PROPOSAL - A-11

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Collection: 
Document Number (FOIA) /ESDN (CREST): 
CIA-RDP74B00752R000100170001-7
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RIPPUB
Original Classification: 
K
Document Page Count: 
110
Document Creation Date: 
December 22, 2016
Document Release Date: 
December 9, 2010
Sequence Number: 
1
Case Number: 
Publication Date: 
March 18, 1959
Content Type: 
REPORT
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PDF icon CIA-RDP74B00752R000100170001-7.pdf8.51 MB
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Sanitized Copy Approved for Release 2010/12/09 :CIA-RDP74B00752R000100170001-7 When I ;saw you in Washington last week, you asked for a proposed second phase engineering program and cost analysis on the airplane we currently designate as the A-11. I am attaching two copies of a complete report on the A-11, which pretty well summarizes all the basic features of the air- craft. A separate report will be furnished shortly on the radar aspects of the type. We currently have authorization to do a certain amount of engineering on the A series airplanes, through 31 March 1959. For the period 1 April 1959 to 1 October 1959, I would propose the following work be done: 1. Design engineering. This includes the basic engineer- ing required to carry on wind tunnel testing, major component layouts, and provide basic information for structural testing. 2. Structural tests. We are to the point where it is necessary to do a sub stantial amount of testing on titanium structures. W e already have $10, 000 worth of titanium material, some of which has been used and tested, but our investigation of this material would have to be greatly accelerated in the next few .months. 3. HEF testing. We discussed the outlines of this program briefly with you and Mr. Kiefer during my last visit to Washington. It would envision setting up a basic part of the aircraft fuel system, shroud- ing the pertinent parts in ovens capable of simulating temperatures up through Mach #4. 0, and a considerable amount of work of a chemical nature on such things as tank sealing material, seals, metals, etc. The basic problem of how to handle safely the appropriate HEF to be used would be studied. 4. Wind tunnel tests. It is vital that wind tunnel tests on both subsonic and supersonic models be run as a next step in the program. These tests would investigate lift, drag, stability, control problems, and obtain basic load data for design. A good deal of work would be done on the nacelle design but, in all likelihood, this phase could not be completed within the six months period referred to. The low speed tests would be run in the Lockheed wind tunnel, while the supersonic tests are proposed for the Ames Laboratory of the NASA. 5. Wing temperature tests. A scale model of as large a section of the wing as practical would be constructed and method provided for applying at least 1 g flying loads. It is proposed to put this model into an NASA tunnel at Langley Field or one of the Tullahoma tunnels of the Air Force, to get some indication of wing deflection and smoothness under flight load conditions at Mach # 3. 2. Sanitized Copy Approved for Release 2010/12/09 :CIA-RDP74B00752R000100170001-7 Sanitized Copy Approved for Release 2010/12/09 :CIA-RDP74B00752R000100170001-7 Fage 2 6. Cockpit and equipment bay temperature model. The largest feasible model of this part of the airplane would be constructed and instrumented completely, to determine heat transfer data to the critical areas of the model. Data would be obtained for windshield design, cockpit insulation and equipment bay environment. 7. Mockup. A full scale .mockup of the nose section of the fuselage, including the equipment bay and the nose landing gear, would be constructed. A separate mockup would also be made for the power plant and main landing gear section. This work would not be completed within six months, but should be about 80 to 85 percent complete in this period. 8. Flutter analysis. The basic aircraft flutter modes would be investigated theoretically and computed data obtained to indicate the structural safety for the design flight conditions. 9. Antenna model and tests. Due to the expense of flying the A-11 type aircraft, and the importance of good communications and navi- gation, a model would be constructed so that the antennas could be developed to give optimum performance. 10. Shop layout and tool planning. A small amount of work of a planning nature would be undertaken to determine the optimum way to tool the airplane, determine the heat treat facilities required for the titanium, and investigate the availability of critical items from a time standpoint. The over-all price for the above six months study is $1, 722, 000. As you can see, there is no proposal to construct any part of the airplane except models and test structures. Whereas I think we could schedule a period of 18 months time to an initial flight test with a full go-ahead, if we apply the following phase approach a somewhat longer period is necessary -- probably about 20 to 22 months. Of course, all the items proposed would necessarily have to be done under any program to construct the A-11. You will note that there .is no proposal to build a radar model as such. We are, of course, willing to make such a model, should you find it desirable, but my own current thinking is that our scale model approach, considering all the factors involved, would give us sufficient information to cover the desirable aspects. of the problem. The HEF test part of the program above is based on a price of $226, 500, which does not include the cost of the material to be tested, This number is in fairly good agreement with the rough estimate I mentioned to you last, of between $200, 000 and $300, 000. I would be hopeful that the producers of the HEF would furnish the material to be used (600 to 1, 000 gallons in return for the results of the testing on the airplane system. It would be contemplated to build the HEF test rig in such a form that it could be transferred bodily to our engine fr.iends~ test location, as we did in the previous program, so that the total compatibility of the system, except for altitude effects, could be studied with an actual running engine. Sanitized Copy