assure controlled temperature and humidity for optimum
environmental operation.
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SET UP AND ADJUSTMENT
With reference to section "Operation" pages 16, 17
and lS, the following guide will assist in proper processor
operation.
Loaded film chip slido holders are inserted into
the magazine with the supplied magazine loader. The operation
of this accessory is self evident as the slide, magazine and
loader are safety interlocked to prevent error during insertion
of slides..
NOTE
To prevent malfunctioning
DO NOT distort chip slide
holder.
The loaded magazine can be inserted into the pro-
cessor in only one way due to the offset locating pins. The
magazine must be locked into position by turning the magazine
locking lever to the left. This lever operates a series switch
connected with the injector switch located on the control panel.
When both switches have been closed the delay relay is energized
and three minutes later the hydraulic injector begins to cycle
and inject slides into the processor.
The purpose of this delay is to ensure a minimum
3 minute spacing between the injection of sets of Slides from
the loaded input magazines into the processor. This in turn
provides 3 minute intervals between the time the take out
magazine ,reaches a full condition and the start of a new set of
processed slides being ejected from the machine into the next
take out magazine. Adequate time is thus provided for exchanging
take out magazines.
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The timing of the hydraulic injector is critical and
is factory set. If for any reason it is desired to alter the
timing it can be adjusted by carefully moving the timing cam
of micro switch MS5 (Refer drawing No.3). The injector power
stroke can be adjusted to provide only the drive force necessary
to inject the film slide into the machine. It is recommended
that prior to initial operation of the processor, the injector
safety valve (reference drawing No. 3) be backed off fully and
the operator, by inserting his hand into the magazine mounting
opening on the top of the processor, can check the line force.
The injector should be activated while the operator retards
the moving injector ram. As his assistant slowly closes the
safety valve the operator can determine when sufficient force
is being exerted to inject a slide from a fully loaded magazine
into the processor.
NOTE
During this adjustment the
heat exchanger solenoid valve
must be in the open position
(set liquid thermostat to
cooling position and turn liquid
temperature control on).
The injector supply line has been equipped with a
filter unit to prevent any foreign matter from entering the
hydraulic cylinder and causing possible damage. This filter
should be replaced as required, the period of time depending on
existing water conditions.
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US
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The transport belt is sprocket driven by a DC
controlled motor. To eliminate the possibility of machine
damage by possible jamming of the transport belt by any
means, a slip clutch has been provided on the motor driven
output shaft. This clutch has been factory set and should re-
quire no further adjustment (Reference drawing No. 3).
The transport, belt tension should be sufficient to
guarantee non-skip of the sprocket rollers. The tension is
factory set but can be adjusted to compensate for change by
moving the tension adjust roller as located on drawing No. 4.
The timing of the viewer stop solenoid is pre-set.
If accidentally changed the timing can be adjusted by careful
movement of the micro switch DIS1 timing cam.
During initial testing of films, use of the dryer
baffle (Reference drawing No. 11,) can prove to be beneficial.
The baffle provides a slow rate drying path which normalizes
the film prior to entrance into the high rate SUPER LEVITRON
drying plenums. This baffle plus the utilization of the
Type "D" chemical sequence, as outlined on page No. 3, results
in optimum drying for films with hard drying characteristics.
The baffle can be easily inserted into the holding brackets
in the position indicated on drawing number 4.
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TANK REMOVAL FOR MAJOR SERVICING
The removal of a process tank can be accomplished
by carefully positioning the belt break-apart points in their
proper register. The break points are located at two stations
on the transport belt, and can be recognized by the belt
overlap at the transport bar mounting screws.
Position one set of break points to the left of
the tank to be removed and one set of break points to the
right of the tank. Completely disconnect the belt tension
roller assembly and allow the belt to slacken. Carefully
remove the two screws on the right hand break points and affix
the tank side of the disconnected belt to the tank to be re-
moved. Connect the other belt end to the processor by using
a small wire or bonding tape. Repeat,belt disconnect pro-
cedure at left break point.
CAUTION
If developer tank is removed
the slide support bars must be
positioned on the slide holding
cam wheel in the position removed.
Slide pickup will not operate
properly if transport belt and
delrin holding cams are not
synchroniz ad.
