MUDDY HILL FINAL REPORT G8432.01.06

• Document Type: FOIA
• Collection: FOIA Collection
• Document Number (FOIA) /ESDN (CREST): 05752559
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• Original Classification: U
• Document Page Count: 198
• Document Creation Date: March 9, 2023
• Document Release Date: February 10, 2021
• Case Number: F-2011-01575
• Publication Date: February 23, 1968

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EA-56605(114)-11
ELEC F? .S S E Ael / .
a F E JVILLE OlVISIC>N1
P 0. BOX 1056 GREENViLLE, TEXAS 75401
r9IIIDDY 11-ELL
INA'. REPORT
. 01.06
IORD # kfj c.2 s2 I
ADP ROV ED BY
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REPORT. NO.
S8432.01.06'
MODECNO.
�
INTRODUCTION
This report is submitted in accordance with the
reguirements of paragraph 8.1 (16) of LTV ElectrosystemS
Report No. 6400.00.26 dated 21 December 1967. Test
results and summaries were omitted since they are
contained in LTV Electrosystems, Report G8432.16.02
Which is being released concurrently.
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REPORT
G8432.01.06
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DATE
MODEL NO.
INDEX
SECTION SUBJECT PAGE
1.0
Problems Encountered
1.1
1.1
FLIP. Installation
1.1
1.2
Navigation System
1.2
1.3
Program Philosophy
1.4
2.0
Recommendations
2.1
3.0
Structural Analysis
3.0
3.1
Structural Design Criteria
3.2
Angle of Attack Installation
3;,2.1
3.3
Pod and Pylon
33.1
FLIP. Scanner Installation_
3,4_1
3.5
Aft Fuselage
73.5.1
3.6
AN/APN-151 Antenna Installation
3,6.1
' 3.7
D-5 Scanner Installation
3.7.1
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08432.01.06
MODEL NO.
1.0 PROBLEMS ENCOUNTERED
1.1 -FLIR INSTALLATION
1.1.1 BUFFET
In the early stages of the structural flight test program
a buffet was encountered. The buffet was defined as mild
to moderate in magnitude. A series of flight test
investigations identified the problem to a pocket at
the lower intersection of the FLIR shroud and the
modified APS-20 radome. A fairing plate was then
installed to close this pocket and smooth the air flow
through the transition. A very low magnitude buffet
. -remained after the -change was accomplished. No-attempt
was. made to completely eliminate this very low magnitude
buffet since the buffet was not oblectionable and the '
cost of any corrective action to overcome the minor
buffet attributable to the large cutout in the APS-20
-J;
radome would have been Prohibitive under this program.
1.1 2 FLIR SHROUD
In the early stages .of the nrOgram mechanical interference
iamming of the FLIR during slew operations was experienced.
;
Investigations revealed that air loads :entering the
-
opening provided for the scanner
ballooning the
shroud structure causing major structural interference.
The shroud was then strengthened and Pressure reli4vinq
holes added to the shroud to dump any ram air pressure
build up. No structural interference or dragging nnehle,rts
were encountered after the incorporation of these changes.
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1.1.3 SERVO DRIVE
�
Following the solution to the above problem it was
determined that the servo drive mechanism did not have
sufficient power to slew the FLIR scanner during flight
operations.- A redesicfn was accomplished by the GEE
supplier and the unit returned to test The redesign �
dld not completely eliminate the servo drive problems
Binding of the slew mechanism occurred at air speeds
in excess of 185 knots after the incorporation of the
change. Further chances were not Pursued because of the
time factor in the PronraM and the Probability that
operational speeds above .180 knots would not be useable with
the FLIP. oneration because of the limited range of the unit.
NAVIGATION SYS
1.2.1 LORAN SYSTEM
Numerolv maintenance problems were encountered with this
system. These were attributable to the mechanical
design of the basic ARN78 Loran receiver which was
modified for this program. After three major nrogram
delays because of Loran system failures, a supplier'
field service representative rowor:sed the mechanical
connections within the receiver and attained satisfactory
Loran operation.
During the flinht test Program numerous unexplained
Loran jumps and malfunctions occurred in operations over
Western Florida. It.was ascertained the the Loran
system would MmP when an L band sinnal was received.
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MOPEA NO.