Approved for Release 2010/12/09 :CIA-RDP74B00752R000100170001-7 Sanitized Copy Approved for Release 2010/12/09 :CIA-RDP74B00752R000100170001-7 Page 3 I do not have information at this time regarding the over-all cost of 12 aircraft. We are having difficulty in evaluating the exact effect of use of the titanium in terms of our shop hours. My best horseback guess on the cost of a 12 airplane program would be between $78, 000, 000 and $85, 000, 000, in addition to the above engineering study. Of this cost, it appears that $9, 000, 000 to $10, 000, 000 is the cost of the raw titanium itself. These costs likewise do not include an astro-inertial guidance system, which .may be desirable for the type. If these units get into production, they would have costs varying between $165, 000 and $ 300, 000. If they were hand built, the~.approach $1, 000, 000 apiece. I will provide you with the best estimate we can make on an over-all program cost prior to 26 March 1959. STAT Sincerely, Sanitized Copy Approved for Release 2010/12/09 :CIA-RDP74B00752R000100170001-7 Sanitized Copy Approved for Release 2010/12/09 :CIA-RDP74B00752R000100170001-7 ~1~oc~/~ced t ~ax~oxalio~a SP Mar. 18 1959 ~~~~ TITL! Pi~pOSAL STAT . r~~r~eto ~ ~ ~ ~'P ~~ _ _ STAT Clarence L. Bohn Vice President Advanced Development Pro~ecte REVIf1ON: o ? ~ t .aw .o:. ~ Sanitized Copy Approved for Release 2010/12/09 :CIA-RDP74B00752R000100170001-7 Sanitized Copy Approved for Release 2010/12/09 :CIA-RDP74B00752R000100170001-7 ~~,~fr'~~~'~( AIRCRAFT CORPORATION TAffi.E OF CONTENTS Summarg General Description PerYormance Structural Description . Cockpit Emriromnent Fuel System Zhermodynamice Miscellaneous Systems Alternate Fuel ~' Sanitized Copy Approved for Release 2010/12/09 :CIA-RDP74B00752R000100170001-7 Sanitized Copy Approved for Release 2010/12/09 :CIA-RDP74B00752R000100170001-7 --b~ ~-~ ,~r~~~~~'~'f( AIRCRAFT CORPORATION The airplane herein proposed is designed around two {2) Pratt and ~Jhitney J-58 afterburning engines using HEF type fuel in the after- burners and~JP-150 in the engines. The fuel load is approximately 65~ HEF and 35~ JP-150. Below 10,000 feet no HEF fuel is burned in order to avoid undesirable sma~e and contamination. The airplane has a; 2000 n. mi. mission radius at Mach 3.2 acid crosses the target at 9L,300 feet as shc~m in Figure 1 in the "Performance" section of this report. Provisions are made for a crew of one and a nominal design payload of 500 lbs. The design strength is consistent with transport criteria. Modern titanium alloys are used extensively in the interest of simplicity and weight saving. The strength-temperature characteristics of these titanium alloys provide for a stretch in airplane speed to T'~ch 3.5. This is compatible with the J-58 engine stretch potentials The configuration is as shown in Figure 1 in the "General Descrip- tion" section of this report. It consists basically of a low aspect ratio triangular planform wing carrying a long slender fuselage and the two (2) engine nacelles underneath the wings This arrangement Sanitized Copy Approved for Release 2010/12/09 :CIA-RDP74B00752R000100170001-7 Sanitized Copy Approved for Release 2010/12/09 :CIA-RDP74B00752R000100170001-7 rag@ 1-Z 5~~~~~1~~t~/ AIRCRAFT CORPORATION SUP~'1ARY (Cont. ) is consistent with the maximum in structural simplicity and aerodynamic performance. In this manner the size and wBight of the airplane is held to the minimum consistent with mission requirement. In the section entitled "Alternate Feel" it is sho~,m that the same airplane can use JP-150 entire],y and accomplish the same 2,000 n. mi. mission radius at appraxiJaately 1,500 feet less altitude. 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MMMM assimpusingammospiesmaammouremaanummans ?11?0?11111 Sanitized Copy Approved for Release 2010/12/09: CIA-RDP74B00752R000100170001-7 Page IV-1 J(,4'&(r/ AIRCRAFT CORPORATION SECTION IV - STRUCTURAL DESCRIPTION Item Weight and Balance Design Loads Material Selection Structural Design Wing Fuselage Landing Gear Sanitized Copy Approved for Release 2010/12/09: CIA-RDP74B00752R000100170001-7 Sanitized Copy Approved for Release 2010/12/09: CIA-RDP74B00752R000100170001-7 Page IV-2 AIRCRAFT CORPORATION CALIFORNIA DIVISION WEIGHT AID BALANCE This section contains a brief discussion of the weight estimate and the airplane balance. The configuration achieves by structural simplicity the lightest airplane to perform the mission. The weight estimate is based on the use of present day production techniques and good weight control activity in design. Sufficient analyses have been made of the structure and major aircraft systems to determine the validity of the component weights; these analyses are the basis for the weight estimate, The airplane balance is shown on Figure 1, The center of gravity envelope is tailored to give minimum trim penalty during the supersonic position of the mission, while retaining reasonable c.g.'a for take-off and landing. The most forward e.g. is at take-off, as fuel is used the e.g. moves aft to give the most aft e.g. at the mid-point of the mission and then forward for landing, Page 3 contains the weight summary followed by a brief discussion of the component weights on pages iv-5 to IV-8. Sanitized Copy Approved for Release 2010/12/09: CIA-RDP74B00752R000100170001-7 Sanitized Copy Approved for Release 2010/12/09: CIA-RDP74B00752R000100170001-7 Page IV-3 AIRCRAFT CORPORATION WEIGHT StTh ARY Wing 9,1,30 Fin Fuselage 1,5 0 14 Landing Gear 1,900 Surface Controls 1,120 Nacelles 1,900 Propulsion Group 13,110 Instruments 110 Hydraulics 550 Electrics 300 Electronics 1,25 Furnishings 150 Air Conditioning 750 Tail Parachute 70 Weight Empty 35015 Oxygen 40 Oil 60 Unusable Fuel 100 Pilot 285 Payload Soo Zero Fuel Weight 36,800 Fuselage Fuel 30,925 Wing Fuel 17,100 Take-off Weight 814s825 Sanitized Copy Approved for Release 2010/12/09: CIA-RDP74B00752R000100170001-7 I Sanitized Copy Approved for Release 2010/12/09: CIA-RDP74B00752R000100170001-7 7 - 777 . - f; ? I i :f 4 :f ' L i . 1 ` .. I T , J J_ . 1 T 7 k - r_ 1 F' r I I I _. 1 t- 4y 1 1. J - .. .1 4 } -T 1 T. it :? yl 11 liz- - tl. .-! + ':11- j. x~ : ti-ly !! y_?.`.' + ~1 , j 1-?? - - .1.. .L._ ?.}~ 1.1 l; .1. 1: .TJ . .l.y... i 1. it ti 1 r J ~L.. 1 J ? ; ti ti + * a f _I rr :17 .1 -T 't 11t-- :- - 1 L. r1-+11 t 1 HH TT4 ?it Y L TY L~ , ..