-
Disconnect pump plumbing, heat exchanger, water
connections, thermostat, etc. from rear of tank. Remove tank
mounting bolts from top rear of tank.
Pull tank forward, rotating base of tank on suppert
beam. Lift tank free of processor.
Reinstall in reverse order.
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OPERATION OF OUTPUT MAGAZINE AND ELEVATOR
When chip is dropped into chute, slide is stopped
momentarily for viewing by a solenoid operated
stop lever.
Stop lever opens and slide drops into output
magazine, activating a micro switch that energizes
spindle motor.
Motor makes one revolution and is stopped by a
micro switch trip. This action repeats until
36 slides are collected in output magazine (full).
When slide platform is down, a bell rings until
output magazine is exchanged and elevator "up"
button is pushed.
NOTE
Insert new output
magazine before
pushing "up" button.
Elevator rises to limit switch, stops spindle and.
releases system to normal timing.
If output magazine is not full, push elevator
over-ride down button to bring elevator down.
Buzzer signal indicates that elevator is down
and output magazine can be exchanged.
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SPEED AND IMMERSION TIMES
Chips per minute Developing time
1 chip 15 min. 12 sec.
2 chips 7 min. 38 sec.
n
3 chips 5 mi. 6 sec.
4 chips 3 min. 49 sec.
5 chips 3 min. 1 sec.
6 chips 2 min. 33 sec.
7 chips 2 min. 11 sec.
8 chips 1 min. 54 sec.
9 chips 1 min. 42 sec.
10 chips 1 min. 32 sec.
CAPACITIES
Tank Liquid Film Path
1
18A U.S.gal.
140
inches
2
8-L-
it
TT
76
TT
3
17
I?
TT
135
TT
4
8A
tr
tt
76
yr
5
17
TT
TT
135
TT
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OPERATION
The operating sequence should be followed as in-
dicated. This ,sequence is to be used after initial set-up
and test has been performed to determine the proper film-chemical
relationship for best results.
(1) Upon front door cover. Fill tanks with
proper chemical.
(2) Switch on main power.
(3) Push temperature control button located
on temperature control unit behind dev-
eloper tank. Fill heat exchanger until
it overflows. Adjust flow valve on feed
line to minimum requirement to maintain
set temperature.
(4)
CAUTION
Fill heat exchanger tank
before operating heat ex-
changer pumps. Pump seal
damage will result when run
dry.
Start circulation pumps and heat exchanger
pump to bring temperature up to desired pro-
cess temperature. For high processing
temperature use 2nd boost heater. Switch is
located on temperature control unit. For
normal processing temperature use single
heater.
CAUTION
Do not run pumps dry as pump
seal damage will result.
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(5) Allow process liquid to reach operating
temperature.
(6) Regulate wash water temperature to process
temperature and fill wash tank.
(7) Start dryer blower and bring dryer temp-
erature up to proper temperature.
(8) Select transport speed and start transport
mechanism.
(9) Turn injector switch on and check for
correct operation (red light indicating
push position). Ensure magazine inter-
lock switch is in "on" position.
NOTE
The built-in time device
will prevent injector
operation for 3 minutes.
(10) Turn off injector power and magazine inter-
lock switch.
(11) Place loaded magazine in processor.
(12) Lock magazine in position by turning lever
in front of magazine ramp from right to
left. (To remove magazine turn lever back
to "off" position).
NOTE
The above operation closes
electrical circuit for in-
jector. If magazine is not
locked, injector will not
operate.
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(13) Place new slide collector in elevator
and push "Elevator Up" button.
(14) Turn replenishment system on if re-
quired.
(15) Close front cover door.
(16) Start blower unit for air krtifo.
(17) Turn injector switch on.
(18) The machine will now automatically
process all slides contained in the
magazine.
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s SERVICING AND MAINTENANCE
PUMPS:
A periodic check of pump housings is advisable.
Check for leaks from diaphragm seal.
AIR BLOWER:
The air filter should be inspected and replaced
with an 8:4" x 5L" x 1" filter of suitable value
when required.
LIQUID FILTERS:
Filter cartridges must be replaced periodically,
to ensure cleanliness of process solutions.
