TEST AND EVALUATION REPORT (Sanitized) 7X FILAR EYEPIECE SET FOR THE ZOOM(Sanitized) STEREOSCOPE SYSTEM

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Document Number (FOIA) /ESDN (CREST): 
CIA-RDP78B04560A007300010020-6
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RIPPUB
Original Classification: 
C
Document Page Count: 
21
Document Creation Date: 
December 28, 2016
Document Release Date: 
March 25, 2003
Sequence Number: 
20
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Publication Date: 
December 1, 1971
Content Type: 
REPORT
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Approved For Release 2003/05/14: CIA-RDP78BO456OA007300010020-6 NATIONAL PHOTOGRAPHIC INTERPRETATION CENTER TECHNICAL PUBLICATION CONFIDENTIAL TEST AND EVALUATION REPORT 1X FILAR EYEPIECE SET FOR THE ZOOM STEREOSCOPE SYSTEM Declass Review by NIMA / DoD GROUP I: EXCLUDED FROM AUTOMATIC DOWNGRADING AND DECLASSIFICATION CONFIDENTIAL NPIC/R-51/71 DECEMBER 1971 25X1 25X1 Approved For Release 2003/05/14: CIA-RDP78BO456OA007300010020-6 Approved For Release 2003/05/14: CIA-RDP78BO456OA007300010020-6 WARNING This document contains information affecting the national defense of the United States. within the meaning of Title 18, sections 793 and 794, of the U.S. Code, as amended. Its transmission or revelation of its contents to or receipt by an unauthorized person is prohibited by law. Approved For Release 2003/05/14: CIA-RDP78BO456OA007300010020-6 Approved For Release 2LO MWfAtDP78B04560A00730001lM)k651/71 TEST AND EVALUATION REPORT 25X1 SET FOR THE ZOOM 1X FILAR EYEPIECE STEREOSCOPE SYSTEM 25X1 25X1 Test and Evaluation Branch Engineering Support Division Technical Services Group NATIONAL PHOTOGRAPHIC INTERPRETATION CENTER Approved For Release `29 F05r/ l1AtRDP78BO456OA007300010020-6 Approved For Release 20NEAtDP78B04560A0073000121''--51/71 ABSTRACT 1. INTRODUCTION 2. SUMMARY OF TEST RESULTS 3. CONCLUSIONS 4. DESCRIPTION OF EQUIPMENT S. TEST DETAILS Page 1 5.1 Acceptance Tests 9 5.2 Operational Evaluation 15 5.3 Engineering Analysis and Evaluation 15 Distribution List 17 LIST OF ILLUSTRATIONS 25X1 Figure 1. Zoom Filar Eyepiece Set iv Figure 2. Filar Eyepiece Reticle 8 Approved For Release 4003VANll"DP78B04560A007300010020-6 Approved For Release 2003Mfl raQffL78B04560A0073000100ft/R_51/71 ABSTRACT The Filar Eveniece set, designed and fabricated 25X 25X1 Iwas tested according to C actual requirements and for usefulness to NPIC. The Filar eyepiece is of good optical design and construction. However, it will not be useful to NPIC until the mechanical interfacing problem with the Zoom Stereoscope is 25X1 solved. This stereoscope has both eyepiece focusing rings and image rotation rings on the eyepiece tubes. The Filar 25X' Eyepiece holding mechanism is designed to bridge these movable rings to a stable portion of the eyepiece tubes to prevent rotation of the Filar Eyepiece. Both IEG and TEB found the mechanism to be inadequate. The Filar Eyepiece satisfied sixteen of the other twenty contractual requirements. The other deficiencies are not very serious. Both IEG and IAS evaluated the Filar Eyepiece and made generally favorable comments about the optical characteristics. Approved For Release 2603 105JT4EM-"RDP78B0456OA007300010020-6 Approved For Release 2003 lNNE8B04560A00730001002ig-V/R-51/71 1.1 Background The 7X Filar Eyepiece set (Fig. 1) was developed by 25X1 for use on Zoom and modified 25X1 Zoomi Stereoscope systems. It provideste PI with the capability of obtaining measurements on roll film as a part of routine photo interpretation. Contract monitoring was performed by TSG/RED for IEG. Because of the length of the Filar Eyepieces, the 25X1 Zoom system must be modified with certain internal design changes. The testing reported here was done only with the modified versions. Final delivery of the eyepiece set was made on 24 February 1971. A memorandum test report (TSG/ESD/TEB- 084/71) was issued in April 1971, stating that the eyepieces generally meet the contract requirements except for an apparent yellow color seen through them and for certain potentially serious mechanical problems. The IEG and IAS operational evaluations were completed in October and August of 1971. Their comments are included in Section 5.2. 1.2 Test Objectives Test plan objectives accomplished include: 1) testing per twenty-one contractual requirements, 2) operational evaluation by two components, and 3) minor engineering evaluation testing. 