-. ' +~ ~- __~ .-:y ,.._ ~r.l _. ~. . ~~ 4F! .f. ... - I V . 1 4 ~ ?i~. ? 1 i l'..i 11 { ~.:j- t 1 1 II {w Jj t. F?y 1 -{ t { 'r7 771 0 .::.._. :,.:..._ ::: 07 ~77 L I., FORM 3276 Sanitized Copy Approved for Release 2010/12/09: CIA-RDP74B00752R000100170001-7 Sanitized Copy Approved for Release 2010/12/09: CIA-RDP74B00752R000100170001-7 rage IV-5 AIRCRAFT CORPORATION WEIGHT AND BALANCE Component Weight The wing and fuselage weights are derived fY the structural analyses briefly presented in this section of the report. The fin structure will be the same type as the wing, reduced in weight due to the lower load intensities. ELI Banc Beam Skin Panels 30000 Board Caps 1,390 Beam Webs 780 Ribs 1,150 Joints etc. 380 6,700 Leading Edge 1,020. Trailing Edge 1,1180 Fillets-Wing to Fus. 230 Total 9,130 Fin 1,1150 Fuselage Skin 1,225 Longerons 670 Frames 705 Wing & Fin attachments 350 Landing gear support structure 250 Bulkheads 190 Joints etc. in Shell 3110 Windshield & Canopy 250 Doors - Equip. Bay, Gear, etc. L70 L,550 Sanitized Copy Approved for Release 2010/12/09: CIA-RDP74B00752R000100170001-7 Sanitized Copy Approved for Release 2010/12/09: CIA-RDP74B00752R000100170001-7 Page iv-6 AIRCRAFT CORPORATION WEIGHT AND BALANCE Component Weight (Cont.) Landing Gear Wheels and Tires 380 Brakes 320 Struts, Retraction, etc. 850 1,550 Wheel and Tire 110 Strut 180 Steering and Retraction 60 350 Surface Controls The surface control weight is based on full powered irreversible systems. An allowance of 50 lbs. is included in the autopilot weight to provide arm stability augmentation that may be required. Cockpit Controls 45 Autopilot 150 Elevon System 675 Rudder System 250 1:120 Nacelles The total weight of this group is 1,900 lb. and includes the air intake system and engine cowl. The engine cowl, that is the portion aft of the front face of the engine, is estimated to weigh 900 1b. The air intake Sanitized Copy Approved for Release 2010/12/09: CIA-RDP74B00752R000100170001-7 Sanitized Copy Approved for Release 2010/12/09: CIA-RDP74B00752R000100170001-7 Page IV-7 ,16(,&'d AIRCRAFT CORPORATION WEIGHT AND BALANCE Component Weight (Cont.) Nacelles (Cont.) system as drawn is somewhat tentative since the inlet configuration will probably require some development, ho,erver, the weight of 1,000 lb. allowed seems adequate for anything that can be envisaged at this time. Propulsion Group The J-58 'engine weight of 5,950 lb. each includes starting provisions and self contained oil system. The fuel is contained in integral wing and fuselage tanks, the simultaneous use of JP-150 and HEF will require some ingenuity in the design of the fuel system plumbing to minimize the weight penalty for this feature. The additional weight of 200 lb, carried for the HEF system is based on some duplication of pumps, distribution and transfer systems, Engines 11,900 Engine Controls 50 Fuel System 1,160 Tank Sealing 350 Basic System 610 HEF Increment 200 13,110 Instruments Flight Instruments 25 Engine Instruments L0 Misc. & Installation !,5 Sanitized Copy Approved for Release 2010/12/09: CIA-RDP74B00752R000100170001-7 Sanitized Copy Approved for Release 2010/12/09: CIA-RDP74B00752R000100170001-7 Page IV-8 AIRCRAFT CORPORATION W ST AMD 994= Component Weight (Cont.) HY 550 Slecttrics 300 Electronics This group includes the navigational and communication equipment described in Miscellaneous Systems section together with the wiring and supports required to install these systems in the airplane. ARC 62 Command set 75 ARM 44 Radio Compass 85 Inertial Navigation System 200 Drif'tsight 35 MAl Compass 30 425 Furnishings Ejection Seat 100 Oxygen System (fixed items) 15 Misc. Consoles & Trim 35 .150 Air Conditioning The air conditioning problem is discussed in Cockpit Environment section. The weight allowance of 750 lb. for this system is a reasonable estimate at this stage. Sanitized Copy Approved for Release 2010/12/09: CIA-RDP74B00752R000100170001-7 Sanitized Copy Approved for Release 2010/12/09: CIA-RDP74B00752R000100170001-7 Page IV-9 _/4d'K('(! AIRCRAFT CORPORATION DESIGN LOADS Loads used for the structural design of this airplane are based on the requirements of Military Specification MIL-3-5700 with modified gust criteria. The gust criteria modification refers to the variation of gust velocities with altitude as shown . bar Figure !i. Figure 3 shows the variation of, design speeds with altitude. Above 72,000 feet, maximum speed is limited to M = 3.2. From 72,000 feet to sea-level the maximum design speed is 1425 knots, EAS. The design level flight speed of 370 knots, EAS shown on this chart was selected for combina- tion with a t 50 fps. gust.. Calculated aileron reversal speeds are also shown on Figure 3. Adequate wing stiffness within the design speed range is indicated by these reversal speeds. V-n diagrams for gust and maneuver are shown by Figure 2. For the maneuver envelope maximum accelerations of +2.5 g and -1.0 g are used. The gust envelope shown is conservatively based on zero-fuel weight of 36,800 lbs. and therefore, results in the maximum design gust load factors. Ultimate design loads for the various airplane components are included in the pertinent sections of this report. Except for the forward part of the fuselage, a 2.5 g sub-sonic maneuver 0 T.O. weight of 85,000 lbs. pro- duces critical loads on both the wing and fuselage. The +50 fps. gust condition 0 36,800 lbs. produces slightly higher loads on the forward Sanitized Copy Approved for Release 2010/12/09: CIA-RDP74B00752R000100170001-7 Sanitized Copy Approved for Release 2010/12/09: CIA-RDP74B00752R000100170001-7 ~r,~1-%~~1 AIRCRAFT CORPORATION Page IV-10 DESIGN LOADS (Continued) part of the fuselage. A 2.5 g maneuver @ M - 3.2 is not critical because fuel used to climb reduces the gross weight to 75,000 lbs. Wing loads for this condition are approximately 86% of the "cold" condition loads. Fuse-,, lage loads for this condition are not critical because the fuel used is removed from the forward fuselage tanks. 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L 1 y.l ...y : that' J t tit i~ { Y ~ , 1t ~ i- y 1 J .1 L__ "4 I 17 r? i 7~ {L Y ' 1 f , ~_a l J-' 4-1 ?- 71 1 L r.a.T. 4' ? 14` T ~?r1 L: !r 4 1 a .1"-.~..