To replace filter cartridges, close input and
output Valves. Unscrew she371 to your left,
withdraw cartridge and replace with new one.
Do not over tighten filter shell.
TANKS AND INSERTS:
For cleaning use normal commercial tank cleaner.
TRANSPORT SYSTEM:
Check cluth on drive motor to ensure non-slip
operation. Drive pins in pulleys must index
with the perforated mylar belt.
Carrier arms must be straight and not distorted.
Oil level in drive motor gearhead should be
checked every 2 months.
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PICK-UP STATION IN DEVELOP ER TANK:
Timing on slide release cams should be visually
inspected for proper operation, in case of
transport belt slippage.
INJECTOR:
ELEVATOR:
Check for leanks on injector and supply lines.
Packing gland on hydraulic cylinder is standard
item and can be easily replaced if damaged.
(See instruction on enclosed bulletin).
Check micro switches periodically for proper
operation. Elevator motor gearhead should be
repacked annually.
ELECTRIC MOTORS:
All electric motors have pre-lubricated bearings
and require no further servicing.
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42-09-000 ELECTRICAL COMPONENTS
Item
Part
Part
1
Si
Heat Exchanger
2
32
Fill, Temperature
Control Unit
3
S3
Boost (Liquid)
4
34
Injector
5
35
Pump
6
36
Main Power
7
S7
Viewer
8
S8
Elevator "Up"
9
39
Elevator "Down"
10
310
Transport
11
Sll
Dryer Stop
12
612
Dryer Start
13,
313
Boost (Air)
14
MS1
15
M32
16
MS3
Description STATINTL
15A, 125v
Toggle 7560 K5
Liwttonim_i #2340STATINTL
STATINTL
15A, .Loggie 7560 KS
.Loggle (U K5 wig!!! 15A, STATINTL
? K5
wririK515A, STATINTL
STATINTL
15A, 125v
1 us 1"1.111.Mitton
run button
-L--usn button
#2340STATINTL
#2340STATINTL
#2340STATINTL
STATINTL
1ogg?e 7560 K5 15A, 125v STATINTL
Push Button N.C. STATINTL
Push Button N.O.
15A, 125v
Toggle STATINTL
Micro Switch V3-9001 2-63
STATINTL
Micro Switch V3-9001 2-63
STATINTL
Micro Switch V3-9001 2-63
STATINTL
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Item
Part,
17
18
MS4
ms5
Cam operated
19
MS6
Limit reverse
20
MS7
Roturn stop
21
MS8
22: ,
MS9
23
MS10
Air Flow
24
MS11
Return safety
25
SL1
"In" solenoid valve
26
SL2
"Out" solenoid valve
27
3L3
Cold water solenoid
valve
2
3L4
Solenoid
29
1C1
Relay
30
K2
Relay
31
K3
Time delay relay
32
IC/4-
Relay
33
K5
Injector relay
34
K6
Dryer Contactor
35
K7
Pump Contactor
))
Micro
Micro
Micro
Micro
Micro
Micro
Description
Switch
Switch
Swit ch
Switch
Switch
Switch
v3-9001
V3-9001
V3-9001
V3-9001
v3-9001
2-63
STATINTL
2-0
STATINTL
2-63
STATINTL
2-63
STATINTL
2-63
STATINTL
V3-9001 2-63
STATINTL
STATINTL
Mod. 2A, rating 5 amp. at
250 V.A.C.
Micro Switch v3-9001 2-63
STATINTL
STATINTL
,Asco Midget Valve #8314104
115/60 orifice " ia.
#K27AA 622, Sor. 133KC STATINTL
orifice 3/16 dia.
16 - Cont. 11
MKH3A, 115 VAC,
MKH3A, 115 VAC,
Amperite 115 NO
MKH 3A, 115 VAC
MKH 3A, 115 VAC
#41 NA 30 AF-A
STATINTL
V A .60 cy.
"Line"
"Line"
180
"Line"'
"Line" STATINTL
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2 3 .
Item
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Part
Part Description STATINTL
36
K8
Main Contactor
702 Series K Size 0 3 Pole
600 VAC 18 amp. STATINTL
37
K9
Relay
KRP 11 AG, 115v, 10 amp., 50/60 cy
38
1(10
Starting relay
#91252 - 143 STATINTL
39
Ti
Transformer
Type 167 C 60 Primary 115v/60 cy.