25X Approved For Release 200"NEIUN k8B04560A007300010020-6 Approved For Release 20E;B$MbEf4ttA4P78B04560A007300011O820%-51/71 25X1 2.1 General The Filar Eyepiece (Figure 1) is a microscope eyepiece, fitted with a reticle and a movable cross-hair (Figure 2) which may be adjusted with a calibrated dial. The set consists of the Filar eyepiece itself and a companion eye- piece of similar optical characteristics but without the measurement capabilities. Testing of this instrument was performed in three phases: (1) acceptance testing against contractual require- ments, (2) operational evaluation by experienced PI's, and (3) engineering evaluation to ascertain certain characteris- tics not given in the specifications. Overall thel Filar Eyepiece is of good optical design and construction, subject to correction of certain mechanical problems. 2.2 Acceptance Tests The eyepieces satisfy sixteen of twenty-one contractual requirements. Of the five deficiencies found in the accep- tance testing only one was commented on in the operational testing. The comment was that the holding mechanism which should restrain the Filar Eyepiece from rotating sometimes slips. The remaining deficiencies were: o The eyepieces impart a yellowish tinge to the image. o Certain parts requiring non-reflective coatings are not blackened. o Greenish and yellowish rings may be observed within the eyepieces, suggesting improper anti- reflection coating. o The operating manual omits needed cautions and is not up-to-date in some respects. The design objectives and specifications that were met include field-of-view, optical magnification, reticle layout, optical resolution (both on- and off-axis), optical aberr- ations, filar motion, eye relief, interpupillary settings, Approved For Release 20M~(9M MF78B04560A007300010020-6 Approved For Release 200 ONaIDMN-j j8B04560A007300010 6/R-51/71 25X1 parfocality (zoom), mechanical (not optical) construction, compatibility with Zoom Stereoscopes, optical schematic, and manufacturing drawings. 2.3 Operational Evaluation IEG found the Filar Eyepiece set suitable for operational use subject to the following revisions: (1) change the reticle by lengthening the cross line of the crosshairs and (2) revise the holding mechanism to lock the eyepiece firmly in place during measurements. They singled out the following features for favorable comment: o No distracting color. o Negligible distortion. o Flatness of the field-of-view. o Wideness of the field-of-view. o Optical magnification (7X). o Torque adjustment on micrometer shaft. o Location (transverse) of the fixed scale. 25X1 2.4 Engineering Analysis and Evaluation Possible damage to Zoom internal parts can still occur with modified Zoom w enever the left (but not the right) eyepiece focusing adjustment is left all the way down and the Filar Eyepieces are inserted hurriedly. No interference occurs in the normal focus range of the instrument. To make reasonably accurate measurements the PI must achieve optimum adjustment of the Filar eyepiece holding mechanism spring, place very little non-useful pressure on the micrometer drum, and avoid changing the interpupillary distance adjustment during a measurement. which has two separate adjustment features (focus and image rotation) on each eyepiece tube. The holding mechanism must therefore bridge two movable parts to a stable part of the eyepiece tube. The resulting mechanical interface problems (see Sections 5.3.2 and 5.3.5) are potentially serious. A mechanical engineer who examined it has doubts about the suitability and ruggedness of the prototype's holding mechanism feature. The Filar Eyepiece has to be mounted on a Zoom 25X 25X Approved For Release 2001NEli 8B04560A007300010020-6 Approved For Release 20c @NF4D 78BO456OA00730001ooOCdR-51/71 25X1 25X1 The 7X Filar Eyepiece is of good optical design an cons ruc ion. Its mechanical interfacing with the Zoom is not acceptable to NPIC for procurement without modification. Approved For Release 20 IF 78B04560A007300010020-6 Approved For Release 2003/0,5/14: CIA-RDP78BO456OA007300010020-6 CONFIDENTIAL NPIC/R-51/71 4. DESCRIPTION OF EQU IPMENT The 7X Filar Eyepiece set consist roughly cubical storage case (6 x 6 x eyepiece fits into th s of tw 7"). T o eyepieces in a he measurin Zoom 25X1 e left or right e Stereoscope S ste yepiece tubes of iI 25X1 is the ' y ms w ith o e excepti on Th early fied Z . e exception oom i th imag e rotation 25X 25X1 The measuring (Filar) eyepiece has a flat steel spring which extends past the image rotation ring to the body of the eyepiece tube. A knurled thumbscrew holds the spring and rubber pad against the tube body to prevent rotation of the filar during a measurement. Visible