-. -- +-- r rf ' L. +- - .l'1 ,t i , 17 r 1 "~Y 'T'1 /- . L- i ,, I... _` T 1 .1 } f~,t L 11 r 1. J _r ~,-J i L . .. T T r t Jr y J : x. . ~l }.-L aY L !~_. ?-T # rT t 1.-I j i-; -1 r-1 { ' .~.Y. 1 lY f ... .-J y~ J 1*1 _ .: 4 a - It r i t ' ! --- t-} flt tr~~- j -~- , + j Y t L J l * ~ + t r . t T t-1- ' 1 Y -r17 Zl a 1.... J} 1... 1 T' t S IY- t 1 -7 J .-.J , a ~7y~i Tr t . 11 , I ~ 1.L } T T II I {1' t L + ~ r f ~ i t , _ 7. T-777 Tj' 7 j f i f t Q.. 'Aft f f Sanitized Copy Approved for Release 2010/12/09: CIA-RDP74B00752R000100170001-7 Sanitized Copy Approved for Release 2010/12/09: CIA-RDP74B00752R000100170001-7 Page IV-1,4 AIRCRAFT CORPORATION MATERIAL SELECTION Investigation was made into new experimental materials available and those still being developed in the laboratory. All of the common and exotic metals and modifications thereof were considered. These were com- pared to each other on strength/density basis, for ultimate, yield and modulus of elasticity, for all temperatures up to 1200?F. For temperatures up to 800?F titanium alloys indicated as good as or better strength/density capabilities. Of the titanium alloys considered MST.185 and B-120VCA were shown to be most promising.. From feasibility and producibility aspects B-120VCA is the most practi- cal and the most efficient in strength at all temperatures up to 800?F. The material selected is manufactured by Crucible Steel Corporation, Pittsburgh, Pennsylvania, and is basically an all Beta titanium alloy. Its elements are 13% vanadium, 3.1% chromium and i% aluminum. It can be purchased in the an- nealed, aged, or cold worked and aged conditions. Aging is a simple heating procedure (800?F - 1000?F) for extended periods of time ranging from 8 to 100 hours, followed by air cooling. This material indicates the following characteristics* 1. Good bendab it ity and formability. 2. Good weldability. 3. Non-directional characteristics. Ability to be brazed. Sanitized Copy Approved for Release 2010/12/09: CIA-RDP74B00752R000100170001-7 Sanitized Copy Approved for Release 2010/12/09: CIA-RDP74B00752R000100170001-7 Page IV-15 AIRCRAFT CORPORATION MATERIAL SELECTION (Continued) 5. Cold headability. 6. Readily machined. 7. Exceptionally low creep rates at elevated temperatures. The physical properties of solution treated or annealed material are as follows: 1. Density: 11.82 GMS./c.o. (0.175 lbs./cu.in.)., 2. Specific Heat: .131 BTU/lb./?F. 3. Thermal Expansion: 5.2 x 10-6 in./in./?F (68 - 200?F) 4. Thermal Conductivity: 3.90 BTU/hr./Ft.2/?F/Ft. The mechanical properties furnished by material vendor are as follows: Annealed Room Temp. 600?F Ftu - psi 152,000 109,000 Ftv - psi 151,000 103,000 % Elong. 12 21 Elastic Modulus - psi 111.3 x 106 13.2 x 106 Aged Boom Temp. 600?F Ftu - psi 200,000 175,000 Fty - psi 190,000 1115, ooo % Elong. 5 9 Elastic Modulus - psi 15.3 x 106 13.8 x 106 Sanitized Copy Approved for Release 2010/12/09: CIA-RDP74B00752R000100170001-7 Sanitized Copy Approved for Release 2010/12/09: CIA-RDP74B00752R000100170001-7 Page IV-15a J('4'&64/ AIRCRAFT CORPORATION MATERIAL SELECT IDN (Continued) The above values have been verified by a number of coupon tests in the Lockheed Research Laboratory. General temperatures expected throughout the airplane structure are expected to be 500?F with peak temperatures-on leading edges equal to 780?F. The above allowables indicate this material has good mechanical properties in this range. Sanitized Copy Approved for Release 2010/12/09: CIA-RDP74B00752R000100170001-7 Sanitized Copy Approved for Release 2010/12/09: CIA-RDP74B00752R000100170001-7 Page IV-16 AIRCRAFT CORPORATION Description The construction of the wing is as shown in Figure 5. The structural box extends from 15 percent to 80 percent of the wing chord. Forward of 15 percent, the leading edge consists of a solid leading edge arrowhead and skins supported by multiple ribs and stiffeners perpendicular to the swept leading edge, The structural box itself consists of multiple beams sapoed at 16 inches along the chord.. Beams are built up. of beam caps, webs and stiffeners.. Caps are located under contour in order to allow for the passage of surface corrugations in a chordwise direction. Shear attachment of beams to outside skin is accomplished by tabs between corrugations. The beams are designed to carry the wing beam bending load and vertical shear, The surfaces of the box consist of an outer skin and an inner corru- gated skin with corrugations running in a ohordwise direction. This surface structure is designed to carry normal pressures to the beams and to resist wing torsional moment. This type of surface design, acting together with intercostal ribs spaced approximately 40 inches along the span, provides good chordwise form stiffness. Aerodynamic heating of the structure results in a temperature gradient from outside skin to inside structure. This gradient can be accommodated by this type of structure easily since expansion of the outside surface results only in buckling or waving between corrugations in the streamwise direction, Sanitized Copy Approved for Release 2010/12/09: CIA-RDP74B00752R000100170001-7 Sanitized Copy Approved for Release 2010/12/09: CIA-RDP74B00752R000100170001-7 64.k'ld AIRCRAFT CORPORATION Page IV-17 WING (Continued) Description (Continued) Hence, the stresses due to temperature gradient are held to a minimum and aerodynamic smoothness is maintained. For produoibility and transportability, a joint in the wing is pro- vided just outboard of the engine nacelle as shown in Figure 5. The trail- ing edge structure from 80% to 100% of chord consists mainly of control surfaces. Material throughout the wing is B-120VCA titanium in?various forms.. r~+G?!7 \Fl: Design Loads Ultimate wing shear, bending moment and torsion is shown in Figure 6 for critical 2.5 g heavy weight condition. This is a room temperature condition at M a 0.8. Supersonic "hot" conditions are 14% less and are not critical on the box structure since the material reduction factor at 500?F is only 10%. Section Properties The airfoil section is presented graphically in Figure 7. Using this section and the wing basic dimensions, the structural section properties are calculated and presented graphically in Figure 8. Sanitized Copy Approved for Release 2010/12/09: CIA-RDP74B00752R000100170001-7 P- -.ems'..... ---- Tv-19 Sanitized Copy Approved