STATINTL
40
Thermistor Dev. Tank
Fenwal 8-64/71Z11-3l
Range: 25-250 F
41
Temperature Controller
Fenwal #53615-0 Mod. 98-B
42
Fl
Fuse
30_14 250v, Slow Blow
43
F2
Fuse
30A, 250v, Slow Blow
44
F3
Fuse
3A, 125v
45
F4
Fuse
3A, 125v
46
F5
Fuse
15, 250v, Slow Blow
47
F6
Fuse
30A, 250v, Slow Blow
0
F7
Fuse
3A, 125v
49
F8
Fuse
20A, 125v
50
F9
Fuse
2A, 125v
51
F10
Fuse
15A, 125v
52
Fll
Fuse
5A, 125v, Slow Blow
53
F12
Fuse
Buss MDL 2 - 125v
54
F13
Fuse
Buss MDL 2 - 125v
STATINTL
55
R1
2 off Heater
Immersion Heater 115 volt/750W
X75 6IA-3004
56
R2
4 off Heater
Cone Heater 115 volt/660W
57
M1
Elevator motor )
Bodine type NC1-12R, 1725 R.P.M.
)
115 volt A-C .26 amp 1/70 B.P.
58
Cl
Condensor )
Reducer: Torque 7.1
*
Ratio 36:1 48 R.P.M.
Approved For Release 2001/11/07 : CIA-RDP78604747A000300010019-8
24.
Approved For Release 2001/11/07 : CIA-RDP78604747A000300010019-8
Part
Item Part
Part
Description
STATI NTL
59 M2 Transport Motor
60 M3 Dryer motor
61 M4 Temperature Control
Pump Motor
-Ratiotrol 1112 = Motor: 1/12 H.P.
DC AASD 1725 RPM Model 5 BN 68Y
shunt wpund A2
Reductor UF109-10, ratio 40:1
Type RKJ Frame 56 #FF7711N
34.50 RPM - 1L H.P. 23C&TATINTL
7.6 F.L. amp. .
Frame J330-
50/60 cy. 2.
2850/3450 R
62 M5 6 off Liquid Pump Motors C1446 - 1/3
50/60 cy.
2.4/2.9 am
63 M6 Ventilator Blower
64 Adjust. Thermostat
(Dryer section)
65 BUZ Buzzer
66
67 KA5
DAF
68
69
70
Viewer lamp
Rectifier
Power supply
11 off Pilot lamps
Overeat safety
1/8 H.P. 115v
.2/3.0 amp.
.P.M.
Pump #282ISTATINTL
H.P. 230v. Y-Type
2850/3450 132TATINTL
. 50'C contin.
Electronome #2818-41-05-23
Fan duty 115 volt/60 cy. .5 amp
1550 RPM STATINTL
Temp. range - 100 to +400oF
12-62 #17010-0
Standard 6 volt buzzer
F.G. 10 - 4.A 25 watt 120 volt
STATI NTL
STATI NTL
Klip-Sel made by
4 off Diodes #10 114
4 off Diodes #51)94
amp. APL 125v
STATI NTL
Thermostat SA-501 Model 11200
Approved For Release 2001/11/07 : CIA-RDP78604747A000300010019-8
STATI NTL
Approved For Release 2001/11/07 : CIA-RDP781304747A000300010019-8
PURCHA SED PARTS LIST
Item
Part
Description
1
2/4
Dryer Aar Intake
Filter
2
2/10
Flowmeter
3
3/12
Filter Cartridge
3/15
Valves
5
3/16
Filter Cartridge
6
4/19
Valve
STATI NTL
Mod. 101 3135V
Cuno Micro Klean
#2230 Fl, 25M ikron-
ATINTL
PVC Ball Valve 3/4"
