MAINTENANCE SERVICES ON SP2H AIRCRAFT; PROPOSAL FOR CORRECTION OF DISCREPANCIES

Document Type: 
Collection: 
Document Number (FOIA) /ESDN (CREST): 
05751332
Release Decision: 
RIPPUB
Original Classification: 
U
Document Page Count: 
9
Document Creation Date: 
March 9, 2023
Document Release Date: 
February 10, 2021
Sequence Number: 
Case Number: 
F-2011-01575
Publication Date: 
July 12, 1966
File: 
AttachmentSize
PDF icon MAINTENANCE SERVICES ON S[15863384].pdf253.42 KB
Body: 
_Approved for Release: 2021/01/11 C05751332 GROUP EXCLUDED M AUTOMATIC NGEAEMG: AND DECLASSIFICATION SA-308h Post Office Box 490 Greenville, Texas 12 July 1966 In Reply Refer To: 8435-60320C-05 REGISTERED SUBJECT Maintenance Services on SP2H Aircraft; Proposal for Correction of Discrepancies. TO ATTENTION Contracting Officer REFERENCE ENCLOSURE (b)(3) (a) Our Letter 8435-60320C-03 dated 1 July 1966. (b) Contract File Ref. 1968. (1) Itemized Discrepancy List and Price Proposal. This Contractor submits, as Enclosure (1) hereto, its formal cost- plus-fixed-fee price proposal covering the correction of basic air- frame discrepancies on SP2H Aircraft, S/N 135582. This proposal is presented to supplement our Reference (a) submittal under Reference (b) contract. A detailed listing of discrepancies, proposed corrective action and estimated labor cost, by line item, is set forth in Enclosure (1). Material costs are shown as a separate item representing an estimate of miscellaneous materials which are not normally available from Navy Supply sources. Other direct costs (premium pay) were developed on the basis of an estimated 88 overtime manhours to be expended in accomplishing this task. It is requested that the Task Order issued for this effort include authorization for the expenditure of 88 overtime manhours.11 This Document contains Information affecting the onai Defense of he United Stares within the meaning of the Espio a Laws, Title 13 LI. Secficus and 794, its transmissi or the revelation of its contenta In any manner to an ugauthorized can ta prchihited by law. 7 e4 g-/ Approved for Release: 2021/01/11 C05751332 pproved for Release: 2021/01/11 C05751332 (z) 8435-60320C-05 Page 2 12 July 1966 Labor rates, overhead and general and administrative factors utilized in developing cost and fee price are in accordance with the rates nego- tiated for the basic maintenance program. Your early approval of the effort defined herein and authorization to proceed will be appreciated. Please direct any questions concerning this proposal' to Mr. C. F. Wilson. CFW:lw end s. cc: H. Chapman. . K. Carr, Jr. Controller Approved for Release: 2021/01/11 C05751332 Approved for Release: 2021/01/11 C05751332 ENCLOSURE (1) ITEMIZED DISCREPANCY LIST AND PRICE PROPOSAL Rejection Number Discrepancy Corrective Action A229167 R/H Flap Bay. One stringer cracked Stop drill cracks; install -3 outboard of inboard flap track of repair. outboard flap and one inboard of same flap track. A229168 R/H Flap Bay. Safety wire is bro- Remove old landing light; in- ken on cannon plug for landing stall new one and run operation. light. Also, light is not re- tracted completely and loose. A229169 A229170 A229171 A229172 R/H Flap. Lower nacelle fairing Drill out approximately six rivets; on flap at trailing edge has two bump out cans; reinstall rivets. cans in metal. L/H Flap. Lower nacelle fairing Drill out approximately six rivets; has two cans in metal at trailing bump out area; install rivets. edge on flap. R/H Flap Bay. Several rivets Remove loose rivets; install new loose in trailing edge of bay ones. skin. Rivet heads are worn in- board flap area (15 rivets). R/H Flap Bay. Seven rivets loose Remove loose rivets and install in bottom bay skin next to fuse- new ones. lage. A229173 R/H Flap Bay. Five cable pulley bearings are rusted and hard to turn at both inboard flap tracks. Remove old bearings; install new ones; and install cable. Manhours Labor Cost 9.6 $ 60. 