for Release 2010/12/09: CIA-RDP74B00752R000100170001_7_ 497// CHFC-KFn RY CALIFORNIA DIVISION --m- - Sanitized Copy Approved for Release 2010/12/09: CIA-RDP74B00752R000100170001-7 .,..matrn o.. To~20 Sanitized Copy Approved for Release 2010/12/09: CIA-RDP74B00752R000100170001-7 -, ? lei Sanitized Copy Approved for Release 2010/12/09: CIA-RDP74B00752R000100170001-7 Sanitized Copy Approved for Release 2010/12/09: CIA-RDP74B00752R000100170001-7 r-2)._____ DATE LUt-F%rlttU AIKC,KAI- I (,UKPUKA I IUN MODEI CHECKED BY CALIFORNIA DIVISION REPORT NO. I ' T-77 . . . Sanitized Copy Approved for Release 2010/12/09: CIA-RDP74B00752R000100170001-7 Sanitized Copy Approved for Release 2010/12/09: CIA-RDP74B00752R000100170001-7 Page IV-22 AIRCRAFT CORPORATION WING (Continued) Internal Loads and Analysis The internal loads are calculated from the critical external loads given in Figure 6 for the subsonic room temperature condition by means of the structural section properties given in Figure 8, The beam cap design loads, stresses and cross section areas are sunnarized in Figure 9. The axial load shown is for the highest loaded beam. All beams are similar in cross sections and as noted in the figure have a constant area for most of their span. This makes for ease of fabri- cation and is efficient because tapering of material is accomplished by the number of beams decreasing with span station. Beam caps are machined from B-120VCA titanium rolled bar. Beam web ,design shear flows, stresses and web gages are summarised in Figure 10. Due to the effects,of beam taper, the vertical shear in'.the beam webs is very low and a minimum gage of .016 sheet is sufficient. Material is B-120VCA titanium cold rolled sheet. Stiffeners are sheet metal angles of the same material spaced at approximately three inches along the beams. Front and rear closing spare are of similar construction but web gage is .0110 in order to maintain the torque box stiffness. Wing upper and lower surfaces are designed by the torsion shear flows given in Figure 11 plus the effects of bending due to air loads and, in the case of the wing fuel tank region, fuel vapor pressure. The outer skin is Sanitized Copy Approved for Release 2010/12/09: CIA-RDP74B00752R000100170001-7 Sanitized Copy Approved for Release 2010/12/09: CIA-RDP74B00752R000100170001-7 Page IV-23 (-Klrw AIRCRAFT CORPORATION WING (Continued) Internal Loads and Analysis (Continued) ,020 B-120VCA titanium cold rolled sheet and the inner skin is .025 B-120VCA titanium sheet which is formed in the annealed state and then heat treated. The depth of the corrugation varies according to the shear stability and pressure load bending requirements along the span. The wing torsional stiffness for aileron effectiveness is pre- sented in Figure 12, Sanitized Copy Approved for Release 2010/12/09: CIA-RDP74B00752R000100170001-7 Sanitized Cony Approved for Release 2010/12/09: CIA-RDP74B00752R000100170001-7 TV-4, CHECKED BY. MODEL -_ CALIFORNIA DIVISION Sanitized Copy Approved for Release 2010/12/09: CIA-RDP74B00752R000100170001-7 U 4. 6 Tff 25 Sanitized Copy Approved for Release 2010/12/09: CIA-RDP74BOO752R000100170001-7 Sanitized Copy Approved for Release 2010/12/09: CIA-RDP74B00752R000100170001-7 Sanitized 7 Copy Approved for Release 2010/12/09: CIA-RDP74B00752R000100170001- "~ Sanitized Copy Approved for Release 2010/12/09: CIA-RDP74B00752R000100170001-7 _ /oo 2Q0 i s 300 .: y Sanitized Copy Approved for Release 2010/12/09: CIA-RDP74B00752R000100170001-7 Jy4~ rN~,r? LOCKHEED AIRCRAFT CORPORATION MOOS /L_~ rAI ?rrn.n? '..?.. r..... Sanitized Copy Approved for Release 2010/12/09: CIA-RDP74B00752R000100170001-7 Sanitized Copy Approved for Release 2010/12/09: CIA-RDP74B00752R000100170001-7 Page IV-28 JAIRCRAFT CORPORATION CALIFORNIA DIVISION Description The fuselage consists of three major assemblies; the forward, mid and aft sections as noted on the Inboard Profile. The construction of the fuselage in three sections will greatly facilitate fabrication of the structure and installation of the functional equipment required in each section. The provision of service joints on these fuselage sections permits rapid disassembly of the aircraft for transporting purposes. The forward fuselage section contains the Flight Station, Military Equipment compartment, nose landing gear, air conditioning compartment and suitable compartments for the installation of electronic, navigation and communication equipment. The remainder of the forward section con- tains the forward fuel tanks. The mid fuselage section provides for attachment of the wing box section and contains the main landing gear and mid section fuel tanks. The aft fuselage section' provides for attachment of the aft portion of the fin box section and contains the aft section fuel tanks and the landing chute. The fuselage fuel tanks are of the integral type providing maximum fuel capacity for a minimum size structure. Sanitized Copy Approved for Release 2010/12/09: CIA-RDP74B00752R000100170001-7 Sanitized Copy Approved for Release 2010/12/09: CIA-RDP74B00752R000100170001-7 / AIRCRAFT CORPORATION Page IV-29 FUSEUGE (Continued) Description (Continued) The lVaelage structure is of semi-monocoque construction, consisting of skin, rings and four longerons. Since most of the fuselage structure adjacent to the skin is subjected to high temperatures for long periods of time, the material used is a titanium alloy (B-120VCA). For internal structure, where temperature is maximum at 300?F, 20214T6 or 2021jT81 aluminum alloys will be used. The minimum skin gage is .016. at the nose, increasing to a maximum of .0440 at the center section. Rings will be of gage comparable to the akin except the main frames in the center section. Rings (2.0 in. deep channel sections) will be spaced approximately 15.0 in. c.o., with two (1.0 in* deep) $ section intermediate rings spaced between, giving a-panel spacing of 5.0 c.c. Four longerons, B.L. 14.0, left and right, resist up and down bending moments. Side bending is restated by tension in the side skin and B.L.- 14.0 upper and lower longerons on the.