through the measuring eyepiece is a fixed reticle scale and a movable crosshair (Fig. 2). A micrometer drum both moves the crosshair across the field-of-view and provides the measurement of the movement. This eyepiece has a focus adjustment to accommodate different observers. The companion eyepiece services to provide the same magnification and eye- point to the other eye since the 7X eye feces are not compatible with the eyepieces usually used on Zoom 25 CONFIDENTIAL Approved For Release 2003/05/14: CIA- DP78BO456OA007300010020-6 Approved For Release 2003/05/14: CIA-RDP78B04560A00730004p9gft6.51/71 CONFIDENTIAL MOVING CROSS-HAIR Figure 2. Filar Eyepiece Reticle Approved For Release 2003/(1l1V FCT NDI!, B04560A007300010020-6 25X1 DESIGN OBJECTIVES - SPECIFICATIONS 5.1.1 Field-of- 138/(magnification) View (mm) Zoom Setting 0.7X 1.5X 3.OX Requirement 28.2 (mm) 13.1 6.6 5.1.2 Eyepiece Magnification (linear) 5.1.3 Reticle RED furnished a drawing for Layout the reticle (Figure 2). 5.1.4 Optical Maintain the optical quality Resolution of the same instrument when (On-axis and used with =10X Wide Field off-axis) Eyepieces. TEST METHOD Record the visible range on a stage micrometer at three equiangular direc- tions across the field- of-view. Visually superimpose a scale placed on the light table (viewed with one eye looking through the Zoom II and an illuminated, calibrate circle (viewed at unity magni- fication through a prism ar- rangement with the other eye). Note how many scale divisions are included within the calibrated circle. Visual comparison between the drawing and the reticle. Focus at maximum zoom magni- fication in the center of the field-of-view. Without re- focusing position the Zoom (at minimum zoom magni- fication) so that the resolu- tion target is in the appro- priate part of the field-of- view and read the sagittal (radial) and tangential re- solution values. Divide the resulting values in line pairs/mm by the appropriate magnifications (7X for the lOX eyepiece and 4.9X for the 7X RESULTS - CONCLUSION Zoom Setting 0.7X 1.5X 3.OX Meas. (min.) 28.9 13.6 6.6 Satisfies requirement. They appear to be identical. Meets requirement. The Filar Eyepiece met this requirement. The Filar Compensating Eyepiece was 20% low in one out of ten measurements. The least increment of this measurement due to the discrete (or step) nature of resolution targets is about 10%. 25X1 Approved For Release 2003/05/14: CIA-RDP78BO456OA007300010020-6 Approved For Release 2003/05/14: CIA-RDP78BO456OA007300010020-6 V F Z a r 25X1 5.1.5 Apparent Color DESIGN OBJECTIVES - SPECIFICATIONS TEST METHOD eyepiece at a 0.7X zoom setting). Record the median value of three observers after computing the percentage increase in resolu- tion per magnifying power given by the filar eyepieces over the =lOX Wide Field eye- piece. Maintain the optical quality of Subjective comparison by two the same instrument when used test engineers. with Q Wide Field Eyepieces. 5.1.6 Anti-reflection All refractive elements shall be Coating coated for maximum light trans- mission. 5.1.7 Astigmatism (on-axis) Visual examination for anti-reflection coatings. Maintain the optical quality of Look for any set of the same instrument when used orthogonal lines which re- with = Wide Field Eyepieces. quire refocusing to obtain sharp focus from one line to the other. Use the filar measuring capability to determine the amount of pincushion or barrel distortion that is present. It essentially meets this requirement. They agree that the filar eyepiece is definitely yellower. Does not meet the requirement. A blue cast is observable at both ends of the eyepiece when turned in the light like a dia- mond. However, distinct rings are visible in the blue cast and three distinct sets of greenish and yellowish rings are visible when looking through the filar eyepiece. It may not meet the requirement. No significant on-axis astigmatism was observed. 25X1 Approved For Release 2003/05/14: CIA-RDP78BO456OA007300010020-6 25X1 25X1 DESIGN OBJECTIVES ITEM SPECIFICATIONS 5.1.9 Congruence Image shall not be rotated, (Object-Image) inverted, or reverted with respect to the object. 5.1.10 Filar Motion Shall be constructed in a manner that is physical the existing 15X Filar. One revolution o the micrometer drum shall advance the filar crosshair lmm in the eyepiece focal plane. The drum shall be divided into 100 equal increments. Parallax between the moving crosshair and the fixed reticle shall be a mini- mum. 5.1.12 Exit Pupil The companion (compensating) eyepiece shall project an exit pupil of the same object from the second optical path of the Zoom IIto the same plane as that o t e filar eyepiece. 