2.4 15. 3.6 23. 3.6 23. 4.8 30. 2.4 15. 2.4 15. Approved for Release: 2021/01/11 C05751332 Enclosure Page 2 Rejection Number (1) Approved for Release: 2021/01/11 005751332 Discrepancy Corrective Action A229174 R/H and L/H Flaps. Flap carriage Remove 12 bolts; install bondings. to tracks; bondings are worn and broken. A229175 L/H Flap Bay. Two stringers Stop drill cracks; repair in ac- cracked at inboard flap track of cordance with -3. outboard flap. A229176 L/H Flap Bay. At inboard flap bay area next to trailing edge about 15 rivets loose. Remove loose rivets; install new ones. A229177 R/H and L/H Flap Carriage. 10 Remove old bearings; install new each of the small bearings on ones. leading edge and bottom are rough and some will not turn. A229178 R/H and L/H Flap Carriage. 10 Remove old bearings; install new of the carriage track side ones. bearings are rough and some will not turn. A229179 Engine Cowling R/H Air Scoop. Two ribs inside of airscoop has corrosion (top and bottom). A229180 Engine Cowling R/H Air Scoop. R/H side of scoop metal is bent at hinge bracket. Remove air scoop assembly from cowling; open and resubmit. Straighten and smooth up. Manhours Labor Cost 14.4 $ 90. 4.8 30. 4.8 30. 24.1 151. 12.0 75. 19.2 120. 2.4 15. Approved for Release: 2021/01/11 005751332 Enclosure (1) Page 3 Rejection Number A229181 A229182. A229183 A229184 A229185 A229186 A229187 A229188 Approved for Release: 2021/01/11 C05751332 Discrepancy Engine Cowling Exhaust. R/H Outboard center rub strip missing and two small cracks at forward brackets. R/H Inboard R/H Engine Exhaust Cowling. Three old welds cracked and rub strip missing. Also, several screw heads burned. L/H Engine Exhaust Cowling. Rub strip missing on two cowlings. L/H Ergine Exhaust Cowling. In- board bottom cowling cracked. Close Out Panel, Aft of Engine. Four rivets loose in center of panel. R/H Prop Cowling. (Three each). Fastener head burred out; fastener missing; two loose rivets and three cracks. Corrective Action Install rub strips and rivets; weld two cracks at brackets. Weld cracks and smooth up; install rub strip; replace damaged screws. Install rub strips on cowling. Straighten cowling; trim off damaged area and smooth up. Remove loose rivets; install new ones. Remove loose rivets and damaged fasteners; replace with new ones; drill cracks and install -3 repair L/H Engine Cowling. Several small Trim off damaged skin and smooth -cracks along the-edge of cowling up. and one large crack inside. L/H Engine Cowling. Bonding- broken and seals torn on cowl flap. Remove bondings and seals; in- stall new ones. Manhours 7.2 7.2 .8 3.6 1 .2 8.4 2.4 6.0 Labor Cost $ 45. 45. 30. 23. 8. 53. 15. 38. Approved for Release: 2021/01/11 C05751332 Enclosure (1) Page 4 Rejection Number Approved for Release: 2021/01/11 005751332 Discrepancy �Corrective Action A229189 L/H Engine Cowling. Two rivets loose in repair and small crack at forward inside latch of cowling. Remove old repair; stop drill crack; install -3 repair. Manhours Labor Cost 9.6 $ 60. A229190 R/H Engine Cowling. Rubber rub Remove torn strip; install new 4.8 30. strip center inside cowling is strip and bumper washer. torn and rubber bumper washer missing. A229191 R/H Engine Cowling. Repair Remove old repair; install -3 9.6 60. loose at both latches, forward repair; stop drill cracks and end and inside. Also, crack install -3 repair. inside of latches. A229192 R/H Engine Cowling. Two cowl flap rubber seals are torn and bonding broken. A229193 R/H Engine Cowling. One edge of cowling has small crack; bent at trailing edge;center skin is worn, A229194 L/H Engine Cowling. Rubber washer bumper missing and rubber seal on cowl flap is torn and worn. Remove damaged seals and bonding; install new seals and bonding. Trim off damaged skin and smooth up. Remove washer and damaged seal; install new washer and seal. A229195 L/H Engine Cowling. Bondings Remove damaged bondings; re- on cowl flap broken. place with new ones. 4.8 30. 