-. opposite, aide. hongerons will be formed sheet metal channels, with'inner and outer caps tying the channels together. The outer '' cap. also acts as a splice plate for the skin and rings, and the inner cap 'aa a splice plate for the inner flange of the 2.0 in, deep rings. Spot welding will be used extensively because of weight, low cost, reliability and strength. The fuselage shell will be made in four parts, spliced longitudinally at the longeron points. This "quarter shell" breakdown permits spotwelding Sanitized Copy Approved for Release 2010/12/09: CIA-RDP74B00752R000100170001-7 Sanitized Copy Approved for Release 2010/12/09: CIA-RDP74B00752R000100170001-7 ,,4 'krW AIRCRAFT CORPORATION Page IV-30 FUSELAGE (Continued) Description (Continued) to be used extensively. The "quarter shells" will be spliced together by a maximum of two longitudinal rows of.titanium (B-120VCA) rivets at each of the four longerons. Figure 13 is a shear and moment curve, for the forward fuselage, critical for.room temperature condition. The shear and moments for ele- vated temperature conditions are almost as critical. Figure 14 shows the longeron loads, areas, stresses, akin shear flows and skin thicknesses re- quired. A detailed sketch, Figure 15, of typical lower longeron is shown. The upper longeron is similar but approximately half of the area of the lower longeron at any given fuselage station. Also a sketch, Figure 16, showing typical side shell construction and ring splice at longerons, is included. The cockpit section is similar to the basic shell except-that the upper longerons support the canopy and cockpit pressure loads. Pressure bulkheads in this area and other internal structure will be considered to be made of 20214ST aluminum alloy if temperatures are below 300?F. Fuselage skin is also considered to carry internal pressure of 15.0 psi ult. due to fuel pressure in the fuselage fuel tank region. Surge bulkheads, where temperatures remain below 300?F will be made of 2021ST aluminum alloy. Sanitized Copy Approved for Release 2010/12/09: CIA-RDP74B00752R000100170001-7 Sanitized Copy Approved for Release 2010/12/09: CIA-RDP74B00752R000100170001-7 _------ ~. . ,- r, a.r~r~r 1 L.L'RrIKP1 I IUIV MODEL ...~._~1_._... REPORT NO Sanitized Copy Approved for Release 2010/12/09: CIA-RDP74B00752R000100170001-7 Sanitized Copy Approved for Release 2010/12/09: CIA-RDP74B00752R000100170001-7 - Prepared Checked Approved Sanitized Copy Approved for Release 2010/12/09: CIA-RDP74B00752R000100170001-7 Sanitized Copy Approved for Release 2010/12/09: CIA-RDP74B00752R000100170001-7 LOCKHEED AIRCRAFT CORP. 77 L ``"Q ~'CU coo '77 ~9,!Lovs~9.8.CE"S F = %/c oc c ~f/ ~'/4 TL r .200, 000. 7 el/1"-7 /AZ= _ ,203 Ooc 0 -1 TEMP. PERM. Page I -33 Model A -// Sanitized Copy Approved for Release 2010/12/09: CIA-RDP74B00752R000100170001-7 NAME I DATE Sanitized Copy Approved for Release 2010/12/09: CIA-RDP74B00752R000100170001-7 I Prepared I LOCKHEED AIRCRAFT CORP. TEMP. IV P6fU1. Model A -/1 Report No. TYf'/C~ Z~ 5/UE 5// ZL Sanitized Copy Approved for Release 2010/12/09: CIA-RDP74B00752R000100170001-7 Sanitized Copy Approved for Release 2010/12/09: CIA-RDP74B00752R000100170001-7 AIRCRAFT CORPORATION Page IV-35 LANDING GEAR The landing gear is of the conventional tricycle configuration with both main and nose gears retracting forward. Static MG hub is at Sta. 915, WL 29.6. Static NG hub is at .Sta. 477.5, WL 214.2. The main gear stroke is 181 in. and NO stroke is 15 in. With the ratio of 85,000 lbs. takeoff, weight to 140,000 lbs. landing weight, and by virtue of the lengthy MG stroke, gear strength capabilities are deter- mined mainly by ground handling conditions, (taxi, braking, and tow). V Y1 ~, (for landing) - L C b h_ `sTP'Ur Assuming 7 ft./sec. sink speed and - .9, strut 149 .2x.9 - .84 and for the ground conditions, static loads, with 00 at 25% MAC (Sta. 868) - 859000 390.5 PV r (~37 5) - 38,000 lbs. QM PVG 85,000 - 76,000 - 9,000 lbs. N The main gear tires are 40 x 12 of 26 ply rating. Nose gear tire is 26 x 6.6 EEP, Type VII. Sanitized Copy Approved for Release 2010/12/09: CIA-RDP74B00752R000100170001-7 Sanitized Copy Approved for Release 2010/12/09: CIA-RDP74B00752R000100170001-7 10 AIRCRAFT CORPORATION Page V-1 COCKPIT ENV IIONMENT The general arrangement of the cockpit, windshield and canopy is as shown in Figure 1. This is the simplest and lightest configuration which we believe adequate to provide the required comfort and safety for the pilot in the flight regime which this airplane will encounter. In this section the problems of air conditioning, emergency escape and personal equipment are given separate consideration. Sanitized Copy Approved for Release 2010/12/09: CIA-RDP74B00752R000100170001-7 Sanitized Copy Approved for Release 2010/12/09: CIA-RDP74B00752R000100170001-7 Sanitized Copy Approved for Release 2010/12/09: CIA-RDP74B00752R000100170001-7 Sanitized Copy Approved for Release 2010/12/09: CIA-RDP74B00752R000100170001-7 '//Cd AIRCRAFT CORPORATION Page V-3 AIR CONDITIONING Pressurization The gaseous nitrogen released from liquid storage for cooling pur- poses, as discussed below, serves also to pressurize the cabin. Various cabin pressurization schedules were investigated, each selected for study on the basis of its particular effect on the following "critical" criteria: Nitrogen required for pressurization alone. Cabin differential pressure. Pilot comfort in descent. Isobaric Schedule.- Unpressurized ram operation from. sea-level until 26,275 feet cabin altitude isreached, then cabin altitude remains isobaric_ On a 400 knot descent the cabin rate of descent goes as high as 33,500 fpm; however, the more important rate of absolute pressure increase associated with this at the altitude concerned is exactly the same as the maximum en- countered with the militazy-type schedule below, and involves less sustained time at high rate. ~ti tine khq r ;: i eon. .. 1 i During descent-at 200 knots the maximum cabin rate of descent is only 3930 . 