5.1.13 Interpupillary Minimum of 60mm with the mea- Distance suring scale along the 'X' or 'Y' axis. At about 30? it should be 66. Smm. TEST METHOD RESULTS - CONCLUSION Check Meets requirement. Check Meets requirement. height where the smallest and sharpest exit pupil shows on the screen. Measure the movement It ranged from 18.5 to 21.0mm required to take a ground for extreme zoom and IPD settings. glass screen from contact The arithmetic average of 26 with the eyepiece to that readings is 19.7mm. Focus both eyepieces. Use About lmm. a ground glass screen to make the exit pupils visible. Measure the mismatch in height from the object plane. Essentially meets requirement. Suspend a ground glass Except for the maximum focal screen over the eyepieces so setting (the highest physical that small sharp exit pupils position) the readings were are made visible. Measure the 60mm for the 'X' position and distance between the centers 59.6mm for 'Y', and 65.5mm for of the exit pupils. the -30? orientation. The maximum distances were all well over 80mm. Approved For Release 2003/05/14: CIA-RDP78BO456OA007300010020-6 Approved For Release 2003/05/14: CIA-RDP78BO456OA007300010020-6 25X1 DESIGN OBJECTIVES SPECIFICATIONS TEST METHOD 5.1.14 Constancy Both the object image and the Measure the refocusing of Focus reticle/scale shall remain in required to maintain sharp sharp focus throughout the focus as the zoom setting Zoom zoom range. is varied. 5.1.15 Mechanical All surfaces shall be of a Conduct an external Construction corrosion-resistant type or inspection and examine the shall be suitably treated for drawings. protection against corrosion. All hardware shall be of Ameri- can Standard sizes, with a mini- mum of types of sizes used, and shall be corrosion-resistant. Wherever possible, sealed bear- ings of the prelubricated type shall be used. All sharp edges and corners shall be rounded so as to prevent any injury to personnel. Structural rigidity of the device shall be suffi- cient to withstand repeated jarring. RESULTS - CONCLUSION Except for eyepiece focus settings of about + 3 diopters no refocusing was required when zooming from 3.OX down to 0.7X. Essentially satisfies this requirement. The drawings call for anodizing or other treatment for all metal- lic surfaces. The visible hard- ware is either stainless steel, chrome-plated, or painted. The micrometer screw (internal) is cold finished, C12L14, steel. 12L14 is not a stainless steel, yet no finish is specified. However, for our office type environment it is considered that there is no real corrosion hazard. The remainder of this requirement is met. Approved For Release 2003/05/14: CIA-RDP78BO456OA007300010020-6 Approved For Release 2003/05/14: CIA-RDP78BO456OA007300010020-6 a 25X1 25X1 25X1 DESIGN OBJECTIVES SPECIFICATIONS ITEM (REQUIREMENTS) 5.1.16 Optical All non-reflecting and non- Construction transmitting internal surfaces shall be coated with non- reflecting black material. Optical elements shall be mounted with sufficient rigidity to maintain align- ment and withstand repeated jarring. 5.1.17 Physical Must be as compact as possible. Configuration A lock will be provided to prevent rotation of the filar about the optical axis of the Conduct an external inspection and examine the drawings. Measure the maximum exter- nal dimensions along the micrometer drum axis and from the Zoom mating shoulder (or seat . heck the lock. 5.1.18 Compatibility The eyepieces will be com- Mount on several appro- patible with any 53-70-24 priate Zoom=Stereoscope Zoom Stereoscope (Zoom and Systems. with the new 53-70-25 Image Rotation Versions of the Stereoscope (Zooml lonly. RESULTS - CONCLUSION While most of the internal surfaces requiring black coatings are so coated,not all of them are. The remainder of this requirement is met. The micrometer drum axis dimension is 4 1/32". The maxi- mum height is 3 1/32". The lock was provided (see paragraphs 5.3.5 and 5.3.6 for engineering evaluation). In less than 9 months of intermittent use the locking spring (flat, type 301, stainless steel) was bent more than 10? out of shape (Fig. 1). Questionable. Two operating components evaluated the e e ieces on different Zoom eyepieces and found no fault except for t e locking fea- ture see paragraph 5.2.2(c). Preacceptance and acceptance test- ing used still other Zoom with the same results. 