1,2,1 (continued)
A number of minor jumps were attributable to operation
of IFF gear on other aircraft in the vicinity of the
Muddy Hill airplane. In Western Florida �the problems
were attributable to a large L band radar in the early
warning system stationed at Eufaula, Al.abama. No solution
to these narticular problems has been found. The contractor,
however, is still actively pursuing a satisfactory
.
correction action.
.1.2.2 I=TIAL PLATFORM
An abnormally high number of problems were experiebced
with the LN-15 Inertial Platform. Original 'problems generated
from system ..esign aefic: ncies caused. by internal management�
...
problems at the supplier. Upon correction Of the management
problems and the elimination of design deficiencies the
system had attained excessive run times in various test
operations and began to experience normal component
w'earout.
The inertial platform was returned to the supplier in
Mid-November 1966 for repair and modification. The unit.
remained at the supplier until Mid-December 1966, at which
time it was returned to the contractor. Navigation system
integration testing was attempted in a laboratory
environment.
BY early February 1967 it became anrarent
that there were basic design deficiencies involved and
the unit was returne to the su-plier for further
mo tica. on.
In late -February the Verdan Computer Program. was.rewritten-
to allow a degraded creraltion of the weapon delivery system
using velocity inputs from the Doppler system- in the event
,
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G8432.01.06
MODEL NO.
2.2 (continued'
the inertial latform was not available for the program
or a sbecific mission.
The olatfrm was returned to the contractor in early
March and integration testing resumed. The system
did not provide the desired
rer)eatabjlity at any time,
however; enough data .as collected to ascertain that
the expected navigational accuracies were obtainable.
1.3 PROGRAM PHTLOSaPHY
The philosorhy of conducting a test and evaluation and
training program concurrently in order to compress a
schedule.genates Several severe problems.
1.3,1 AIRCRAFT . MAINTENANCE
Basic aircraft maintenance remained a problem throughout
the orogram The onerational crew provided to accomplish
the
recuired maintenance was oriented toward corrective
maintenance tather than preventive maintenance.
Conseguently, an abnormally high number of tests were
aborted, or retest was required, because of basic aircraft
sy-stem failures.
1.3.11 ENGINE FIRES
Three tests were aborted because of engine fires either
during- take-off or shortly after take-off. A fourth
should have been aborted because of engine fire, but the �
crew was unaware of the difficulty because the fire warning
circuits were deactivated. in this instance, the fire was
blown out during the take-off roll.
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EpoRT
38432.01.06
MODEL NO.
1�.2 AIRCRAFT ELECTRICAL POWER
Several Verdan failures were experienced during tl-ie
, �
program though the failure to maintain electical ,r1,6wer
generation within the limits of MIL-STD-704. Both power
levels and freguencies varied excessively between :engines
and outside the accePtable limits.
1.3.1;3 AIRCR7T.COMPAq'; SYSTEM
Although the basic aircraft
of providing the accuracies
functions in the integrated
system-errors, attributable
rresent throuahout the life
.airtrait-de�oloYMent-.
compass system was capable
required to perform the desired
naviaation system, navigation
to comrass inaccuracies, were
of the program and during
1.3.2 SYSTEM TEST G.F.E. EQUIPMENT
The contractor was unable to control the testing of
the T.F.E. sensors as desired because of the overlapping
of trajnincT operations.
The oPerational crew operated
e7uinments on all
flights when the contractor (21, not specify designated
test Farameters. This rra tice results in the unavailability
of the units for tests as 71anned by the contractor, due
to failures , or unknown uncoordinated adjustments to the
eguinment. The operational crew also interfaced directly'
ith the suppliers with no coordination with the contractor.
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D.BECiRef. Lockheed Report 8671, P2V-7 Fuselage Structural Analysis'.,
Dated 23 April, 1953. .
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P 0. BOX 7056 � GREENVILLE. TEXAS 75402
REPORT
G8432.01,06
MODEL 0.
SP2H
4. EXTERNAL STORE CRITERIA
All external protuberances were igned to a rational
combination of flight inertia loads and aerodynamic loads.
The critical conditions are as follows.
CONDITION 1-PLAA CONDITION 2-YAW MANEUVER
V = 350 Knots V = 350 Knots
ALT. = Sea Level ALT. = Sea Level
Nz = +4.0 (-='s Nz +1.0
, 3.70 0
50
s_
1
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