RIWIlikn/NediT
Crane cat. #21814
Approved For Release 2001/11/07 : CIA-RDP78604747A000300010019-8
STATINTL
STATI NTL
Approved For Release 2001/11/07 : CIA-RDP78604747A000300010019-8
LEGEND
Front View - Closed Machine
1. Removable front door
2. Service panel mounting screws
3. Slide indicator - output magazine
4. Output magazine
5. Service panel
6. Inspection light push button
7. Control panel
E. Inspection viewer
9. Inspection light box
10. Dryer air exhaust
11. Magazine injector safety interlock
Approved For Release 2001/11/07 : CIA-RDP78604747A000300010019-8
Approved For Release 2001/11/07 : CIA-RDP78604747A000300010019-8
Approved For Release 2001/11/07 : CIA-RDP78604747A000300010019-8
Draw. No. 1
FRONT VIEW- CLOSED MACHINE
Approved For Release 2001/11/07: CIA-RDP78604747A000300010019-8
LEGEND
Back View - Closed Machine
1. Control console cooling vent
2. Control console
3. Fresh air intake - pump motor section
4. Dryer air intake filter
5. Drip tray drain?
6. Injector and temperature control unit
supply line
7. Wash water supply line
8. Removable back door
9. Exhaust ventilator - pump motor
section
10. Replenish controls
11. Input magazine
12. Rear service panel mounting screws
13.. Service panel
Approved For Release 2001/11/07 : CIA-RDP78604747A000300010019-8
Release 2001/11/07 : CIA-RDP78604747A000300010019-8
?
BACK VIEW - CLOSED MACHINE
Approved For Release 2001/11/07 : CIA-RDP78B04747A000300010019-8
Draw. No. 2
Approved For Release 2001/11/07 : CIA-RDP78604747A000300010019-8
LEGEND
Back View - Open Machine
1. Main power "input"
2. Fuse block
3. Main contactor No. K8
4. Neutral and ground tie point.
5. Pump contactor No. K7
6. Dryer contactor No. K6
7. Wash water adjustment valve - Tank No. 4 or 5
8. Wash water adjustment val ye - Tank No. 5
9. Circulation pumps
10. Temperature controlled wash water line
11. Injector and temperature control unit supply line
12. Water filter
13. Pump intakes
14. Heat exchanger pipe
15. Filter isolation valves
16. Filters
17. Water exhaust pipe
18. Thermostat developer tank
19. Circulation Pump-Temperature Control Unit
20. Temperature control unit
21. Filler switch
22. Boost heater switch
23. Inspection lid
24. Adjustment valve - cold water input
25. Safety clutch for film transport belt
26. Drive motor
27. Injector solenoid valve "out"
28. Injector solenoid valve "in"
29. Injector spring loaded safety valve
30. Feed solenoid for temperature control unit
31. Rear door main catch
32. Injector "out" supply line
33. Micro switch No. MS1 and No. MS5
34? Injector "in". supply line
35. Injector and viewer stop cam
36. Relay No0K4
37. Relay No.K5
38. Time delay Relay No. K3
39. Air Knife Air supply connection pipe
Approved For Release 2001/11/07 : CIA-RDP78604747A000300010019-8
36
441
8-61.001.000E00
r"7"4
BACK VIEW - OPEN MACHINE
Draw. No. 3
Approved For Release 2001/11/07 : CIA-RDP78604747A000300010019-8
LEGEND
Front View - Open Machine
1. Pick-up guide
2. Temperature control unit
3. Circulation Pump - temperature control
4. Heat exchanger plates
5. Front overflow
6. Transport idler pulleys
7. Liquid plenums
E. Air return to dryer blower
9. Elevator drive assembly
10. Air plenums
11. Lower light seal wall
12. Elevator spindle
13. Elevator
14. Transport belt tension adjustment
15. Transport belt
16. Air knife
17. Light seal - transport belt
18. Upper light seal
19. Wash tank overflow - adjustment valve
20. Injector
21. Micro switch 6, 7, 11
22. Injector supply "in" connection
23. Injector supply "out" connection
24. Magazine Injector safety interlock
25. Slide input chute
26. Transport drive pulleys
27. "Slow dry" baffle
Approved For Release 2001/11/07 : CIA-RDP78604747A000300010019-8
1.0>hA000300010019-8
MACHINE
VIEW - OPEN
Approved For Release 2001/11/07 : CIA-RDP78604747A000300010019-8
Approved For Release 2001/11/07 : CIA-RDP78604747A000300010019-8
LEGEND
Control Console
1. Elevator trip micro switch MS 9
2. Inspection light push butt on
3. Inspection light
4. Limit plicro switch M53
5. Single revolution micro switch MS2
6. Spindle drive nubtor M1
7. Relays - Kl , 1C2 and 1(9
E. Transformer - T1
9. Buzzer
10. Blower motor - M3
11. Liquid temperature controller unit
12. Elevator assembly
13. Control panel
14. Limit mic ro swit ch MS4
15. Viewer stop. solenoid 5L4
16. Inspection viewer
Approved For Release 2001/11/07 : CIA-RDP78604747A000300010019-8
Approved For Release 2001/11/07 : CIA-RDP78604747A000300010019-8
?