5.1.19 Operation Operation manual will be Study it and apply the Manual delivered. Gunning Fog Index which gives the years of formal education a reader would need to read it with ease and understand- ing. Most features are well de- scribed. The locking feature description is not up-to-date. There is no warning about possible damage when inserting into the Zoom =(Seeparagraph 5.3.4)There 25X1 25X1 25X1 Approved For Release 2003/05/14: CIA-RDP78BO456OA007300010020-6 Approved For Release 2003/05/14: CIA-RDP78BO456OA007300010020-6 0 v 1- rn 41 a r 5.1.19 Operational Manual (continued) DESIGN OBJECTIVES SPECIFICATIONS (REQUIREMENTS) is no discussion of measurement errors that can be introduced by accidential changes in the IPD. A sample paragraph had a fog index of 12.5 years. (8 to 14 is considered good.) 5.1.20 Optical Sche- An optical schematic will Drawings 537025-001, 537053-001, matic be furnished in lieu of optical detail drawings. and 537057-001 satisfy this requirement. 5.1.21 Drawings Manufacturing drawings will Check About 40 drawings were be provided for mechanical furnished. They appear to be parts and assemblies. adequate except for BS3705S-128 which does not correspond to the part and 311650-127 which is difficult to read. Approved For Release 2003/05/14: CIA-RDP78BO456OA007300010020-6 Approved For Release 200t/ D~lR flKt78B04560A007300010@ VR-51/71 5.2 Operational Evaluation 5.2.1 General Both IEG and IAS conducted operational evaluations of the Filar Eyepiece set. They gave their findings to ESD/TEB for inclusion in this T1E Report. Their comments included both favorable and unfavorable ones. 5.2.2 Subjective Comments Below is a collection of comments from the operating components.' (a) The magnification (7X) is satisfactory. (b) There is negligible distortion of the image and no distracting color is introduced. (c) The locking screw does not hold the Filar eye- piece firmly in place. The entire eyepiece sometimes turns when the micrometer knob is turned, thus causing an error in the measurement. Image rotation (on the Zoom frequently occurs when the Filar eyepiece is turned. (d) The fixed scale is satisfactory, its location is good, and its width and density are acceptable. The cross line (of the movable crosshair) should be longer to facilitate alignment with long objects. (e) The width of the field-of-view and its flatness are impressive. (f) The torque adjustment (for the micrometer drum) is especially good. 5.3 Engineering Analysis and Evaluation 5.3.1 There is no mechanical stop at one end of the micrometer drum's range. At about 0.17 of a revolution past zero on the scale the drum begins unscrewing from the filar eyepiece. Approved For Release 2003/U9AN F GP - 'IMB04560A007300010020-6 25X1 Approved For Release 200eeNFfD IW78BO456OA007300010iPc9R-51/71 25X1 5.3.2 When the interpupillary distance setting of the Zoom is changed the eyepiece tubes rotate slightly. Since they contain pechan prisms the images rotate through twice the angle that the eyepiece tube is rotated. Consequently, the reticle and imagery rotate unequal amounts. 5.3.3 Changing the orientation of the filar measuring axis typically changes the image rotation settings. See also 5.2.2 (c). 5.3.4 When the left eyepiece tube focus adjustment of the Zoomi.s all the way down, the filar eyepieces encounter 1 to 2mm of intereference upon being inserted into that tube. No interference occurs in the normal focus range of the instrument. 5.3.5 Three out of five observers had great difficulty main- taining parallelism when translating the filar crosshair over a set of parallel lines. The filar eyepiece locking mechanism requires optimum adjustment because overtightening causes the metal spring arm to bear against the eyepiece tube which takes some pressure off of the rubber friction pad. About 25 inch- ounces is the maximum torque obtainable. The operator's hand operates the filar micrometer drum at a lever arm distance of about 2 1/2 inches. Therefore a tangential force of only 10 ounces will override the eyepiece lock under even the best conditions. 5.3.6 When the filar eyepiece is left on the Zoom for a long time (from one day to the next) the rubber friction pad sometimes sticks to the eyepiece tube of the Zoom Sometimes some of the rubber is left on the Zoom when the filar eyepiece is removed leaving a rough surface on the outside of the eyepiece tube. 25 25X 25X' 25X' Approved For Release 2G MID :NTi 1DP78BO456OA007300010020-6 Approved For Release 2003/05/14: CIA-RDP78BO456OA007300010020-6 Approved For Release 2003/05/14: CIA-RDP78BO456OA007300010020-6 Approved For Release 200Ei~NFfD -P78BO456OA007300010020-6 Approved For Release 20031UMT1 oli P78BO456OA007300010020-6