2 `pounds for the same flight; using the .constant rate of climb system below). Sanitized Copy Approved for Release 2010/12/09: CIA-RDP74B00752R000100170001-7 Sanitized Copy Approved for Release 2010/12/09: CIA-RDP74B00752R000100170001-7 Page V-14 AIRCRAFT CORPORATION AIR CONDITIONING (Continued) Pressurizatio&(Continued) Constant Cabin Rate of Climb Schedule - The cabin altitude changes at constant rates set by the pilot to carry the cabin from initial to final altitude in the exact time spans of the airplane's climb and descent. A cabin differential. of 5 psi is reached at initial cruise altitude, and remains constant during cruise, resulting again in a 26,275 ft. cabin at maximum altitude. However, this system has the inherent peculiarity of requiring cabin differential to reach a high of 6 psi on the way to or from cruise altitude. It was selected for study as requiring the maximum pressurization nitrogen of any practical schedule, using 202 pounds for the mission flight. noted above. Pilot comfort during descent, on the other hand, is by far the best of any possible system, as indicated by the cabin pressure rate changes of 1160 fpm during 200 knot descent and only 8070 fpm at 400 knots. The latter rate compares to the above noted 33,500 fpm maximum for the isobaric system. and to 21,200 fpm reached with the military-type system below. Military Type Schedule - Unpressurized ram operation from sea-level until 5,000 ft. cabin altitude is reached, then isobaric pressure is held at 5,000 ft. until cabin differential has built up to 5 psi, with constant 5 psi differential at all higher airplane altitudes (above 18,365 ft). Since the first two systems above spanned the mission flight nitrogen re- quirement from minimum to maximum, this more normal system's nitrogen usage Sanitized Copy Approved for Release 2010/12/09: CIA-RDP74B00752R000100170001-7 Sanitized Copy Approved for Release 2010/12/09: CIA-RDP74B00752R000100170001-7 Page V-5 i(I(*1~&6KI AIRCRAFT CORPORATION AIR CONDITION3140 (Continued) Pressurization (Continued) Military-Type Schedule (Continued) was investigated for descent only. Here the 200 knot descent nitrogen amounted to 33 pounds, compared to 12 pounds and 40 pounds on the iso- bario'andconstant rate systems, respectively, for the same descent. 400 knot descent Witrogen was also calculated for this system, amount- ing to only 9 pounds. The main use made of this particular schedule, however,,- was in investigating the relative pilot comfort between it and the isobaric schedule, during the 400 knot descent (34 minutes). On the military-type schedule, after leaving maximum cruise altitude at time zero, the pilot spends the first 125 seconds subjected to cabin descent rates varying from 0.85 up to 15.5 inches of mercury/minute, whereas, with the isobaric schedule no cabin change whatsoever occurs during this time span. For the remaining 70 seconds both of these schedules would follow the same rate curve (approaching 21 inches of mercury/minute at sea-level), except that at 20 seconds the pilot with the military-type system starts a half minute of reprieve at zero rate in his 5,000 ft. isobaric cabin, then returning to the high rate for the final 20 seconds. This comparison shows both systems to be relatively severe on the pilot, such that he should not attempt such a rapid descent unless blessed with exceptional ear and nasal passages, or in an emergency. Study of the exact rate curves vs. elapsed time would seem to give the isobaric system Sanitized Copy Approved for Release 2010/12/09: CIA-RDP74B00752R000100170001-7 Sanitized Copy Approved for Release 2010/12/09: CIA-RDP74B00752R000100170001-7 AIRCRAFT CORPORATION Page V-6 AIR CONDITIONING (Continued) Pressurization (Continued) Military Type Schedule (Continued) a slight edge over the military-type, on the basis of sustained times at high rate of change; this could probably be a point of argument between any two given pilots, however. For the present, no attempt is being made to finalize the pressuri- zation schedule, but merely to have at hand the information on which the discussions above were based. This is necessarily the case because of the inter-retionship between the nitrogen required for pressurization, and that required for cooling. It is felt that until final decision on the cooling system is reached, it will not be possible to give proper consideration to all factors for both systems. Thus, no physical concept of the actual control components for pressurization can be stated at present; however, Figure lo-shows schemati- cally a simplified general concept covering the inter-related controlling that must be accomplished. The master controller, whatever its form, must accept signals from both the temperature and the pressure sensors, and then influence both the outflow and the nitrogen flow valves accordingly. For example, with an increasing cooling requirement the master control must simultaneously increase the flow of cooling nitrogen, while opening the outflow valve to prevent over-pressure. Note that this example by itself Sanitized Copy Approved for Release 2010/12/09: CIA-RDP74B00752R000100170001-7 Sanitized Copy Approved for Release 2010/12/09: CIA-RDP74B00752R000100170001-7 Page V-7 AIRCRAFT CORPORATION FIGURE 1c. J* Ti ~~ _ .off exa~a c- I- Z co u]c~~'1 .zAU Sanitized Copy Approved for Release 2010/12/09: CIA-RDP74B00752R000100170001-7 Sanitized Copy Approved for Release 2010/12/09: CIA-RDP74B00752R000100170001-7 AIRCRAFT CORPORATION Page V-8 AIR CONDITIONING (Continued) Pressurization (Continued) Military-Type Schedule (Continued) does not point up the necessity for such an inter-relating master control, since it is obviously quite a normal function of a pressure sensor to di- rectly control its outflow valve towards open for such a case. However, reversing the example, assuming sufficient decrease in cooling-nitrogen inflow to drive a direct-controlled outflow valve fully closed, would re- sult in depressurization. (The outflow valve by itself cannot "pump up" the cabin, being capable only of controlling a higher pressure generated at or beyond the point of cabin inflow. Note the dissimilarity between the more normal case of an "infinite" bleed air source available to a cabin, and the present "release it only as you need it" source). Now the need for the master becomes more evident, since it must recognize that even though temperature-wise the nitrogen flow can be reduced, it must still signal for nitrogen as an inflowing pressure source. (The tempera- tore controller at this time will function only to position the recircula- tion bypass valve or valves). For the latter condition of pressure-nitrogen requirement exceeding that for cooling, the outflow valve will close completely so that the only nitrogen flow will be that required for leakage make-up (plus or minus that involved