CONTROL-CONSOLE
12')
Approved For Release 2001/11/07 CIA-RDP781304747A00030009Q1r-, No. 5
Approved For Release 2001/11/07 : CIA-RDP78604747A000300010019-8
LEGEND
Bottom View Magazine
1. Magazine body
2. Magazine block
3. Light
4. Slide
5. Slots
seal:
exit
trip-lifting levers
light seal trip opening
for slide lifting levers
6. Slide entrance
opening
7. Feed-in slot
8. Locating pins
9. Magazine lock hole
light seal trip
Approved For Release 2001/11/07 : CIA-RDP78604747A000300010019-8
Approved For Release 2001/11/07 : CIA-RDP78604747A000300010019-8
BOTTOM VIEW - SIDE MAGAZINE
Approved For Release 2001/11/07 : CIA-RDP78604747A000300010019-8
Draw. No.6
Approved For Release 2001/11/07 : CIA-RDP78604747A000300010019-8
LEGEND
Film Chip Slide Holder
1. Slide frame
Bottom lock guide
3. LEdge guides
4. Top guide
5. Slide transfer surface
6. Transport hooks
614
Approved For Release 2001/11/07 : CIA-RDP78604747A000300010019-8
pproved For ase 2001/11/07 : CIA-RDP78604747A000300010019-8
4x5" FILM CHIP-SLIDE HOLDER
Approved For Release 2001/11/07 : CIA-RDP781304747A00030000019-8
Draw.No. 7
Approved For Release 2001/11/07 : CIA-RDP781304747A000300010019-8
4six 51' FILM CHIP-SLIDE HOLDER WITH FILM
Approved For Release 2001/11/07 : CIA-RDP78604747A000300010019-8
Draw. No. 8
Approved For Release 2001/11/07 : CIA-RDP78604747A000300010019-8
MAGAZINE AUTOMATIC (x5" FILM PROCESSOR
Approved For Release 2001/11/07 : CIA-RDP78604747A000300010019-8
Draw. No.9
STATINTL Approved For Release 2001/11/07 : CIA-RDP78604747A000300010019-8
Approved For Release 2001/11/07 : CIA-RDP78604747A000300010019-8
Approved For Release 2001/11/07 : CIA-RDP78604747A000300010019-8
LEGEND
Temperature Control Unit
1. Cold water solenoid valve
2. Cold water feed line
3. Pro cess tank
4. Heat exchanger plates
5. Supply line
6. Return line
7. Overflow
E. Heater box
9. Inspection cap
10. Fill?" push button switch
11. Boost Heater Switch
12. Boost Pilot Light
13. Circulation pump motor fuse
14. Heater fuse
15. Electrical connection
16. Flow adjustment valve
17. Motor starting relay K10 and Terminal Box
18 . Circulation pump
19. Tank thermostat
Approved For Release 2001/11/07 : CIA-RDP781304747A000300010019-8
Approved For Release 2001/11/07 : CIA-RDP78604747A000300010019-8
co)
Co)
Draw. No-11
CONTROL
TEMPERATURE
Approved For Release 2001/11/07 : CIA-RDP78604747A000300010019-8
limo Immo Immo immoi immig immiro Immo ammo ammo emu" amosii ummisi and goingi
,
Approved For Release 2001/11/07 : CIA-RDP78604747A000300010019-8
LEGEND
Sequence "A"'
1. Number 4 replenidament line - Feeding
hypo clearing to No. 4 tank
2. Wash water flow valve - To adjust wash
water flow in No. 5 tank
3. Wash water feed line
L. Back view wash water flow valve
5. Wash water metering valve - closed position
6. Wash water connection tubes. Connect to
No. 5 tank
Wash water inlet. This opening must be
plugged.