1.2 8 6.0 38. 1.2 8 Approved for Release: 2021/01/11 005751332 Enclosure (1) Page 5 Reject ion Number A229196 A229197 A229198 Approved for Release: 2021/01/11 C05751332 Discrepancy Corrective Action L/H Engine Cowling. Repair Angle Stop drill crack; install -3 is cracked aft end at latch. repair. L/H Engine Cowling. Latch lever Oil latch mechanism and free up. for lock pin is hard to turn. L/H Engine Cowling. Several Remove loose rivets; install new rivets loose throughout side skin ones. at latches. A229I99 L/H Engine Cowling. Skin cracked Stop drill cracks; repair in and bent at both forward inside accordance with -3. latches, Manhours Labor Cost 9.6 $ 60. 1.2 8. 3.6 23. 19.2 120. A229204 L/H Engine Cowling. Safety pin Install safety pin. 2.4 15. is missing in hold open latch rod. A229205 R/H Engine Cowling. Pin is Install pin. 2.4 15. missing in hold open cowling rod. A229206 R/H Engine Cowling for Oil Remove loose rivets; install 3.6 23. 410 Cooler. About six loose rivets new ones. in cowling both sides at for- ward end. (Outside skin). Approved for Release: 2021/01/11 C05751332 Approved for Release: 2021/01/11 005751332 Enclosure (1) Page 6 Rejection Number Discrepancy Corrective Action Manhours Labor Cost A229207 A229208 A229209 A229210 L/H Engine Cowling Air Intake. Remove air scoop assembly from 19.2 $ 120. Corrosion under several fittings cowl; open and resubmit. and under two webs inside air intake. L/H Engine Cowling Air Intake. Remove damaged seals; install Rubber seal torn on both sides. new ones. L/H Engine Cowling Oil Cooler. Remove loose rivets; install Several loose rivets forward new ones. end on both sides. (Outside). L/H Engine Cowling Air Intake. Remove damaged hose; install Rubber hose is damaged, aft new one. end. A229211 R/H Engine Cowling Oil Cooler. Remove raw stock from inside Raw stock inside cowling. cowling. A229212 L/H Engine Cowling Oil Cooler. Remove raw stock from inside Raw stock inside cowling. cowling. A229213 L/H Engine Cowling. Aft Stop drill crack; trim off corner is cracked and bent, damaged area and smooth up. A229214 L/H Engine Cowling. Safety Install safety pin. pin is missing in hold open rod. A229215 L/H Engine Cowling. Handle is Oil handle and lock pins and hard to turn for lock pins. - free up. Also, pins are rusted. 4.8 30. 3.6 23. 2.4 15. 1.2 8. 1.2 8. 2.4 15. 2.4 15. 2.4 15. ilk Approved for Release: 2021/01/11 005751332 -.Enclosure (1) Page :7- Rejection Number , A229216 A350861 Approved for Release: 2021/01/11 005751332 Discrepancy Corrective Action L/H Engine Cowling. Skin is cracked in several places and torn at forward inside latch. R/H Wheel Well. Shock mount for air blower for AC generator is damaged. Stop Drill cracks; repair in accordance with -3. Manhours 9.6 Remove shock mounts; install 14.4 new ones and align unit. Total Direct Labor Costs Material (Estimated) $200. Material Burden 20. G4-A on Materials 28. Total Material Labor Costs $ 60. 90. 294.1 $1,846. $ 21+8. Other Direct Costs-Premium Pay 153. Total Estim r--,, FixeA Fee t 8% $2,247. ---- 180. �111, Total Estimated Cost and FO $22427. Approved for Release: 2021/01/11 005751332