in maintaining the contained weight of cabin atmosphere Sanitized Copy Approved for Release 2010/12/09: CIA-RDP74B00752R000100170001-7 Sanitized Copy Approved for Release 2010/12/09: CIA-RDP74B00752R000100170001-7 l~,rf~'~rrr~ AIRCRAFT CORPORATION Page V-9 CALIFORNIA DIVISION AIR CONDITIONING (Continued) Pressurization (Continued) Military-Type Schedule (Continued) during climb and descent). The "pressurization alone" values for nitrogen, quoted under the various schedules above, were calculated on this basis. Note in Figure (]s that the series arrangement of outflow and safety valves gives double protection to the pilot against cockpit depressuriza- tion. For example, if the equipment bay were to depressurize for any reason the cockpit remains fully pressurized, As an alternate example, if the cockpit's outflow valve became stuck in the open position, the cockpit would again remain fully pressurized by riding on the equipment bay's valve, The probability of simultaneous-open failures is very low. With the ram operation proposed for the unpressurized portions of the above described schedules, and the variable pressure source available during pressurization, it is considered that no negative pressure differ- ential problem can normally exist, even during the 1100 knot descent. In this regard calculations were made to determine the required variation between nitrogen flow rates for the 1100 knot and 200 knot descents, to maintain full pressurization on the military-type schedule. This had been con- sidered a possible problem on the fast descent from the standpoint of that nitrogen portion required just to increase the contained weight of cabin atmosphere. The results show, however, that even though the 1100 knot descent time was faster by a factor of almost 6, its nitrogen Sanitized Copy Approved for Release 2010/12/09: CIA-RDP74B00752R000100170001-7 Sanitized Copy Approved for Release 2010/12/09: CIA-RDP74B00752R000100170001-7 Page V-10 AIRCRAFT CORPORATION AIR CONDITIONSIO (Continued) Pressurization (Continued) Military-Type Schedule (Continued) discharge rate (including leakage make-up) merely doubled. Further in regard to negative differentials, for the case of a nitrogen system failure during rapid descent, the outflow and safety valves will all be of the vacuum relief type and so sized as to prevent excessive structural loading. Cooling In the early stages of investigation, a look was taken at air-cycle ram cooling, with several variations of machinery and water boilers. As might be expected, the size and weight of the required equipment, plus material development problems due to the temperatures involved, eliminated this as a possible solution. Engine bleed air was peremptorily eliminated for cabin use due to the airplane performance losses associated with bleed at our altitude. Note, however, that it is planned to use limited amounts of bleed air for windshield defogging and for ram air heating, if required, during the unpressurized portion of the pressurization schedules discussed above. The latter usage would become especially important were in-flight refueling to be considered, as here the normal time of ram operation would be far exceeded. The most recent investigations have been aimed at accomplishing certain assumed design directives as followat Sanitized Copy Approved for Release 2010/12/09: CIA-RDP74B00752R000100170001-7 Sanitized Copy Approved for Release 2010/12/09: CIA-RDP74B00752R000100170001-7 AIRCRAFT CORPORATION Page V-u, CALIFORNIA DIVISION AIR CONDITIONING (Continued) Cooling (Continued) 100?F space temperature in the cockpit and equipment bay. 135?F maximum touch temperature of the trim in areas not directly over con- ductive structure, with minimum possible touch temperatures in all other areas. Cooling to be accomplished entirely by liquid media stored aboard the airplane (nitrogen, and possibly water). Cooling medium to double as cabin pressure source, as discussed above under pressurization. The above temperatures take into account the fact that the pilot's comfort will be at the much more suitable level associated with direct suit ventilation by nitrogen gas, as on the R-15. This will include pilot-selected temperature controls. One of the most attractive features of having aboard liquid nitrogen is the ease with which spot cooling of critical areas or equipment components can be accomplished. Thus such local areas are considered to be no problem. A recirculation system was investigated on the basis of the above temperatures, wHWeia cabin atmosphere was cooled in two stages: first by passage through the air side of a water boiler, and then by injecting into it liquid nitrogen which topped-off the required cooling. This system was considered unattractive weight-wise at the time, Sanitized Copy Approved for Release 2010/12/09: CIA-RDP74B00752R000100170001-7 Sanitized Copy Approved for Release 2010/12/09: CIA-RDP74B00752R000100170001-7 Page CORPORATION ie V-12 CALIFORNIA DIVISION AIR CONDITIONING (Continued) Cooling (Continued) The most *fecent work, Just completed, was a detailed study made of a water-panel system, for handling the major cooling load in those portions of the cabin wall between structural rings. Until the final stages of this investigation were reached, and the results could be integrated, this system looked extremely attractive. Regrettably, the final system weight has turned out to far exceed that of much less elaborate systems, even though as ex- pected the amount of water expended was very small. The studies made to date serve to indicate that the cooling problem, while severe, is not so extreme but that it is completely feasible to accomplish a practical system within the weight allowance set forth else- where in this report. This would be so even for a "nitrogen alone" system, and note in this regard that nitrogen's heat of vaporization amounts only to approximately a tenth that of water, at the pressures involved. In ensuing investigations it is intended to exploit still further the advantages of using water's high heat of vaporization, in combination with top-off cooling by the "double-duty" pressurization nitrogen. Sanitized Copy Approved for Release 2010/12/09: CIA-RDP74B00752R000100170001-7 Sanitized Copy Approved for Release 2010/12/09: CIA-RDP74B00752R000100170001-7 J