Approved For Release 2001/11/07 : CIA-RDP78604747A000300010019-8
ONI9WMd
SNOLLD3NNOD
Approved For Release 2001/11/07 : CIA-RDP78604747A000300010019-8
1
0 0 0
. Approved For Release 2001/11/07 : CIA-RDP78604747A000300010019-8
soi
NIB
Approved For Release 2001/11/07 : CIA-RDP78604747A000300010019-8
LEGEND
Sequence "B"
1. Number 4 replenishment line. Feeding
photo flow solution into No. 5 tank
2. Rubber connection sleeve. Bypassing
No. 4 tank
3. Replenidment adaptor for No. 5 tank
4. Wash water flow Valve. To adjust wash
water flow in No. 4 tank
5. Wash water feed line
. Back view wash water flow valve
7. Wash water metering valve. To adjust wash
water flow into No. 5 tank in proportion
to photo flow replenishment rate
8. Wash water connection tube to No. 5 tank'
9. Wash water connection tube to No. 4 tank
Approved For Release 2001/11/07 : CIA-RDP78604747A000300010019-8
ONI9Wnld
0
z
tI
-a
0
VI
3DN3no3s
Approved For Release 2001/11/07 : CIA-RDP7 747 10
sDk
0
J
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Approved For Release 2001/11/07 : CIA-RDP78604747A000300010019-8
220 VAC. 60 CY.
SPLIT SINGLE PHASE
FUSED 40 AMP.
NEUTRAL
GROUND
NOTES
1. -9- TERMINAL BOARD NO.1 CONNECTION POINT.
2. - " NO
Approved For Release 2001/11/07 : CIA-RDP78604747A000300010019-8
TEMPERATURE
I CONTROL UNIT.
0 FILL SWITCH
HEAT
EXCHANGER
d'o
SI
(
FUSE /
BLOCK
LIQUID TEMP.
ADJUST
;
SL 3
;
T HEAT TEMPERATURE
. EXCH..; CONTROLLER
?
FIO
OVERHEAT HIR
SAFETY R.1
t
-
HEATING THERMISTOR
DEV. TANK
o-
53
BOOST
STARTING
RELAY
INJECTORMS8
5
54 (6
KIO
COLD WATER
SOLENOID
VALVE
CONT OL PUMP
TEMPRATURE
MOTOR
TIME DELAY
K3
MS6
? LIMIT
REVERSE
I --
2
K5
INJECTOR
RELAY
FUSE
BLOCK
MS5
CAM
tOPERATED
1
'INJECTOR
I 'IN"
5:1
IN
SOLENOID
VALVE
SL2
RETURN
MSii SAFETY
MS7
I RETURN
STOP
TOUT'
SOLENOID
VALVE
?
VENTILATION
BLOWER
PUMP
o.""
95
PUMP
CONTACTOR
K7'
LIQUID PUMP MOTORS - M5
MAIN
CONTACTOR
-
?
?
VIEWER 10
57
-4
f'45.6"------1
?L- 59
'ELEVATOR
6 DOWN
ELEVATOR
-A- UP`
0- 0
58
.C1
ELEVATOR
'MOTOR
Ml
TRANSPORT
0
SIO
VIEWER
LAMP
TRANS-
PORT
KA5
DAF
1...._
2 C)-----r ---
5,4 e - TRANSPORT
MO
---4,..--- -s--
5L4
_ISoLENo11)
TRANS
TI
M59
POWER
SUPPLY
ADJUSTABLE I
THERMOSTAT
DOWN
0
0
HTR.
-VV r-
?
Ra HTR
ISOOST
13
DRYER sti AIR
FLOW
DRYER MS10
START
o
512
KZ
DRYER
MOTOR
K6
DRYER
CONTACTOR
R2
FITR
4
HE
1
BOOST
Approved For Release 2001/11/07: CIA-RDP78604747A000300010019-8
l